A front end module based on a vehicle rail experiment

By designing a front-end module for the longitudinal beam to simulate the structure of a car longitudinal beam, the problems of high operational difficulty and high replacement cost for trainees were solved, achieving a low-cost teaching effect.

CN115691293BActive Publication Date: 2026-01-16重庆市两江职业教育中心
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Patent Information

Application Number
CN202211380008.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-04
Publication Date
2026-01-16
Estimated Expiration
2042-11-04

AI Technical Summary

Technical Problem

In existing automotive longitudinal beam collision tests, the operation is difficult for trainees and the replacement cost is high, making it difficult to cut and repair sheet metal.

Method used

Design a longitudinal beam front-end module, including an extended beam body, a connecting mechanism and a cover plate, to simulate the structure of a car longitudinal beam. It is connected to the car longitudinal beam through the connecting mechanism, which reduces the difficulty of operation and facilitates replacement.

Benefits of technology

This reduces the operational difficulty and replacement costs in the collision experiment teaching process, and improves the accuracy and efficiency of teaching.

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    Figure CN115691293B_ABST
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Abstract

The application discloses a kind of based on automobile longitudinal beam experiment's longitudinal beam front end module, including with the connecting of automobile longitudinal beam lengthened beam main body, be arranged in the connecting mechanism of lengthened beam main body both ends, one end of the connecting mechanism on lengthened beam main body is equipped with connecting frame, connecting frame is the hollow frame body structure of special shape, connecting frame is connected with lengthened beam main body by connecting mechanism;Lengthened beam main body includes inside plate, outside plate and middle plate, the middle position of inside plate is hollow frame body and both ends are unfolded sheet body, outside plate and middle plate are all arc-shaped plate body;Connecting mechanism includes flange and connecting disc, connecting disc is connected with lengthened beam main body.The application is in the process of using, in the collision teaching experiment of automobile front longitudinal beam, by the way that the longitudinal beam front end module simulates automobile front longitudinal beam, the teaching work of student is completed, and it is favorable to reduce the replacement cost of automobile front longitudinal beam and reduce teaching difficulty.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile longitudinal beam teaching experiments, and particularly relates to a longitudinal beam front end module based on automobile longitudinal beam experiments. BACKGROUND

[0002] The frame is the most important load-bearing component in an automobile, and the frame longitudinal beam is one of the key parts, so the longitudinal beam plays an important load-bearing role in the automobile, and the side beam type frame, the middle beam type frame and the like of the automobile all contain the longitudinal beam. The longitudinal beam is usually stamped from a low alloy steel plate, and the cross section shape is generally a groove type, and some are made into Z-shaped or box-shaped cross sections.

[0003] In the teaching experiment of automobile longitudinal beam collision, a complete automobile longitudinal beam is usually directly used for collision experiment, and the automobile longitudinal beam is damaged after collision, but the difficulty of cutting and sheet metal repair of the student in actual operation is relatively large, and the entire automobile longitudinal beam needs to be replaced, the cost is relatively high, and it is not easy to operate. Therefore, in order to reduce the replacement cost after the automobile longitudinal beam collision experiment, the present application provides a longitudinal beam front end module based on automobile longitudinal beam experiments. SUMMARY

[0004] The present application aims at solving the problems in the prior art and provides a longitudinal beam front end module based on automobile longitudinal beam experiments.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0006] A longitudinal beam front end module based on automobile longitudinal beam experiments, comprising a lengthened beam main body connected with an automobile longitudinal beam, a connecting mechanism arranged at both ends of the lengthened beam main body, one end of the connecting mechanism on the lengthened beam main body being provided with a connecting frame, the connecting frame being a special-shaped hollow frame structure, and the connecting frame being connected with the lengthened beam main body through the connecting mechanism.

[0007] The lengthened beam main body comprises an inner side plate, an outer side plate and an intermediate plate, the middle position of the inner side plate being a hollow frame and both ends being expanded sheet bodies, and the outer side plate and the intermediate plate both being arc-shaped plate bodies.

[0008] The connecting mechanism comprises a flange plate and a connecting disc, the connecting disc being connected with the lengthened beam main body, the flange plate located at the front side being used for connecting an automobile anti-collision beam, and the flange plate located at the rear side being used for connecting with the connecting frame.

[0009] The rear end of the connecting frame is directly connected with the automobile longitudinal beam.

[0010] Preferably, the upper and lower ends of the lengthened beam main body are both provided with covering plates, the covering plates covering the upper and lower ends of the whole composed of the inner side plate, the outer side plate and the intermediate plate, and the front and rear ends of the covering plates being connected with the connecting disc.

[0011] Preferably, the inner side plate, the outer side plate and the middle plate are provided with mounting holes at the edges of the upper and lower ends, which are uniformly distributed and used for connection with the cross beam.

[0012] Preferably, the flange plate and the connecting plate are provided with connecting holes at the edges, which are used for the placement of bolts.

[0013] Preferably, the connecting frame is provided with stamping holes at the edges away from the lengthened beam body, which are uniformly distributed and used for stamping connection with the automobile longitudinal beam.

[0014] Preferably, the inner side plate, the outer side plate and the middle plate are made of the same material as the automobile longitudinal beam, and have the same thickness as the automobile longitudinal beam.

[0015] The longitudinal beam front end module based on automobile longitudinal beam experiment has the beneficial effects that:

[0016] When the front end module is used in the collision teaching experiment of the automobile longitudinal beam, the longitudinal beam front end module is installed at the front end of the automobile front longitudinal beam, and the lengthened beam body with the same structure as the automobile longitudinal beam is arranged to protect the automobile front longitudinal beam body, thereby reducing the operation difficulty of the students in the collision experiment teaching process and the cost of replacing the automobile front longitudinal beam. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 FIG. 1 is a structural schematic diagram of the longitudinal beam front end module based on automobile longitudinal beam experiment;

[0018] Figure 2 FIG. 2 is a side structural schematic diagram of the longitudinal beam front end module based on automobile longitudinal beam experiment;

[0019] Figure 3 FIG. 3 is a structural exploded schematic diagram of the longitudinal beam front end module based on automobile longitudinal beam experiment;

[0020] Figure 4 FIG. 4 is a side sectional view schematic diagram of the longitudinal beam front end module based on automobile longitudinal beam experiment.

[0021] In the drawings: 1, lengthened beam body; 2, connecting frame; 3, connecting mechanism; 4, cover plate; 5, connecting plate; 6, flange plate; 7, mounting hole; 8, stamping hole; 9, connecting hole; 10, outer side plate; 11, inner side plate; 12, middle plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.

[0023] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0024] Referring to Figures 1-4 A front end module of a longitudinal beam based on an automobile longitudinal beam experiment, comprising a lengthened beam body 1 connected with an automobile longitudinal beam, a connecting mechanism 3 arranged at both ends of the lengthened beam body 1, and a connecting frame 2 mounted at one end of the connecting mechanism 3 on the lengthened beam body 1, wherein the connecting frame 2 is a special-shaped hollow frame structure, and the connecting frame 2 is connected with the lengthened beam body 1 through the connecting mechanism 3.

[0025] The lengthened beam body 1 comprises an inner side plate 10, an outer side plate 11 and an intermediate plate 12, the middle position of the inner side plate 10 is a hollow frame and the both ends are expanded sheet bodies, and the outer side plate 11 and the intermediate plate 12 are both arc-shaped plate bodies; the connecting mechanism 3 comprises a flange plate 6 and a connecting disc 5, the connecting disc 5 is connected with the lengthened beam body 1, the flange plate 6 located at the front side is used for connecting an automobile bumper beam, and the flange plate 6 located at the rear side is used for connecting with the connecting frame 2.

[0026] The rear end of the connecting frame 2 is directly connected with the automobile longitudinal beam.

[0027] The upper and lower ends of the lengthened beam body 1 are both provided with a cover plate 4, the cover plate 4 covers the upper and lower ends of the whole composed of the inner side plate 10, the outer side plate 11 and the intermediate plate 12, and the front and rear ends of the cover plate 4 are both connected with the connecting disc 5, so that the component structures (i.e. the inner side plate 10, the outer side plate 11 and the intermediate plate 12) in the lengthened beam body 1 are tightly connected, thereby more truly simulating the component structure of the automobile front longitudinal beam, which is beneficial to the later automobile collision experiment result, and further beneficial to the teaching of cutting, sheet metal repairing and the like by teaching personnel and the learning of students.

[0028] The edges of the upper and lower ends of the inner side plate 10, the outer side plate 11 and the intermediate plate 12 are both provided with uniformly distributed mounting holes 7 for connecting with cross beams, and the uniformly distributed mounting holes 7 facilitate the connection of the cross beams arranged at different positions, thereby improving the convenience degree during installation.

[0029] A plurality of connecting holes 9 are formed at the edge of the flange plate 6 and the connecting plate 5, for the insertion of bolts, and the connection of the flange plate 6 and the connecting plate 5 is achieved by bolts, which facilitates the disassembly and replacement of the front end module of the longitudinal beam in the later stage, and further facilitates the learning and operation of students.

[0030] A plurality of stamping holes 8 are formed at the edge of the connecting frame 2 away from the lengthened beam body 1, which are uniformly distributed and used for stamping connection with the automobile longitudinal beam. The stamping connection between the front end module of the longitudinal beam and the front longitudinal beam of the automobile is firm.

[0031] The materials of the inner side plate 10, the outer side plate 11 and the middle plate 12 are the same as those of the automobile longitudinal beam, and the thicknesses of the inner side plate 10, the outer side plate 11 and the middle plate 12 are the same as that of the automobile longitudinal beam. The internal structure of the lengthened beam body 1 is the same as the composition structure of the front longitudinal beam of the automobile, which improves the authenticity of the module simulating the front longitudinal beam of the automobile and improves the accuracy of the teaching of students by the teaching staff.

[0032] Principle and advantages: when the front end module is used in the collision teaching experiment of the automobile longitudinal beam, the front end module of the longitudinal beam is installed at the front end of the front longitudinal beam of the automobile, and the lengthened beam body 1 with the same structure as the automobile longitudinal beam is arranged to protect the front longitudinal beam body of the automobile, thereby reducing the operation difficulty of students and the cost of replacing the front longitudinal beam of the automobile in the collision experiment teaching process.

[0033] Specifically, the special-shaped end of the connecting frame 2 is aligned with the front longitudinal beam of the automobile, and the connection is completed by stamping, and then the flange plate 6 and the connecting plate 5 on the connecting mechanism 3 are connected in sequence, and then the lengthened beam body 1 is installed, and finally the automobile anti-collision beam is installed. When the automobile collision experiment is performed, the anti-collision beam at the front end of the automobile receives the impact force and releases it in sequence through the anti-collision beam, and then the vibration is transmitted to the front end module, so as to achieve the crash or damage of the front end module. When the teaching staff teaches, the structure and composition of the front end module simulating the front longitudinal beam of the automobile are achieved, that is, the cutting and sheet metal teaching of the automobile longitudinal beam are completed through the front end module, thereby reducing the replacement cost of the front longitudinal beam of the automobile after the collision experiment, and reducing the operation difficulty of students and the guidance complexity of the teaching staff.

[0034] In summary: in the collision teaching experiment of the front longitudinal beam of the automobile, the front end module of the longitudinal beam simulates the front longitudinal beam of the automobile, which facilitates the teaching of students and reduces the replacement cost of the front longitudinal beam of the automobile and the teaching difficulty.

[0035] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A front end module of a vehicle rail based on a rail experiment, characterized by: The application relates to a lengthened beam body (1) connected with a car longitudinal beam, connecting mechanisms (3) arranged at two ends of the lengthened beam body (1), one end of the connecting mechanisms (3) on the lengthened beam body (1) being provided with a connecting frame (2), the connecting frame (2) being a special-shaped hollow frame structure, and the connecting frame (2) being connected with the lengthened beam body (1) through the connecting mechanisms (3). The lengthened beam body (1) comprises an inner side plate (10), an outer side plate (11) and an intermediate plate (12), the middle position of the inner side plate (10) being a hollow frame and the two ends being expanded sheet bodies, and the outer side plate (11) and the intermediate plate (12) being arc-shaped plate bodies. The connecting mechanisms (3) comprise flanges (6) and connecting discs (5), the connecting disc (5) being connected with the lengthened beam body (1), the flange (6) located at the front side being used for connecting a car anti-collision beam, and the flange (6) located at the rear side being used for connecting the connecting frame (2). The rear end of the connecting frame (2) is directly connected with the car longitudinal beam. The upper and lower ends of the lengthened beam body (1) are provided with covering plates (4), the covering plates (4) covering the upper and lower ends of the whole composed of the inner side plate (10), the outer side plate (11) and the intermediate plate (12), and the front and rear ends of the covering plates (4) being connected with the connecting disc (5), so that the component structures in the lengthened beam body (1), i.e. the inner side plate (10), the outer side plate (11) and the intermediate plate (12), are tightly connected. The upper and lower edges of the inner side plate (10), the outer side plate (11) and the intermediate plate (12) are provided with uniformly distributed mounting holes (7) for connecting with the cross beam.

2. The front end module of a vehicle rail based on a rail experiment according to claim 1, characterized in that, The edges of the flanges (6) and the connecting disc (5) are provided with a plurality of connecting holes (9) for screw bolt connection.

3. The front end module of a vehicle rail based on a rail experiment according to claim 1, characterized in that, The edge of the connecting frame (2) away from the lengthened beam body (1) is provided with uniformly distributed stamping holes (8) for stamping connection with the car longitudinal beam.

4. The front end module of a vehicle rail based on a rail experiment according to claim 1, characterized in that, The material and thickness of the inner side plate (10), the outer side plate (11) and the intermediate plate (12) are the same as those of the car longitudinal beam.

Citation Information

Patent Citations

  • Longitudinal beam front-end module based on automobile longitudinal beam experiment

    CN218631120U