A rotor mechanism of a mining crusher

By setting up a driving mechanism in the rotor mechanism of the mine crusher, the hammer disk automatically extends out of the case, solving the problem of difficult maintenance of the plate hammer, achieving rapid and easy maintenance, and improving the practicality and structural strength of the device.

CN115672480BActive Publication Date: 2025-02-18QINGDAO RELIANCE MASCH CO LTD
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Patent Information

Application Number
CN202211093889.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-08
Publication Date
2025-02-18
Estimated Expiration
2042-09-08

AI Technical Summary

Technical Problem

The hammer plate hammer of the rotor of the existing mine crusher has a high wear frequency, especially the middle plate hammer is difficult to repair due to its remote location, and the housing needs to be removed, resulting in a long maintenance time and a large investment in manpower and material resources.

Method used

A rotor mechanism of a mine crusher is designed, and the hammer disk automatically extends out of the case by setting up a driving mechanism, avoiding the maintenance process of removing the entire case.

Benefits of technology

It realizes the rapid and easy maintenance of the plate hammer, reduces the maintenance time and manpower and material investment, and improves the practicality and structural strength of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a rotor mechanism of a mining crusher, including a mounting shaft, a hammer disc and a plurality of plate hammers arranged on the hammer disc, both ends of the mounting shaft are rotatably connected with a fixed plate, the two side walls of the two fixed plates are respectively provided with a first mounting plate and a second mounting plate, the side walls of the first mounting plate and the second mounting plate are both fixedly connected with a mounting frame, the second mounting plate is provided with a driving mechanism for driving the hammer disc to move, the driving mechanism includes a placement plate fixedly connected to the side wall of the second mounting plate, a driving motor is placed on the placement plate, and a threaded rod is rotatably connected to the side wall of the second mounting plate. The present invention is provided with a driving mechanism, which can realize that the hammer disc automatically extends out of the casing, so that the maintenance of the plate hammer does not require the disassembly of the entire casing, thereby making the maintenance of the plate hammer very easy and improving the practicality of the device.
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Description

Technical Field

[0001] The invention relates to the technical field of mining crushers, and in particular to a rotor mechanism of a mining crusher. Background Art

[0002] The impact crusher uses the hammer on the high-speed rotating rotor to produce high-speed impact on the material fed into the crusher cavity to crush it, and the crushed material is thrown at high speed along the tangential direction to the impact plate at the other end of the crushing cavity to be crushed again, and the crushing process is repeated many times.

[0003] The plate hammers on the hammer plate of the existing crusher rotor wear more frequently. The plate hammers on the edges of the hammer plate are close to the casing and are easy to repair, while the plate hammers in the middle of the hammer plate are far away from the casing and are difficult to repair. The casing needs to be disassembled for repair, which is troublesome. As a result, the repair time and inspection cycle of the plate hammers are long, and the investment of manpower and material resources is large. Therefore, it is necessary to design a rotor mechanism for a mining crusher to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art, and a rotor mechanism of a mining crusher is proposed. By setting a driving mechanism, the hammer disc can automatically extend out of the casing, so that the maintenance of the plate hammer does not require disassembly of the entire casing, thereby making the maintenance of the plate hammer very easy and improving the practicability of the device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A rotor mechanism of a mining crusher, comprising a mounting shaft, a hammer disc and a plurality of plate hammers arranged on the hammer disc, both ends of the mounting shaft are rotatably connected with a fixing plate, the two side walls of the two fixing plates are respectively provided with a first mounting plate and a second mounting plate, the side walls of the first mounting plate and the second mounting plate are both fixedly connected with a mounting frame, the second mounting plate is provided with a driving mechanism for driving the hammer disc to move, the driving mechanism comprises a placement plate fixedly connected to the side wall of the second mounting plate, a driving motor is placed on the placement plate, the side wall of the second mounting plate is rotatably connected with a threaded rod, the threaded rod is provided with a mounting block fixedly connected to the side wall of the adjacent fixing plate, the side wall of the second mounting plate is fixedly connected with a cross block, a rotating cylinder is penetrated at the upper end of the cross block, the side wall of the rotating cylinder is fixedly connected with a second bevel gear, the side wall of the threaded rod is fixedly connected with a first bevel gear, the output end of the driving motor is fixedly connected with a driving cylinder, a rotating rod is commonly provided in the driving cylinder and the rotating cylinder, the cross section of the rotating rod is rectangular, and the side wall of the second mounting plate is provided with a limiting mechanism for limiting the moving direction of the hammer disc.

[0007] Preferably, the limiting mechanism includes two sliding rods fixedly connected to the side walls of the second mounting plate, the sliding rods are provided with two fixed blocks, the side walls of the fixed blocks are fixedly connected to the side walls of the adjacent fixed plate, and the side walls of the first mounting plate are provided with a supporting mechanism for supporting the right fixed plate.

[0008] Preferably, the supporting mechanism includes a bearing plate slidably connected to the side wall of the first mounting plate, the upper end of the bearing plate is provided with a placement groove that cooperates with the fixing plate, the lower end of the bearing plate is fixedly connected with a plurality of mounting tubes, the mounting tubes are provided with screws, and the lower end of the screws is installed with locking universal wheels.

[0009] Preferably, the side wall of the first mounting plate is fixedly connected with a slide rail, the side wall of the bearing plate is provided with a slide groove matched with the slide rail, and the screw rod is threadedly connected with the mounting cylinder.

[0010] Preferably, the first mounting plate and the second mounting plate side walls are both fixedly connected with a plurality of first rectangular blocks, the two fixing plate side walls are both fixedly connected with a plurality of second rectangular blocks, the first rectangular blocks and the adjacent second rectangular block side walls are commonly penetrated by a third bolt, and a nut is provided on the third bolt.

[0011] Preferably, a transverse plate is fixedly connected to the side wall of the second mounting plate, a plurality of screw holes are arranged on the upper end of the transverse plate, and a connecting plate is fixedly connected to the upper end of the rotating rod, a plurality of first bolts are passed through the upper end of the connecting plate.

[0012] Preferably, the upper end of the placement plate is fixedly connected to a limiting frame, and the lower end of the placement plate is provided with a through hole.

[0013] Preferably, two connection blocks are fixedly connected to the side wall of the first mounting plate, a second bolt is penetrated through the side wall of the connection block, and a plurality of threaded holes are formed on the side walls of the first mounting plate and the second mounting plate.

[0014] The present invention has the following beneficial effects:

[0015] 1. The device is provided with a driving mechanism, which can realize the automatic extension of the hammer plate from the casing, so that the maintenance of the plate hammer does not need to dismantle the entire casing, thereby making the maintenance of the plate hammer very easy and improving the practicality of the device;

[0016] 2. The device is provided with a first rectangular block and a second rectangular block, and the connection between the first rectangular block and the second rectangular block can increase the number of connection points between the rotor mechanism and the casing, thereby improving the structural strength of the device;

[0017] 3. The device is provided with a bearing plate to support the extended hammer disc, so as to avoid the left side of the screw being easily broken due to lack of support at the right end of the heavy hammer disc, thereby improving the rationality of the device design. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a rotor mechanism of a mining crusher proposed by the present invention;

[0019] Figure 2 for Figure 1 A magnified view of the structure at A;

[0020] Figure 3 for Figure 1 A magnified view of the structure at B;

[0021] Figure 4 for Figure 1 CC cross-section diagram;

[0022] Figure 5 A schematic diagram of a rotor mechanism of a mining crusher proposed by the present invention after being installed with a casing;

[0023] Figure 6 for Figure 1 Side view of.

[0024] In the figure: 1 mounting shaft, 2 hammer disc, 3 plate hammer, 4 fixed plate, 5 first mounting plate, 6 mounting frame, 7 placement plate, 8 second mounting plate, 9 sliding rod, 10 threaded rod, 11 mounting block, 12 fixed block, 13 cross plate, 14 connecting plate, 15 first bolt, 16 connecting block, 17 second bolt, 18 mounting cylinder, 19 screw rod, 20 locking universal wheel, 21 cross block, 22 first bevel gear, 23 second bevel gear, 24 rotating rod, 25 rotating cylinder, 26 driving motor, 27 driving cylinder, 28 limiting frame, 29 nut, 30 slide rail, 31 sliding groove, 32 placement groove, 33 bearing plate, 34 third bolt, 35 first rectangular block, 36 casing, 37 second rectangular block. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Reference Figure 1-6 A rotor mechanism of a mining crusher includes a mounting shaft 1, a hammer disc 2 and a plurality of plate hammers 3 arranged on the hammer disc 2. Both ends of the mounting shaft 1 are rotatably connected with fixed plates 4. The two side walls of the two fixed plates 4 are respectively provided with a first mounting plate 5 and a second mounting plate 8. The side walls of the first mounting plate 5 and the second mounting plate 8 are fixedly connected with a mounting frame 6.

[0027] The second mounting plate 8 is provided with a driving mechanism for driving the hammer disc 2 to move, and the driving mechanism includes a placement plate 7 fixedly connected to the side wall of the second mounting plate 8, a driving motor 26 is placed on the placement plate 7, a threaded rod 10 is rotatably connected to the side wall of the second mounting plate 8, a mounting block 11 fixedly connected to the side wall of the adjacent fixing plate 4 is provided on the threaded rod 10, a cross block 21 is fixedly connected to the side wall of the second mounting plate 8, a rotating cylinder 25 is penetrated at the upper end of the cross block 21, a second bevel gear 23 is fixedly connected to the side wall of the rotating cylinder 25, a first bevel gear 22 is fixedly connected to the side wall of the threaded rod 10, a driving cylinder 27 is fixedly connected to the output end of the driving motor 26, a rotating rod 24 is provided in the driving cylinder 27 and the rotating cylinder 25, and the cross section of the rotating rod 24 is rectangular.

[0028] The side wall of the second mounting plate 8 is provided with a limiting mechanism for limiting the moving direction of the hammer disc 2. The limiting mechanism includes two sliding rods 9 fixedly connected to the side wall of the second mounting plate 8. Two fixing blocks 12 are provided on the sliding rods 9. The side walls of the fixing blocks 12 are fixedly connected to the side walls of the adjacent fixing plates 4.

[0029] The side wall of the first mounting plate 5 is provided with a supporting mechanism for supporting the right fixing plate 4, and the supporting mechanism includes a bearing plate 33 slidably connected to the side wall of the first mounting plate 5, and a placement groove 32 cooperating with the fixing plate 4 is opened at the upper end of the bearing plate 33, and a plurality of mounting cylinders 18 are fixedly connected to the lower end of the bearing plate 33, and a screw 19 is provided in the mounting cylinder 18, and a locking universal wheel 20 is installed at the lower end of the screw 19.

[0030] The side wall of the first mounting plate 5 is fixedly connected with a slide rail 30, and the side wall of the supporting plate 33 is provided with a slide groove 31 that cooperates with the slide rail 30. The arrangement of the slide rail 30 and the slide groove 31 allows the supporting plate 33 to be temporarily placed near the first mounting plate 5. The screw 19 is threadedly connected to the mounting cylinder 18, so that the height of the supporting plate 33 is adjustable to cope with complex mining environments.

[0031] In the present invention, the side walls of the first mounting plate 5 and the second mounting plate 8 are fixedly connected with a plurality of first rectangular blocks 35, the side walls of the two fixing plates 4 are fixedly connected with a plurality of second rectangular blocks 37, the side walls of the first rectangular blocks 35 and the adjacent second rectangular blocks 37 are penetrated by a third bolt 34, the third bolt 34 is provided with a nut 29, the plurality of second rectangular blocks 37 of the left fixing plate 4 penetrate the side wall of the second mounting plate 8, and the plurality of second rectangular blocks 37 of the right fixing plate 4 penetrate the side wall of the first mounting plate 5.

[0032] In the present invention, a transverse plate 13 is fixedly connected to the side wall of the second mounting plate 8, a plurality of screw holes are provided at the upper end of the transverse plate 13, a connecting plate 14 is fixedly connected to the upper end of the rotating rod 24, a plurality of first bolts 15 are passed through the upper end of the connecting plate 14, and the arrangement of the transverse plate 13, the connecting plate 14 and the first bolts 15 can fix the connecting plate 14 above the transverse plate 13 when the device is transported, thereby avoiding the loss of the rotating rod 24.

[0033] In the present invention, the upper end of the placement plate 7 is fixedly connected to the limit frame 28 to prevent the driving motor 26 from shaking during transportation. A through hole is opened at the lower end of the placement plate 7, and the rotating rod 24 can pass through the through hole.

[0034] In the present invention, two connecting blocks 16 are fixedly connected to the side wall of the first mounting plate 5, and a second bolt 17 is penetrated through the side wall of the connecting block 16. A plurality of threaded holes are provided on the side walls of the first mounting plate 5 and the second mounting plate 8, and the second bolt 17 penetrates through the threaded rod 10 to further fix the threaded rod 10. The threaded rod 10 is not threadedly connected to the first mounting plate 5, but is only in a penetrating relationship.

[0035] During installation, Figure 5 For example, the first mounting plate 5 is removed from the right fixing plate 4, and openings are first made on both sides of the casing 36 (the size of the openings is the same as the specifications of the fixing plate 4), and the hammer disc 2 is placed into the casing 36 from the opening on the left side of the casing 36. The second mounting plate 8 is fixed to the left side plate of the casing 36 by bolts and nuts, and the drive motor 26 is removed. The drive cylinder 27 of the drive motor 26 is placed directly below the rotating rod 24 and fixed, and then the first mounting plate 5 is attached to the right side of the casing 36 and fixed to the side wall of the casing 36 by bolts and nuts. A plurality of third bolts 34 are passed through the adjacent first rectangular blocks 35 and second rectangular blocks 37, and then the nuts 29 are screwed in. The arrangement of the first rectangular block 35 and the second rectangular block 37 makes the connection degree of the rotor mechanism stronger, thereby improving the structural strength of the device. The transmission mechanism of the mounting shaft 1 is installed on the left side of the casing 36, so that the transmission mechanism is not required to drive the mounting shaft 1 to rotate;

[0036] Then screw in the third bolt 34 to fix the connecting block 16 and the screw rod 19, and further fix the rotor mechanism, thereby improving the connection strength between the rotor mechanism and the housing 36;

[0037] When the plate hammer 3 is damaged, the bearing plate 33 can be pulled out backwards and placed on the ground. The screw rod 19 is screwed to make the bottom height of the placement groove 32 of the bearing plate 33 the same as the height of the fixing plate 4. Then, the nuts 29 and the third bolts 34 of the first rectangular block 35 and the second rectangular block 37 on the first mounting plate 5 are screwed out, and then the nuts and bolts of the mounting frame 6 thereon are screwed out, and the first mounting plate 5 can be removed.

[0038] Then, the rotating rod 24 is removed from the horizontal plate 13 (the first bolt 15 is screwed out), and the rotating rod 24 is inserted into the rotating cylinder 25 and the driving cylinder 27, and the driving motor 26 is started. The output shaft of the driving motor 26 drives the driving cylinder 27 to rotate, and the driving cylinder 27 drives the threaded rod 10 to rotate through the engagement of the second bevel gear 23 and the first bevel gear 22. Under the limit of the two sliding rods 9, the hammer disc 2 drives the plate hammer 3 to extend from the right side of the casing 36;

[0039] After the fixing plate 4 extends out of the housing 36, the carrying plate 33 can be pushed to push the fixing plate 4 into the placement groove 32 of the carrying plate 33. After the driving motor 26 is started, the carrying plate 33 can also move to the right to support the right end of the hammer disc 2. When the plate hammer 3 on the hammer disc 2 that needs to be repaired and replaced extends out of the housing 36, the plate hammer 3 can be repaired. During the disassembly process, the right end of the hammer disc 2 is effectively supported by the carrying plate 33, so as to avoid the left side of the screw rod 19 from being easily broken due to lack of support at the right end of the heavy-mass hammer disc 2, thereby improving the rationality of the device design.

[0040] After the plate hammer 3 is repaired, the drive motor 26 (stepping motor) is started, the output shaft of the drive motor 26 is reversed, the hammer disc 2 moves leftward and resets, and then the third bolt 34 and the nut 29 are screwed into the first rectangular block 35 and the second rectangular block 37, and the second bolt 17 is screwed into the connecting block 16. During the process, the hammer disc 2 can be automatically extended out of the casing 36 without disassembling the entire casing 36. At the same time, the middle part of the hammer disc 2 that was previously difficult to repair can also be repaired, thereby improving the practicability of the device.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and practical concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A rotor mechanism of a mining crusher, comprising a mounting shaft (1), a hammer disc (2) and a plurality of plate hammers (3) arranged on the hammer disc (2), characterized in that: Both ends of the mounting shaft (1) are rotatably connected to a fixing plate (4), and the two side walls of the two fixing plates (4) are respectively provided with a first mounting plate (5) and a second mounting plate (8), and the side walls of the first mounting plate (5) and the second mounting plate (8) are both fixedly connected to a mounting frame (6), and the second mounting plate (8) is provided with a driving mechanism for driving the hammer disc (2) to move, and the driving mechanism comprises a placement plate (7) fixedly connected to the side wall of the second mounting plate (8), and a driving motor (26) is placed on the placement plate (7), and the side wall of the second mounting plate (8) is rotatably connected to a threaded rod (10), and the threaded rod (10) is provided with a drive motor (26) connected to the adjacent fixing plate (4). ) a mounting block (11) fixedly connected to the side wall of the second mounting plate (8), a transverse block (21) fixedly connected to the side wall of the second mounting plate (8), a rotating cylinder (25) penetrating the upper end of the transverse block (21), a second bevel gear (23) fixedly connected to the side wall of the rotating cylinder (25), a first bevel gear (22) fixedly connected to the side wall of the threaded rod (10), a driving cylinder (27) fixedly connected to the output end of the driving motor (26), a rotating rod (24) being provided in the driving cylinder (27) and the rotating cylinder (25), the rotating rod (24) having a rectangular cross section, and a limiting mechanism for limiting the moving direction of the hammer disc (2) being provided on the side wall of the second mounting plate (8); The limiting mechanism comprises two sliding rods (9) fixedly connected to the side wall of the second mounting plate (8), two fixing blocks (12) are provided on the sliding rods (9), the side walls of the fixing blocks (12) are fixedly connected to the side walls of the adjacent fixing plates (4), and the side walls of the first mounting plate (5) are provided with a supporting mechanism for supporting the right fixing plate (4); The support mechanism comprises a bearing plate (33) slidably connected to the side wall of the first mounting plate (5); a placement groove (32) cooperating with the fixing plate (4) is formed at the upper end of the bearing plate (33); a plurality of mounting cylinders (18) are fixedly connected to the lower end of the bearing plate (33); a screw rod (19) is provided in the mounting cylinder (18); and a locking universal wheel (20) is installed at the lower end of the screw rod (19); The side wall of the first mounting plate (5) is fixedly connected with a slide rail (30), the side wall of the bearing plate (33) is provided with a slide groove (31) that matches the slide rail (30), and the screw rod (19) is threadedly connected with the mounting cylinder (18); The side wall of the second mounting plate (8) is fixedly connected to a transverse plate (13), a plurality of screw holes are provided at the upper end of the transverse plate (13), the upper end of the rotating rod (24) is fixedly connected to a connecting plate (14), a plurality of first bolts (15) are passed through the upper end of the connecting plate (14).

2. The rotor mechanism of a mining crusher according to claim 1, characterized in that: The first mounting plate (5) and the second mounting plate (8) are both fixedly connected to the side walls with a plurality of first rectangular blocks (35), the two fixing plates (4) are both fixedly connected to the side walls with a plurality of second rectangular blocks (37), the first rectangular blocks (35) and the side walls of adjacent second rectangular blocks (37) are both penetrated by a third bolt (34), and a nut (29) is provided on the third bolt (34).

3. The rotor mechanism of a mining crusher according to claim 1, characterized in that: The upper end of the placement plate (7) is fixedly connected to the limiting frame (28), and the lower end of the placement plate (7) is provided with a through hole.

4. The rotor mechanism of a mining crusher according to claim 1, characterized in that: The side wall of the first mounting plate (5) is fixedly connected to two connection blocks (16), the side wall of the connection block (16) is penetrated by a second bolt (17), and the side walls of the first mounting plate (5) and the second mounting plate (8) are both provided with a plurality of threaded holes.

Citation Information

Patent Citations

  • Coating device used for tobacco coating and convenient to overhaul

    CN210094654U

  • Impact crusher with plate hammer convenient to replace

    CN212915896U