A method for decomposing the response region of the number sequence of the bent pipe of the process spray gun for the closed conveying of pulverized coal with lime powder pelletizing
By using the spray gun bent pipe series response area decomposition method in calcium carbide production, the diameter of bent pipe is accurately controlled, which solves the problem of unstable position of the calcined belt and improves the safety and stability of production.
Patent Information
- Application Number
- CN202110908450.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-09
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2041-08-09
AI Technical Summary
During the production of calcium carbide, the length and diameter control of the spray gun bend pipe are not accurate, resulting in unstable position of the calcining belt, which may cause lime to be overfired or burned, damage the kiln body and channels, and pose safety hazards.
The spray gun bent pipe series response area decomposition method based on lime powder ball making matching sealed coal powder technology is adopted. By decomposing the arc part of the operating platform into multiple areas, and using the general term formula of the arithmetic sequence to calculate the bent pipe diameter, the precise control of the bent pipe diameter of the bent workpiece is achieved.
By accurately controlling the bending radius of the spray gun bend pipe, the problem of unstable position of the calcining belt is solved, overfired or raw firing of lime is avoided, and the safety and stability of the kiln body and channel are improved.
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Figure CN115704653B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of a closed conveying device for lime powder pelletizing in the calcium carbide production industry, and in particular to a method for decomposing the response area of a number sequence of a spray gun elbow for a closed conveying pulverized coal process supporting lime powder pelletizing. Background Art
[0002] As is well known, the main raw materials for calcium carbide production are carbonaceous materials and limestone. Dust problems are caused during the production and transportation of lime powder. Through research on the positive pressure dense phase pneumatic conveying technology and the fluidization elbow technology, the layout of a lime powder buffer bin and a spray gun purge process pipeline is designed and established to achieve the closed environmental protection conveying of lime powder, completely eliminating dust spillage and effectively improving the working environment of the factory area. During the calcium carbide production process, limestone is mainly calcined in a lime kiln: air enters from the top of the kiln chamber and flows downward under the suction of the dust collector, while being preheated by the hot limestone. When reaching the calcination zone, the pulverized coal and gas transported by the spray gun here are mixed and immediately burn when contacting the red-hot limestone. The limestone is thermally decomposed to form lime. The length of the spray gun and the diameter change of the elbow determine the position of the calcination zone in the kiln chamber. Currently, the problem is that the control of the length of the elbow part and the size of the diameter change part of the spray gun part is extremely important, and the elbow part is not a regular and standard elbow. The spray gun elbow made by using a standard stamping machine or a pipe bender may be too short during production use, which may cause the calcination zone to move upward, the lime to be easily overburned, the waste gas temperature to be too high, and damage the dust removal cloth bag of the kiln body; if the spray gun elbow is too long, it may cause the calcination zone to move downward, the pulverized coal cannot be fully burned, the lime is underburned, the channel temperature is too high, and the kiln channel is damaged, thus posing a great safety hazard to production.
[0003] Currently, as is well known, if a sequence of numbers, starting from the second term, the difference between each term and its previous term is equal to the same constant, this sequence of numbers is called an arithmetic sequence, and this constant is called the common difference of the arithmetic sequence, and the common difference is usually represented by the letter d. The general formula for the nth term of a general arithmetic sequence: an = a1 + (n - 1)d; and the sum of the first n terms of an arithmetic sequence: Let the sum of the first n terms of the arithmetic sequence be Sn, that is, Sn = a1 + a2 +... + an; then Sn = na1 + n(n - 1)d / 2. Its calculation is commonly used in the conventional calculation where the difference between each term and its previous term is equal to the same constant in a conventional process. Summary of the Invention
[0004] The purpose of the present invention is to provide a method for decomposing the response area of a number sequence of a spray gun elbow for a closed conveying pulverized coal process supporting lime powder pelletizing, which is convenient to operate, conducive to the operation of different diameter-changing elbows, and can be finely adjusted, and provides a guarantee for the accuracy of calculating the diameter change of the elbow and decomposing and dividing the area based on the response area of the number sequence.
[0005] To achieve the above object, the present invention adopts the following technical solution: A method for decomposing the response area of a series of bent pipes of a process spray gun for closed conveying of pulverized coal in ball making based on lime powder, comprising the following steps:
[0006] Decompose the arc part of the operation platform into regions I, II, III, IV..., and the number of data points contained in each sub-region is 100;
[0007] Calculate the arc radius decomposed in the above step in region I and set it as RⅠ; within region I, according to the general term formula of the arithmetic sequence: RⅠn = RⅠ1 + (n - 1)dⅠ, calculate RⅠ2 = RⅠ1 + dⅠ, RⅠ3 = RⅠ2 + dⅠ, RⅠ4 = RⅠ3 + dⅠ; and so on, the arc RⅠn at different positions can be calculated, and the value of dⅠ is adjusted according to the accuracy and the need for variable diameter of the bent pipe workpiece; calculate the arc radius decomposed in the above step in region II and set it as RⅡ; within region II, according to the general term formula of the arithmetic sequence: RⅡn = RⅡ1 + (n - 1)dⅡ, calculate RⅡ2 = RⅡ1 + dⅡ, RⅡ3 = RⅡ2 + dⅡ, RⅡ4 = RⅡ3 + dⅡ; and so on, the arc RⅡn at different positions can be calculated, and the value of dⅡ is adjusted according to the accuracy and the need for variable diameter of the bent pipe workpiece;
[0008] Divide the arc radius decomposed in the above step in region I into several sub-regions again; calculate and set RRⅠ within the sub-region again; according to the general term formula of the arithmetic sequence: RRⅠn = RR1 + (n - 1)dⅠ, calculate RRⅠ2 = RRⅠ1 + dⅠ, RRⅠ3 = RRⅠ2 + dⅠ, RRⅠ4 = RRⅠ3 + dⅠ; and so on, the arc RRⅠn within the sub-region at different positions can be calculated, and the value of dⅠ is adjusted here according to the accuracy and the need for variable diameter of the bent pipe workpiece; calculate and set RRⅡ within the sub-region again; according to the general term formula of the arithmetic sequence: RRⅡn = RRⅡ1 + (n - 1)dⅡ, calculate RRⅡ2 = RRⅡ1 + dⅡ, RRⅡ3 = RRⅡ2 + dⅡ, RRⅡ4 = RRⅡ3 + dⅡ; and so on, the arc RRⅡn within the sub-region at different positions can be calculated, and the value of dⅡ is adjusted here according to the accuracy and the need for variable diameter of the bent pipe workpiece;
[0009] According to the above steps, the decomposed arcs are divided into several sub-regions again according to production needs; the arc radii within the lower-level sub-regions are calculated respectively according to the nesting;
[0010] In the steps according to the above precision and the requirements of the pipe bending and diameter variation of the pipe bending workpiece, set up a sample radius library of RⅠ, RRⅠ... Import the above sample radius library into the general term formula of the arithmetic sequence in the previous steps: Rn = R1 + (n - 1)d. By analogy, the arc sub-regions Rn at different positions can be calculated. Adjust the value of d according to the above precision and the requirements of the pipe bending and diameter variation of the pipe bending workpiece; Adjust the value of d according to the precision and the requirements of the pipe bending and diameter variation of the pipe bending workpiece in this way, calculate and save, and set the dimensions of the variable diameter fastening groove and the sliding clamp group on the operating platform; This method is implemented by the following device. The device includes an operating platform, a working arc area, a variable diameter fastening groove on the operating platform, a sliding clamp group, a pipe bending workpiece, and a low-speed ring chain electric hoist. The pipe bending workpiece is fixed in the sliding clamp group on the operating platform. Connect the variable diameter fastening groove on the operating platform with the sliding clamp group in a matching manner. The low-speed ring chain electric hoist is connected and fastened to the pipe bending workpiece through its own low-speed ring chain and is set in the counterclockwise direction. The variable diameter fastening groove on the operating platform and the sliding clamp group are set in the counterclockwise direction; The sliding clamp group is composed of a sliding clamp fastening hole, a clamp slide rail, a sliding clamp, and a clamp connection pin. The sliding clamp is fixedly connected to the clamp slide rail through the clamp connection pin. The sliding clamp is connected to the pipe bending workpiece and is also connected to the variable diameter fastening groove on the operating platform;
[0011] In the above steps, an electronic device is used, which is a computer server with program execution functions, including at least one processor, and at least capable of copying and performing mathematical logic operations related to sequences, and executing instructions for calculating the arc radius of the arc region and several sub-regions.
[0012] Preferably, according to the above steps, the decomposed arc radii RⅠ, RRⅠ..., RⅡ, RRⅡ... are reserved to two decimal places, and the unit is mm.
[0013] Preferably, according to the above steps, the variable diameter fastening groove on the operating platform is composed of a variable diameter fastening groove body, fastening pins, and fastening pin holes. The variable diameter fastening groove body is connected to the clamp slide rail of the sliding clamp group through the fastening pins.
[0014] Preferably, according to the above steps, the low-speed ring chain electric hoist is composed of a horizontal position electric hoist, a half-angle position electric hoist, and a vertical position electric hoist. Different electric hoists are used at different positions.
[0015] Preferably, according to the above steps, the sliding clamp is a three-quarter arc, and the inner diameter of the pipe is fixed within plus or minus 10% of its inner arc radius.
[0016] Preferably, according to the above steps, several sliding clamp groups are set in the arc part according to the requirements of variable diameter bending.
[0017] Preferably, according to the above steps, several low-speed ring chain electric hoists are set in the arc part according to the requirements of variable diameter bending.
[0018] Preferably, according to the above steps, for the electronic device that may be used in the exemplary embodiments of the present invention, a computer server with program execution functions, including at least one processor, and at least capable of copying and performing mathematical logic operations related to number sequences, and executing instructions for calculating the arc radius of the arc region and several sub-regions.
[0019] Preferably, it is preset that R0 + R1 is equal to the bending inner diameter of the elbow workpiece + 20 mm to + 50 mm, and △X is set to 80 to 100 mm.
[0020] Preferably, the preset values of R0 + R1 and △X are set differently according to the inner diameter and accuracy of the elbow workpiece.
[0021] A device for the method of decomposing the sequence response region of a spray gun elbow for the closed conveying pulverized coal process supporting lime powder pelletizing, including an operation platform, a working arc region, a variable diameter fastening groove on the operation table, a sliding clamp group, an elbow workpiece, and a low-speed chain electric hoist. The elbow workpiece is fixed in the sliding clamp group on the operation platform, the variable diameter fastening groove on the operation table is connected in cooperation with the sliding clamp group, and the low-speed chain electric hoist is connected and fastened to the elbow workpiece through its own low-speed chain and is set in the counterclockwise direction. The variable diameter fastening groove on the operation table and the sliding clamp group are set in the counterclockwise direction.
[0022] Preferably, the sliding clamp group is composed of a sliding clamp fastening hole, a clamp slide rail, a sliding clamp, and a clamp connection pin. The sliding clamp is fixedly connected to the clamp slide rail through the clamp connection pin, the sliding clamp is connected to the elbow workpiece, and the sliding clamp is connected to the variable diameter fastening groove on the operation table.
[0023] Preferably, the variable diameter fastening groove on the operation table is composed of a variable diameter fastening groove body, a fastening pin, and a fastening pin hole. The variable diameter fastening groove body is connected to the clamp slide rail of the sliding clamp group through the fastening pin.
[0024] Preferably, the low-speed chain electric hoist is composed of a horizontal position electric hoist, a half-angle position electric hoist, and a vertical position electric hoist, and is used differently at different positions.
[0025] Preferably, the sliding clamp is a three-quarter arc, and the elbow pipe diameter is fixed within plus or minus 10% of its inner arc radius.
[0026] Preferably, several sliding clamp groups are provided in the arc part according to the need for variable diameter bending.
[0027] Preferably, several low-speed chain electric hoists are provided in the arc part according to the need for variable diameter bending.
[0028] The beneficial effects of the present invention are as follows: In the present invention, for the variable-diameter fastening groove of the operating platform, the sliding clamp group, and the low-speed ring chain electric hoist, several regions are set in the arc part according to the variable-diameter bending requirements. The arc part of the operating platform is decomposed into regions I, II, III, IV... Each sub-region contains 100 data points. The closer the number of arc radii, the more accurate the bending of the bent pipe workpiece size, and the closer it is to the size required by the entity. According to the accuracy and the variable-diameter requirements of the bent pipe workpiece, a sample radius library such as RⅠ, RRⅠ... is set. The above sampling radius library is imported into the general term formula of the arithmetic sequence in step 1: RⅠ = R1 + (n - 1)dⅠ. By analogy, the arc sub-region RⅡn at different positions can be calculated. Adjust the dⅡ value according to the accuracy and the variable-diameter requirements of the bent pipe workpiece. In this way, adjust the d value according to the accuracy and the variable-diameter requirements of the bent pipe workpiece, calculate and save. Set the sizes of the variable-diameter fastening groove of the operating platform and the sliding clamp group, and retain two decimal places, ensuring the accuracy. At the same time, a queryable database is established, and multiple memory productions can be carried out. The present invention uses the above sequence response region decomposition method to use relevant mathematical theories of higher mathematics for dynamic adaptive adjustment operation logic, and infers the current region according to the data characteristics before and after the region sequence response, avoiding the calculation mode of the entire arithmetic sequence in the arc part of the working area in the operating platform 1. In the spray gun bent pipe sequence response region decomposition, the response speed of the radius value and the real-time data decomposition are improved.
[0029] The method of calculating by dividing regions according to the arithmetic sequence makes the bending radius of the nozzle bent pipe within the controllable range. The above method strictly controls the length of the bent pipe part and the variable-diameter part size of the spray gun part, so that each bent pipe part in the region is not a regular and standard bent pipe, solving the problem of the spray gun bent pipe made by using a standard stamping machine or a pipe bender, where the spray gun bent pipe part forms a standard right angle, and solving the problem of the spray gun bent pipe being too short. During the production process, it may cause the calcination zone to move up, the lime to be easily overburned, the waste gas temperature to be too high, and damage the dust removal cloth bag of the kiln body; it also solves the problem that due to the spray gun bent pipe being too long, it may cause the calcination zone to move down, the pulverized coal not to burn fully, the lime to be underburned, the channel temperature to be too high, and damage the kiln channel, which is beneficial to the safety and stability of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic structural diagram of the present invention.
[0031] Figure 2 It is an attached Figure 1 Schematic view in the A direction of the present invention.
[0032] Figure 1Among them, 1 is the operating platform; 2 is the working arc area; 3 is the variable-diameter fastening groove of the operating platform; 4 is the sliding clamp group; 5 is the bent pipe workpiece; 6 is the low-speed ring chain electric hoist; 601 is the electric hoist in the horizontal position; 602 is the electric hoist in the half-angle position; 603 is the electric hoist in the vertical position;
[0033] Figure 2 Among them, 301 is the variable-diameter fastening groove body; 302 is the fastening pin; 303 is the fastening pin hole.
[0034] 401 is the sliding clamp fastening hole; 402 is the clamp slide rail; 403 is the sliding clamp; 404 is the clamp connection pin. Specific implementation manner
[0035] Combined with the drawings in the embodiments of the present invention below, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments and are not limited to the present invention.
[0036] Refer to the attached Figure 1 -2, the purpose of the present invention is to provide a method for decomposing the response area of a bent pipe series of a process spray gun for lime powder pelletizing and supporting closed coal powder transportation, which is convenient to operate, conducive to the operation of different variable-diameter bent pipes, and can be finely adjusted, and provides a guarantee for the accuracy of calculating the bent pipe variable diameter and decomposing and dividing the areas within the decomposed area based on the series response area.
[0037] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0038] A method for decomposing the response area of a bent pipe series of a process spray gun for lime powder pelletizing and supporting closed coal powder transportation includes the following steps:
[0039] Decompose the arc part 2 (working arc area) of the operating platform into regions I, II, III, IV..., and the number of data points included in each sub-region is 100;
[0040] Calculate the radius of the arc decomposed in the above step area Ⅰ and set it as RⅠ; within the area Ⅰ, according to the general term formula of the arithmetic sequence: RⅠn = RⅠ1 + (n - 1)dⅠ, calculate RⅠ2 = RⅠ1 + dⅠ, RⅠ3 = RⅠ2 + dⅠ, RⅠ4 = RⅠ3 + dⅠ; and so on, different positions of the arc RⅠn can be calculated, and the value of d n can be adjusted according to the accuracy and the need for the elbow workpiece 5 to change diameter; calculate the radius of the arc decomposed in the above step area Ⅱ and set it as RⅡ; within the area Ⅱ, according to the general term formula of the arithmetic sequence: RⅡn = RⅡ1 + (n - 1)dⅡ, calculate RⅡ2 = RⅡ1 + dⅡ, RⅡ3 = RⅡ2 + dⅡ, RⅡ4 = RⅡ3 + dⅡ; and so on, different positions of the arc RⅡn can be calculated, and the value of d can be adjusted according to the accuracy and the need for the elbow workpiece 5 to change diameter, and in this way, the value of dⅡ can be adjusted according to the accuracy and the need for the elbow workpiece 5 to change diameter.
[0041] Divide the radius of the arc decomposed in the above step area Ⅰ into several sub - regions again; calculate and set the RRⅠ within the sub - region again; according to the general term formula of the arithmetic sequence: RRⅠn = RR1 + (n - 1)dⅠ, calculate RRⅠ2 = RRⅠ1 + dⅠ, RRⅠ3 = RRⅠ2 + dⅠ, RRⅠ4 = RRⅠ3 + dⅠ; and so on, the arcs RRn within different positions of the sub - region can be calculated, and the value of d can be adjusted according to the accuracy and the need for the elbow workpiece 5 to change diameter; calculate and set the RRⅡ within the sub - region again; according to the general term formula of the arithmetic sequence: RRⅡn = RRⅡ1 + (n - 1)dⅡ, calculate RRⅡ2 = RRⅡ1 + dⅡ, RRⅡ3 = RRⅡ2 + dⅡ, RRⅡ4 = RRⅡ3 + dⅡ; and so on, the arcs RRⅡn within different positions of the sub - region can be calculated, and the value of dⅡ can be adjusted according to the accuracy and the need for the elbow workpiece 5 to change diameter.
[0042] Preferably, according to the above steps, divide the decomposed arc into several sub - regions again according to production needs; calculate the arc radii within the lower - level sub - regions respectively according to nesting.
[0043] Preferably, in the above steps, according to the accuracy and the need for the elbow workpiece 5 to change diameter, set the sample radius libraries of RⅠ, RRⅠ...; import the above sampling radius libraries into the general term formula of the arithmetic sequence in step 1: RⅠ = R1 + (n - 1)dⅠ, and so on, the arc sub - regions RⅡn at different positions can be calculated, and the value of dⅡ can be adjusted according to the accuracy and the need for the elbow workpiece 5 to change diameter, and in this way, the value of d can be adjusted according to the accuracy and the need for the elbow workpiece 5 to change diameter, perform calculations and save them, and set the dimensions of the variable - diameter fastening groove 3 and the sliding clamp group 4 on the operating table.
[0044] Preferably, according to the above steps, retain two decimal places for the decomposed arc radii RⅠ, RRⅠ..., RⅡ, RRⅡ..., and the unit is mm.
[0045] Preferably, according to the above steps, a computer server with program execution function, which is an electronic device that may be used in an exemplary embodiment of the present invention, includes at least one processor, and is at least capable of copying and performing mathematical logic operations related to a number sequence, and executing instructions for calculating the arc radius of the working arc region 2 and several sub-regions.
[0046] Preferably, it is preset that R0 + R1 is equal to the bending inner diameter of the bent pipe workpiece 5 plus 20 mm to 50 mm, and △X is set to 80 to 100 mm.
[0047] Preferably, the preset values of R0 + R1 and △X are set differently according to the inner diameter and accuracy of the bent pipe workpiece 5.
[0048] A device for decomposing the response area of a number sequence of a process spray gun bent pipe for supporting the closed conveying of pulverized coal based on lime powder pelletizing, includes an operation platform 1, a working arc region 2, an operation table variable diameter fastening groove 3, a sliding clamp group 4, a bent pipe workpiece 5, and a low-speed loop chain electric hoist 6. The bent pipe workpiece 5 is fixed in the sliding clamp group 4 on the operation platform 1. The operation table variable diameter fastening groove 3 is connected with the sliding clamp group 4 in a matching manner. The low-speed loop chain electric hoist 6 is connected and fastened to the bent pipe workpiece 5 through its own low-speed loop chain and is set in the counterclockwise direction. The operation table variable diameter fastening groove 3 and the sliding clamp group 4 are set in the counterclockwise direction.
[0049] The sliding clamp group 4 is composed of a sliding clamp fastening hole 401, a clamp slide rail 402, a sliding clamp 403, and a clamp connection pin 404. The sliding clamp 403 is fixedly connected with the clamp slide rail 402 through the clamp connection pin 404. The sliding clamp 403 is connected to the bent pipe workpiece 5 and is also connected to the operation table variable diameter fastening groove 3.
[0050] The operation table variable diameter fastening groove 3 is composed of a variable diameter fastening groove body 301, a fastening pin 302, and a fastening pin hole 303. The variable diameter fastening groove body 301 is connected to the clamp slide rail 402 of the sliding clamp group 4 through the fastening pin 404.
[0051] The low-speed loop chain electric hoist 6 is composed of a horizontal position electric hoist 601, a half-angle position electric hoist 603, and a vertical position electric hoist 603, and is used differently at different positions.
[0052] Preferably, the sliding clamp 403 is a three-quarter arc, and the bent pipe diameter is fixed within plus or minus 10% of its inner arc radius.
[0053] Preferably, several sliding clamp groups 4 are provided in the arc part according to the needs of variable diameter bending.
[0054] Preferably, several low-speed ring chain electric hoists 6 are provided in the arc portion according to the needs of variable diameter bending.
[0055] Based on the above working principle and working mode of the invention:
[0056] According to the inner diameters 500 mm, 520 mm, 540 mm, 560 mm... of the local radius regions of the bent pipe workpiece 5, set R0 + R1 to 520 mm, △X to 80 mm, and calculate the arc radius decomposed in the above step region I and set it as RⅠ; within the region I, according to the general term formula of the arithmetic sequence: let n = 10, dⅠ = 2.22 mm, RⅠ1 = 500.00, calculate RⅠ2 = 500.00 + 2.2 = 502.22, RⅠ3 = 502.22 + 2.22 = 504.44, RⅠ4 = 504.44 + 2.22 = 506.66... RⅠ10 = 500.00 + 19.98 = 519.98; and so on, the arc RⅠn at different positions can be calculated, and the value of d n is adjusted according to the accuracy and the variable diameter requirements of the bent pipe of the bent pipe workpiece 5; calculate the arc radius decomposed in the above step region II and set it as RⅡ = 520.00, dⅡ = 0.03; within the region II, according to the general term formula of the arithmetic sequence: RⅡ1 = 520, calculate RⅡ2 = 520.00 + 2.22 = 522.22, RⅡ3 = 520.00 + 4.44 = 524.44, RⅡ4 = 520.00 + 6.66 = 526.66... RⅡ10 = 520.00 + 19.98 = 539.98; and so on, the arc II Rn at different positions can be calculated, and the value of d is adjusted according to the accuracy and the variable diameter requirements of the bent pipe of the bent pipe workpiece 5, and the value of dⅡ is adjusted according to the accuracy and the variable diameter requirements of the bent pipe of the bent pipe workpiece 5 in this way;
[0057] Divide the arc radius decomposed in the above step area Ⅰ into several sub-areas again; calculate again and set it to be 500 - 520 mm within the sub-areas; according to the general term formula of the arithmetic sequence, set n = 100, dⅠ = 100, or: adjust the d value according to the accuracy and the requirements of the bend pipe workpiece 5 for bend pipe diameter change and then calculate. According to RRⅠn = RR1 + (n - 1)dⅠ, calculate RRⅠ2 = RRⅠ1 + dⅠ, RRⅠ3 = RRⅠ2 + dⅠ, RRⅠ4 = RRⅠ3 + dⅠ; and so on, the arc RRn within the sub-areas at different positions can be calculated, and the d value can be adjusted according to the accuracy and the requirements of the bend pipe workpiece 5 for bend pipe diameter change; calculate again and set RRⅡ within the sub-areas. The beneficial effects of the present invention are as follows: In the present invention, the variable diameter fastening groove 3 of the operating platform, the sliding clamp group 4, and the low-speed ring chain electric hoist 6 are provided with several areas in the arc part according to the requirements of variable diameter bending. The arc part 2 of the operating platform is decomposed into areas Ⅰ, Ⅱ, Ⅲ, Ⅳ... The number of data points included in each sub-area is 100. The closer the number of arc radii is, the more accurate the bending of the bend pipe workpiece 5 is, and the closer it is to the size required by the entity. According to the accuracy and the requirements of the bend pipe workpiece 5 for bend pipe diameter change, set the sample radius library of RⅠ, RRⅠ... and import the above sampling radius library into the general term formula of the arithmetic sequence in step 1: RⅠ = R1 + (n - 1)dⅠ. And so on, the arc sub-area RⅡn at different positions can be calculated, and the dⅡ value can be adjusted according to the accuracy and the requirements of the bend pipe workpiece 5 for bend pipe diameter change. Calculate and save according to this method according to the accuracy and the requirements of the bend pipe workpiece 5 for bend pipe diameter change, set the sizes of the variable diameter fastening groove 4 of the operating platform and the sliding clamp group 4, and retain two decimal places, which ensures the accuracy. At the same time, a queryable database is established, and multiple memory productions can be carried out. The present invention uses the above sequence response area decomposition method to use the relevant mathematical theories of higher mathematics for dynamic adaptive adjustment operation logic, and infers the current area according to the data characteristics before and after the area sequence response, avoiding the calculation mode of the whole process arithmetic sequence of the arc part 2 in the working area of the operating platform 1. In the spray gun bend pipe sequence response area decomposition, the response speed of the radius value and the real-time data decomposition are improved.
[0058] The method of calculating by dividing areas according to the arithmetic sequence calculation makes the bending radius of the nozzle bend pipe within a controllable range. The above method strictly controls the length of the bend pipe part and the size of the variable diameter part of the spray gun part, so that each bend pipe part within the area is not a regular and standard bend pipe, solving the problem that the spray gun bend pipe made by using a standard stamping machine or bend pipe machine has a standard right angle in the spray gun bend pipe part and the problem that the spray gun bend pipe is too short. During the production process, it may cause the calcination zone to move up, the lime to be easily overburned, the waste gas temperature to be too high, and the dust removal cloth bag of the kiln body to be damaged; it also solves the problem that due to the spray gun bend pipe being too long, the calcination zone may move down, the pulverized coal cannot be fully burned, the lime is underburned, the channel temperature is too high, and the kiln channel is damaged, which is beneficial to the safety and stability of production.
[0059] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as "region", "center", "longitudinal", "transverse", "length", "width", "upper", "lower", "front", "rear", "left", "right", "horizontal", "vertical", "semicircle", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0060] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality of" means two or more, unless otherwise specifically defined.
[0061] The above is the preferred embodiment of the present invention. It should be noted that it is not exhaustive or limited to the disclosed form. For those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can be made. These improvements and modifications are for better explaining the principle and practical application of the present invention, and enabling those of ordinary skill in the art to understand the present invention so as to design various embodiments with various modifications suitable for specific purposes. Any equivalent substitution or change made according to the technical solution and inventive concept of the present invention should be covered within the protection scope of the present invention.
Claims
1. A method for regional decomposition of the response series of a spray gun elbow pipe in a closed coal powder conveying process based on lime powder pelletizing, characterized in that: It includes the following steps: Decompose the arc part of the operating platform into regions Ⅰ, Ⅱ, Ⅲ, Ⅳ..., and the number of data points contained in each sub-region is 100; Calculate the arc radius decomposed from region Ⅰ in the above step and set it as RⅠ; within region Ⅰ, according to the general term formula of the arithmetic sequence: RⅠn = RⅠ1+(n - 1)dⅠ, calculate RⅠ2 = RⅠ1 + dⅠ, RⅠ3 = RⅠ2 + dⅠ, RⅠ4 = RⅠ3 + dⅠ; And so on, the arc RⅠn at different positions can be calculated, and adjust the value of dⅠ according to the accuracy and the need for diameter change of the bent pipe workpiece; calculate the arc radius decomposed from region Ⅱ in the above step and set it as RⅡ; within region Ⅱ, according to the general term formula of the arithmetic sequence: RⅡn = RⅡ1+(n - 1)dⅡ, calculate RⅡ2 = RⅡ1 + dⅡ, RⅡ3 = RⅡ2 + dⅡ, RⅡ4 = RⅡ3 + dⅡ; and so on, the arc RⅡn at different positions can be calculated, and adjust the value of dⅡ according to the accuracy and the need for diameter change of the bent pipe workpiece; Divide the arc radius decomposed from region Ⅰ in the above step into several sub-regions again; calculate and set RRⅠ within the sub-region again; according to the general term formula of the arithmetic sequence: RRⅠn = RR1+(n - 1)dⅠ, calculate RRⅠ2 = RRⅠ1 + dⅠ, RRⅠ3 = RRⅠ2 + dⅠ, RRⅠ4 = RRⅠ3 + dⅠ; and so on, the arc RRⅠn within the sub-region at different positions can be calculated, and adjust the value of dⅠ here according to the accuracy and the need for diameter change of the bent pipe workpiece; calculate and set RRⅡ within the sub-region again; according to the general term formula of the arithmetic sequence: RRⅡn = RRⅡ1+(n - 1)dⅡ, calculate RRⅡ2 = RRⅡ1 + dⅡ, RRⅡ3 = RRⅡ2 + dⅡ, RRⅡ4 = RRⅡ3 + dⅡ; and so on, the arc RRⅡn within the sub-region at different positions can be calculated, and adjust the value of dⅡ here according to the accuracy and the need for diameter change of the bent pipe workpiece; According to the above steps, divide the decomposed arc into several sub-regions again according to production needs; calculate the arc radius within the lower-level sub-region according to nesting; In the steps required for bending and reducing the diameter of the pipe workpiece according to the precision, a sample radius library of RⅠ, RRⅠ... is set up. The above sample radius library is imported into the general term formula of the arithmetic sequence in the previous steps: Rn = R1 + (n - 1)d. By analogy, the arc sub-regions Rn at different positions can be calculated, and the value of d is adjusted according to the precision and the requirements of bending and reducing the diameter of the pipe workpiece; in this way, the value of d is adjusted according to the precision and the requirements of bending and reducing the diameter of the pipe workpiece, calculations are carried out and saved, and the dimensions of the variable-diameter fastening groove on the operating platform and the sliding clamp group are set; this method is implemented by the following device. The device includes an operating platform, a working arc area, a variable-diameter fastening groove on the operating platform, a sliding clamp group, a pipe workpiece, and a low-speed chain electric hoist. The pipe workpiece is fixed in the sliding clamp group on the operating platform, the variable-diameter fastening groove on the operating platform is connected in cooperation with the sliding clamp group, and the low-speed chain electric hoist is connected and fastened to the pipe workpiece through its own low-speed chain and is set in the counterclockwise direction. The variable-diameter fastening groove on the operating platform and the sliding clamp group are set in the counterclockwise direction; the sliding clamp group is composed of a sliding clamp fastening hole, a clamp slide rail, a sliding clamp, and a clamp connecting pin. The sliding clamp is fixedly connected to the clamp slide rail through the clamp connecting pin. The sliding clamp is connected to the pipe workpiece and is also connected to the variable-diameter fastening groove on the operating platform. In the previous steps, an electronic device is used, which is a computer server with program execution functions, including at least one processor, and at least capable of copying and performing mathematical logic operations related to sequences, and executing instructions for calculating the arc radius of the arc area and several sub-areas.
2. A method for decomposing the response area of the spray gun elbow pipe sequence in the process of closed conveying pulverized coal with lime powder pelletizing, according to claim 1, characterized in that In the steps of Claim 1, according to the decomposed arc radii RⅠ, RRⅠ..., RⅡ, RRⅡ..., two decimal places are reserved, and the unit is mm.
3. The method for decomposing the response area of the spray gun elbow pipe sequence in the lime powder pelletizing supporting airtight coal powder conveying process according to claim 1, characterized in that, The variable-diameter fastening groove on the operating platform is composed of a variable-diameter fastening groove body, a fastening pin, and a fastening pin hole. The variable-diameter fastening groove body is connected to the clamp slide rail of the sliding clamp group through the fastening pin.
4. The method for decomposing the response area of the spray gun elbow pipe sequence in the process of pneumatically conveying pulverized coal in a closed manner with lime powder pelletizing according to claim 1, characterized in that The low-speed chain electric hoist is composed of a horizontal-position electric hoist, a half-angle-position electric hoist, and a vertical-position electric hoist. Different electric hoists are used at different positions.
5. The method for decomposing the response area of the spray gun elbow pipe sequence in the process of pneumatically conveying pulverized coal with lime powder pelletizing as claimed in claim 1, characterized in that, The sliding clamp is a three-quarter arc, and the inner diameter of the pipe is fixed within plus or minus 10% of its inner arc radius.
6. The method for decomposing the response area of the spray gun elbow pipe sequence in the process of closed conveying pulverized coal with lime powder pellet making according to claim 1, characterized in that Several sliding clamp groups are provided in the arc part according to the requirements of variable-diameter bending.
7. The method for decomposing the response area of the spray gun elbow pipe sequence in the lime powder pelletizing supporting airtight coal powder conveying process according to claim 1, characterized in that, Several low-speed chain electric hoists are provided in the arc part according to the requirements of variable-diameter bending.
Citation Information
Patent Citations
Spray gun elbow sequence response area decomposition device based on lime powder balling process
CN216095776U