A processing method for composite ceramic tile siding and composite ceramic tile siding

Abstract

The present invention relates to a processing method of a composite ceramic tile wall panel and a composite ceramic tile wall panel, wherein the structure comprises a plastic steel wall panel and a ceramic tile panel, wherein the plastic steel wall panel and the ceramic tile panel are bonded together by bonding, and the steps are as follows: Step 1, tiling ceramic tiles in a mold box to form a ceramic tile panel, wherein the back of the ceramic tiles faces upward and the edge of the ceramic tiles is against the inner wall of the mold box; Step 2, applying a mesh adhesive strip on the back of the ceramic tile panel; Step 3, buckling the plastic steel wall panel into the mold box; Step 4, pressing the plastic steel wall panel and the ceramic tile panel in the mold box to form a composite ceramic tile wall panel; Step 5, taking the composite ceramic tile wall panel out of the mold box and turning it over 180°. The present invention solves the problems of hollowing, falling off and uneven seams existing in the existing ceramic tiles directly installed on the wall by bonding ceramic tiles and plastic steel wall panels to form an integrated structure and limiting the position by the mold box, thereby reducing the difficulty of tiling and providing convenience for the subsequent installation of the plastic steel wall panel.

Description

Technical Field

[0001] The invention relates to the field of building decoration, and in particular to a processing method of a composite ceramic tile siding and the composite ceramic tile siding. Background Art

[0002] The traditional installation methods of interior decorative stones, rock slabs and ceramic tiles are wet pasting or dry hanging. However, due to the limitations of construction conditions, auxiliary materials and workers' construction level, phenomena such as wall hollowing, falling off and uneven seams often occur. There are also problems such as cumbersome construction procedures, low efficiency and poor results.

[0003] Existing assembled integral wall panels have the problem of being thick in structure and occupying a large indoor space. Honeycomb aluminum panels are mostly used as back panels, which has high material costs. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a processing method of a composite ceramic tile wall panel and a composite ceramic tile wall panel. The present invention combines the plastic steel wall panel and the ceramic tile by bonding to form an integrated composite ceramic tile wall panel, which solves the problems of hollowing, falling off and uneven seams of traditional ceramic tiles after being installed on the wall. Compared with the use of honeycomb aluminum panels, the material cost is relatively low.

[0005] The technical objectives of the present invention are achieved through the following technical solutions:

[0006] A method for processing a composite ceramic tile siding, the method comprising the following steps:

[0007] Step 1: Place tiles in a mold box to form a tile panel, with the back of the tiles facing upward and the edges of the tiles against the inner wall of the mold box;

[0008] Step 2: Apply mesh adhesive strips on the back of the tile panel;

[0009] Step 3: Put the plastic steel wall panel into the mold box;

[0010] Step 4: Press the plastic steel wall panel and the ceramic tile panel in the mold box to form a composite ceramic tile wall panel;

[0011] Step 5: Take the composite tile siding out of the mold box and turn it over 180 degrees.

[0012] Furthermore, the mesh rubber strip includes a first rubber strip and a second rubber strip which are perpendicular to each other, the first rubber strip is AB rubber, and the second rubber strip is PUR rubber.

[0013] Furthermore, the mold box includes a first mold box and a second mold box, the first mold box and the second mold box are symmetrically arranged, and the first mold box and the second mold box are spliced ​​to form a mold box with an open upper end.

[0014] Furthermore, a guide connecting rod is connected between the first mold box and the second mold box, one end of the guide connecting rod is connected and fixed to the first mold box, and the other end of the second mold box corresponding to the guide connecting rod is provided with a guide hole.

[0015] Furthermore, a locking device for locking the guide connecting rod inserted into the guide hole is also provided on the side of the guide hole.

[0016] Furthermore, in step 1, the first mold box and the second mold box are closed and spliced ​​until the guide connecting rod is completely inserted into the guide hole, and the guide connecting rod is locked by a locking device; then the tiles are affixed into the mold box to form a tile panel.

[0017] Furthermore, in step 4, the time for pressing the plastic steel wall panel and the tile panel in the mold box is not shorter than the opening time of the PUR glue.

[0018] Furthermore, in step 5, the restriction of the locking device on the guide connecting rod is released, and the second mold box is pulled relative to the first mold box so that the guide connecting rod is pulled out from the guide hole, so that the distance between the first mold box and the second mold box is increased, and the composite ceramic tile wall panel is taken out from above and turned over and placed.

[0019] Furthermore, in step 2, the first rubber strip is applied first, and then the second rubber strip is applied, the temperature of the first rubber strip is controlled at 70-90°C, and the temperature of the second rubber strip is controlled at 40-65°C.

[0020] The present invention also provides a composite ceramic tile wall panel, which is processed according to the processing method of the composite ceramic tile wall panel, and comprises a plastic steel wall panel and a ceramic tile panel, wherein the ceramic tile panel and the plastic steel wall panel are bonded and fixed.

[0021] Compared with the prior art, the present invention has the following beneficial effects:

[0022] 1. The composite ceramic tile wall panel of the present invention forms an integral decorative panel structure by bonding ceramic tiles and plastic steel wall panels, thereby solving the problems of hollowing, falling off, and uneven seams in the existing ceramic tiles directly installed on the wall;

[0023] 2. The present invention uses a special mold box to limit the splicing of tiles, thereby ensuring the neatness of the tile collage and reducing the difficulty of collage; in addition, it provides convenience for the subsequent installation of plastic steel wall panels, and it only needs to ensure that the plastic steel wall panels are buckled into the mold box;

[0024] 3. The mold box in the present invention provides convenience for taking out the composite tile wall panel after the subsequent pressing is completed through the splicing design, avoiding the problem that the composite tile wall panel cannot be taken out due to glue overflow and other reasons. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the mold box structure in the present invention.

[0026] Figure 2 It is a principle structure diagram of the locking device in the present invention.

[0027] In the figure, 1. first mold box; 2. second mold box; 3. guide connecting rod; 4. guide hole; 5. limit screw; 6. positioning groove; 7. driving gear; 8. driven gear; 9. driving unit; 10. rack; 11. threaded hole. DETAILED DESCRIPTION

[0028] The technical solution of the present invention is further described below in conjunction with specific embodiments:

[0029] A method for processing a composite ceramic tile wall panel is provided. A composite ceramic tile wall panel is obtained by processing the composite ceramic tile wall panel, wherein the composite ceramic tile wall panel comprises a plastic steel wall panel and a ceramic tile panel. The plastic steel wall panel and the ceramic tile panel are bonded together by bonding. The method comprises the following steps:

[0030] Step 1: Paste the tiles in the mold box to form a tile panel, with the back of the tile facing up and the edge of the tile against the inner wall of the mold box. The inner wall of the mold box can be used to limit the position of the tile and ensure the tiling accuracy of the tile panel.

[0031] Specifically, Figure 1 As shown, the mold box includes a first mold box 1 and a second mold box 2, the first mold box 1 and the second mold box 2 are symmetrically arranged, and the first mold box 1 and the second mold box 2 are spliced ​​to form a mold box with an open upper end; a guide connecting rod 3 is connected between the first mold box 1 and the second mold box 2, one end of the guide connecting rod 3 is connected and fixed to the first mold box 1, and a guide hole 4 is provided at the other end of the second mold box 2 corresponding to the guide connecting rod 3. The side of the guide hole 4 is also provided with a locking device for locking the guide connecting rod 3 inserted into the guide hole 4. In this embodiment, a threaded hole 11 arranged perpendicular to the guide hole 4 is provided on the side wall of the guide hole 4, the threaded hole 11 is connected to the guide hole 4, and a limiting screw 5 is installed in the threaded hole 11, and the limiting screw 5 is screwed to resist the guide connecting rod 3 to achieve the limitation of the guide connecting rod 3; preferably, a positioning groove 6 is also provided on the guide connecting rod 3 corresponding to the limiting screw 5, and the limiting screw 5 is screwed and inserted into the positioning groove 6 to achieve the locking effect, as shown in FIG. Figure 2 As shown; in order to facilitate screwing, the limit screw is also connected with a screwing handle.

[0032] In order to facilitate the subsequent assembly line operations of gluing and pressing, it is also necessary to move the position of the mold box. In this embodiment, a driving gear 7 and a driven gear 8 are respectively provided on the sides of the first mold box 1 and the second mold box 2. The driving gear 7 is transmission-connected to a driving unit 9, such as a motor; a rack 10 is correspondingly provided under the mold box, and the driving gear 7 and the driven gear 8 are respectively meshed with the rack 10. The mold box is moved in a straight line along the rack 10 by rotating the driving gear 7, thereby realizing assembly line operation.

[0033] The first mold box 1 and the second mold box 2 are closed and spliced ​​until the guide connecting rod 3 is completely inserted into the guide hole 4, and the guide connecting rod is locked by the locking device; then the tiles are affixed into the mold box to form a tile panel.

[0034] Step 2, apply a mesh adhesive strip on the back of the tile panel; preferably, the mesh adhesive strip includes a first adhesive strip and a second adhesive strip perpendicular to each other, the first adhesive strip is AB adhesive, and the second adhesive strip is PUR adhesive. In this embodiment, AB adhesive is a two-component epoxy resin AB adhesive adhesive, and PUR adhesive is a thermosetting hot melt adhesive. Apply the first adhesive strip first, and then apply the second adhesive strip. The first adhesive strip and the second adhesive strip are perpendicular to each other to form a mesh adhesive strip. In order to shorten the solidification time of the glue, the temperature of the first adhesive strip is controlled at 70-90°C, and the temperature of the second adhesive strip is controlled at 40-65°C. Compared with temperature control of the adhesive strips at room temperature (25°C), the curing time of the glue can be effectively shortened. The vertical cross-application of AB glue and PUR glue forms a mesh bonding layer structure, which ensures the firmness of the bond and the uniformity of the glue application, ensures the uniform bonding force between the plastic steel siding and the ceramic tile panel, and avoids the formation of hollow areas between the plastic steel siding and the ceramic tile panel; in addition, the thickness of AB glue and PUR glue can also adjust the thickness of the final composite ceramic tile siding.

[0035] Step 3: Snap the plastic steel wall panel into the mold box. The plastic steel wall panel is a whole plate. You only need to snap it into the mold box so that the plastic steel wall panel fits the tile panel. No additional positioning is required.

[0036] Step 4: Press the plastic steel wall panels and the ceramic tile panels in the mold box to form a composite ceramic tile wall panels; the time for pressing the plastic steel wall panels and the ceramic tile panels in the mold box is not shorter than the opening time of the PUR glue. In this embodiment, the opening time of the PUR glue is 15-30 seconds.

[0037] Step 5. Twist the limit screw to release the restriction of the locking device on the guide connecting rod. Pull the second mold box 2 relative to the first mold box 1 so that the guide connecting rod is pulled out from the guide hole 4 3, so that the distance between the first mold box and the second mold box is increased. The guide connecting rod does not need to be completely pulled out of the guide hole. Take out the composite ceramic tile wall panel from above and turn it over 180° for placement.

[0038] This embodiment is only a further explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art can make non-creative modifications to this embodiment as needed, but as long as it is within the scope of the claims of the present invention, it will be protected by the patent law.

Claims

1. A method for processing a composite ceramic tile wallboard, characterized in that: The method comprises the following steps: Step 1: Place tiles in a mold box to form a tile panel, with the back of the tiles facing upward and the edges of the tiles against the inner wall of the mold box; The mold box comprises a first mold box and a second mold box, the first mold box and the second mold box are symmetrically arranged, and the first mold box and the second mold box are spliced ​​to form a mold box with an upper end open; a guide connecting rod is connected between the first mold box and the second mold box, one end of the guide connecting rod is connected and fixed to the first mold box, and the second mold box is provided with a guide hole corresponding to the other end of the guide connecting rod; a locking device for locking the guide connecting rod inserted into the guide hole is also provided on the side of the guide hole; The first mold box and the second mold box are joined together until the guide connecting rod is completely inserted into the guide hole, and the guide connecting rod is locked by a locking device; and then the tiles are laid in the mold box to form a tile panel; Step 2, applying a mesh adhesive strip on the back of the tile panel; the mesh adhesive strip includes a first adhesive strip and a second adhesive strip perpendicular to each other, the first adhesive strip is AB adhesive, and the second adhesive strip is PUR adhesive; Step 3: Put the plastic steel wall panel into the mold box; Step 4: Press the plastic steel wall panel and the ceramic tile panel in the mold box to form a composite ceramic tile wall panel; Step 5. Release the restriction of the locking device on the guide connecting rod, pull the second mold box relative to the first mold box so that the guide connecting rod is pulled out from the guide hole, so that the distance between the first mold box and the second mold box is increased, and the composite ceramic tile wall panel is taken out of the mold box from above and turned over 180° for placement.

2. The method for processing a composite ceramic tile siding according to claim 1, characterized in that: In step 4, the time for pressing the plastic steel wall panel and the tile panel in the mold box is not shorter than the opening time of the PUR glue.

3. The processing method of a composite ceramic tile siding according to claim 1, characterized in that: In step 2, the first adhesive strip is applied first, and then the second adhesive strip is applied. The temperature of the first adhesive strip is controlled at 70-90°C, and the temperature of the second adhesive strip is controlled at 40-65°C.

4. A composite tile wall panel, characterized in that: It is processed according to the method described in any one of claims 1 to 3, and comprises a plastic-steel wall panel and a ceramic tile panel, wherein the ceramic tile panel and the plastic-steel wall panel are bonded and fixed.

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