An automatic powder dispenser for solid-state batteries
By designing a replaceable discharge frame and collection ring, the problem of powder falling out when the automatic powder dispenser is used on battery shells of different shapes is solved, and the adaptation of shells of different shapes and the recycling of powder is achieved.
Patent Information
- Application Number
- CN202211398923.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-09
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2042-11-09
AI Technical Summary
The discharge tube of the automatic powder dispenser is difficult to replace, resulting in the fact that when solid battery powder is added to the solid battery shell of different shapes, the powder may fall outside the shell, making it inconvenient to collect.
An automatic powder dispenser is designed, which includes a replaceable discharge frame and a collection ring. The collection ring is vibrated by a vibration motor, collects the outflow powder into the collection frame, and adapts to the battery case of different shapes through the replaceable discharge frame.
The adaptation to solid-state battery shells of different shapes is achieved, ensuring that the powder falls evenly into the shell, and the recycling of powder is achieved through the design of the collection ring and discharge pipe, and resources are saved.
Smart Images

Figure CN115676396B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an automatic powder dispenser, in particular to an automatic powder dispenser suitable for solid-state batteries. Background Art
[0002] A solid-state battery is a battery that uses solid electrodes and solid electrolytes. It has the characteristics of low power density and high energy density. It is mainly used in electric vehicles. When making solid-state batteries, solid-state battery powder must be added first before subsequent packaging. An automatic powder dispenser is generally used to add solid-state battery powder to a solid-state battery shell. The automatic powder dispenser is mainly composed of a distribution system, a conveyor and a discharge pipe. The distribution system sends the solid-state battery powder to the conveyor, and the conveyor transports the solid-state battery powder to the discharge pipe. The solid-state battery powder falls into the solid-state battery shell through the discharge pipe. There are many shapes of solid-state battery shells, including square and round ones, but the discharge pipe of the automatic powder dispenser is difficult to replace. When adding solid-state battery powder to solid-state battery shells of different shapes, the solid-state battery powder may fall to the outside of the solid-state battery shell, which is not convenient for collection. Summary of the invention
[0003] In order to overcome the disadvantage that the discharge pipe of the automatic powder dispenser is difficult to replace and the solid-state battery powder may fall to the outside of the solid-state battery shell when adding solid-state battery powder to solid-state battery shells of different shapes, making it inconvenient to collect, the technical problem of the present invention is to provide an automatic powder dispenser suitable for solid-state batteries with a wide range of applications.
[0004] The technical implementation scheme of the present invention is: an automatic powder dispenser suitable for solid-state batteries, including an installation frame, a stepper motor, a turntable, a mounting plate, a conveyor roller, a conveyor belt, a gear, a servo motor, a discharge frame and a storage component, a stepper motor is connected to the bottom of the installation frame, the output shaft of the stepper motor is rotatably connected to the top of the installation frame, a turntable is connected to the output shaft of the stepper motor, the turntable is in contact with the installation frame, a plurality of loading holes for conveying solid-state battery powder are evenly spaced on the turntable, a discharge hole is opened on the top of the installation frame, the discharge hole corresponds to one of the loading holes, a mounting plate is connected to the right side of the installation frame, a conveyor roller is rotatably connected to the right side of the installation plate, a conveyor roller is also rotatably connected to the top of the installation frame, a conveyor belt for conveying solid-state battery powder is wound around the conveyor roller, a servo motor is installed at the top of the installation frame, a gear is connected to the output shaft of the servo motor, a gear is also connected to the conveyor roller on the left, the two gears are meshed with each other, a discharge frame is clamped on the right side of the installation plate, and a storage component for storing solid-state battery powder is provided on the installation frame.
[0005] Furthermore, the storage assembly includes support columns, connecting plates, a loading box, a cover plate and a discharge pipe. Support columns are connected to the front and rear sides of the top of the installation frame, connecting plates are connected between the support columns, a loading box for storing solid-state battery powder is connected to the middle of the connecting plate, the loading box is connected to the support columns, a cover plate is rotatably connected to the top of the loading box, and the bottom of the loading box is connected to a discharge pipe for discharging the solid-state battery powder into the loading hole, and the discharge pipe corresponds to the loading hole on the left.
[0006] Furthermore, it also includes a vibration motor, a collecting ring, a discharge pipe and a collecting frame. The vibration motor is connected to the top of the installation frame, and the collecting ring is connected to the outside of the turntable. The collecting ring is set low in the front and high in the back. The collecting ring is in contact with the vibration motor. The vibration motor can make the collecting ring vibrate. The bottom of the collecting ring is connected to the discharge pipe, and the discharge pipe runs through the installation frame. The collection frame is placed in the installation frame, and the collection frame is located directly below the discharge pipe.
[0007] Furthermore, it also includes a storage box, a powder pump and a suction tube. The left side of the installation frame is connected to a storage box capable of storing solid-state battery powder. The top of the loading box is connected to a powder pump. The discharge end of the powder pump is connected to the loading box. The powder pump is connected to a suction tube. The suction tube passes through the connecting plate and is located inside the storage box.
[0008] Furthermore, it also includes a laser transmitter, a laser receiver and a warning light. The laser transmitter is installed on the upper front side of the loading box, and the laser receiver is installed on the upper rear side of the loading box. The laser transmitter and the laser receiver are connected to a pair of tubes, and a warning light is connected to one of the support columns. The warning light and the laser receiver are electrically connected.
[0009] Furthermore, it also includes threaded rods, threaded sleeves and supporting legs. Three threaded rods are connected to the front and rear sides of the bottom of the installation frame. The threaded rods are threaded with threaded sleeves, and the bottoms of the threaded sleeves are connected to supporting legs.
[0010] Furthermore, it also includes a filter plate. The storage box is connected to a filter plate capable of filtering large particles of impurities in the solid-state battery powder, and the suction tube passes through the filter plate.
[0011] Furthermore, it also includes door panels, and the front side of the installation frame is rotatably connected with two door panels.
[0012] Furthermore, it also includes a clamping rod, and the front and rear sides of the mounting plate are rotatably connected with the clamping rod, and the clamping rod clamps the discharge frame.
[0013] Furthermore, a baffle is also included, and a baffle is slidably provided on the discharge pipe to block the solid-state battery powder.
[0014] The beneficial effects of the present invention are: 1. The conveyor belt of the present invention can convey solid-state battery powder to the discharge frame, and the solid-state battery powder falls into the solid-state battery shell. The discharge frame can be replaced, and a suitable discharge frame can be selected according to solid-state battery shells of different shapes so as to be suitable for solid-state battery shells of different shapes.
[0015] 2. When the solid-state battery powder flows out from the gap between the turntable and the discharge pipe, the flowing solid-state battery powder will fall into the collection frame through the collection ring and the discharge pipe for recycling and saving resources.
[0016] 3. The storage box can temporarily store solid-state battery powder, and the powder pump can suck the solid-state battery powder in the storage box into the loading box, making it convenient for people to add solid-state battery powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0018] Figure 2 It is a schematic diagram of a first partial three-dimensional structure of the present invention.
[0019] Figure 3 It is a schematic diagram of a second partial three-dimensional structure of the present invention.
[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the vibration motor, the collecting ring and the discharge pipe of the present invention.
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the collecting ring of the present invention.
[0022] Figure 6 It is a three-dimensional structural schematic diagram of the storage box, powder pump and suction tube of the present invention.
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the laser transmitter and the laser receiver of the present invention.
[0024] Figure 8 It is a schematic diagram of the three-dimensional structure of the clamping rod of the present invention.
[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the baffle of the present invention.
[0026] In the accompanying drawings: 1-installation frame, 2-stepping motor, 3-turntable, 4-loading hole, 5-discharging hole, 6-installation plate, 7-conveyor roller, 8-conveyor belt, 9-gear, 10-servo motor, 11-discharging frame, 12-support column, 13-connecting plate, 14-loading box, 15-cover plate, 16-discharging pipe, 17-vibration motor, 18-collecting ring, 19-discharging pipe, 191-collecting frame, 20-storage box, 21-powder pump, 22-suction tube, 23-laser transmitter, 24-laser receiver, 25-prompt light, 26-threaded rod, 27-threaded sleeve, 28-leg, 29-filter plate, 30-door panel, 31-clamp rod, 32-baffle. DETAILED DESCRIPTION
[0027] Embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0028] Implementation Method 1
[0029] An automatic powder dispenser suitable for solid-state batteries, such as Figure 1 , Figure 2 and Figure 3 As shown, it includes a mounting frame 1, a stepper motor 2, a turntable 3, a mounting plate 6, a conveyor roller 7, a conveyor belt 8, a gear 9, a servo motor 10, a discharge frame 11 and a storage component. The stepper motor 2 is connected to the left side of the bottom of the mounting frame 1 by bolts, and the output shaft of the stepper motor 2 is rotatably connected to the top of the mounting frame 1. The output shaft of the stepper motor 2 is connected to the turntable 3 by a key. The bottom of the turntable 3 is in contact with the top of the mounting frame 1. Twenty charging holes 4 are evenly spaced on the turntable 3. The charging holes 4 can convey solid-state battery powder. A discharge hole 5 is opened in the middle of the top of the mounting frame 1. The discharge hole 5 and one of the charging holes 4 are connected. Correspondingly, a mounting plate 6 is connected to the right side of the mounting frame 1 by bolts, and a conveying roller 7 is rotatably connected to the right side of the mounting plate 6 and the top of the mounting frame 1. A conveying belt 8 is wound around the conveying roller 7, and the loading hole 4 conveys the solid-state battery powder to the conveying roller 7. The conveying roller 7 can convey the solid-state battery powder to the right. A servo motor 10 is installed on the top of the mounting frame 1 by bolts, and a gear 9 is connected to the output shaft of the servo motor 10 and the conveying roller 7 on the left, and the two gears 9 are meshed with each other. A discharge frame 11 is clamped on the right side of the mounting plate 6, and a storage component is provided on the mounting frame 1, which can store solid-state battery powder.
[0030] like Figure 2As shown, the storage assembly includes a support column 12, a connecting plate 13, a charging box 14, a cover plate 15 and a discharge pipe 16. The front and rear sides of the top of the mounting frame 1 are connected to the support columns 12 by bolts, the connecting plates 13 are connected between the support columns 12 by bolts, the middle part of the connecting plate 13 is connected to the charging box 14 by bolts, and the charging box 14 is used to store solid-state battery powder. The upper part of the charging box 14 and the upper part of the support column 12 are connected by bolts. The top of the charging box 14 is rotatably connected to the cover plate 15, and the cover plate 15 can prevent dust from falling into the charging box 14. The bottom of the charging box 14 is connected to the discharge pipe 16, and the solid-state battery powder in the charging box 14 can fall into the charging hole 4 through the discharge pipe 16, and the discharge pipe 16 corresponds to the charging hole 4 on the left.
[0031] like Figure 1 and Figure 2 As shown, a door panel 30 is also included. The left and right sides of the front side of the installation frame 1 are rotatably connected with the door panel 30. The door panel 30 can prevent dust from floating into the installation frame 1.
[0032] like Figure 1 and Figure 8 As shown, a clamping rod 31 is also included. The front and rear sides of the mounting plate 6 are rotatably connected with the clamping rod 31, and the clamping rod 31 clamps the discharge frame 11.
[0033] like Fig. 9 As shown, a baffle 32 is also included. The baffle 32 is slidably provided on the discharge pipe 16, and the baffle 32 can block the solid-state battery powder.
[0034] People pull the baffle 32 to the right to open the discharge pipe 16, and then open the cover 15 to put the solid-state battery powder into the charging box 14. The solid-state battery powder falls into the charging hole 4 through the discharge pipe 16. When the charging box 14 is filled with enough solid-state battery powder, people close the cover 15 and then start the servo motor 10. The servo motor 10 drives the conveying roller 7 on the left to rotate through the gear 9, thereby driving the conveyor belt 8 to rotate, and then controls the output shaft of the stepper motor 2 to rotate 18 degrees every 5 seconds. The stepper motor 2 can drive the turntable 3 to rotate to convey the solid-state battery powder in the charging hole 4. After the turntable 3 rotates 18 degrees, the stepper motor 2 is turned off. At this time, the next charging hole 4 corresponds to the discharge pipe 16, and the solid-state battery powder in the discharge pipe 16 falls into the charging hole 4. After 5 seconds, the stepper motor 2 continues to work and continues to convey the solid-state battery powder in the charging hole 4. When the charging hole 4 filled with solid-state battery powder corresponds to the discharge hole 5, the solid-state battery powder falls onto the conveyor belt 8 through the discharge hole 5. The conveyor belt 8 conveys the solid-state battery powder to the right and transports the solid-state battery powder to the discharge frame 11, and then discharges it through the discharge frame 11. People can put the solid-state battery shell The solid-state battery powder is placed just below the discharge frame 11 to make the solid-state battery powder fall into the solid-state battery shell. This reciprocating process can continuously distribute the solid-state battery powder. When it is not necessary to distribute the solid-state battery powder, people turn off the stepper motor 2 and the servo motor 10. When the device needs to be repaired, people can push the baffle 32 to the left to close the discharge pipe 16 to prevent the solid-state battery powder from being discharged from the discharge pipe 16. The door panel 30 can block the dust to prevent the dust from floating into the installation frame 1. The door panel 30 can be opened to facilitate people to maintain the inside of the installation frame 1. The clamping rod 31 can clamp the discharge frame 11 to prevent The discharging frame 11 falls off. When solid-state battery powder needs to be loaded into solid-state battery shells of different shapes, people can rotate the clamping rod 31 upward so that the clamping rod 31 no longer blocks the discharging frame 11, and people take out the discharging frame 11. If solid-state battery powder is loaded into a cylindrical solid-state battery shell, people can replace it with a discharging frame 11 with a circular bottom. If solid-state battery powder is loaded into a square solid-state battery shell, people can replace it with a discharging frame 11 with a square bottom. This can be suitable for solid-state battery shells of different shapes. After replacing the discharging frame 11, people rotate the clamping rod 31 downward to lock the discharging frame 11.
[0035] Implementation Method 2
[0036] Based on implementation mode 1, Figure 1 , Figure 4 and Figure 5As shown, it also includes a vibration motor 17, a collecting ring 18, a discharge pipe 19 and a collecting frame 191. The vibration motor 17 is connected to the top rear side of the mounting frame 1 by bolts, and the collecting ring 18 is connected to the outer side of the turntable 3 by screws. The collecting ring 18 is set low in the front and high in the back. The collecting ring 18 is in contact with the vibration motor 17. The vibration motor 17 can make the collecting ring 18 vibrate. The front side of the bottom of the collecting ring 18 is connected to the discharge pipe 19. The discharge pipe 19 passes through the mounting frame 1. A collecting frame 191 is placed in the mounting frame 1. The collecting frame 191 is located directly below the discharge pipe 19. The solid-state battery powder in the collecting ring 18 can fall into the collecting frame 191 through the discharge pipe 19.
[0037] When the turntable 3 rotates, the solid-state battery powder easily flows out from the gap between the turntable 3 and the discharge pipe 16 and flows onto the turntable 3. The turntable 3 can throw the outflowing solid-state battery powder into the collecting ring 18 for collection to prevent the solid-state battery powder from falling onto the mounting frame 1. Then people can start the vibration motor 17, which can make the collecting ring 18 vibrate. The solid-state battery powder in the collecting ring 18 rolls from a high place to a low place, and then falls into the collecting frame 191 through the discharge pipe 19 for recycling and resource saving.
[0038] like Figure 1 and Figure 6 As shown, it also includes a storage box 20, a powder pump 21 and a suction tube 22. The storage box 20 is connected to the left side of the installation frame 1 by bolts, and solid-state battery powder can be stored in the storage box 20. The powder pump 21 is connected to the top of the loading box 14 by bolts. The discharge end of the powder pump 21 is connected to the loading box 14. The suction tube 22 is connected to the powder pump 21 by threads. The suction tube 22 passes through the connecting plate 13, and the suction tube 22 is located in the storage box 20.
[0039] like Figure 1 and Figure 7 As shown, it also includes a laser emitter 23, a laser receiver 24 and a warning light 25. The laser emitter 23 is installed on the upper front side of the loading box 14 by screws, and the laser receiver 24 is installed on the upper rear side of the loading box 14 by screws. The laser emitter 23 and the laser receiver 24 are connected to each other, and the warning light 25 is connected to the upper right side of the front support column 12 by screws. The warning light 25 and the laser receiver 24 are electrically connected.
[0040] like Figure 6 As shown, a filter plate 29 is also included. The filter plate 29 is connected to the storage box 20. The filter plate 29 can filter large particles of impurities in the solid-state battery powder. The suction tube 22 passes through the filter plate 29.
[0041] People can pour the solid-state battery powder into the storage box 20 for storage. The filter plate 29 can filter out large particles of impurities in the solid-state battery powder to prevent the large particles of impurities from blocking the suction tube 22. When solid-state battery powder needs to be added, people can turn on the laser transmitter 23, and the laser transmitter 23 emits a laser, which shines on the laser receiver 24, and then start the powder pump 21. The powder pump 21 sucks the solid-state battery powder in the storage box 20 into the loading box 14 through the suction tube 22. This makes it convenient for people to add solid-state battery powder. When the solid-state battery powder blocks the laser emitted by the laser transmitter 23, the laser does not shine on the laser receiver 24, and the prompt light 25 lights up, indicating that the loading box 14 is already filled with enough solid-state battery powder. People can then turn off the powder pump 21. When the laser shines on the laser receiver 24 again, the prompt light 25 goes out.
[0042] like Figure 6 As shown, it also includes threaded rods 26, threaded sleeves 27 and legs 28. Three threaded rods 26 are connected to the front and back sides of the bottom of the installation frame 1. The threaded rods 26 are threaded with threaded sleeves 27. The bottom of the threaded sleeves 27 are connected to legs 28. The legs 28 can support the installation frame 1.
[0043] After the installation frame 1 is placed on the ground, the legs 28 are in contact with the ground. If a leg 28 is not in contact with the ground, people can turn the threaded sleeve 27 on the leg 28 downward to drive the leg 28 to move downward so that the leg 28 is in contact with the ground, supporting the installation frame 1 and making the installation frame 1 more stable.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic powder dispenser suitable for solid-state batteries, comprising a mounting frame (1), a stepper motor (2) and a turntable (3), wherein the bottom of the mounting frame (1) is connected to the stepper motor (2), the output shaft of the stepper motor (2) is rotatably connected to the top of the mounting frame (1), the output shaft of the stepper motor (2) is connected to the turntable (3), and the turntable (3) is in contact with the mounting frame (1), wherein: It also comprises a mounting plate (6), a conveying roller (7), a conveying belt (8), a gear (9), a servo motor (10), a discharge frame (11) and a storage component. The turntable (3) is evenly spaced with a plurality of charging holes (4) for conveying solid-state battery powder. The top of the mounting frame (1) is provided with a discharge hole (5), the discharge hole (5) corresponding to one of the charging holes (4). The right side of the mounting frame (1) is connected with a mounting plate (6). The right part of the mounting plate (6) is rotatably connected with a conveying roller (7). The top of the mounting frame (1) is also rotatably connected with a conveying roller (7). A conveying belt (8) for conveying solid-state battery powder is wound around the conveying roller (7). The top of the mounting frame (1) is provided with a servo motor (10). The output shaft of the servo motor (10) is connected with a gear (9). The conveying roller (7) on the left side is also connected with a gear (9). The two gears (9) are meshed with each other. The right side of the mounting plate (6) is connected with a discharge frame (11). The mounting frame (1) is provided with a storage component for storing solid-state battery powder. It also includes a vibration motor (17), a collection ring (18), a discharge pipe (19) and a collection frame (191). The top of the installation frame (1) is connected to the vibration motor (17). The outer side of the turntable (3) is connected to the collection ring (18). The collection ring (18) is arranged to be lower in the front and higher in the back. The collection ring (18) is in contact with the vibration motor (17). The vibration motor (17) can cause the collection ring (18) to vibrate. The bottom of the collection ring (18) is connected to the discharge pipe (19). The discharge pipe (19) runs through the installation frame (1). The collection frame (191) is placed in the installation frame (1). The collection frame (191) is located directly below the discharge pipe (19). It also includes a clamping rod (31), and the clamping rod (31) is rotatably connected to the front and rear sides of the mounting plate (6), and the clamping rod (31) clamps the discharge frame (11).
2. An automatic powder dispenser suitable for solid-state batteries according to claim 1, characterized in that: The storage component comprises a support column (12), a connecting plate (13), a charging box (14), a cover plate (15) and a discharge pipe (16); the front and rear sides of the top of the installation frame (1) are connected to the support columns (12); the connecting plates (13) are connected between the support columns (12); the middle of the connecting plates (13) is connected to a charging box (14) for storing solid-state battery powder; the charging box (14) is connected to the support column (12); the top of the charging box (14) is rotatably connected to the cover plate (15); the bottom of the charging box (14) is connected to a discharge pipe (16) for discharging the solid-state battery powder into the charging hole (4); the discharge pipe (16) corresponds to the charging hole (4) on the left.
3. An automatic powder dispenser suitable for solid-state batteries according to claim 2, characterized in that: It also includes a storage box (20), a powder pump (21) and a suction pipe (22); the storage box (20) capable of storing solid-state battery powder is connected to the left side of the installation frame (1); the top of the loading box (14) is connected to the powder pump (21); the discharge end of the powder pump (21) is connected to the loading box (14); the powder pump (21) is connected to the suction pipe (22); the suction pipe (22) passes through the connecting plate (13); and the suction pipe (22) is located in the storage box (20).
4. An automatic powder dispenser suitable for solid-state batteries according to claim 2, characterized in that: It also includes a laser transmitter (23), a laser receiver (24) and a warning light (25). The laser transmitter (23) is installed at the upper front part of the loading box (14), and the laser receiver (24) is installed at the upper rear part of the loading box (14). The laser transmitter (23) and the laser receiver (24) are connected to a pair of tubes, and the warning light (25) is connected to one of the support columns (12). The warning light (25) and the laser receiver (24) are electrically connected.
5. An automatic powder dispenser suitable for solid-state batteries according to claim 1, characterized in that: It also includes a threaded rod (26), a threaded sleeve (27) and a leg (28). The front and rear sides of the bottom of the installation frame (1) are connected to three threaded rods (26). The threaded sleeve (27) is threadedly provided on the threaded rod (26). The bottom of the threaded sleeve (27) is connected to a leg (28).
6. An automatic powder dispenser suitable for solid-state batteries according to claim 3, characterized in that: It also includes a filter plate (29). The storage box (20) is connected to the filter plate (29) capable of filtering large particles of impurities in the solid-state battery powder. The suction tube (22) passes through the filter plate (29).
7. An automatic powder dispenser suitable for solid-state batteries according to claim 1, characterized in that: It also includes a door panel (30), and two door panels (30) are rotatably connected to the front side of the installation frame (1).
8. An automatic powder dispenser suitable for solid-state batteries according to claim 1, characterized in that: It also includes a baffle (32), and the discharge pipe (16) is slidably provided with the baffle (32) capable of blocking the solid-state battery powder.
Citation Information
Patent Citations
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