Quick-change shovel loader

Abstract

The application discloses a quick-change shovel loader, which comprises a shovel body, two mounting plates fixedly connected to the upper end of the shovel body, a rotating shaft rotatably connected to the opposite side of the two mounting plates, a rotating seat coaxially fixedly connected to the rotating shaft, and a cover plate fixedly connected to one end of the rotating seat; a groove is arranged on the side wall of the cover plate, a flow cavity is arranged in the cover plate, a connecting hole in communication with the flow cavity is formed in the side wall of the cover plate, a water injection pipe is connected to the other end of the connecting hole, and a plurality of atomizing nozzles in communication with the flow cavity are arranged at equal intervals on the inner side of the groove; and a shielding mechanism for shielding the atomizing nozzles is arranged in the groove.

Description

Technical Field

[0001] This invention relates to the field of loader technology, and more particularly to a quick-change bucket loader. Background Technology

[0002] A loader is a widely used earthmoving machine in construction projects such as highways, railways, buildings, hydropower, ports, and mines. It is primarily used for loading and unloading bulk materials such as soil, sand, gravel, lime, and coal, and can also perform light digging operations on ores and hard soil. With different auxiliary attachments, it can also be used for bulldozing, lifting, and loading and unloading other materials such as timber. In road construction, especially on high-grade highways, loaders are used for filling and excavating roadbeds, and for collecting and loading asphalt mixtures and cement concrete materials. They can also be used for pushing and transporting soil, leveling ground, and towing other machinery. Due to its advantages such as high operating speed, high efficiency, good maneuverability, and easy operation, the loader has become one of the main types of machinery used in earthmoving construction projects.

[0003] Loaders primarily use buckets for loading operations. A bucket consists of components such as a tooth base plate, bottom plate, side plates, wall plates, lug plates, back plate, bucket lug plates, bucket lug sleeves, bucket teeth, tooth base, guard plates, or bucket corners.

[0004] Currently, during the loading operation of loaders, the teeth in the bucket are the most severely damaged or worn parts. However, replacing the existing teeth is quite troublesome, mostly requiring external hammering of the pins to make the teeth removable and install, which brings trouble to the operation and reduces the efficiency of the operation. Secondly, when the loader is transporting, the lack of a shielding structure on the bucket causes dust pollution when the bucket is being unloaded, thus affecting the working environment. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a quick-change bucket loader. This loader utilizes a cover plate to prevent dust from being generated during transport and can also perform dust suppression during unloading, further reducing dust dispersion. Furthermore, it allows for quick disassembly and assembly of the tooth tips to facilitate replacement when the tips wear out.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A quick-change bucket loader includes a bucket body, two mounting plates are fixedly connected to the upper end of the bucket body, a rotating shaft is rotatably connected to one side of the two mounting plates opposite to each other, a rotating seat is coaxially fixedly connected to the rotating shaft, and a cover plate is fixedly connected to one end of the rotating seat.

[0008] The cover plate has a groove on its side wall and a flow cavity inside. The side wall of the cover plate has a connection hole that communicates with the flow cavity. The other end of the connection hole is connected to a water injection pipe. Multiple atomizing nozzles that communicate with the flow cavity are evenly spaced on the inner side of the groove.

[0009] The groove is provided with a shielding mechanism for blocking the atomizing nozzle.

[0010] The upper end of the bucket body is provided with a drive mechanism for driving the rotating shaft and the blocking mechanism.

[0011] The lower end of the bucket body is fixedly connected with multiple tooth seats at equal intervals, and the other end of each tooth seat is provided with a tooth tip. The tooth seat and the tooth tip are detachably connected by an installation mechanism.

[0012] Preferably, the shielding mechanism includes a vertical rod fixedly connected to the upper end of the bucket body, a winding reel rotatably connected to the upper end of the vertical rod, a second worm gear coaxially fixedly connected to the upper end of the winding reel, a baffle slidably connected to the inner side of the groove, a pull rope fixedly connected to the side wall of the baffle, the end of the pull rope away from the baffle being fixedly connected to the winding reel, and a first magnetic plate embedded in the inner bottom of the groove.

[0013] Preferably, the drive mechanism includes a mounting base fixedly connected to the upper end of the bucket body, a drive motor fixedly connected to the upper end of the mounting base, a rotating rod fixedly connected to the output shaft of the drive motor, a worm gear fixedly connected to the end of the rotating rod away from the drive motor, a fixed plate rotatably connected to the other end of the worm gear, the fixed plate fixedly connected to the upper end of the bucket body, and a first worm wheel coaxially fixedly connected to the rotating shaft, both the first worm wheel and the second worm wheel meshing with the worm gear.

[0014] Preferably, the side wall of the fixing plate is rotatably connected to a guide wheel for guiding the direction of the pull rope.

[0015] Preferably, the mounting mechanism includes a plug-in plate fixedly connected to the side wall of the tooth tip. The side wall of the tooth base has a plug-in groove adapted to the plug-in plate. The side wall of the plug-in plate has a through hole. A plug rod is provided inside the through hole. A plug hole is provided inside the plug rod. A top rod is slidably connected to the inside of the plug hole. An elastic mechanism is provided between the top rod and the plug hole. Two locking blocks are symmetrically arranged inside the plug hole. Two locking slots adapted to the locking blocks are provided inside the through hole. A second magnetic plate is fixedly connected to the inside of the plug hole.

[0016] Preferably, both the card block and the baffle are made of magnetic metal.

[0017] Preferably, the elastic mechanism includes a groove formed on the inner side of the socket, a slider is slidably connected to the inner side of the groove, the slider is fixedly connected to the top rod, and the slider and the groove are elastically connected by a spring.

[0018] Preferably, one end of the top rod is conical, the end of the locking block facing the top rod is inclined, and the second magnetic plate is located in the middle of the two locking blocks.

[0019] Preferably, the side wall of the gear seat is provided with a threaded hole, the threaded hole corresponds to the through hole, and a sealing cap is threadedly connected to the inner side of the threaded hole.

[0020] The present invention has the following beneficial effects:

[0021] 1. By setting up water injection pipes, atomizing nozzles, connecting holes, and flow chambers, water spraying and atomizing can be used to suppress dust during the bucket unloading process, preventing dust from spreading and affecting the working environment;

[0022] 2. Through the setting of cover plates and shielding mechanisms, the cover plates can prevent dust from being generated during transportation by the loading vehicle, while the baffles can shield the atomizing nozzles to prevent dust from entering the atomizing nozzles and affecting the dust suppression effect of spraying.

[0023] 3. Through the setting of the drive mechanism, the drive motor can drive the worm to rotate. With the cooperation of the worm and the first worm wheel, the cover plate can be flipped. With the cooperation of the second worm wheel and the worm, the baffle can be pulled to open the atomizing nozzle for dust suppression.

[0024] 4. By unscrewing the sealing cover, the locking block can be disengaged from the slot, thus releasing the restriction of the plug rod and allowing the plug plate to be pulled out of the plug slot, achieving the purpose of tooth tip disassembly. Conversely, installation can be performed. Attached Figure Description

[0025] Figure 1 This is a structural schematic diagram of a quick-change bucket loader proposed in this invention;

[0026] Figure 2 This is a cross-sectional view of a quick-change bucket loader proposed in this invention;

[0027] Figure 3 for Figure 2 Enlarged view of point A in the image;

[0028] Figure 4 This is a schematic diagram of the structure of a cover plate for a quick-change bucket loader proposed in this invention;

[0029] Figure 5 This is a cross-sectional view of the shovel teeth of a quick-change bucket loader proposed in this invention;

[0030] Figure 6 for Figure 5 Enlarged view of point B in the image.

[0031] In the diagram: 1. Bucket body, 2. Tooth seat, 3. Tooth tip, 4. Sealing cover, 5. Water injection pipe, 6. Cover plate, 7. Rotating seat, 8. First worm gear, 9. Mounting plate, 10. Rotating rod, 11. Housing, 12. Drive motor, 13. Mounting seat, 14. Rotating shaft, 15. Pull rope, 16. Fixing plate, 17. Guide wheel, 18. Vertical rod, 19. Rewinding reel, 20. Second worm gear, 21. Worm, 22. Groove, 23. Baffle, 24. Flow chamber, 25. Atomizing nozzle, 26. First magnetic plate, 27. Connecting hole, 28. Insertion groove, 29. Insertion plate, 30. Insertion rod, 31. Top rod, 32. Slide groove, 33. Spring, 34. Slider, 35. Locking block, 36. Locking groove, 37. Insertion hole, 38. Second magnetic plate. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0033] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0034] Reference Figure 1-6 A quick-change bucket loader includes a bucket body 1. Two mounting plates 9 are fixedly connected to the upper end of the bucket body 1. A rotating shaft 14 is rotatably connected to one side of the two mounting plates 9. A rotating seat 7 is coaxially fixedly connected to the rotating shaft 14. A cover plate 6 is fixedly connected to one end of the rotating seat 7.

[0035] The side wall of the cover plate 6 is provided with a groove 22, the inside of the cover plate 6 is provided with a flow cavity 24, the side wall of the cover plate 6 is provided with a connection hole 27 communicating with the flow cavity 24, the other end of the connection hole 27 is connected to a water injection pipe 5, the water injection pipe 5 is connected to a water pump, the water pump is located inside the water tank, the water tank can be externally installed outside the vehicle body, and the inner side of the groove 22 is provided with multiple atomizing nozzles 25 communicating with the flow cavity 24 at equal intervals;

[0036] The interior of the groove 22 is provided with a shielding mechanism for shielding the atomizing nozzle 25. The shielding mechanism includes a vertical rod 18 fixedly connected to the upper end of the bucket body 1. The upper end of the vertical rod 18 is rotatably connected to a winding reel 19. The upper end of the winding reel 19 is coaxially fixedly connected to a second worm gear 20. A baffle 23 is slidably connected to the inner side of the groove 22. A pull rope 15 is fixedly connected to the side wall of the baffle 23. The end of the pull rope 15 away from the baffle 23 is fixedly connected to the winding reel 19. A first magnetic plate 26 is embedded in the inner bottom of the groove 22.

[0037] The upper end of the bucket body 1 is provided with a drive mechanism for driving the rotating shaft 14 and the blocking mechanism. The drive mechanism includes a mounting base 13 fixedly connected to the upper end of the bucket body 1. A drive motor 12 is fixedly connected to the upper end of the mounting base 13. A rotating rod 10 is fixedly connected to the output shaft of the drive motor 12. A worm 21 is fixedly connected to one end of the rotating rod 10 away from the drive motor 12. A fixing plate 16 is rotatably connected to the other end of the worm 21. A guide wheel 17 for guiding the direction of the pull rope 15 is rotatably connected to the side wall of the fixing plate 16. The fixing plate 16 is fixedly connected to the upper end of the bucket body 1. A first worm wheel 8 is coaxially fixedly connected to the rotating shaft 14. The first worm wheel 8 and the second worm wheel 20 are both meshed with the worm 21.

[0038] Multiple tooth seats 2 are fixedly connected at equal intervals at the lower end of the bucket body 1. Tooth tips 3 are provided at the other end of the tooth seats 2. The tooth seats 2 and tooth tips 3 are detachably connected by an installation mechanism. The installation mechanism includes a plug plate 29 fixedly connected to the side wall of the tooth tip 3. The side wall of the tooth seat 2 is provided with a plug groove 28 that matches the plug plate 29. The side wall of the plug plate 29 is provided with a through hole. The side wall of the tooth seat 2 is provided with a threaded hole. The threaded hole corresponds to the through hole. A sealing cap 4 is threadedly connected to the inside of the threaded hole. A plug rod 30 is provided inside the through hole. A plug hole 37 is provided inside the plug rod 30. A top rod 31 is slidably connected to the inside of the plug hole 37. Two locking blocks 35 are symmetrically arranged inside the plug hole 37. Two locking grooves 36 that match the locking blocks 35 are provided inside the through hole. A second magnetic plate 38 is fixedly connected to the inside of the plug hole 37. Both the locking blocks 35 and the baffle 23 are made of magnetic metal to facilitate magnetic adsorption.

[0039] An elastic mechanism is provided between the push rod 31 and the insertion hole 37. The elastic mechanism includes a slide groove 32 opened on the inner side of the insertion hole 37. A slider 34 is slidably connected to the inner side of the slide groove 32. The slider 34 is fixedly connected to the push rod 31. The slider 34 and the slide groove 32 are elastically connected by a spring 33.

[0040] One end of the push rod 31 is conical, and the end of the locking block 35 facing the push rod 31 is inclined. The second magnetic plate 38 is located in the middle of the two locking blocks 35.

[0041] Working principle:

[0042] During loading, the drive motor 12 is first turned on. The output shaft of the drive motor 12 rotates, which drives the rotating rod 10 to rotate. The rotating rod 10 rotates, which drives the worm gear 21 to rotate. The worm gear 21 rotates, which drives the first worm wheel 8 to rotate. The first worm wheel 8 rotates, which drives the rotating shaft 14 to rotate. The rotating shaft 14 rotates, which drives the rotating seat 7 to rotate, thereby opening the cover plate 6. At this time, the bucket body 1 can be loaded. After loading is completed, the output shaft of the drive motor 12 reverses, thereby realizing the flipping of the cover plate 6 and achieving the purpose of closing the bucket body 1 to prevent sand and gravel dust from scattering. The same applies during unloading.

[0043] During unloading, the rotation of the worm gear 21 drives the second worm wheel 20 to rotate, which in turn rotates the winding reel 19. The winding reel 19 can wind up the pull rope 15, which can pull the baffle 23 to move. The movement of the baffle 23 can open the atomizing nozzle 25, and the dust-suppressing water is injected into the flow chamber 24 through the water injection pipe 5 and the connecting hole 27. Finally, it is sprayed out through the atomizing nozzle 25 to achieve the purpose of atomizing dust suppression and prevent dust from scattering and affecting the working environment. Conversely, when the cover plate 6 flips, the baffle 23 can be attracted and reset under the action of the first magnetic plate 26, and the atomizing nozzle 25 is blocked again to prevent dust from entering the atomizing nozzle 25.

[0044] When disassembling and replacing the tooth tip 3, the sealing cover 4 is unscrewed, and the push rod 31 is pulled to the left and reset under the action of the spring 33. The push rod 31 is separated from the locking block 35, and the locking block 35 is magnetically attracted by the second magnetic plate 38, thus sliding out of the locking groove 36, so that the insertion rod 30 can be moved and pulled out of the through hole, so that the insertion plate 29 can be pulled out of the insertion groove 28, thus achieving the purpose of disassembling the tooth tip 3. Conversely, the tooth tip 3 can be fixedly installed with the tooth seat 2.

[0045] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A quick-change shovel loader comprising a shovel body (1), characterized in that, The upper end of the bucket body (1) is fixedly connected with two mounting plates (9), the opposite side of the two mounting plates (9) is rotatably connected with a rotating shaft (14), the rotating shaft (14) is coaxially fixedly connected with a rotating seat (7), one end of the rotating seat (7) is fixedly connected with a cover plate (6); The side wall of the cover plate (6) is provided with a groove (22), the inside of the cover plate (6) is provided with a flow cavity (24), the side wall of the cover plate (6) is provided with a connecting hole (27) in communication with the flow cavity (24), the other end of the connecting hole (27) is connected with a water injection pipe (5), the inside of the groove (22) is provided with a plurality of atomizing nozzles (25) in communication with the flow cavity (24) at equal intervals; The inside of the groove (22) is provided with a shielding mechanism for shielding the atomizing nozzle (25); The upper end of the bucket body (1) is provided with a driving mechanism for driving the rotating shaft (14) and the shielding mechanism to operate; The lower end of the bucket body (1) is fixedly connected with a plurality of tooth seats (2) at equal intervals, the other end of the tooth seat (2) is provided with a tooth tip (3), the tooth seat (2) and the tooth tip (3) are detachably connected through a mounting mechanism; The shielding mechanism comprises a vertical rod (18) fixedly connected to the upper end of the bucket body (1), the upper end of the vertical rod (18) is rotatably connected with a winding disc (19), the upper end of the winding disc (19) is coaxially fixedly connected with a second worm gear (20), the inside of the groove (22) is slidably connected with a baffle (23), the side wall of the baffle (23) is fixedly connected with a pull rope (15), the end of the pull rope (15) away from the baffle (23) is fixedly connected with the winding disc (19), and the inner bottom of the groove (22) is embedded with a first magnetic plate (26); When unloading, the movement of the baffle (23) can open the atomizing nozzle (25), the dust-settling water is injected into the flow cavity (24) through the connecting hole (27) through the water injection pipe (5), and finally sprayed out through the atomizing nozzle (25), and conversely, under the action of the first magnetic plate (26), the baffle (23) can be attracted to reset when the cover plate (6) is flipped, and the atomizing nozzle (25) is shielded again.

2. A quick change bucket loader as claimed in claim 1, characterized in that, The driving mechanism comprises a mounting seat (13) fixedly connected to the upper end of the bucket body (1), the upper end of the mounting seat (13) is fixedly connected with a driving motor (12), the output shaft of the driving motor (12) is fixedly connected with a rotating rod (10), the end of the rotating rod (10) away from the driving motor (12) is fixedly connected with a worm (21), the other end of the worm (21) is rotatably connected with a fixed plate (16), the fixed plate (16) is fixedly connected to the upper end of the bucket body (1), the rotating shaft (14) is coaxially fixedly connected with a first worm gear (8), and the first worm gear (8) and the second worm gear (20) are engaged with the worm (21).

3. A quick change bucket loader as claimed in claim 2, wherein, The side wall of the fixed plate (16) is rotatably connected with a guide wheel (17) for guiding the direction of the pull rope (15).

4. A quick change bucket loader as claimed in claim 2, wherein, The mounting mechanism comprises an insertion plate (29) fixedly connected to the side wall of the tooth tip (3), the side wall of the tooth holder (2) is provided with an insertion slot (28) matched with the insertion plate (29), the side wall of the insertion plate (29) is provided with a through hole, the inside of the through hole is provided with an insertion rod (30), the inside of the insertion rod (30) is provided with an insertion hole (37), the inside of the insertion hole (37) is slidably connected with a jacking rod (31), an elastic mechanism is arranged between the jacking rod (31) and the insertion hole (37), the inside of the insertion hole (37) is symmetrically provided with two clamping blocks (35), the inside of the through hole is provided with two clamping grooves (36) matched with the clamping blocks (35), and the inside of the insertion hole (37) is fixedly connected with a second magnetic plate (38).

5. A quick change bucket loader as claimed in claim 4, wherein, The clamping blocks (35) and the baffle (23) are made of magnetic metal material.

6. A quick change bucket loader as claimed in claim 5, wherein, The elastic mechanism comprises a sliding groove (32) formed on the inside of the insertion hole (37), the inside of the sliding groove (32) is slidably connected with a sliding block (34), the sliding block (34) is fixedly connected with the jacking rod (31), and the sliding block (34) and the sliding groove (32) are elastically connected through a spring (33).

7. A quick change bucket loader as defined in claim 5 wherein, One end of the jacking rod (31) is conical, one end of the jacking rod (31) faces the clamping blocks (35) and is a bevel, and the second magnetic plate (38) is located at the middle position between the two clamping blocks (35).

8. A quick change bucket loader as defined in claim 5 wherein, The side wall of the tooth holder (2) is provided with a threaded hole corresponding to the through hole, and the inside of the threaded hole is threadedly connected with a sealing cover (4).

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