Earphone charging box automatic assembly production line

Abstract

The present application belongs to earphone charging box production technical field, especially to earphone charging box automatic assembly production line, including fixture, first conveying line, and hot melting station, first magnet installation station, first glue coating station, second magnet installation station, second glue coating station, glue measuring and mainboard placing station and mainboard fixing station which are sequentially arranged along conveying direction, when using, through hot melting station, earphone charging box inner container is hot melted to connect earphone charging box inner container and FPC board, then through first magnet installation station, first magnet is automatically placed behind earphone charging box inner container, through first glue coating station, glue is automatically coated, then through second magnet installation station, second magnet is automatically placed behind earphone charging box inner container, through second glue coating station, glue is automatically coated to fix second magnet, finally through glue measuring and mainboard placing station and mainboard fixing station, mainboard is placed and fixed on earphone charging box inner container, realize earphone charging box inner container automatic assembly, reduce manual operation, save time and effort, production efficiency is high.

Description

[Technical Field]

[0001] This invention belongs to the field of headphone charging case manufacturing technology, and particularly relates to an automated assembly line for headphone charging cases. [Background Technology]

[0002] The assembly process for the lower inner liner of the headphone charging case involves: installing the FPC, hot-melting the FPC, assembling the magnets, applying UV adhesive, drying the UV adhesive, assembling the mainboard, and locking the mainboard in place. Currently, these assemblies are all done manually using jigs. Specifically, workers first place the FPC board onto the charging case inner liner using positioning posts, then manually use a hot-melt machine to heat-melt the charging case inner liner and the FPC board together. Next, they manually install the magnets and apply adhesive. After the UV adhesive dries, they manually lock the mainboard onto the charging case inner liner. This process is time-consuming, labor-intensive, and inefficient. Furthermore, manual assembly increases the risk of accidents that could injure workers. [Summary of the Invention]

[0003] The purpose of this invention is to provide an automated assembly line for headphone charging cases that is capable of automatic assembly, saves time and labor, has high production efficiency, and ensures production safety.

[0004] This invention is achieved by the following technical solution:

[0005] An automated assembly line for earphone charging cases includes a workbench, on which are provided:

[0006] A fixture for holding the charging case liner and the FPC board placed on the charging case liner;

[0007] The first conveyor line is used to drive the fixture to move along the X-axis direction;

[0008] A heat-melting station is used to heat-melt the charging box liner to connect the charging box liner and the FPC board.

[0009] The first magnet installation station is used to transport the first magnet and install the first magnet on the inner liner of the charging box;

[0010] The first adhesive application station is used to apply adhesive to the contact area between the first magnet and the inner liner of the charging box.

[0011] The second magnet installation station is used to transport the second magnet and install it on the inner liner of the charging box;

[0012] The second adhesive application station is used to apply adhesive to the contact area between the second magnet and the inner liner of the charging box.

[0013] The adhesive testing and motherboard placement station is used to test the adhesive application at the contact points between the first and second magnets on the charging box liner and the charging box liner, and to place the motherboard on the charging box liner that has passed the test.

[0014] A mainboard fixing station is arranged for fixing the mainboard on the inner container of the charging box.

[0015] The hot melting station, the first magnet mounting station, the first glue coating station, the second magnet mounting station, the second glue coating station, the glue coating and mainboard placing station, and the mainboard fixing station are arranged on one side of the first conveying line and sequentially arranged along the jig moving direction.

[0016] The first positioning cylinder and the second positioning cylinder are perpendicular to the jig conveying direction.

[0017] The workbench table is further provided with lifting mechanisms for lifting the jigs, and the lifting mechanisms are respectively arranged at the processing positions of the hot melting station, the first magnet mounting station, the first glue coating station, the second magnet mounting station, the second glue coating station, the glue coating and mainboard placing station, and the mainboard fixing station and located below the corresponding positioning mechanisms.

[0018] The workbench table is further provided with a first magnet detection station and a second magnet detection station.

[0019] The workbench table is further provided with a first glue drying station and a second glue drying station for drying and curing the glue coating.

[0020] The hot melting station comprises a hot melting mounting seat arranged on the workbench table, a hot melting guide column arranged on the hot melting mounting seat, a cylinder mounting seat arranged at the end of the hot melting guide column away from the hot melting mounting seat, a hot melting head mounting seat slidingly arranged on the hot melting guide column, a hot melting telescopic cylinder arranged on the cylinder mounting seat and used for driving the hot melting head mounting seat to slide and lift, and a hot melting head arranged on the hot melting head mounting seat.

[0021] The earphone charging box automatic assembly production line comprises a first magnet mounting station, a first glue coating station, a mainboard fixing station, a mainboard detection station, a mainboard placing station and a mainboard packaging station.

[0022] A mounting rack table is arranged on the workbench table.

[0023] A charging part is arranged on the mounting rack table, and a charging through hole is arranged on the charging part.

[0024] A blanking part is arranged above the charging part, and a blanking channel arranged in a vertical direction is arranged on the blanking part, which is used for receiving and guiding the first magnet to the charging part.

[0025] A pushing mechanism is arranged on the mounting rack table, which is used for pushing the first magnet on the charging part to the opening of the charging through hole.

[0026] A charging mechanism is arranged above the charging part, which is used for pressing the first magnet at the opening of the charging through hole along the charging through hole to the inner container of the charging box.

[0027] A feeding mechanism is arranged on the mounting rack table, which is used for feeding the first magnet to the blanking channel.

[0028] The first glue coating station comprises a glue coating gun, a glue coating lifting and transverse moving mechanism used for driving the glue coating gun to move along the X, Y and Z axes, and a glue pool used for storing glue.

[0029] The mainboard detection station comprises a mainboard detection mechanism.

[0030] A mainboard area is used for storing and placing the mainboard.

[0031] A mainboard transfer table is used for placing the mainboard.

[0032] A mainboard transfer mechanism is used for transferring a single mainboard on the mainboard area to the mainboard transfer table.

[0033] A mainboard taking manipulator is used for placing the mainboard on the mainboard transfer table on the inner container of the charging box.

[0034] A visual detection mechanism is arranged on the mainboard taking manipulator, which is used for detecting the glue coating on the contact position of the first magnet and the second magnet on the inner container of the charging box.

[0035] The mainboard fixing station comprises a screw locking mounting seat.

[0036] A screw locking mounting seat.

[0037] A Z-axis moving assembly includes a Z-axis moving mounting base, a Z-axis moving guide rail extending in a Z-axis direction on the Z-axis moving mounting base, and a Z-axis moving driving member for driving the Z-axis moving mounting base to move on the Z-axis moving guide rail;

[0038] A Y-axis moving assembly includes a Y-axis moving mounting base, a Y-axis moving guide rail extending in a Y-axis direction on the Y-axis moving mounting base, and a Y-axis moving driving member for driving the Z-axis moving mounting base to move on the Y-axis moving guide rail;

[0039] An X-axis moving assembly includes an X-axis moving guide rail extending in an X-axis direction, and an X-axis moving driving member for driving the Y-axis moving mounting base to move on the X-axis moving guide rail;

[0040] A screw locking machine is arranged on the screw locking mounting base for locking the screw;

[0041] A screw feeding machine is arranged for feeding the screw.

[0042] Compared with the prior art, the present application has the following advantages:

[0043] 1. The earphone charging box automatic assembly production line comprises a jig, a first conveying line for moving the jig, and a hot melting station, a first magnet mounting station, a first glue coating station, a second magnet mounting station, a second glue coating station, a glue detection and main board placing station, and a main board fixing station arranged in sequence along the conveying direction.

[0044] 2. The glue detection and main board placing station is used for detecting the glue paths on the contact positions of the first magnet and the second magnet on the charging box inner container, and determining whether the unqualified charging box inner container needs to be equipped with a main board.

[0045] 3. The first conveying line is provided with positioning mechanisms on one side, and the positioning mechanisms are arranged in correspondence with the processing stations, so as to position the jig at the processing positions of the corresponding processing stations, ensure the accuracy of the processing positions, realize automatic positioning, and improve the automation degree. BRIEF DESCRIPTION OF DRAWINGS

[0046] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced.

[0047] Figure 1 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0048] Figure 2 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0049] Figure 3 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0050] Figure 4 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0051] Figure 5 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0052] Figure 6 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0053] Figure 7 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0054] Figure 8 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0055] Figure 9 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0056] Figure 10 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0057] Figure 11 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

[0058] Figure 12 Structure diagram of the automatic assembly production line of the earphone charging box in the specific embodiment of the present application;

CONCRETE EMBODIMENT

[0059] In order to make the technical problems, technical solutions and beneficial effects solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely intended to explain the present application and not to limit the present application.

[0060] When the embodiments of the present application refer to "first", "second" and the like ordinal numbers, unless it is clear from the context that it expresses the order, it should be understood that it is merely used for distinguishing.

[0061] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0062] Specific embodiments, such as Figures 1-12The earphone charging box automatic assembly production line shown comprises a workbench 1, a jig 2, a first conveying line 3, a hot melting station 4, a first magnet installation station 5, a first glue coating station 6, a second magnet installation station 7, a second glue coating station 8, a glue detection and mainboard placement station 9, and a mainboard fixing station 18. The jig 2 is used for placing the charging box inner container 101 and the FPC board 102 placed on the charging box inner container 101; the first conveying line 3 is used for driving the jig 2 to move along the X-axis direction; the hot melting station 4 is used for hot melting the charging box inner container 101 to connect the charging box inner container 101 and the FPC board 102; the first magnet installation station 5 is used for conveying the first magnet 103 and installing the first magnet 103 on the charging box inner container 101; the first glue coating station 6 is used for coating glue on the contact position of the first magnet 103 and the charging box inner container 101; the second magnet installation station 7 is used for conveying the second magnet 104 and installing the second magnet 104 on the charging box inner container 101; the second glue coating station 8 is used for coating glue on the contact position of the second magnet 104 and the charging box inner container 101; the glue detection and mainboard placement station 9 is used for detecting the glue on the contact position of the first magnet 103 and the second magnet 104 on the charging box inner container 101 respectively and placing the mainboard 105 on the charging box inner container 101 after passing the detection; and the mainboard fixing station 18 is used for fixing the mainboard 105 on the charging box inner container 101. The hot melting station 4, the first magnet installation station 5, the first glue coating station 6, the second magnet installation station 7, the second glue coating station 8, the glue detection and mainboard placement station 9, and the mainboard fixing station 18 are all arranged on one side of the first conveying line 3 and sequentially arranged along the moving direction of the jig 2. In use, the FPC board is inserted into the charging box inner container and placed on the jig by manual operation, and then conveyed to each station by the first conveying line for processing. The charging box inner container is hot melted by the hot melting station to connect the charging box inner container and the FPC board, and then the first magnet is automatically placed on the charging box inner container by the first magnet installation station, and the first magnet is automatically fixed by the first glue coating station. Then the second magnet is automatically placed on the charging box inner container by the second magnet installation station, and the second magnet is automatically fixed by the second glue coating station. Finally, the mainboard is placed and fixed on the charging box inner container by the glue detection and mainboard placement station and the mainboard fixing station respectively, so as to realize the automatic assembly of the earphone charging box inner container, reduce manual operation, save time and effort, improve production efficiency, and ensure production safety.

[0063] Specifically, one side of the first conveying line 3 is provided with a positioning mechanism 11, a plurality of the positioning mechanisms 11 are respectively arranged corresponding to each processing station, for positioning the jig 2 at the processing position of the corresponding processing station, the positioning mechanism 11 comprises a first positioning cylinder 111, a first positioning block 112 arranged at the telescopic end of the first positioning cylinder 111, a second positioning cylinder 113 arranged at one side of the first positioning cylinder 111 along the conveying direction of the jig 2, and a second positioning block 114 arranged at the telescopic end of the second positioning cylinder 113, the telescopic direction of the first positioning cylinder 111 and the second positioning cylinder 113 is perpendicular to the conveying direction of the jig 2. In the initial state, only the second positioning cylinder 113 of the positioning mechanism 11 at each station extends the second positioning block 114 into the first conveying line 3, when the jig 2 is conveyed on the first conveying line 3 to each station, the first positioning block 112 is passed and the movement is limited by the second positioning block 114, then the first positioning cylinder 111 extends the first positioning block 112 to jointly position the jig 2 with the second positioning block 114, after the processing is completed, the second positioning cylinder 113 retracts the second positioning block 114, so that the jig 2 continues to move on the first conveying line 3 to the next station and is limited to move by the second positioning block 114 of the next station, ensuring the accuracy of the processing position, realizing automatic positioning, and having higher automation degree.

[0064] In addition, the workbench 1 is also provided with a lifting mechanism 13 for lifting the jig 2, a plurality of the lifting mechanisms 13 are respectively arranged at the processing positions of the hot melting station 4, the first magnet mounting station 5, the first glue coating station 6, the second magnet mounting station 7, the second glue coating station 8, the glue measuring and main board placing station 9 and the main board fixing station 18, and are located below the corresponding positioning mechanism 11. The lifting mechanism 13 adopts a telescopic cylinder, and the telescopic direction is arranged along the vertical direction; when the jig 2 is conveyed on the first conveying line 3 to each station, it is first positioned by the positioning mechanism 11, and then lifted by the lifting mechanism 13, which facilitates processing of each station, when the processing is completed, the lifting mechanism 13 is lowered to make the jig 2 fall back on the first conveying line 3, and the positioning mechanism 11 is released to position the jig 2 to the next station.

[0065] Further, the workbench 1 is further provided with a first magnet detection station 14 and a second magnet detection station 15. The first magnet detection station 14 is arranged between the first magnet mounting station 5 and the first glue coating station 6, and is used for detecting the first magnet 103 on the charging box liner 101. The second magnet detection station 15 is arranged between the second magnet mounting station 7 and the second glue coating station 8, and is used for detecting the second magnet 104 on the charging box liner 101. Specifically, the first magnet detection station 14 and the second magnet detection station 15 are respectively used for detecting whether the first magnet 103 and the second magnet 104 are present on the charging box liner 101 by using optical fiber. If the first magnet 103 or the second magnet 104 is not detected, an alarm is given for manual processing. If the first magnet 103 and the second magnet 104 are detected, the jig 2 can be continuously conveyed to the next station through the first conveying line 3, so as to avoid producing defective products and prevent the workpiece without magnets from being coated with glue, thereby avoiding waste of glue.

[0066] More specifically, the workbench 1 is further provided with a first glue coating drying station 16 and a second glue coating drying station 17 for drying and curing the glue. The first glue coating drying station 16 is arranged between the first glue coating station 6 and the second magnet mounting station 7, and the second glue coating drying station 17 is arranged between the second glue coating station 8 and the glue coating and main board placing station 9. Specifically, the glue coated by the first glue coating station 6 and the second glue coating station 8 is UV glue, and the first glue coating drying station 16 and the second glue coating drying station 17 are both provided with UV lamps. When the jig 2 is conveyed to the first glue coating drying station 16 or the second glue coating drying station 17, the jig 2 is positioned by the positioning mechanism 11, and the UV lamps are started to irradiate the UV glue on the charging box liner 101 to cure the glue. After the irradiation time is set, the jig 2 and the charging box liner 101 are conveyed to the next station by contacting the positioning mechanism 11.

[0067] Further, the hot melting station 4 comprises a hot melting mounting base 41 arranged on the workbench 1, a hot melting guide column 42 arranged on the hot melting mounting base 41, a cylinder mounting base 43 arranged at the end of the hot melting guide column 42 away from the hot melting mounting base 41, a hot melting head mounting base 44 slidingly arranged on the hot melting guide column 42, a hot melting telescopic cylinder 45 arranged on the cylinder mounting base 43 and used to drive the hot melting head mounting base 44 to slide up and down, and a hot melting head 46 arranged on the hot melting head mounting base 44. Specifically, the charging box inner container 101 is provided with a plurality of hot melting connecting columns 1011, and the FPC plate 102 is provided with a first connecting hole 1021 corresponding to the position of the hot melting connecting column 1011 and used for the hot melting connecting column 1011 to pass through. When the jig 2 is conveyed to the position of the hot melting station 4, the jig 2 is positioned by the positioning mechanism 11 and then lifted by the lifting mechanism 13, the hot melting telescopic cylinder 45 drives the hot melting head 46 to descend and approach the jig 2 on the first conveying line 3, so that the hot melting head is sleeved into the corresponding hot melting connecting column 1011, the hot melting connecting column 1011 is melted and deformed, and the FPC plate 102 and the charging box inner container 101 are connected and fixed; after the hot melting is completed, the jig is lowered by the lifting mechanism 13, the positioning mechanism 11 is released, and the jig is conveyed to the next processing station for processing.

[0068] Further, the first magnet mounting station 5 comprises a mounting rack 51, a loading piece 52, a blanking piece 53, a pushing mechanism 54, a loading mechanism 55, and a feeding mechanism 56. The mounting rack 51 is arranged on the workbench 1. The loading piece 52 is arranged on the mounting rack 51, and the loading piece 52 is provided with a loading through hole 521. The blanking piece 53 is arranged above the loading piece 52, and the blanking piece 53 is provided with a blanking passage 531 arranged in the vertical direction, which is used for receiving and guiding the first magnet 103 to the loading piece 52. The pushing mechanism 54 is arranged on the mounting rack 51, which is used for pushing the first magnet 103 on the loading piece 52 to the opening of the loading through hole 521. The loading mechanism 55 is arranged above the loading piece 52, which is used for pressing the first magnet 103 at the opening of the loading through hole 521 along the loading through hole 521 to the charging box inner container 101. The feeding mechanism 56 is arranged on the mounting rack 51, which is used for feeding the first magnet 103 into the blanking passage 531. Specifically, the charging box inner container 101 is provided with a first magnet mounting groove 1012 for mounting the first magnet 103 and a second magnet mounting groove 1013 for mounting the second magnet 104. When the jig 2 is conveyed to the first magnet mounting station 5 through the first conveying line 3, the jig 2 is positioned by the positioning mechanism 11 after being sensed by the sensor, the jig 2 is lifted by the lifting mechanism 13, the first magnet 103 provided by the feeding mechanism 56 falls into the loading piece 52 through the blanking passage 531 of the blanking piece 53, the first magnet 103 on the loading piece 52 is pushed to the opening of the loading through hole 521 by the pushing mechanism 54, and finally the first magnet 103 at the opening of the loading through hole 521 is pressed into the first magnet mounting groove 1012 of the charging box inner container 101 on the jig 2 along the loading through hole 521 by the loading mechanism 55. Similarly, the second magnet 104 can be pressed into the second magnet mounting groove 1013 of the charging box inner container 101 on the jig 2 through the second magnet mounting station 7, so as to realize automatic installation of the magnet, improve the production efficiency, and reduce the labor intensity. More specifically, the first magnet 103 and the second magnet 104 in the present application are magnets with opposite polarities, the polarities of the two first magnets 103 mounted in the first magnet mounting groove 1012 are the same, and the polarities of the two second magnets 104 mounted in the second magnet mounting groove 1013 are the same. Therefore, when the earphone is placed into the charging box, repulsion will be generated when the left earphone is placed into the right ear slot or the right earphone is placed into the left ear slot, so as to avoid the situation that the left and right earphones are placed reversely in the box, thereby playing a foolproof role.

[0069] Specifically, the blanking passage 531 is two, and the two blanking passages 531 are arranged side by side along the X-axis direction. The two feeding mechanisms 56 are respectively arranged on both sides of the blanking piece 53 and respectively feed the first magnet 103 into the corresponding blanking passage 531.

[0070] More specifically, the feeding mechanism 56 comprises a feeding rack 561, a feeding turntable 562, a magnet hopper 563, a blocking ring 564, a blocking block 565, a blocking cylinder 566 and a rotary driving member 567. The feeding rack 561 is arranged on the mounting rack table 51; the feeding turntable 562 is rotatably arranged on the feeding rack 561; the magnet hopper 563 is provided with a hopper passage 5631 arranged in the vertical direction and used for storing the first magnet 103; a plurality of magnet hoppers 563 are evenly arranged on the circumference of the feeding turntable 562; the blocking ring 564 is arranged below the magnet hopper 563 and is provided with a first discharging port 5641 corresponding to the discharging passage 531; the blocking block 565 is provided with a second discharging port 5651 and is radially movably arranged at the first discharging port 5641; the blocking cylinder 566 is arranged on the feeding rack 561 and is used for driving the blocking block 565 to move radially along the blocking ring 564; the rotary driving member 567 is arranged on the feeding rack 561 and is used for driving the feeding turntable 562 to rotate relative to the blocking ring 564; when the feeding turntable 562 rotates to the position where the hopper passage 5631 corresponds to the first discharging port 5641, the blocking cylinder 566 drives the blocking block 565 to move radially along the blocking ring 564 to the position where the second discharging port 5651 corresponds to the hopper passage 5631, and the first magnet 103 in the magnet hopper 563 falls into the discharging passage 531 through the second discharging port 5651. When the first magnet 103 in the magnet hopper 563 corresponding to the first discharging port 5641 is discharged, the feeding turntable 562 is rotated to align the magnet hopper 563 storing more first magnets 103 with the first discharging port 5641 for discharging, so as to store more first magnets 103; the rotary driving member 567 is a rotary motor which drives the feeding turntable 562 to rotate relative to the blocking ring 564 through a transmission belt.

[0071] Further, the feeding rack 561 is provided with a turntable positioning telescopic cylinder 25 below the feeding turntable 562; the telescopic end of the turntable positioning telescopic cylinder 25 is provided with a positioning protrusion 251; the feeding turntable 562 is provided with a plurality of positioning through holes 5621 arranged along the circumference of the feeding turntable 562; a plurality of positioning through holes 5621 can be sequentially rotated to correspond to the positioning protrusion 251 when the feeding turntable 562 rotates. When the feeding turntable 562 rotates to the position where the hopper passage 5631 corresponds to the first discharging port 5641, the positioning through hole 5621 corresponds to the positioning protrusion 251, and the positioning protrusion 251 is driven by the turntable positioning telescopic cylinder 25 to extend into the positioning through hole 5621 to position the feeding turntable 562, so as to ensure the accurate alignment of the hopper passage 5631 and the first discharging port 5641.

[0072] In addition, the magnet hopper 563 comprises a hopper mounting portion 5632 mounted on the feeding turntable 562, and a first hopper portion 5633 and a second hopper portion 5634 mounted on both sides of the hopper mounting portion 5632 along the Z-axis direction, and the first hopper portion 5633 and the second hopper portion 5634 jointly form the hopper channel 5631. It is convenient to disassemble and replace.

[0073] Specifically, the pushing mechanism 54 comprises a pushing cylinder 541 mounted on the mounting table 51, and a pushing piece 542, one end of which is connected with the telescopic end of the pushing cylinder 541, and the other end of which is movably inserted between the charging member 52 and the falling member 53. When the pushing piece 542 is pulled out of the charging member 52 and the falling member 53, the first magnet 103 in the falling member 53 falls onto the charging member 52, at this time, the pushing piece 542 pushes the first magnet 103 into the charging through-hole 521, and blocks the next first magnet 103 from falling down. When the pushing piece 542 is pulled out, the next first magnet 103 falls down, and the operation is repeated to complete the automatic feeding of a single first magnet 103.

[0074] More specifically, the charging mechanism 55 comprises a charging mounting seat 551, a charging sliding plate 552, a charging push rod 553, and a charging driving member 554; the charging mounting seat 551 is mounted on the mounting table 51; the charging sliding plate 552 is movably arranged on the charging mounting seat 551 along the Z-axis direction; the charging push rod 553 is arranged on the charging sliding plate 552 and corresponds to the charging through-hole 521; and the charging driving member 554 is arranged on the charging mounting seat 551 and is used to drive the charging sliding plate 552 to move along the Z-axis direction. Specifically, the charging box inner container 101 is provided with a first magnet mounting groove 1012 for mounting the first magnet 103, the jig 2 is positioned by the positioning mechanism 11 after being conveyed by the first conveying line 3 and being sensed by the sensor, the jig 2 is lifted by the lifting mechanism 13, the first magnet 103 provided by the feeding mechanism 56 falls into the charging member 52 through the falling passage 531 of the falling member 53, the first magnet 103 on the charging member 52 is pushed into the opening of the charging through-hole 521 by the pushing mechanism 54, and then the charging sliding plate 552 is driven to move downward by the charging driving member 554, so that the charging push rod 553 extends into the charging through-hole 521 to push the first magnet 103 from the charging through-hole 521 into the first magnet mounting groove 1012 of the charging box inner container 101.

[0075] In addition, the workbench table 1 is further provided with a protective cover 26. The protective cover 26 is arranged outside each machining station such as the first magnet mounting station 5, which not only protects each machining station, but also prevents dust accumulation. More specifically, the protective cover 26 is further provided with a door structure, which is convenient for maintenance.

[0076] Specifically, the first glue coating station 6 comprises a glue coating gun 61, a glue coating lifting and traversing mechanism 62 for driving the glue coating gun 61 to move along the X, Y and Z axis directions, and a glue pool 63 for storing glue. When the sensor senses that the jig 2 is conveyed to the first glue coating station 6, the positioning mechanism 11 positions the jig 2, the lifting mechanism 13 lifts the jig 2, the glue coating gun 61 moves above the glue pool 63 to suck glue, and then moves above the jig 2 to coat the contact position of the first magnet 103 with the inner container 101 of the charging box. Similarly, when the jig 2 moves to the second glue coating station 8, the glue coating gun 61 of the second glue coating station 8 coats the contact position of the second magnet 104 with the inner container 101 of the charging box, thereby realizing automatic glue coating, improving production efficiency, and reducing labor. Specifically, the glue coating lifting and traversing mechanism 62 comprises an X-axis sliding rail, a Y-axis sliding rail and a Z-axis sliding rail. The glue coating gun 61 is slidably arranged on the Z-axis sliding rail along the Z-axis direction. The Z-axis sliding rail is slidably arranged on the X-axis sliding rail along the X-axis direction. The X-axis sliding rail is slidably arranged on the Y-axis sliding rail along the Y-axis direction. The glue coating gun 61 is driven to move along the X, Y and Z axis directions by a motor.

[0077] More specifically, the glue testing and mainboard placing station 9 comprises a mainboard area 91, a mainboard transfer table 92, a mainboard transfer mechanism 93, a mainboard taking robot 94, and a visual detection mechanism 95. The mainboard area 91 is used to store the mainboard 105; the mainboard transfer table 92 is used to place the mainboard 105; the mainboard transfer mechanism 93 is used to transfer the single mainboard 105 on the mainboard area 91 to the mainboard transfer table 92; the mainboard taking robot 94 is used to place the mainboard 105 on the mainboard transfer table 92 on the inner container 101 of the charging box; and the visual detection mechanism 95 is arranged on the mainboard taking robot 94 and is used to detect the glue on the contact position between the first magnet 103 and the second magnet 104 and the inner container 101 of the charging box. When the jig 2 is sensed to be conveyed to the glue testing and mainboard placing station 9, the positioning mechanism 11 positions the jig 2, and the lifting mechanism 13 lifts the jig 2. First, the visual detection mechanism 95 is moved above the inner container 101 of the charging box by the mainboard taking robot 94 to detect the glue on the contact position between the first magnet 103 and the second magnet 104 and the inner container 101 of the charging box. If the detection result is unqualified, the mainboard is not needed to be placed, and the jig 2 is directly conveyed to the defective product belt line 22 to reduce the output of waste products, save materials, and save costs. If the detection result is qualified, the mainboard 105 on the mainboard transfer table 92 is taken away by the mainboard taking robot 94 and placed on the inner container 101 of the charging box, and the positioning structure of the inner container 101 and the mainboard 105 is positioned. The positioning structure can be the cooperation of the positioning column and the positioning hole. Then, the jig 2 is lowered by the lifting mechanism 13, and the positioning mechanism 11 is released to convey the jig 2 to the next processing station, complete the automatic placing of the mainboard 105, and improve the production efficiency. After the mainboard 105 on the mainboard transfer table 92 is taken away by the mainboard taking robot 94, the single mainboard 105 on the mainboard area 91 is transferred to the mainboard transfer table 92 by the mainboard transfer mechanism 93. During work, the jig is moved to the glue testing and mainboard placing station along the X-axis direction by the first conveying line. The glue on the inner container of the charging box is first detected by the glue testing and mainboard placing station, and the mainboard is placed on the qualified inner container of the charging box. Then, the jig is moved to the mainboard fixing station by the first conveying line to automatically fix the mainboard on the inner container of the charging box, realize the automatic glue testing, mainboard placing, and mainboard fixing, save time and effort, have high production efficiency, and improve the product qualification rate.

[0078] Specifically, the visual detection mechanism 95 includes a detection camera 951, a display 952, and an industrial computer connected with the detection camera 951 and the display 952 respectively. The visual detection mechanism 95 is moved to above the charging box inner container 101 by the plate taking manipulator 94, a photo is taken by the detection camera 951 and displayed by the display 952, the first magnet 103 and the second magnet 104 on the charging box inner container 101 are analyzed by the display image signal, and the unqualified main board is directly transported to the defective product belt line 22 without being assembled, so as to reduce the output of waste products, save materials, and save costs.

[0079] More specifically, the plate moving mechanism 93 includes a plate taking seat 931, a plate taking lifting and transverse moving mechanism 932, a plate taking suction nozzle 933, and a plate taking driving member 934. The plate taking lifting and transverse moving mechanism 932 is arranged on the workbench 1 and is used to drive the plate taking seat 931 to move along the X, Y, and Z axes. The plate taking suction nozzle 933 is used to suck the main board 105. The plate taking driving member 934 is arranged on the plate taking seat 931 and is used to drive the plate taking suction nozzle 933 to move along the Z axis. During work, the plate taking suction nozzle 933 is moved to above the main board 105 by the plate taking lifting and transverse moving mechanism 932, the plate taking suction nozzle 933 is driven by the plate taking driving member 934 to move downward to suck the main board 105, then moves upward, and is moved to above the plate transfer table 92 by the plate taking lifting and transverse moving mechanism 932, so as to finally place the main board 105 on the plate transfer table 92 and realize automatic plate taking and placing. Specifically, the plate taking driving member 934 is a telescopic cylinder, one end of which is arranged on the plate taking seat 931, and the telescopic end is connected with the plate taking suction nozzle 933. Specifically, the plate taking lifting and transverse moving mechanism 932 includes an X-axis sliding rail 9321, a Y-axis sliding rail 9322, and a Z-axis driving cylinder 9323. The plate taking seat 931 is arranged on the Z-axis sliding rail and slides along the Z axis, the Z-axis sliding rail is arranged on the X-axis sliding rail and slides along the X axis, and the X-axis sliding rail is arranged on the Y-axis sliding rail and slides along the Y axis. The plate taking seat 931 is driven to move along the X, Y, and Z axes by a motor, and the plate taking suction nozzle 933 is driven to move along the Z axis relative to the plate taking seat 931 by the plate taking driving member 934.

[0080] Specifically, the first conveying line 3 includes a conveying rack 31, a conveying belt line 32 arranged on the conveying rack 31, and a conveying driving motor 33 used to drive the conveying belt line 32.

[0081] Further, the mainboard fixing station 18 comprises a screw locking seat 181, a Z-axis moving assembly 182, a Y-axis moving assembly 183, an X-axis moving assembly 184, a screw locking machine 185 and a screw feeding machine 186. The Z-axis moving assembly 182 comprises a Z-axis moving mounting seat 1821, a Z-axis moving guide rail 1822 extending along the Z-axis direction and arranged on the Z-axis moving mounting seat 1821, and a Z-axis moving driving part 1823 for driving the screw locking seat 181 to move on the Z-axis moving guide rail 1822; specifically, the Z-axis moving driving part 1823 comprises a rotating air cylinder and a conveying belt line 1823a arranged on the output end of the rotating air cylinder, the conveying belt line 1823a is arranged along the Z-axis direction and connected with the screw locking seat 181; the Y-axis moving assembly 183 comprises a Y-axis moving mounting seat 1831, a Y-axis moving guide rail 1832 extending along the Y-axis direction and arranged on the Y-axis moving mounting seat 1831, and a Y-axis moving driving part 1833 for driving the Z-axis moving mounting seat 1821 to move on the Y-axis moving guide rail 1832; the X-axis moving assembly 184 comprises an X-axis moving guide rail 1841 extending along the X-axis direction, and an X-axis moving driving part 1842 for driving the Y-axis moving mounting seat 1831 to move on the X-axis moving guide rail 1841; the screw locking machine 185 is arranged on the screw locking seat 181 and used for locking the screw; the screw feeding machine 186 is used for feeding the screw. Specifically, the charging box inner container 101 is provided with a screw connecting seat 1014, the mainboard 105 is provided with a second connecting hole 1051 corresponding to the screw connecting seat 1014, and the second connecting hole 1051 and the screw connecting seat 1014 can be connected through the screw; when the jig 2 moves the charging box inner container 101 to the mainboard fixing station 18 through the first conveying line 3, the screw locking machine 185 takes the screw on the screw feeding machine 186 away and places it on the second connecting hole 1051 and the screw connecting seat 1014 through the Z-axis moving assembly 182, the Y-axis moving assembly 183 and the X-axis moving assembly 184, and rotates the locking head of the screw locking machine 185 to lock and connect the mainboard 105 and the charging box inner container 101; specifically, the locking head of the screw locking machine 185 is provided with an annular magnet to adsorb the screw; the screw feeding machine 186 is a known device for automatically feeding the existing screw, and thus the structure thereof is omitted.

[0082] Further, the workbench 1 is further provided with a second conveying line 19, a first transfer line 20 and a second transfer line 21. The second conveying line 19 is opposite to the first conveying line 3 in the conveying direction. The first transfer line 20 is arranged at one end of the first conveying line 3 and the second conveying line 19, and is used to transfer the jig on the second conveying line 19 to the first conveying line 3. The second transfer line 21 is arranged at the other end of the first conveying line 3 and the second conveying line 19, and is used to transfer the jig on the first conveying line 3 to the second conveying line 19. During the conveying process of the second conveying line 19, the glue on the charging box liner 101 of the jig can be further solidified. The first conveying line 3 is provided with a defective product belt line 22 and a third transfer line 23 arranged on one side of the first conveying line 3 and used to transfer the jig on the first conveying line 3 to the defective product belt line 22. The first transfer line 20, the second transfer line 21 and the third transfer line 23 are all provided with guide rails, clamping jaws arranged on the guide rails and used to clamp the jig, and driving motors used to drive the clamping jaws to slide on the guide rails. The third transfer line 23 is arranged behind the glue testing and placing main plate work station 9. When the glue testing and placing main plate work station 9 detects that the glue on the contact position between the first magnet and the charging box liner 101 or the glue on the contact position between the second magnet and the charging box liner 101 is unqualified, the jig is directly conveyed to the third transfer line 23 and positioned by the positioning mechanism 11. The third transfer line 23 is used to transfer the unqualified glue product to the defective product belt line 22.

[0083] The above is an embodiment provided in combination with specific content, and does not mean that the specific implementation of the present application is limited to these descriptions. Since the industry naming is not the same, the naming is not limited to the above, and the naming is not limited to English. Any method, structure, etc. similar to or similar to the present application, or any technical deduction or replacement made under the premise of the concept of the present application, should be considered as the protection scope of the present application.

Claims

1. An automated assembly line for earphone charging cases, characterized in that, Includes a workbench (1), on which are provided: A fixture (2) is used to place the charging box liner (101) and the FPC board (102) placed on the charging box liner (101). The first conveyor line (3) is used to drive the fixture (2) to move along the X-axis direction; The heat fusion station (4) is used to heat fused the charging box liner (101) to connect the charging box liner (101) and the FPC board (102). The first magnet installation station (5) is used to transport the first magnet (103) and install the first magnet (103) on the inner liner (101) of the charging box; The first adhesive application station (6) is used to apply adhesive at the contact position between the first magnet (103) and the inner liner of the charging box (101). The second magnet installation station (7) is used to transport the second magnet (104) and install the second magnet (104) on the inner liner (101) of the charging box; The second adhesive application station (8) is used to apply adhesive to the contact position between the second magnet (104) and the inner liner of the charging box (101). The adhesive testing and motherboard placement station (9) is used to test the adhesive application at the contact points between the first magnet (103) and the second magnet (104) on the charging box inner liner (101) and the charging box inner liner (101), and to place the motherboard (105) on the charging box inner liner (101) that has passed the test. The motherboard fixing station (18) is used to fix the motherboard (105) to the inner liner (101) of the charging box; The hot melt station (4), the first magnet installation station (5), the first glue application station (6), the second magnet installation station (7), the second glue application station (8), the glue testing and main board placement station (9), and the main board fixing station (18) are all located on one side of the first conveyor line (3) and are arranged sequentially along the moving direction of the fixture (2); A positioning mechanism (11) is provided on one side of the first conveyor line (3). Multiple positioning mechanisms (11) are respectively set to correspond to each processing station and are used to position the fixture (2) at the processing position of the corresponding processing station. The positioning mechanism (11) includes a first positioning cylinder (111), a first positioning block (112) provided at the extension end of the first positioning cylinder (111), a second positioning cylinder (113) provided on one side of the first positioning cylinder (111) along the conveying direction of the fixture (2), and a second positioning block (114) provided at the extension end of the second positioning cylinder (113). The extension direction of the first positioning cylinder (111) and the second positioning cylinder (113) is perpendicular to the conveying direction of the fixture (2). The workbench (1) is also provided with a first magnet detection station (14) and a second magnet detection station (15). The first magnet detection station (14) is located between the first magnet installation station (5) and the first glue application station (6) and is used to detect the first magnet (103) on the inner liner of the charging box (101). The second magnet detection station (15) is located between the second magnet installation station (7) and the second glue application station (8) and is used to detect the second magnet (104) on the inner liner of the charging box (101). The workbench (1) is also provided with a first adhesive drying station (16) and a second adhesive drying station (17) for drying and curing the adhesive. The first adhesive drying station (16) is located between the first adhesive station (6) and the second magnet installation station (7), and the second adhesive drying station (17) is located between the second adhesive station (8) and the adhesive testing and placement station (9). The first magnet installation station (5) includes: Mounting stand (51), which is located on the work stand (1); A loading component (52) is provided on a mounting frame (51), and the loading component (52) is provided with a loading through hole (521). The material discharge component (53) is located above the material loading component (52). The material discharge component (53) is provided with a material discharge channel (531) arranged in a vertical direction, which is used to receive and guide the first magnet (103) to the material loading component (52). The pushing mechanism (54), which is mounted on the mounting frame (51), is used to push the first magnet (103) on the loading component (52) to the opening on the loading through hole (521); The loading mechanism (55) is located above the loading component (52) and is used to press the first magnet (103) at the opening of the loading through hole (521) onto the inner liner (101) of the charging box along the loading through hole (521); The feeding mechanism (56), which is located on the mounting platform (51), is used to transport the first magnet (103) to the discharge channel (531).

2. The automatic assembly line for an earphone charging case according to claim 1, characterized in that, The workbench (1) is also provided with a lifting mechanism (13) for lifting the fixture (2). Multiple lifting mechanisms (13) are respectively located at the processing positions of the hot melt station (4), the first magnet installation station (5), the first glue application station (6), the second magnet installation station (7), the second glue application station (8), the glue testing and main board placement station (9), and the main board fixing station (18), and are located below the corresponding positioning mechanism (11).

3. The automatic assembly line for an earphone charging case according to claim 1, characterized in that, The hot melt station (4) includes a hot melt mounting base (41) on the workbench (1), a hot melt guide post (42) on the hot melt mounting base (41), a cylinder mounting base (43) on the end of the hot melt guide post (42) away from the hot melt mounting base (41), a hot melt head mounting base (44) slidably mounted on the hot melt guide post (42), a hot melt telescopic cylinder (45) on the cylinder mounting base (43) for driving the hot melt head mounting base (44) to rise and slide, and a hot melt head (46) mounted on the hot melt head mounting base (44).

4. The automatic assembly line for an earphone charging case according to claim 1, characterized in that, The first glue application station (6) includes a glue application gun (61), a glue application lifting and traversing mechanism (62) for driving the glue application gun (61) to move along the X, Y, and Z axes, and a glue tank (63) for storing glue.

5. The automatic assembly line for an earphone charging case according to claim 1, characterized in that, The glue testing and mainboard placement station (9) includes: The board area (91) is used to store and place the motherboard (105). A sheet metal transfer table (92) is used to place the main board (105); A sheet material transfer mechanism (93) is used to transfer a single main sheet (105) on the sheet material area (91) to the sheet material transfer table (92); A board-retrieving robot (94) is used to place the main board (105) on the board transfer table (92) onto the charging box inner liner (101); A visual inspection mechanism (95), which is mounted on a board-removing robot (94), is used to detect the adhesive coating on the contact points between the first magnet (103) and the second magnet (104) on the inner liner of the charging box (101) and the inner liner of the charging box (101).

6. The automatic assembly line for an earphone charging case according to claim 1, characterized in that, The motherboard fixing station (18) includes: Screw mounting bracket (181); Z-axis moving assembly (182) includes Z-axis moving mounting base (1821), Z-axis moving guide rail (1822) extending along the Z-axis direction and disposed on Z-axis moving mounting base (1821), and Z-axis moving drive (1823) for driving the screw mounting base (181) to move on Z-axis moving guide rail (1822). Y-axis moving assembly (183) includes a Y-axis moving mounting base (1831), a Y-axis moving guide rail (1832) extending along the Y-axis direction and disposed on the Y-axis moving mounting base (1831), and a Y-axis moving drive (1833) for driving the Z-axis moving mounting base (1821) to move on the Y-axis moving guide rail (1832). X-axis moving assembly (184) includes an X-axis moving guide rail (1841) extending along the X-axis direction, and an X-axis moving drive (1842) for driving the Y-axis moving mount (1831) to move on the X-axis moving guide rail (1841). A screw fastening machine (185), which is mounted on a screw fastening mounting base (181), is used to fasten screws; Screw feeder (186) is used to supply screws.

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