A solid separator filling device

Abstract

The present invention discloses a solid separator filling device, which relates to the technical field of solid separator production, and includes a material leveling assembly. The material leveling assembly includes a stationary disk, the stationary disk is fixedly installed on a limiting rod, and a rotating disk is arranged below the stationary disk. A second belt transmission mechanism is rotatably arranged on the transverse support plate. One of the belt pulleys of the second belt transmission mechanism is fixed to the rotating disk, and the other belt pulley of the second belt transmission mechanism is fixed to one end of a rotating shaft. By setting the material leveling assembly, the separator in the tank body is shaken evenly, making the separator in the tank body more flat, and also reducing the distance between particles and shrinking the volume. By setting the limiting assembly, the tank bodies can be filled in sequence, preventing the distance between two tank bodies from being too small, and also facilitating the positioning of the feeding nozzle. By setting the feeding assembly, the condensation of the separator can be prevented, making the feeding smoother.

Description

Technical Field

[0001] The present invention relates to the technical field of solid release agent production, and particularly to a solid release agent filling device. Background Art

[0002] The release agent, as the name implies, is an additive that plays an isolating role, and its specific meaning varies in different fields. Commonly, such as the film release agent in rubber processing, which is a type of operating aid, and its main function is to prevent the surfaces of films or semi-finished products from sticking to each other, and it is often used in operations such as the plasticizing, mixing, sheet pressing, and forming of raw rubber and rubber compounds. In other aspects, such as the demolding of concrete components and the annealing of laminated steel sheets, release agents with similar functions are also used. Especially for solid release agents in powder form, during the production and filling process, when filling into the tank body, a conical shape with a middle bulge and a lower edge will appear, and the distance between solid particles will increase, thereby increasing the volume under the same mass, and a larger volume tank needs to be used, which is not conducive to filling and transportation.

[0003] In the prior art, the utility model patent with the publication number of CN208699073U discloses a dust suppression release agent filling production device, including a device body. A conveyor belt is provided at the bottom of the device body, a motor box is provided at the top of the device body, a motor is provided inside the motor box, one end of the output shaft of the motor is provided with a transmission belt, a rotating shaft is provided on one side of the motor box, and the rotating shaft is movably connected to the device body. A filling head is provided inside the device body, a first bracket is provided inside the filling head, a toothed ring is provided at the bottom of the first bracket, a first connecting rod is provided at the bottom of the toothed ring, and a gear is provided on the surface of the first connecting rod. By providing a rotating shaft and a slide rail, it is beneficial to drive the rotating shaft to rotate through the motor, and the rotating shaft drives the first brush to continuously rotate to clean the upper half of the filling head, and at the same time, control the second brush to rub up and down to clean the lower half of the filling head, so that the utility model is more convenient to clean the inside without using water. However, this prior art cannot solve the above technical problems. Summary of the Invention

[0004] In order to overcome the defects of the above-mentioned prior art, the present invention provides the following technical solutions: a solid release agent filling device, comprising a material distribution component, the material distribution component comprising a stationary disk, the stationary disk is fixedly mounted on the limiting rod, a rotating disk is arranged below the stationary disk, a second belt transmission mechanism is rotatably arranged on the transverse support plate, the rotating disk is fixed to one of the pulleys of the second belt transmission mechanism, and another pulley of the second belt transmission mechanism is fixed to one end of the rotating shaft; and also comprising a feeding component, the feeding component comprising a mixing barrel, a rotating rod is rotatably mounted in the mixing barrel, a stirring part is arranged on the rotating rod, a screw is arranged at the bottom of the rotating rod, and a hexagonal prism rod is slidably matched with the center of the screw through a spline. A stationary discharge pipe is fixedly installed at the bottom of the mixing barrel, a lifting discharge pipe is slidably sleeved on the stationary discharge pipe, a feeding nozzle is fixedly installed on the lifting discharge pipe, the feeding nozzle is fixedly connected to the hexagonal prism rod, a flexible screw is fixedly installed on one end of the hexagonal prism rod; it also includes a limit assembly, the limit assembly includes a workbench, a sway bar is rotatably installed on the workbench, a sway frame is fixedly installed on the sway bar, a toggle pin is fixedly installed on the sway frame, an electric cylinder is also movably connected to the workbench, the end of the electric cylinder telescopic rod is movably connected to one end of the rotating connecting rod, the other end of the rotating connecting rod is fixed to the sway bar through a connecting shaft, a longitudinal sway bar is also rotatably installed on the workbench, and the longitudinal sway bar is in contact with the toggle pin.

[0005] Preferably, protrusions are provided on the opposite surfaces of the stationary disk and the rotating disk, and a shaking spline pin is slidably fitted on the limiting rod through a spline, and the shaking spline pin is fixedly mounted on the conveyor belt bracket, and a conveyor belt is provided on the conveyor belt bracket, and the stationary disk is in contact with the conveyor belt, and the conveyor belt bracket is fixedly mounted on the base.

[0006] Preferably, the rotating shaft is rotatably connected to the transverse support plate, the transverse support plate is fixedly mounted on the frame, the frame is fixedly mounted on the base, the rotating shaft is rotatably matched with the frame, and a motor is fixedly mounted on the top of the frame.

[0007] Preferably, the flexible screw is arranged inside the feeding nozzle and the lifting discharge pipe, the rotating rod is rotatably connected to the output shaft of the motor through a first belt transmission mechanism, the mixing barrel is fixedly mounted on the frame, and the rotating shaft is fixed to the output shaft of the motor.

[0008] Preferably, two positioning rubber wheels are rotatably mounted on the transverse link, and two driving rubber wheels are rotatably mounted on the longitudinal link, wherein a rotating driven gear is fixedly mounted on one of the driving rubber wheels.

[0009] Preferably, the rotary driven gear is meshed with a rotary driving gear, the rotary driving gear is fixedly mounted on an output shaft of a rotary motor, and the rotary motor is fixedly mounted on a longitudinal sway bar.

[0010] Preferably, the workbench is fixedly installed on the base. A second pulley bracket is fixedly installed on the workbench. A lifting frame is slidably installed on the second pulley bracket, and the lifting frame is fixed to the lifting discharge pipe.

[0011] Preferably, a second pulley is provided at the top of the second pulley bracket. A first pulley bracket is fixedly installed on the workbench, and a first pulley is rotatably provided on the first pulley bracket. The lifting frame and the horizontal swing frame are connected by a pull rope that is lapped on the second pulley and the first pulley.

[0012] Compared with the prior art, the present invention has the following beneficial effects: (1) By providing a material leveling component, the separating agent in the tank body is shaken evenly, making the separating agent in the tank body flatter, and it can also reduce the distance between particles and reduce the volume; (2) By providing a limiting component, the tank bodies can be filled in sequence, preventing the distance between two tank bodies from being too small, and it can also facilitate the positioning of the feeding nozzle; (3) By providing a feeding component, the coagulation of the separating agent can be prevented, making the feeding smoother. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the structure at the shaking spline pin of the present invention.

[0015] Figure 3 It is a schematic diagram of the structure at the stationary disk of the present invention.

[0016] Figure 4 It is a schematic diagram of the feeding component structure of the present invention.

[0017] Figure 5 It is a schematic diagram of the structure at the rotating motor of the present invention.

[0018] Figure 6 It is a schematic diagram of the structure at the positioning rubber wheel of the present invention.

[0019] Figure 7 It is a schematic diagram of the feeding component structure of the present invention.

[0020] Figure 8 It is of the present invention Figure 7 Schematic diagram of the structure at position A in

[0021] Figure 9 It is a schematic diagram of the structure at the hexagonal prism rod of the present invention.

[0022] In the figure: 101 - base; 102 - frame; 103 - motor; 104 - first belt drive mechanism; 105 - rotating shaft; 106 - horizontal support plate; 107 - conveyor belt support; 108 - conveyor belt; 109 - second belt drive mechanism; 110 - jitter spline pin; 111 - limiting rod; 112 - rotating disk; 113 - stationary disk; 201 - workbench; 202 - electric cylinder; 203 - rotating connecting rod; 204 - yaw bar; 205 - yaw frame; 206 - toggle pin; 207 - pull rope; 208 - first pulley; 209 - second pulley; 210 - first pulley bracket; 211 - second pulley bracket; 212 - longitudinal swing bar; 213 - rotating motor; 214 - rotating driving gear; 215 - driving rubber wheel; 216 - rotating driven gear; 217 - positioning rubber wheel; 218 - lifting frame; 301 - mixing barrel; 302 - rotating rod; 303 - stirring part; 304 - screw; 305 - hexagonal prism rod; 306 - flexible screw; 307 - lifting discharge pipe; 308 - stationary discharge pipe; 309 - feeding nozzle; 4 - tank body. Specific embodiments

[0023] The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and through specific embodiments.

[0024] As Figures 1 - 3 shown, the present invention provides a solid isolating agent filling device, including a material leveling assembly. The material leveling assembly includes a stationary disk 113, and the stationary disk 113 is fixedly installed on the limiting rod 111. A rotating disk 112 is arranged below the stationary disk 113. A second belt drive mechanism 109 is rotatably arranged on the horizontal support plate 106. One of the belt pulleys of the rotating disk 112 and the second belt drive mechanism 109 is fixed, and the other belt pulley of the second belt drive mechanism 109 is fixed to one end of the rotating shaft 105. Protrusions are arranged on the opposite surfaces of the stationary disk 113 and the rotating disk 112. A jitter spline pin 110 is slidably fitted on the limiting rod 111 through a spline, and the jitter spline pin 110 is fixedly installed on the conveyor belt support 107 (here, the limiting rod 111 cannot rotate and can only move along the axis. Since the stationary disk 113 is fixed to the limiting rod 111, the stationary disk 113 makes synchronous movement). A conveyor belt 108 is arranged on the conveyor belt support 107. The stationary disk 113 is in contact and cooperation with the conveyor belt 108, and the conveyor belt support 107 is fixedly installed on the base 101. The rotating shaft 105 is rotatably connected to the horizontal support plate 106, the horizontal support plate 106 is fixedly installed on the frame 102, the frame 102 is fixedly installed on the base 101, the rotating shaft 105 is rotatably fitted with the frame 102, and a motor 103 is fixedly installed at the top of the frame 102.

[0025] As Figures 7 - 9As shown, it also includes a feeding assembly, which includes a mixing barrel 301, a rotating rod 302 is rotatably installed in the mixing barrel 301, a stirring portion 303 is provided on the rotating rod 302, a screw 304 is provided at the bottom of the rotating rod 302, a hexagonal prism rod 305 is slidably fitted with the center of the screw 304 through a spline, a stationary discharge pipe 308 is fixedly installed at the bottom of the mixing barrel 301, a lifting discharge pipe 307 is slidably sleeved on the stationary discharge pipe 308, a feeding nozzle 309 is fixedly installed on the lifting discharge pipe 307, the feeding nozzle 309 is fixedly connected to the hexagonal prism rod 305, and a flexible screw 306 is fixedly installed at one end of the hexagonal prism rod 305. The flexible screw 306 is arranged inside the feeding nozzle 309 and the lifting discharge pipe 307. The rotating rod 302 is rotatably connected to the output shaft of the motor 103 through the first belt transmission mechanism 104. The mixing barrel 301 is fixedly installed on the frame 102, and the rotating shaft 105 is fixed to the output shaft of the motor 103.

[0026] like Figures 4 - 6 As shown, it also includes a limit assembly, which includes a workbench 201, on which a sway bar 204 is rotatably installed, on which a sway frame 205 is fixedly installed, on which a toggle pin 206 is fixedly installed, and on which an electric cylinder 202 is movably connected, and the end of the telescopic rod of the electric cylinder 202 is movably connected to one end of a rotating connecting rod 203, and the other end of the rotating connecting rod 203 is fixed to the sway bar 204 through a connecting shaft, and on which a longitudinal sway bar 212 is rotatably installed, and the longitudinal sway bar 212 is in contact with the toggle pin 206, and on which two positioning rubber wheels 217 are rotatably installed on the sway bar 204, and on which two driving rubber wheels 215 are rotatably installed, and on which a rotating driven gear 21 is fixedly installed one of the driving rubber wheels 215. 6. The rotating driven gear 216 is meshed with the rotating driving gear 214. The rotating driving gear 214 is fixedly mounted on the output shaft of the rotating motor 213. The rotating motor 213 is fixedly mounted on the longitudinal swing rod 212. The workbench 201 is fixedly mounted on the base 101. A second pulley bracket 211 is fixedly mounted on the workbench 201. A lifting frame 218 is slidably mounted on the second pulley bracket 211. The lifting frame 218 is fixed to the lifting discharge pipe 307. A second pulley 209 is arranged at the top of the second pulley bracket 211. A first pulley bracket 210 is fixedly mounted on the workbench 201. A first pulley 208 is rotatably arranged on the first pulley bracket 210. The lifting frame 218 is connected to the transverse swing frame 205 by a pull rope 207 overlapped on the second pulley 209 and the first pulley 208.

[0027] The working principle of the solid release agent filling device disclosed in the present invention is as follows: first, the tank bodies 4 are placed on the conveyor belt 108 in sequence, and then the first tank body 4 is moved to the position as shown in FIG. Figure 4The position shown, where the lifting and discharging pipe 307 will lift the feeding nozzle 309 before, and then the tank body 4 can move to as Figure 4 the position shown. When filling, the release agent needs to be introduced into the mixing barrel 301, and then the motor 103 is started. The output shaft of the motor 103 will drive the rotating rod 302 to rotate through the first belt transmission mechanism 104, and at the same time, it will also drive the rotating shaft 105 to rotate. The rotation of the rotating rod 302 will drive the stirring part 303 to rotate, and the rotation of the stirring part 303 will stir the release agent in the mixing barrel 301 to prevent the release agent from forming lumps. And the rotation of the rotating rod 302 will also drive the screw 304 to rotate, and the rotation of the screw 304 will convey the release agent to the lifting and discharging pipe 307. While the screw 304 is rotating, it will also drive the hexagonal prism rod 305 to rotate, and the rotation of the hexagonal prism rod 305 will drive the flexible screw 306 to rotate. The rotation of the flexible screw 306 will convey the release agent in the lifting and discharging pipe 307 to the tank body 4 through the feeding nozzle 309, as Figure 7As shown, at this time, when the solid isolation agent slides down from the feeding nozzle 309, it will fall on the edge of the tank body 4. At this time, it is necessary to start the rotating motor 213. The output shaft of the rotating motor 213 will drive the rotating driving gear 214 to rotate. The rotating driving gear 214 will drive the rotating driven gear 216 to rotate. The rotating driven gear 216 will drive the driving rubber wheel 215 to rotate. The driving rubber wheel 215 will drive the tank body 4 to rotate. The rotation of the tank body 4 will prevent the isolation agent falling from the feeding nozzle 309 from piling up in one position, so that the isolation agent falling into the tank body 4 is more evenly distributed. At the same time, the rotation of the rotating shaft 105 will drive the rotating disk 112 to rotate through the second belt transmission mechanism 109. The rotation of the rotating disk 112 will rotate relative to the stationary disk 113. At this time, since the tank body 4 is pressed on the stationary disk 113, and because the stationary disk 113 cannot rotate due to the restriction of the limiting rod 111 and the shaking spline pin 110, the stationary disk 113 will shake up and down due to the rotation of the rotating disk 112. The shaking of the stationary disk 113 will drive the tank body 4 to shake together, thereby shaking the release agent in the tank body 4 evenly, making the release agent in the tank body 4 more flat, and can also reduce the distance between the particles and reduce the volume. When the first tank 4 is filled, the electric cylinder 202 is first controlled so that the telescopic rod of the electric cylinder 202 drives the rotating connecting rod 203 to rotate. The rotation of the rotating connecting rod 203 drives the sway bar 204 and the sway frame 205 to rotate. The rotation of the sway bar 204 causes the positioning rubber wheel 217 in contact with the tank 4 to separate. The rotation of the sway frame 205 drives the toggle pin 206 to contact the longitudinal swing rod 212. When the longitudinal swing rod 212 is squeezed by the toggle pin 206, it swings upward (in this process, the tank 4 is moved to the left). At the same time, the swing of the lateral frame 205 will pull the lifting frame 218 upward through the pull rope 207, and the upward movement of the lifting frame 218 will drive the lifting and discharging pipe 307 to move upward, so that the feeding nozzle 309 moves upward. At this time, when the feeding nozzle 309 is completely moved to the top of the tank body 4, the conveyor belt 108 is controlled to move the next tank body 4 to the position of the previous tank body 4, and then the electric cylinder 202 is controlled again to restore all parts to the state as shown. Figure 4 The position shown makes the driving rubber wheel 215 and the positioning rubber wheel 217 contact the tank body 4 again, and the lifting and discharging pipe 307 and the lifting frame 218 will slide downward under the action of their own gravity (when the lifting and discharging pipe 307 moves, the screw rod 304 and the hexagonal prism rod 305 will slide relative to each other).

Claims

1. A solid release agent filling device, Features: The material distribution component comprises a stationary disk (113), the stationary disk (113) is fixedly mounted on a limiting rod (111), a rotating disk (112) is arranged below the stationary disk (113), a second belt transmission mechanism (109) is rotatably arranged on a transverse support plate (106), the rotating disk (112) is fixed to one of the pulleys of the second belt transmission mechanism (109), and the other pulley of the second belt transmission mechanism (109) is fixed to one end of a rotating shaft (105); The feeding assembly also includes a mixing barrel (301), a rotating rod (302) is rotatably installed in the mixing barrel (301), a stirring portion (303) is provided on the rotating rod (302), a screw (304) is provided at the bottom of the rotating rod (302), a hexagonal prism rod (305) is slidably fitted in the center of the screw (304) through a spline, a stationary discharge pipe (308) is fixedly installed at the bottom of the mixing barrel (301), a lifting discharge pipe (307) is slidably sleeved on the stationary discharge pipe (308), a feeding nozzle (309) is fixedly installed on the lifting discharge pipe (307), the feeding nozzle (309) is fixedly connected to the hexagonal prism rod (305), and a flexible screw (306) is fixedly installed at one end of the hexagonal prism rod (305); The machine also comprises a limit assembly, wherein the limit assembly comprises a workbench (201), a sway bar (204) is rotatably mounted on the workbench (201), a sway frame (205) is fixedly mounted on the sway bar (204), a toggle pin (206) is fixedly mounted on the sway frame (205), an electric cylinder (202) is movably connected to the workbench (201), an end of the telescopic rod of the electric cylinder (202) is movably connected to one end of the rotating connecting rod (203), the other end of the rotating connecting rod (203) is fixed to the sway bar (204) via a connecting shaft, and a longitudinal sway bar (212) is rotatably mounted on the workbench (201), the longitudinal sway bar (212) is in contact with and cooperates with the toggle pin (206); The stationary disk (113) and the rotating disk (112) are both provided with protrusions on their opposite surfaces, and a shaking spline pin (110) is slidably matched with a spline on the limiting rod (111), and the shaking spline pin (110) is fixedly mounted on a conveyor belt bracket (107), and a conveyor belt (108) is provided on the conveyor belt bracket (107). The stationary disk (113) is in contact with and matched with the conveyor belt (108), and the conveyor belt bracket (107) is fixedly mounted on the base (101); the rotating shaft (105) is rotatably connected with a transverse support plate (106), and the transverse support plate (106) is fixedly mounted on a frame (102), and the frame (102) is fixedly mounted on the base (101), and the rotating shaft (105) is rotatably matched with the frame (102), and a motor (103) is fixedly mounted on the top of the frame (102); The flexible screw rod (306) is arranged inside the feeding nozzle (309) and the lifting discharging pipe (307). The rotating rod (302) is rotationally connected to the output shaft of the motor (103) through a first belt transmission mechanism (104). The mixing barrel (301) is fixedly installed on the machine frame (102), and the rotating shaft (105) is fixed to the output shaft of the motor (103). Two positioning rubber wheels (217) are rotatably installed on the transverse swing rod (204), and two driving rubber wheels (215) are rotatably installed on the longitudinal swing rod (212). A rotating driven gear (216) is fixedly installed on one of the driving rubber wheels (215). The rotating driven gear (216) meshes with the rotating driving gear (214), and the rotating driving gear (214) is fixedly installed on the output shaft of the rotating motor (213), and the rotating motor (213) is fixedly installed on the longitudinal swing rod (212).

2. A solid separator filling device according to claim 1, characterized in that: The workbench (201) is fixedly installed on the base (101). A second pulley bracket (211) is fixedly installed on the workbench (201). A lifting frame (218) is slidably installed on the second pulley bracket (211), and the lifting frame (218) is fixed to the lifting discharging pipe (307).

3. A solid separator filling device according to claim 2, characterized in that: A second pulley (209) is arranged at the top of the second pulley bracket (211). A first pulley bracket (210) is fixedly installed on the workbench (201). A first pulley (208) is rotatably arranged on the first pulley bracket (210). The lifting frame (218) and the transverse swing frame (205) are connected by a pulling rope (207) that is lapped on the second pulley (209) and the first pulley (208).

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