A linear guide rail type rubber solvent fatigue tester
The rubber solvent fatigue tester with linear guide rail design solves the problem of inconvenient disassembly of existing testers, enabling convenient replacement of rubber parts and cups, and improving the convenience and stability of the tester.
Patent Information
- Application Number
- CN202211629595.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-19
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2042-12-19
AI Technical Summary
Existing fatigue testing instruments require the concave part to be removed from the threaded shaft when replacing rubber parts or solvent-resistant components inside the cup, which makes disassembly inconvenient and usage cumbersome.
The design adopts a linear guide rail system. Through the linear guide rail assembly and lifting assembly inside the mounting housing, the upper clamping assembly and the lower clamping assembly can move independently. The lower clamping assembly is fixed on the mounting block and does not move with the lifting assembly, which facilitates the replacement of rubber parts and the cup body.
This improves the convenience and safety of the device, simplifies the replacement process of rubber parts and cups, and enhances the ease of use and stability of the testing instrument.
Smart Images

Figure CN115963025B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fatigue testing technology, and in particular to a linear guide type rubber solvent resistance fatigue tester. Background Technology
[0002] Rubber, as an irreplaceable elastic material, has been used for over 160 years and is widely applied in national defense and economic development. Rubber is not only an indispensable substance in daily life but also a high-performance and functional material essential for the development of advanced technologies. As a highly elastic polymer material with reversible deformation, rubber has gained widespread application due to its excellent elastic properties. In certain important application areas, it is necessary to know various properties of rubber materials, such as tensile strength, compressive strength, flexural strength, torsional strength, fatigue tensile strength, and corrosion resistance. When applied in dynamic environments, the fatigue tensile strength of rubber materials is crucial. The fatigue tensile strength of rubber materials is a quantitative analysis of how many stretches are required for the rubber to fatigue and break under a given stretching stroke; that is, the relationship between the stretching distance and the number of stretches.
[0003] When performing fatigue testing and evaluation, currently available fatigue testing instruments on the market, such as Figure 1 As shown, the concave part is often threadedly connected to the threaded shaft. When the lifting plate / placement plate and the limiting plate rise or fall, the concave part rises and falls synchronously. However, the concave part is equipped with a lower clamping component that clamps the rubber part. The limiting plate is equipped with a cup. When the lifting plate / placement plate, the limiting plate and the concave part rise and fall synchronously, the rubber part is always inside the cup. If it is necessary to replace the rubber part or the solvent resistant material inside the cup, the concave part needs to be removed from the threaded shaft for replacement. Disassembly is inconvenient and the use is cumbersome. Summary of the Invention
[0004] This invention provides a linear guide type rubber solvent resistance fatigue tester to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the present invention discloses a linear guide type rubber solvent resistance fatigue tester, including a mounting shell, a base plate inside the mounting shell, a mounting plate fixed on the base plate, a linear guide assembly on the front side of the mounting plate, an upper clamping assembly mounted on the linear guide assembly, two symmetrical mounting blocks fixed on the rear side of the mounting plate, a concave part mounted on the mounting block, a lower clamping assembly mounted on the concave part, the upper clamping assembly and the lower clamping assembly are used to clamp rubber parts, a lifting assembly is also provided on the rear side of the mounting plate, a limiting assembly is provided on the lifting assembly, and a cup body is provided on the limiting assembly.
[0006] Preferably, the linear guide rail assembly includes a drive motor, which is fixedly mounted on the base plate. A threaded rod is fixedly connected to the upper output end of the base plate. Two symmetrical guide rails are also fixedly mounted on the front side of the mounting plate. A drive plate is slidably mounted on the guide rails. A drive block is fixedly mounted on the front side of the drive plate. The threaded rod passes upward through the drive block, and the threaded rod is threadedly connected to the drive block at the point where it passes through. The upper end of the threaded rod is rotatably connected to the upper inner wall of the mounting shell. An L-shaped connecting plate is fixedly connected to the upper end of the drive plate. An upper clamping assembly is fixedly mounted on the lower surface of the horizontal section of the L-shaped connecting plate.
[0007] Preferably, the lifting assembly includes two symmetrical threaded shafts. The lower ends of the threaded shafts are rotatably connected to the base plate, and the upper ends of the threaded shafts pass through the lifting plate. The threaded shafts are threadedly connected to the lifting plate at the point where they pass through. A lifting motor is mounted on the lifting plate. Two symmetrical first pulleys and two symmetrical second pulleys are also rotatably connected to the lifting plate. Belts are wound around the first and second pulleys. A rotating shaft is fixedly mounted on the second pulley on the left. The upper end of the rotating shaft is fixedly connected to the output shaft of the lifting motor, and the rotating shaft is rotatably connected to the lifting plate. The upper end of the threaded shaft passes through the center of the first pulley, and the threaded shaft is threadedly connected to the first pulley. A limiting assembly is provided on the lifting plate.
[0008] Preferably, the limiting component includes a limiting plate, a plurality of support rods are fixedly provided on the lower surface of the limiting plate, the lower surfaces of the support rods are fixedly provided on the lifting plate, a plurality of evenly spaced through slots are provided on the limiting plate, clamping rods are provided in the through slots, a cup body is provided on the limiting plate, and the clamping rods are used to clamp the cup body.
[0009] Preferably, a cylinder is fixedly mounted on the lifting plate, a rotating plate is rotatably mounted on the lifting plate, and several evenly distributed connecting rods are hinged to the rotating plate. A slider is hinged to the other end of the connecting rod, the slider is slidably mounted on the track, the track is fixedly mounted on the lifting plate, a clamping rod is fixedly mounted on the upper end of the slider, the clamping rod passes upward through the through groove, and the clamping rod is slidably connected to the through groove. The output end of the cylinder is fixedly connected to the rear side of the middle slider.
[0010] Preferably, the lifting assembly includes a drive motor and two symmetrical rotating shafts. The rotating shafts are threaded. The lower end of the right rotating shaft is fixedly connected to the output end of the drive motor. The drive motor is fixedly mounted on the base plate. Each rotating shaft is fixedly equipped with a synchronous pulley. A synchronous belt is wound around the synchronous pulley. The upper end of the rotating shaft passes through the placement plate, and the rotating shaft is threadedly connected to the placement plate. The placement plate is equipped with a limiting component.
[0011] Preferably, the limiting component includes two symmetrical fixing plates, which are fixedly mounted on the placement plate. Several clamping springs are fixedly mounted on the side of the fixing plates that are close to each other. The other end of the clamping springs is fixedly connected to the clamping plate. A limiting block is fixedly mounted on the side of the clamping plates that are close to each other. A first groove is provided on the front and rear sides of the cup body, and the limiting block cooperates with the first groove.
[0012] Preferably, auxiliary components are symmetrically arranged on the side of the clamping plates that are close to each other. The auxiliary components include two L-shaped slide grooves that are symmetrical front to back. The side of the L-shaped slide grooves that are far apart from each other is fixedly arranged on the side of the clamping plates that are close to each other. Slide rods are slidably arranged in the L-shaped slide grooves. The top ends of the two slide rods are fixedly connected to a moving plate. Two L-shaped racks that are symmetrical front to back are fixedly arranged on the side of the moving plate that are close to each other. Four gears are evenly distributed on the placement plate. The L-shaped racks mesh with the gears. An auxiliary plate is fixedly arranged on the gears. A second groove is provided on the left and right sides of the cup body. The auxiliary plate cooperates with the second groove.
[0013] Preferably, a protective box is fixedly provided on the side of the fixed plates that are close to each other. The protective box is provided with a number of protective springs. The protective springs are fixedly provided on the inner wall of the side of the protective box that is far from each other. The other end of the protective spring is fixedly connected to a sliding plate. The sliding plate is slidably connected to the inner wall of the protective box. A connecting block is fixedly provided on the side of the sliding plates that are close to each other. The other end of the connecting block is fixedly connected to a slider. The slider is slidably connected to the inner wall of the protective box. An opening is provided on the side wall of the protective box that is far from each other. The slider extends out of the protective box from the opening. A protective plate is fixedly connected on the side of the slider that is close to each other. The protective plate is located on the upper side of the cup body. The protective plate is square. An arc groove is provided on the side of the protective plate that is close to each other.
[0014] Preferably, the protective box is further provided with a movable rod that extends downward out of the protective box. A first trapezoidal block is fixed on the movable rod. A locking block is fixed on the upper side of the movable rod that is close to each other. A limiting groove is provided on the lower inner wall of the protective box. A release spring is fixed on the lower end of the locking block. The lower end of the release spring is fixedly connected to the limiting groove, and the locking block cooperates with the limiting groove. A driving rod is fixed on the side of the clamping plates that is far apart from each other. A second trapezoidal block is provided on the side of the driving rod that is far apart from each other, and the second trapezoidal block cooperates with the first trapezoidal block.
[0015] Compared with the prior art, the present invention provides a linear guide type rubber solvent resistance fatigue tester, which has the following beneficial effects:
[0016] By mounting the concave part onto the mounting block, the lower clamping component remains stationary and does not move with the lifting component. This makes it easier to remove the rubber parts and cup body, facilitating their replacement and effectively improving the device's convenience. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0018] Figure 1 This is a schematic diagram of the existing technology;
[0019] Figure 2This is a schematic diagram of the structure of the present invention;
[0020] Figure 3 This is a front view of the present invention;
[0021] Figure 4 Rear view of the present invention Figure 1 ;
[0022] Figure 5 Rear view of the present invention Figure 2 ;
[0023] Figure 6 Top view of the lifting plate of the present invention Figure 1 ;
[0024] Figure 7 This is a schematic diagram of the structure of the rotating plate in this invention;
[0025] Figure 8 Top view of the lifting plate of the present invention Figure 2 ;
[0026] Figure 9 For the present invention Figure 8 Partial structural side view;
[0027] Figure 10 For the present invention Figure 9 Enlarged view of point A;
[0028] Figure 11 This is a schematic diagram of the structure of the protective plate of the present invention.
[0029] In the diagram: 1. Base plate; 2. Drive block; 3. Mounting plate; 4. Threaded rod; 5. L-shaped connecting plate; 6. Guide rail; 7. Drive plate; 8. Drive motor; 9. Mounting shell; 10. Upper clamping assembly; 11. Recessed part; 12. Lower clamping assembly; 13. Clamping rod; 14. Limiting plate; 15. Connecting block; 16. Slider; 17. Protective plate; 18. Second trapezoidal block; 19. Lifting plate; 20. Threaded shaft; 21. Cup body; 22. Mounting block; 23. Lifting motor; 24. Second pulley; 25. Belt; 26. Limiting block; 27. Through groove; 28. Drive 29. Cylinder; 30. Rotating plate; 31. Connecting rod; 32. Track; 33. Slider; 34. Clamping spring; 35. Protective box; 36. Clamping plate; 37. L-shaped slide groove; 38. Auxiliary plate; 39. Moving plate; 40. L-shaped rack; 41. Fixed plate; 42. Slide rod; 43. Gear; 44. First trapezoidal block; 45. Moving rod; 46. Protective spring; 47. Locking block; 48. Release spring; 49. Limiting groove; 50. First pulley; 51. Drive motor; 52. Synchronous belt; 53. Synchronous pulley; 54. Placement plate; 55. Rotating shaft. Detailed Implementation
[0030] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0031] Furthermore, in this invention, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the invention. They are merely used to distinguish components or operations described using the same technical terms and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions and features of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.
[0032] Example 1
[0033] Embodiments of the present invention provide a linear guide type rubber solvent resistance fatigue tester, such as... Figure 2-5 As shown, the device includes a mounting shell 9, a base plate 1 inside the mounting shell 9, a mounting plate 3 fixedly mounted on the base plate 1, a linear guide rail assembly on the front side of the mounting plate 3, an upper clamping assembly 10 mounted on the linear guide rail assembly, two symmetrical mounting blocks 22 fixedly mounted on the rear side of the mounting plate 3, a concave portion 11 mounted on the mounting block 22, a lower clamping assembly 12 mounted on the concave portion 11, the upper clamping assembly 10 and the lower clamping assembly 12 are used to clamp the rubber parts, a lifting assembly is also provided on the rear side of the mounting plate 3, a limiting assembly is provided on the lifting assembly, and a cup body 21 is provided on the limiting assembly.
[0034] Preferably, the linear guide rail assembly includes a drive motor 8, which is fixedly mounted on the base plate 1. A threaded rod 4 is fixedly connected to the upper output end of the base plate 1. Two left-right symmetrical guide rails 6 are also fixedly mounted on the front side of the mounting plate 3. A drive plate 7 is slidably mounted on the guide rails 6. A drive block 2 is fixedly mounted on the front side of the drive plate 7. The threaded rod 4 passes upward through the drive block 2, and the threaded rod 4 is threadedly connected to the drive block 2 at the point where it passes through. The upper end of the threaded rod 4 is rotatably connected to the upper inner wall of the mounting shell 9. An L-shaped connecting plate 5 is fixedly connected to the upper end of the drive plate 7. An upper clamping assembly 10 is fixedly mounted on the lower surface of the horizontal section of the L-shaped connecting plate 5.
[0035] The working principle and beneficial effects of the above technical solution are as follows: The rubber part is clamped onto the upper clamping assembly 10 and the lower clamping assembly 12. Then, the concave part 11 is installed onto the mounting block 22. The cup body 21 is set on the limiting assembly. Solvent-resistant material is poured into the cup body 21. The lifting assembly is started to immerse the rubber part into the cup body 21. Then, the drive motor 8 is started and the threaded rod 4 starts to rotate. The threaded rod 4 drives the drive block 2 to rise. The drive block 2 drives the drive plate 7 to rise. The drive plate 7 drives the L-shaped connecting plate 5 to rise. The L-shaped connecting plate drives the upper clamping assembly 10 to rise, stretching the rubber part. After stretching multiple times, it can be broken.
[0036] By mounting the concave portion 11 onto the mounting block 22, the lower clamping assembly 12 remains stationary and does not move with the lifting assembly. This makes it easier to remove the rubber parts and cup 21, facilitating their replacement and effectively improving the device's convenience. The L-shaped connecting plate 5 is raised by rotating the threaded rod 4, resulting in a simple structure, good lifting stability, and improved safety and stability.
[0037] Example 2
[0038] Based on the above embodiment 1, as follows Figure 4 , 6 As shown in Figure 7, the lifting assembly includes two symmetrical threaded shafts 20. The lower ends of the threaded shafts 20 are rotatably connected to the base plate 1, and the upper ends of the threaded shafts 20 pass through the lifting plate 19. The threaded shafts 20 and the lifting plate 19 are threadedly connected at the passing position. A lifting motor 23 is installed on the lifting plate 19. Two symmetrical first pulleys 50 and two symmetrical second pulleys 24 are also rotatably connected to the lifting plate 19. A belt 25 is wound around the first pulleys 50 and the second pulleys 24. A rotating shaft is fixedly installed on the second pulley 24 on the left. The upper end of the rotating shaft is fixedly connected to the output shaft of the lifting motor 23, and the rotating shaft is rotatably connected to the lifting plate 19. The upper end of the threaded shaft 20 passes through the center position of the first pulley 50, and the threaded shaft 20 is threadedly connected to the first pulley 50. A limiting assembly is provided on the lifting plate 19.
[0039] Preferably, the limiting component includes a limiting plate 14, a plurality of support rods are fixedly provided on the lower surface of the limiting plate 14, the lower surface of the support rods is fixedly provided on the lifting plate 19, a plurality of evenly distributed through slots 27 are provided on the limiting plate 14, a clamping rod 13 is provided in the through slots 27, a cup body 21 is provided on the limiting plate 14, and the clamping rod 13 is used to clamp the cup body 21.
[0040] Preferably, a cylinder 29 is fixedly mounted on the lifting plate 19, and a rotating plate 30 is rotatably mounted on the lifting plate 19. Several evenly distributed connecting rods 31 are hinged to the rotating plate 30. A slider 33 is hinged to the other end of the connecting rod 31. The slider 33 is slidably mounted on the track 32, which is fixedly mounted on the lifting plate 19. A clamping rod 13 is fixedly mounted on the upper end of the slider 33. The clamping rod 13 passes upward through the through groove 27 and is slidably connected to the through groove 27. The output end of the cylinder 29 is fixedly connected to the rear side of the middle slider 33.
[0041] Even when the slider 33 moves to the furthest position from the center of the limiting plate 14, the connecting rod 31 and the track 32 are not on the same straight line.
[0042] The working principle and beneficial effects of the above technical solution are as follows: the cylinder 29 is started, the cylinder 29 drives the central slider 33 to move on the track 32, the central slider 33 drives the central clamping rod 13 to move towards the center of the limiting plate 14, the central slider 33 drives the central connecting rod 31 to deflect, thereby driving the rotating plate 30 to rotate, the rotating plate 30 drives the remaining connecting rods 31 to deflect, the remaining connecting rods 31 drive the remaining sliders 33 to move towards the center of the limiting plate 14, thereby making the clamping rod 13 on the slider 33 clamp the cup body 21;
[0043] Start the lifting motor 23. The lifting motor 23 drives the rotating shaft to rotate. The rotating shaft drives the second pulley 24 to rotate. The second pulley 24 drives the first pulley 50 to rotate through the belt 25. The first pulley 50 drives the threaded shaft 20 to rotate. The threaded shaft 20 drives the lifting plate 19 to rise. After the cup body 21 is raised to the appropriate position, it is ready.
[0044] The cylinder 29 drives the central slider 33 to rotate, thereby causing the rotating plate 30 to rotate. This allows the clamping rod 13 to clamp the cup body 21. The structure is simple, easy to use, and the clamping force is stable. The threaded connection between the threaded shaft 20 and the first pulley 50, as well as the rotational connection between the first pulley 50 and the lifting plate 19, can effectively raise the lifting plate 19, thereby raising the cup body 21. The structure is simple, easy to use, and can effectively improve the safety and stability of the structure.
[0045] Example 3
[0046] Based on the above embodiment 1, as follows Figure 5 , 8As shown in -11, the lifting assembly includes a drive motor 51 and two symmetrical rotating shafts 55. The rotating shafts 55 are threaded. The lower end of the right rotating shaft 55 is fixedly connected to the output end of the drive motor 51. The drive motor 51 is fixedly mounted on the base plate 1. Each rotating shaft 55 is fixedly equipped with a synchronous pulley 53. A synchronous belt 52 is wound around the synchronous pulley 53. The upper end of the rotating shaft 55 passes through the placement plate 54, and the rotating shaft 55 is threadedly connected to the placement plate 54. The placement plate 54 is equipped with a limiting component.
[0047] Preferably, the limiting component includes two symmetrical fixing plates 41, which are fixedly mounted on the placement plate 54. Several clamping springs 34 are fixedly mounted on the side of the fixing plates 41 that are close to each other. The other end of the clamping springs 34 is fixedly connected to the clamping plate 36. A limiting block 26 is fixedly mounted on the side of the clamping plates 36 that are close to each other. The cup body 21 has a first groove on both the front and rear sides, and the limiting block 26 cooperates with the first groove.
[0048] Preferably, auxiliary components are symmetrically arranged on the side of the clamping plates 36 that are close to each other. The auxiliary components include two L-shaped slide grooves 37 that are symmetrical front to back. The side of the L-shaped slide grooves 37 that is far from each other is fixedly arranged on the side of the clamping plates 36 that are close to each other. Slide rods 42 are slidably arranged in the L-shaped slide grooves 37. The top ends of the two slide rods 42 are fixedly connected to the moving plate 39. Two L-shaped racks 40 that are symmetrical front to back are fixedly arranged on the side of the moving plate 39 that is close to each other. Four evenly distributed gears 43 are provided on the placement plate 54. The L-shaped racks 40 mesh with the gears 43. An auxiliary plate 38 is fixedly arranged on the gears 43. The cup body 21 has second grooves on the left and right sides. The auxiliary plate 38 cooperates with the second grooves.
[0049] Preferably, a protective box 35 is fixedly provided on one side of the fixed plates 41 that are close to each other. A plurality of protective springs 46 are provided inside the protective box 35. The protective springs 46 are fixedly provided on the inner wall of the protective box 35 that is far from each other. The other end of the protective springs 46 is fixedly connected to a sliding plate. The sliding plate is slidably connected to the inner wall of the protective box 35. A connecting block 15 is fixedly provided on one side of the sliding plates that are close to each other. The other end of the connecting block 15 is fixedly connected to a slider 16. The slider 16 is slidably connected to the inner wall of the protective box 35. An opening is provided on the side wall of the protective box 35 that is far from each other. The slider 16 extends out of the protective box 35 from the opening. A protective plate 17 is fixedly connected on the side of the slider 16 that is close to each other. The protective plate 17 is located on the upper side of the cup body 21. The protective plate 17 is square. An arc groove is provided on the side of the protective plate 17 that is close to each other.
[0050] Preferably, the protective box 35 is further provided with a movable rod 45, which extends downward out of the protective box 35. A first trapezoidal block 44 is fixedly provided on the movable rod 45. A locking block 47 is fixedly provided on the side of the upper end of the movable rod 45 that is close to each other. A limiting groove 49 is provided on the lower inner wall of the protective box 35. A release spring 48 is fixedly provided at the lower end of the locking block 47. The lower end of the release spring 48 is fixedly connected in the limiting groove 49, and the locking block 47 cooperates with the limiting groove 49. A driving rod 28 is fixedly provided on the side of the clamping plates 36 that is far away from each other. A second trapezoidal block 18 is provided on the side of the driving rod 28 that is far away from each other, and the second trapezoidal block 18 cooperates with the first trapezoidal block 44.
[0051] The working principle and beneficial effects of the above technical solution are as follows: The cup body 21 is placed on the placement plate 54, the cup body 21 squeezes the clamping plate 36, the clamping spring 34 is compressed, the limiting block 26 enters the first groove, and the slide rod 42 slides in the L-shaped slide groove 37. When the cup body 21 completes the squeezing of the clamping plate 36 (at this time, the cup body 21 has not yet descended to the contact position with the placement plate 54, and will not affect the movement of the L-shaped rack 40), the L-shaped slide groove 37 moves into place, the two moving plates 39 move in opposite directions, the moving plates 39 drive the L-shaped rack 40 to move, the L-shaped rack 40 drives the gear 43 to rotate, and the gear 43 drives the auxiliary plate 38 to enter the second groove to complete the limiting.
[0052] When the cup body 21 presses against the clamping plate 36, the drive rod 28 moves in the opposite direction, causing the second trapezoidal block 18 to move in the opposite direction. The second trapezoidal block 18 cooperates with the first trapezoidal block 44 to move the moving rod 45 downward, releasing the compression of the spring 48. The locking block 47 enters the limiting groove 49, and the moving rod 45 no longer limits the sliding plate. The protective spring 46 resets, causing the sliding plates, connecting block 15, slider 16 and protective plate 17 on both sides to move towards each other. The protective plate 17 first contacts the outer wall of the cup body 21. When the cup body 21 descends to the contact position with the placement plate 54, the protective plate 17 is exactly above the cup body 21.
[0053] By cooperating with the clamping plate 36, the limiting block 26, and the cup body 21, the cup body 21 can be clamped. Further limiting is achieved by the auxiliary plate 38 cooperating with the cup body 21. The sliding rod 42 slides within the L-shaped groove 37. When the moving plate 39 begins to move in the opposite direction, the moving plate 39 restricts the movement of the L-shaped groove 37, preventing it from moving and thus fixing the cup body 21, making its limiting more stable. The protective plate 17 prevents some of the solvent from ejecting from the cup body 21 when the rubber component breaks, effectively improving safety. The cooperation between the second trapezoidal block 18 and the first trapezoidal block 44, and the cooperation between the locking block 47 and the limiting groove 49, allows the protective plate 17 to eject when the cup body 21 presses against the clamping plate 36, making the structure more innovative and practical.
[0054] Example 4
[0055] Based on any one of the above embodiments 1-3, the linear guide type rubber solvent resistance fatigue tester further includes:
[0056] Speed sensor: mounted on drive board 7, used to detect the moving speed of drive board 7;
[0057] Speed sensor: mounted on threaded rod 4, used to detect the rotational speed of threaded rod 4;
[0058] Displacement sensor: mounted on the drive board 7, used to detect the movement displacement of the drive board 7;
[0059] Timer: Installed on drive motor 8, used to detect the working time of drive motor 8;
[0060] The controller and alarm are respectively installed on the base plate 1. The controller is electrically connected to the speed sensor, rotation speed sensor, displacement sensor, timer, and alarm. The controller controls the alarm based on the speed sensor, rotation speed sensor, displacement sensor, and timer, including the following steps:
[0061] Step 1: The controller obtains the lifting state index of the linear guide assembly based on the speed sensor, rotation speed sensor, displacement sensor, timer, and formula (1):
[0062]
[0063] Where K is the lifting state index of the linear guide assembly; δ is the mechanical efficiency of the drive motor 8; π is pi; r is the radius of the threaded rod 4; n is the value detected by the speed sensor; v is the value detected by the velocity sensor; T is the value detected by the timer; L is the value detected by the displacement sensor; and L1 is the length of the guide rail 6.
[0064] Step 2: Compare the lifting state index of the linear guide assembly calculated by formula (1) with the corresponding preset lifting state index. When the lifting state index of the linear guide assembly calculated by formula (1) is less than the corresponding preset lifting state index, the controller controls the alarm to sound.
[0065] The working principle and beneficial effects of the above calculation scheme are as follows: First, the lifting state index of the linear guide assembly is calculated using formula (1). The controller compares the lifting state index of the linear guide assembly calculated by formula (1) with the corresponding preset lifting state index. When the lifting state index of the linear guide assembly calculated by formula (1) is less than the corresponding preset lifting state index, the controller controls the alarm to sound. When the calculated lifting state index of the linear guide assembly is less than the corresponding preset lifting state index, the controller prompts the personnel that there is a problem with the linear guide assembly of this tester. The personnel should check in time whether the drive motor 8 is working properly, whether the connection between the threaded rod 4 and the drive block 2 is normal, and whether the sliding between the drive plate 7 and the guide rail 6 is normal. After the inspection is completed, the drive motor 8 continues to work, and the controller connects the speed sensor, rotation speed sensor, displacement sensor, timer and alarm to monitor the working state index of the tester. In addition, by setting the alarm to realize the alarm and remind the personnel to check the problems in time, the failure of the linear guide assembly can be effectively reduced, and the practicality can be effectively improved.
[0066] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. If these modifications and variations fall within the scope of the claims of this invention and their equivalents, then this invention is also intended to include these modifications and variations.
Claims
1. A linear guide type rubber solvent resistance fatigue tester, characterized in that, The device includes a mounting shell (9), a base plate (1) inside the mounting shell (9), a mounting plate (3) fixedly mounted on the base plate (1), a linear guide rail assembly on the front side of the mounting plate (3), an upper clamping assembly (10) mounted on the linear guide rail assembly, two left-right symmetrical mounting blocks (22) fixedly mounted on the rear side of the mounting plate (3), a concave part (11) mounted on the mounting block (22), a lower clamping assembly (12) mounted on the concave part (11), the upper clamping assembly (10) and the lower clamping assembly (12) are used to clamp the rubber parts, a lifting assembly is also provided on the rear side of the mounting plate (3), a limiting assembly is provided on the lifting assembly, and a cup body (21) is provided on the limiting assembly. The lifting assembly includes an active motor (51) and two symmetrical rotating shafts (55). The rotating shafts (55) are threaded. The lower end of the rotating shaft (55) on the right is fixedly connected to the output end of the active motor (51). The active motor (51) is fixedly mounted on the base plate (1). The rotating shafts (55) are all fixedly equipped with synchronous pulleys (53). The synchronous pulleys (53) are wound with synchronous belts (52). The upper end of the rotating shafts (55) passes through the placement plate (54), and the rotating shafts (55) are threadedly connected to the placement plate (54). The placement plate (54) is equipped with a limiting assembly. The limiting component includes two symmetrical fixing plates (41). The fixing plates (41) are fixedly mounted on the placement plate (54). Several clamping springs (34) are fixedly mounted on the side of the fixing plates (41) that are close to each other. The other end of the clamping springs (34) is fixedly connected to the clamping plate (36). A limiting block (26) is fixedly mounted on the side of the clamping plates (36) that are close to each other. The cup body (21) has a first groove on both the front and rear sides. The limiting block (26) cooperates with the first groove. The clamping plates (36) are symmetrically provided with auxiliary components on the side that is close to each other. The auxiliary components include two L-shaped slides (37) that are symmetrical in front and back. The side of the L-shaped slides (37) that is far apart from each other is fixedly provided on the side that is close to each other of the clamping plates (36). The slide rods (42) are slidably provided in the L-shaped slides (37). The tops of the two slide rods (42) are fixedly connected to the moving plate (39). The side of the moving plate (39) that is close to each other is fixedly provided with two L-shaped racks (40) that are symmetrical in front and back. The placement plate (54) is provided with four evenly distributed gears (43). The L-shaped racks (40) mesh with the gears (43). The gears (43) are fixedly provided with auxiliary plates (38). The cup body (21) is provided with second grooves on the left and right sides. The auxiliary plates (38) cooperate with the second grooves. A protective box (35) is fixedly provided on the side of the fixed plate (41) that is close to each other. A number of protective springs (46) are provided inside the protective box (35). The protective springs (46) are fixedly provided on the inner wall of the side of the protective box (35) that is far apart from each other. The other end of the protective springs (46) is fixedly connected to a sliding plate. The sliding plate is slidably connected to the inner wall of the protective box (35). A connecting block (15) is fixedly provided on the side of the sliding plate that is close to each other. The other end of the connecting block (15) is fixedly connected to a slider (16). The slider (16) is slidably connected to the inner wall of the protective box (35). An opening is provided on the side wall of the protective box (35) that is far apart from each other. The slider (16) extends out of the protective box (35) from the opening. A protective plate (17) is fixedly connected on the side of the slider (16) that is close to each other. The protective plate (17) is located on the upper side of the cup body (21). The protective plate (17) is square. An arc groove is provided on the side of the protective plate (17) that is close to each other. The protective box (35) is also provided with a moving rod (45), which extends downward out of the protective box (35). A first trapezoidal block (44) is fixed on the moving rod (45). A locking block (47) is fixed on the side of the upper end of the moving rod (45) that is close to each other. A limiting groove (49) is provided on the lower inner wall of the protective box (35). A release spring (48) is fixed on the lower end of the locking block (47). The lower end of the release spring (48) is fixedly connected in the limiting groove (49). The locking block (47) cooperates with the limiting groove (49). A driving rod (28) is fixed on the side of the clamping plate (36) that is far away from each other. A second trapezoidal block (18) is provided on the side of the driving rod (28) that is far away from each other. The second trapezoidal block (18) cooperates with the first trapezoidal block (44).
2. The linear guide type rubber solvent resistance fatigue tester according to claim 1, characterized in that, The linear guide rail assembly includes a drive motor (8), which is fixedly mounted on the base plate (1). The output end of the base plate (1) is fixedly connected to a threaded rod (4). Two left-right symmetrical guide rails (6) are also fixedly mounted on the front side of the mounting plate (3). A drive plate (7) is slidably mounted on the guide rails (6). A drive block (2) is fixedly mounted on the front side of the drive plate (7). The threaded rod (4) passes upward through the drive block (2), and the threaded rod (4) and the drive block (2) are threadedly connected at the passing position. The upper end of the threaded rod (4) is rotatably connected to the upper inner wall of the mounting shell (9). An L-shaped connecting plate (5) is fixedly connected to the upper end of the drive plate (7). An upper clamping assembly (10) is fixedly mounted on the lower surface of the horizontal section of the L-shaped connecting plate (5).
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