A household tofu machine with automated production process and its production method

By designing an automated household tofu machine, the problem of low degree of automation of traditional tofu production processes is solved, and the efficient and automated production of tofu is achieved, which is suitable for household use.

CN115969065BActive Publication Date: 2025-06-20PINGYANG INTELLIGENT MFG RES INST OF WENZHOU UNIV
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Patent Information

Application Number
CN202211550541.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-05
Publication Date
2025-06-20
Estimated Expiration
2042-12-05

AI Technical Summary

Technical Problem

The traditional tofu production process has low degree of automation, high labor cost, and the tofu machines on the market are low in efficiency, large in area and expensive, making it difficult to meet the needs of rapid production for households.

Method used

A household tofu machine with automated processes including crushing and beating, slurry discharge, slurry cooking, slurry spotting, forming and gauze collection is designed. It uses transmission components and gear rotation to achieve automated operations, with high integration and small footprint.

Benefits of technology

It realizes the automated production of tofu, which is simple to use, small footprint, high efficiency, suitable for household use, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a household tofu machine with an automated production process and its production method, including an outer frame. On one side of the upper end of the outer frame, there is a crushing and pulping device, and on one side of the bottom of the crushing and pulping device, there is a slurry discharging device; a brine adding device is installed on the upper top plate of the outer frame, and below the brine adding device, there is a soymilk boiling and curd discharging device connected to the slurry discharging device, and the side of the soymilk boiling and curd discharging device is fixedly matched with the outer frame; a winch-type tofu forming device is arranged below the soymilk boiling and curd discharging device, the bottom of the outer frame is matched with a tofu forming frame through a slide rail, and a gauze collecting device is fixed above the tofu forming frame. The present invention can carry out the automated production of tofu, and has the advantages of simple use and small floor area.
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Description

Technical Field

[0001] The present invention relates to the technical field of tofu making devices, and particularly relates to a household tofu machine with an automated production process and its production method. Background Art

[0002] The basic technological process of traditional tofu production is: soaking - grinding - filtering - boiling - coagulating - forming - finished product. At present, tofu processing in China is mainly carried out in small workshops, with less intensive production, making it difficult to achieve large-scale benefits. Moreover, the labor cost for tofu processing is high and the degree of automation is low. Most tofu machines on the market are inefficient, occupy a large area, and are expensive, only suitable for industrial use. People expect to be able to quickly make tofu in their home kitchens. Summary of the Invention

[0003] The purpose of the present invention is to provide a household tofu machine with an automated production process. The present invention can automate the production of tofu, and has the advantages of simple use and small floor area.

[0004] The technical solution of the present invention: A household tofu machine with an automated production process includes an outer frame. One side of the upper end of the outer frame is provided with a crushing and pulping device, and one side of the bottom of the crushing and pulping device is provided with a pulp discharging device; a brine adding device is installed on the upper top plate of the outer frame, and a boiling and curd discharging device connected to the pulp discharging device is arranged below the brine adding device, and the side surface of the boiling and curd discharging device is fixedly matched with the outer frame; a winch-type tofu forming device is arranged below the boiling and curd discharging device, a tofu forming frame is matched with the bottom of the outer frame through a slide rail, and a gauze collecting device is fixed above the tofu forming frame.

[0005] For the above-mentioned household tofu machine with an automated production process, the crushing and pulping device includes a transmission component outer shell composed of an upper shell of the transmission component and a lower shell of the transmission component; a motor bearing frame is arranged above the upper shell of the transmission component, and a crushing motor is arranged on the motor bearing frame; a fan bearing frame is fixed below the crushing motor; the lower end of the output shaft of the crushing motor passes through the fan bearing frame and is connected with a fan; the upper end of the output shaft of the crushing motor passes through the motor bearing frame and is connected with a connecting plug, a blade shaft is arranged above the connecting plug, and a threaded gland, a cup bottom rubber pad, a cutter shaft sleeve and crushing blades are sequentially arranged on the blade shaft from bottom to top. The lower end surface of the threaded gland is in contact with the connecting plug, the cup bottom rubber pad is fixed on the threaded gland, the cutter shaft sleeve is located on the cup bottom rubber pad, the crushing blades are fixed on the cutter shaft sleeve, and a combined cap nut is installed at the end of the blade shaft; a shock-absorbing rubber pad is arranged outside the threaded gland and is fitted with the upper shell of the transmission component; the threaded gland is fixed with a crushing outer barrel with a filter screen through threads, a crushing cup cover is nested on the crushing outer barrel, and a feeding port cover is arranged in the middle of the crushing cup cover.

[0006] The aforementioned household tofu machine with automated production process, wherein the slurry discharging device includes a slurry discharging upper housing and a slurry discharging lower housing connected to the outer frame; inside the chamber formed by the slurry discharging upper housing and the slurry discharging lower housing, a first circular plane, a slurry discharging driven gear, and a second circular plane are sequentially arranged from top to bottom; a raw soy milk diversion pipe is fixed to the slurry discharging lower housing; a driving motor is provided on the slurry discharging upper housing, and an output end of the driving motor is provided with a slurry discharging driving gear meshing with the slurry discharging driven gear; the first circular plane, the slurry discharging driven gear, and the second circular plane are jointly provided with slurry discharging diversion holes, a lower end of the slurry discharging diversion holes is communicated with the raw soy milk diversion pipe, and an upper end of the slurry discharging diversion holes passes through the slurry discharging upper housing and is communicated with the pulverizing and pulping device.

[0007] The aforementioned household tofu machine with automated production process, wherein the brine adding device includes a brine adding upper housing and a brine adding lower housing connected to the outer frame; inside the chamber formed by the brine adding upper housing and the brine adding lower housing, a third circular plane, a brine adding driven gear, and a fourth circular plane are sequentially arranged from top to bottom; a brine diversion pipe is provided on the brine adding lower housing; a brine adding driving motor is provided on the brine adding upper housing, and an output end of the brine adding driving motor is provided with a brine adding driving gear meshing with the brine adding driven gear; a brine adding cup is further provided on the brine adding upper housing; the third circular plane, the brine adding driven gear, and the fourth circular plane are jointly provided with brine adding diversion holes, a lower end of the brine adding diversion holes is communicated with the brine diversion pipe, and an upper end of the brine adding diversion holes passes through the brine adding upper housing and is communicated with the brine adding cup.

[0008] The aforementioned household tofu machine with automated production process, wherein the soy milk boiling and curd discharging device includes a soy milk boiling outer barrel, and a soy milk boiling inner barrel with a curd discharging port is arranged in the soy milk boiling outer barrel; a heat-resistant pipe wall is fixed to a side wall of the soy milk boiling inner barrel, and a heating pipe is installed at a center of the heat-resistant pipe wall; a stirrer fixing plate is fixed above the soy milk boiling outer barrel, a stirrer motor fixing housing with a stirrer motor is provided on the stirrer fixing plate, and an output shaft of the stirrer motor is connected with a stirring blade; a first motor fixing seat is installed at a bottom of the soy milk boiling outer barrel, a curd discharging driving motor is provided on the first motor fixing seat, an output shaft of the curd discharging driving motor is fixed with a curd discharging driving gear through a flange, a rack is meshed above the curd discharging driving gear, there are two flanges, a driving gear, and the rack, and they are symmetrically distributed, a motor bearing seat is fixed between the two flanges, the motor bearing seat is fixed to the bottom of the soy milk boiling outer barrel, a heat insulation support plate is fixed above the rack, and the heat insulation support plate is slidably matched with a bottom of the soy milk boiling inner barrel to realize the opening and closing of the curd discharging port.

[0009] The above-mentioned household tofu machine with automated production process, wherein the winch-type tofu forming device includes a first fixed frame fixed on the outer frame. Inside the first fixed frame, there are a brain discharging channel, a second motor fixing seat, a gear bearing seat, and two symmetrical rolling bearing seats. A forming drive motor is provided on the second motor fixing seat. A transmission gear set is provided on the shaft of the forming drive motor, and there are a total of four sequentially meshing gears in the transmission gear set. A gear is fixed on the gear bearing seat through a flange. A drum is provided on the drum bearing seat. The drum is connected to a weight through a steel wire rope. A gear is fixed on the other end of the shaft of the drum through a flange. Clutch support seats are respectively provided on both sides of the rolling bearing seat. An electromagnetic clutch coaxial with the drum is provided on the clutch support seat. A rocker is nested and connected to the outer end of the electromagnetic clutch. A connecting rod is provided between the rockers on the same side. A sleeve is provided in the middle of the connecting rod. A pressing rod is provided inside the sleeve. The lower end of the pressing rod is connected to a pressing plate. A pressing frame is provided on the pressing plate. The upper end surface of the pressing frame is connected to the weight through a short rope. A limiting spring ball is provided between the upper end of the sleeve and the pressing rod.

[0010] The above-mentioned household tofu machine with automated production process, wherein the gauze collecting device includes a gauze collecting frame fixed in the tofu forming frame through a card slot. A plurality of second fixed frames are provided on the gauze collecting frame. A pressing track is installed on the inner track of the second fixed frame. A spring is fixed inside the horizontal end of the pressing track. A slider is installed on the spring. A spring ball is fixed on the outer end of the slider. A turning shaft is fixed in the hole at the lower part of the second fixed frame. A turning plate is fixed on the turning shaft through a torsion spring. One end of the turning plate is located below the vertical end of the pressing track. One end of the torsion spring is fixed to the short plate end of the turning plate, and the other end is fixed to the second fixed frame. A clip rotating shaft is installed on the long plate end of the turning plate. A clip is fixed on the clip rotating shaft through a torsion spring. The clip is used to clamp the gauze.

[0011] The manufacturing method of the above-mentioned household tofu machine with automated production process is as follows: Put soybeans into the crushing and pulping device and add water. After grinding into raw soy milk by the crushing and pulping device, the raw soy milk is discharged into the soy milk boiling and brain discharging device by the slurry discharging device. Then, after boiling the raw soy milk into cooked soy milk by the soy milk boiling and brain discharging device, the brine adding device is used to add brine to generate tofu brain. Then, the tofu brain is discharged into the tofu forming frame. When the tofu forming frame is full of tofu brain, the winch-type tofu forming device is used to form the tofu and the gauze collecting device is used to collect the gauze, so as to automatically manufacture the tofu.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] 1. In the present invention, soybeans are put into a crushing and pulping device and water is added. After being ground into raw soy milk by the crushing and pulping device, the raw soy milk is discharged into a soymilk boiling and curdling device by a slurry discharging device. Then, the raw soy milk is boiled into cooked soy milk by the soymilk boiling and curdling device, and then curdling is carried out by a curdling device to generate bean curd. The bean curd is then discharged into a bean curd forming frame. When the bean curd forming frame is filled with bean curd, a winch-type bean curd forming device is used to form the bean curd and a gauze collecting device is used to collect the gauze. Thus, the present invention can automatically produce bean curd, having the advantages of simple use and convenient production. At the same time, the present invention has a high degree of integration, small floor area, small volume, and ingenious structure. In addition, in the crushing and pulping device of the present invention, a fan and crushing blades are driven by the same crushing motor, achieving simplification of the structure and enabling heat dissipation of the fan while crushing. The slurry discharging device and the curdling device of the present invention both adopt a gear rotation method to realize the opening and closing of the slurry discharging diversion holes and the curdling diversion holes, which is simple and convenient.

[0014] 2. In the present invention, by setting a winch-type bean curd forming device, the rotation of a rocker outside an electromagnetic clutch drives the rotation of a sleeve, and then a pressing rod in the sleeve drives the rotation of a pressing plate, thereby opening the opening of a curd discharging channel, enabling the bean curd in the soymilk boiling and curdling device to be discharged into the bean curd forming frame. When the bean curd forming frame is filled with bean curd, the rocker rotates back to make the pressing plate return to its original position. Then, the electromagnetic clutch is powered off to separate the power of the pressing plate from the roller and they no longer rotate synchronously. Two symmetric rollers are used to suspend weights, causing the weights to drop. Since the pressing plate is connected to the sleeve and the pressing rod in a sleeved manner, when the weights press the pressing plate to descend, the weights will press the limiting spring balls, enabling the gauze pressing plate to move downward to realize the pressing of the bean curd. After pressing is completed, the weights rise under the action of the sleeve, and at the same time, a short rope is used to drive the pressing plate to rise, forming a return effect.

[0015] 3. In the present invention, by setting a gauze collecting device to be linked with the winch-type bean curd forming device, when the winch-type bean curd forming device is started, it drives the pressing plate to press downward. As the pressing plate presses downward and touches the spring ball on the downward pressing track, the downward pressing track and the pressing plate run synchronously. The downward pressing track touches the turning plate, driving the turning plate to rotate, and the torsion spring fixed in the middle of the turning plate is compressed. When the clip touches the second fixed frame, the clip is pressed and opened under the action of the second fixed frame, causing the gauze to fall. At this time, the spring ball on the downward pressing track is also squeezed by the turned clip, causing the spring connected to the spring ball to be compressed and the spring ball to retract into the track, resulting in the downward pressing track no longer being subjected to the downward pressure of the gauze pressing plate. Thus, under the restoring action of the torsion spring, the gauze collecting device returns to its initial state. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the external structure of the present invention;

[0017] Figure 2 is a schematic diagram of the internal structure of the present invention;

[0018] Figure 3 is a schematic diagram of the external structure of the crushing and pulping device;

[0019] Figure 4 is a schematic diagram of the structure of the transmission component of the crushing and pulping device;

[0020] Figure 5 is a schematic diagram of the structure of the pulp discharging device;

[0021] Figure 6 is a schematic diagram of the internal structure of the pulp discharging device;

[0022] Figure 7 is a schematic diagram of the structure of the brine - adding device;

[0023] Figure 8 is a schematic diagram of the internal structure of the brine - adding device;

[0024] Figure 9 is a schematic diagram of the external structure of the soymilk boiling and brain discharging device;

[0025] Figure 10 is a schematic diagram of the internal structure of the soymilk boiling and brain discharging device;

[0026] Figure 11 is a schematic diagram of the bottom structure of the soymilk boiling and brain discharging mechanism;

[0027] Figure 12 is a schematic diagram of the structure of the hoisting - type tofu forming device;

[0028] Figure 13 is a schematic diagram of the internal structure of the hoisting - type tofu forming device;

[0029] Figure 14 is a schematic diagram of the structure of the pressing plate part;

[0030] Figure 15 is a schematic diagram of the structure of the gauze collecting device and the tofu forming frame;

[0031] Figure 16 is a schematic diagram of the structure of the second fixed frame in the gauze collecting device. Detailed implementation mode

[0032] Next, the technical solution of the present invention will be clearly and completely described in conjunction with the accompanying drawings, but it is not used as a basis for limiting the present invention.

[0033] Embodiment: A household tofu machine with automated production process, as shown in Figure 1 and Figure 2As shown in the figure, it includes the outer frame 2 of the tofu machine. A crushing and pulping device 4 is provided at the upper left of the outer frame 2. A slurry discharging device 5 is provided below the crushing and pulping device 4. A brine adding device 6 is installed on the upper top plate of the outer frame. The brine adding device is fixedly connected to the crushing and pulping device 4 through a fixing plate 1. A soymilk boiling and brain discharging device 7 is provided below the brine adding device. The soymilk boiling and brain discharging device 7 is matched with the outer frame 2 through a trapezoidal slide rail. A winch-type tofu forming device 8 is provided below the soymilk boiling and brain discharging device 7. The bottom of the outer frame 2 is matched with a tofu forming frame 3 through a trapezoidal slide rail. A gauze collecting device 9 is fixed above the tofu forming frame 3. In the present invention, soybeans are put into the crushing and pulping device and water is added. After being ground into raw soymilk by the crushing and pulping device, the raw soymilk is discharged into the soymilk boiling and brain discharging device by the slurry discharging device. Then, after the raw soymilk is boiled into cooked soymilk by the soymilk boiling and brain discharging device, the brine adding device performs the brine adding work to generate tofu brain. Then the tofu brain is discharged into the tofu forming frame. When the tofu forming frame is filled with tofu brain, the winch-type tofu forming device performs the forming of tofu and the gauze collecting of the gauze collecting device. Thus, the present invention can automatically make tofu, having the advantages of simple use and convenient production. At the same time, the present invention has a high integration degree, a small floor area, a small volume and a clever structure.

[0034] As Figure 3As shown, the crushing and pulping device 4 is placed on the outer frame 2 through hole positioning. The upper housing 404 and the lower housing 405 of the transmission component, which are connected together by 4 self-tapping screws, are the outer shell of the crushing and pulping device 4. The upper housing 404 of the transmission component is fixed to the motor bearing bracket 409 by self-tapping screws. The motor bearing bracket 409 is fixed to the crushing motor 410 by bolts. A fan bearing bracket 411 is fixed below the crushing motor 410 by bolts. Bearings 416 are fixed on both the motor bearing bracket 409 and the fan bearing bracket 411. The bearings 416 are sleeved on the shaft of the crushing motor 410. A fan 412 is fixed to the lower end of the shaft of the crushing motor 410 by interference fit. The fan 412 is located below the fan bearing bracket 411. A connecting plug 418 is in interference fit with the upper end of the shaft of the crushing motor 410. The connecting plug 418 has two identical upper and lower mating fixings. A blade shaft 414 is fixed to the upper connecting plug by interference fit. A threaded gland 407, a cup bottom rubber pad 417, a cutter shaft sleeve 415 and crushing blades 406 are arranged on the blade shaft 414 from bottom to top in sequence. The lower end face of the threaded gland 407 contacts the connecting plug 418. The cup bottom rubber pad 417 is fixed on the threaded gland 407. The cutter shaft sleeve 415 is located on the cup bottom rubber pad 417. The crushing blades 406 are fixed to the cutter shaft sleeve 415. A combined cap nut 413 is installed at the upper end of the shaft of the blade shaft 414. The combined cap nut 413 is used for axially fixing the blade shaft 414. A shock-absorbing rubber pad 408 is fixed around the threaded gland 407. The shock-absorbing rubber pad 408 is fixed in the upper housing 404 of the transmission component through a specific shape. The threaded gland 407 is fixed with a crushing outer barrel 403 with a filter screen by threads. The crushed slurry flows out after being filtered by the filter screen. The crushing outer barrel 403 is nested with a crushing cup cover 402. An inlet cover 401 is fixed to the center of the crushing cup cover 402 by a buckle. Users can add raw materials through the inlet cover 401. The crushing and pulping device of the present invention drives the fan and the crushing blades with the same crushing motor, realizing the simplification of the structure and enabling the heat dissipation of the fan while crushing.

[0035] As Figure 5 and Figure 6As shown, the slurry discharging device 5 is fixed on the outer frame 2 by self-tapping screws and is located below the crushing and pulping device 4. The upper slurry discharging housing 501 and the lower slurry discharging housing 502 connected to the outer frame 2 by automatic screws are the outer shells of the slurry discharging device 5. A raw soymilk diversion pipe 506 is fixed on the lower slurry discharging housing 502, and a silica gel collar is installed on the raw soymilk diversion pipe 506 to increase the sealing performance. Inside the chamber formed by the upper slurry discharging housing 501 and the lower slurry discharging housing 502, a first circular plane 503, a slurry discharging driven gear 504, and a second circular plane 505 are successively arranged from top to bottom. Fixed holes are designed on the second circular plane 505 to cooperate with the lower housing 502 for fixation and prevent rotation. Above the second circular plane 505 is the slurry discharging driven gear 504, and the slurry discharging driven gear 504 meshes with a slurry discharging driving gear 508. Above the slurry discharging driving gear 508, a driving motor 507 is connected coaxially and in an interference fit. The driving motor 507 is arranged on the upper slurry discharging housing 501. The slurry discharging driven gear 504 is connected to the lower housing 502 through a shaft on the lower housing 502, and the slurry discharging driven gear 504 can rotate around the shaft. Above the slurry discharging driven gear 504 is fixed the first circular plane 503, and above the first circular plane 503 is fixed the upper slurry discharging housing 501. Fixed holes are designed on the first circular plane 503 to cooperate with the upper slurry discharging housing 501 for fixation and prevent rotation. Plain bearings are installed between all the rotating planes in the slurry discharging device 5. The first circular plane 503, the slurry discharging driven gear 504, and the second circular plane 505 are jointly provided with slurry discharging diversion holes 509. The lower end of the slurry discharging diversion holes 509 is communicated with the raw soymilk diversion pipe 506, and the upper end of the slurry discharging diversion holes 509 passes through the upper slurry discharging housing 501 and is communicated with the crushing and pulping device 4. By driving the slurry discharging driving gear 508 to rotate with the slurry discharging motor, the slurry discharging driven gear 504 is driven to rotate. During the rotation of the slurry discharging driven gear 504, the opening and closing of the slurry discharging diversion holes 509 can be formed, and the slurry discharging is realized by the opening and closing of the slurry discharging diversion holes 509.

[0036] As Figure 7 and Figure 8As shown, the dotting device 6 is fixed to the outer frame 2 by self-tapping screws and is located below the fixing plate 1. The dotting upper housing 601 and the dotting lower housing 602, which are connected to the outer frame 2 by automatic screws, are the outer shells of the dotting device 6. The dotting lower housing 602 is fixed with a brine diversion pipe 607. A silica gel collar is installed on the brine diversion pipe 607 to increase the sealing performance. Above the brine diversion pipe 607, a third circular plane 606 is fixed. Fixing holes are designed on the third circular plane 606 and cooperate with the dotting lower housing 602 to achieve fixation and prevent rotation. Above the third circular plane 606, there is a dotting driven gear 605. The dotting driven gear 605 meshes with a dotting driving gear 609. Above the dotting driving gear 609, a dotting driving motor 608 is connected coaxially and with interference fit. The dotting driven gear 605 and the dotting lower housing 602 are connected together by a shaft on the dotting lower housing 602. The dotting driven gear 605 can rotate around the shaft. Above the dotting driven gear 605, a fourth circular plane 604 is fixed. Above the fourth circular plane 604, the dotting upper housing 601 is fixed. Fixing holes are designed on the fourth circular plane 604 and cooperate with the dotting upper housing 601 to achieve fixation and prevent rotation. Above the dotting upper housing 601, a dotting cup 603 is connected by threads to hold brine. Plane bearings are installed between all the rotating planes in the dotting device 6. The third circular plane 606, the dotting driven gear 605, and the fourth circular plane 604 are jointly provided with a dotting diversion hole 610. The lower end of the dotting diversion hole 610 is communicated with the brine diversion pipe 607, and the upper end of the dotting diversion hole 610 passes through the dotting upper housing 601 and is communicated with the dotting cup 603. The dotting motor drives the dotting driving gear to rotate, causing the dotting driven gear to rotate. The rotation process of the dotting driven gear can form the opening and closing of the dotting diversion hole, and the slurry discharge is realized by the opening and closing of the dotting diversion hole 509.

[0037] As Figures 9 - 11As shown, the soy milk boiling and curd discharging device 7 is connected to the discharging ports of the soy milk discharging device 5 and the brine adding device 6. The frame of the soy milk boiling and curd discharging device 7 is the outer boiling barrel 705. An air-cooling port is designed at the bottom of the outer boiling barrel 5 to prevent overheating during soy milk boiling. The outer boiling barrel 705 is connected to the inner boiling barrel 703 by self-tapping screws. A heat-resistant pipe wall 706 is fixed to the side wall of the inner boiling barrel 703, and a heating pipe is installed at the center of the heat-resistant pipe wall 706. A stirrer fixing plate 702 is fixed above the outer boiling barrel 705 by self-tapping screws. A stirrer motor fixing housing 701 is fixed to the stirrer fixing plate 702 by self-tapping screws. A stirrer motor is fixed inside the stirrer motor fixing housing 701 by bolts. The stirrer motor shaft is a threaded shaft, and a stirring blade 704 is connected to the bottom of the stirrer motor shaft by threading. A curd discharging mechanism is installed between the bottom of the inner boiling barrel 703 and the outer boiling barrel 705. A first motor fixing base 708 is installed at the bottom of the outer boiling barrel 705. A curd discharging driving motor 707 is fixed to the first motor fixing base 708 by bolts. A flange 712 is fixed to the motor shaft of the curd discharging driving motor 707 by a set screw. A curd discharging driving gear 714 is fixed to the flange 712 by bolts. A rack 711 meshes with the curd discharging driving gear 714 above. There are two flanges 712, curd discharging driving gears 714 and racks 711, which are symmetrically distributed. A motor bearing seat 713 is fixed between the two flanges 712. The motor bearing seat 713 is fixed to the bottom of the outer boiling barrel 705 by self-tapping screws. A heat insulation support plate 710 is fixed to the rack 711 above by self-tapping screws to prevent heat from being transferred to the lower transmission mechanism. Trapezoidal slide rails are designed on both sides of the heat insulation support plate 710, which cooperate with the trapezoidal chutes designed at the bottom of the inner boiling barrel 703 to realize the opening and closing of the curd discharging port. A sealing rubber plate 709 is pasted in the middle of the heat insulation support plate 710 to improve the sealing performance.

[0038] As Figures 12 - 14As shown, the winch-type tofu forming device 8 includes a first fixed frame 808 fixed on the outer frame 2. Inside the first fixed frame 808, there are a brain discharging channel 818, a second motor fixing seat 804, a gear bearing seat 805, and two symmetric rolling bearing seats 810. A forming drive motor 803 is provided on the second motor fixing seat 804. A transmission gear set 807 is provided on the shaft of the forming drive motor 803, and there are a total of four gears meshing with each other in the transmission gear set 807. A gear is fixed on the gear bearing seat 805 through a flange. A drum 809 is provided on the drum bearing seat 810. The drum 809 is connected to a weight 811 through a steel wire rope. A gear is fixed on the other end of the shaft of the drum 809 through a flange. Clutch support seats 802 are respectively provided on both sides of the rolling bearing seat 810. An electromagnetic clutch 801 coaxial with the drum is provided on the clutch support seat 802. A rocker 806 is nested and connected to the outer end of the electromagnetic clutch 801. A connecting rod 813 is provided between the rockers 806 on the same side. A sleeve 814 is provided in the middle of the connecting rod 813. A pressing rod 815 is provided inside the sleeve 814. The lower end of the pressing rod 815 is connected to a pressing plate 812. A pressing frame 816 is provided on the pressing plate 812. The upper end surface of the pressing frame 816 is connected to the weight 811 through a short rope. A limiting spring ball 817 is provided between the upper end of the sleeve 814 and the pressing rod 815. In the present invention, by setting the winch-type tofu forming device, the rotation of the rocker outside the electromagnetic clutch drives the rotation of the sleeve, and then the pressing rod in the sleeve drives the rotation of the pressing plate, so as to open the opening of the brain discharging channel, enabling the tofu brain in the soymilk boiling and brain discharging device to be discharged into the tofu forming frame. When the tofu forming frame is filled with tofu brain, the rocker rotates back to make the pressing plate return to its position. Then, the electromagnetic clutch is powered off to separate the power of the pressing plate from the drum and they no longer rotate synchronously. Then, two symmetric drums are used to suspend the weight so that the weight descends. Since the pressing plate is connected to the sleeve and the pressing rod in a sleeved manner, when the weight presses the pressing plate to descend, the weight will press the limiting spring ball, enabling the gauze pressing plate to move downward to realize the pressing of the tofu. After the pressing is completed, the weight rises under the action of the sleeve, and at the same time, the short rope is used to drive the pressing plate to rise, forming a returning effect.

[0039] As Figures 15 - 16As shown in the figure, the gauze collecting device 9 includes a gauze collecting frame 901 fixed in the tofu forming frame 3 through a card slot. A plurality of second fixed frames 903 are provided on the gauze collecting frame 901. A pressing track 909 is installed on the inner track of the second fixed frame 903. A spring is fixed inside the horizontal end of the pressing track 909, and a slider 910 is installed on the spring. A spring ball 911 is fixed on the outer end of the slider 910. A turning shaft 905 is fixed in the hole at the lower part of the second fixed frame 903. A turning plate 904 is fixed to the turning shaft 905 through a torsion spring 906. One end of the turning plate 904 is located below the vertical end of the pressing track 909. One end of the torsion spring 906 is fixed to the short plate end of the turning plate 904, and the other end is fixed to the second fixed frame 903. A clip rotating shaft 907 is installed on the long plate end of the turning plate 904. A clip 908 is fixed to the clip rotating shaft 907 through a torsion spring. The clip 908 is used to clamp the gauze. In the present invention, by setting the gauze collecting device to be linked with the winch-type tofu forming device, when the winch-type tofu forming device is started, the pressing plate is driven to press down. As the pressing plate presses down and touches the spring ball on the pressing track, the pressing track and the pressing plate run synchronously. When the pressing track touches the turning plate, the turning plate is driven to rotate, and the torsion spring fixed in the middle of the turning plate is compressed. When the clip touches the second fixed frame, the clip is pressed and opened under the action of the second fixed frame, so that the gauze drops. At this time, the spring ball on the pressing track is also squeezed by the turned clip, so that the spring connected to the spring ball is compressed, and the spring ball retracts into the track, resulting in the pressing track no longer being subjected to the downward pressure of the gauze pressing plate. Thus, under the restoring action of the torsion spring, the gauze collecting device returns to its initial state.

[0040] Working principle

[0041] In the present invention, soybeans are put into the crushing and pulping device and water is added. After being ground into raw soy milk by the crushing and pulping device, the raw soy milk is discharged into the soy milk boiling and brain discharging device by the pulp discharging device. Then, after the raw soy milk is boiled into cooked soy milk by the soy milk boiling and brain discharging device, the brine adding device is used for brine adding work to generate tofu brain. Then, the tofu brain is discharged into the tofu forming frame. When the tofu forming frame is filled with tofu brain, the winch-type tofu forming device is used for forming the tofu and the gauze collecting device is used for collecting the gauze.

Claims

1. A household tofu machine with automated production process, characterized in that: It includes an outer frame (2). On one side of the upper end of the outer frame (2), there is a crushing and pulping device (4). On one side of the bottom of the crushing and pulping device (4), there is a pulp discharging device (5); on the upper top plate of the outer frame (2), a brine - adding device (6) is installed. Below the brine - adding device (6), there is a soymilk boiling and brain discharging device (7) connected to the pulp discharging device (5). The side of the soymilk boiling and brain discharging device (7) is fixedly matched with the outer frame (2); below the soymilk boiling and brain discharging device (7), there is a winch - type tofu forming device (8). The bottom of the outer frame (2) is equipped with a tofu forming frame (3) through a slide rail, and above the tofu forming frame (3), a gauze collecting device (9) is fixed; The winch - type tofu forming device (8) includes a first fixed frame (808) fixed on the outer frame (2). Inside the first fixed frame (808), there are a brain discharging channel (818), a second motor fixing seat (804), a gear bearing seat (805), and two symmetric rolling bearing seats (810). On the second motor fixing seat (804), there is a forming drive motor (803). On the shaft of the forming drive motor (803), there is a transmission gear set (807), and there are a total of four gears meshing in sequence in the transmission gear set (807); on the gear bearing seat (805), a gear is fixed through a flange; on the rolling bearing seat (810), there is a drum (809). The drum (809) is connected to a weight (811) through a steel wire rope. One end of the shaft of the drum (809) is fixed with a gear through a flange; on both sides of the rolling bearing seat (810), there are clutch support seats (802) respectively. On the clutch support seats (802), there are electromagnetic clutches (801) coaxial with the drum. The outer ends of the electromagnetic clutches (801) are nested and connected with rockers (806). Between the rockers (806) on the same side, there is a connecting rod (813). In the middle of the connecting rod (813), there is a sleeve (814). Inside the sleeve (814), there is a pressing rod (815). The lower end of the pressing rod (815) is connected to a pressing plate (812). On the pressing plate (812), there is a pressing frame (816). The upper end surface of the pressing frame (816) is connected to the weight (811) through a short rope; between the upper end of the sleeve (814) and the pressing rod (815), there is a limiting spring ball (817); The gauze collecting device (9) includes a gauze collecting machine frame (901) fixed to the tofu forming frame (3) through a clamping groove. A plurality of second fixed machine frames (903) are provided on the gauze collecting machine frame (901). A pressing track (909) is installed on the inner track of the second fixed machine frame (903). A spring is fixed inside the horizontal end of the pressing track (909), and a slider (910) is installed on the spring. A spring ball (911) is fixed to the outer end of the slider (910). A turning shaft (905) is fixed in the hole at the lower part of the second fixed machine frame (903). A turning plate (904) is fixed to the turning shaft (905) through a torsion spring (906). One end of the turning plate (904) is located below the vertical end of the pressing track (909). One end of the torsion spring (906) is fixed to the short plate end of the turning plate (904), and the other end is fixed to the second fixed machine frame (903). A clip rotating shaft (907) is installed on the long plate end of the turning plate (904). A clip (908) is fixed to the clip rotating shaft (907) through a torsion spring. The clip (908) is used to clamp the gauze.

2. The household tofu machine with automated production process according to claim 1, characterized in that: The crushing and pulping device (4) includes a transmission component outer shell composed of a transmission component upper shell (404) and a transmission component lower shell (405). Above the transmission component upper shell (404), there is a motor bearing bracket (409), and a crushing motor (410) is provided on the motor bearing bracket (409). A fan bearing bracket (411) is fixed below the crushing motor (410). The lower end of the shaft of the output shaft of the crushing motor (410) passes through the fan bearing bracket (411) and is connected to a fan (412). The upper end of the shaft of the output shaft of the crushing motor (410) passes through the motor bearing bracket (409) and is connected to a connection plug (418). Above the connection plug (418), there is a blade shaft (414). A threaded gland (407), a cup bottom rubber pad (417), a cutter shaft sleeve (415), and a crushing blade (406) are successively arranged on the blade shaft (414) from bottom to top. The lower end face of the threaded gland (407) contacts the connection plug (418). The cup bottom rubber pad (417) is fixed on the threaded gland (407). The cutter shaft sleeve (415) is located on the cup bottom rubber pad (417). The crushing blade (406) is fixed to the cutter shaft sleeve (415). A combined cap nut (413) is installed at the end of the blade shaft (414). A shock-absorbing rubber pad (408) is provided on the periphery of the threaded gland (407), and the shock-absorbing rubber pad (408) fits with the transmission component upper shell (404). The threaded gland (407) is threadedly fixed to a crushing outer barrel (403) with a filter screen. A crushing cup cover (402) is nested on the crushing outer barrel (403). An inlet cover (401) is provided in the middle of the crushing cup cover (402).

3. The household tofu machine with automated production process according to claim 1, characterized in that: The slurry discharging device (5) includes a slurry discharging upper housing (501) and a slurry discharging lower housing (502) connected to the outer frame (2); in the chamber formed by the slurry discharging upper housing (501) and the slurry discharging lower housing (502), a first circular plane (503), a slurry discharging driven gear (504), and a second circular plane (505) are sequentially arranged from top to bottom; a raw soy milk diversion pipe (506) is fixed to the slurry discharging lower housing (502); a driving motor (507) is provided on the slurry discharging upper housing (501), and a slurry discharging driving gear (508) meshing with the slurry discharging driven gear (504) is provided at the output end of the driving motor; the first circular plane (503), the slurry discharging driven gear (504), and the second circular plane (505) are jointly provided with slurry discharging diversion holes (509), the lower end of the slurry discharging diversion holes (509) is communicated with the raw soy milk diversion pipe (506), and the upper end of the slurry discharging diversion holes (509) passes through the slurry discharging upper housing (501) and is communicated with the crushing and pulping device (4).

4. The household tofu machine with automated production process according to claim 3, characterized in that: The brine adding device (6) includes a brine adding upper housing (601) and a brine adding lower housing (602) connected to the outer frame (2); in the chamber formed by the brine adding upper housing (601) and the brine adding lower housing (602), a third circular plane (606), a brine adding driven gear (605), and a fourth circular plane (604) are sequentially arranged from top to bottom; a brine diversion pipe (607) is provided on the brine adding lower housing (602); a brine adding driving motor (608) is provided on the brine adding upper housing (601), and a brine adding driving gear (609) meshing with the brine adding driven gear (605) is provided at the output end of the brine adding driving motor (608); a brine adding cup (603) is further provided on the brine adding upper housing (601); the third circular plane (606), the brine adding driven gear (605), and the fourth circular plane (604) are jointly provided with brine adding diversion holes (610), the lower end of the brine adding diversion holes (610) is communicated with the brine diversion pipe (607), and the upper end of the brine adding diversion holes (610) passes through the brine adding upper housing (601) and is communicated with the brine adding cup (603).

5. The household tofu machine with automated production process according to claim 1, characterized in that: The soymilk boiling and brain discharging device (7) includes a boiling outer barrel (705), and a boiling inner barrel (703) with a brain discharging port is arranged in the boiling outer barrel (705); a heat-resistant pipe wall (706) is fixed on the side wall of the boiling inner barrel (703), and a heating pipe is installed in the center of the heat-resistant pipe wall (706); a stirrer fixing plate (702) is fixed above the boiling outer barrel (705), a stirrer motor fixing shell (701) with a stirrer motor is arranged on the stirrer fixing plate (702), and an output shaft of the stirrer motor is connected with a stirring blade (704); a first motor fixing seat (708) is installed at the bottom of the boiling outer barrel (705), a brain discharging driving motor (707) is arranged on the first motor fixing seat (708), a brain discharging driving gear (714) is fixed to an output shaft of the brain discharging driving motor (707) through a flange plate (712), a rack (711) is engaged above the brain discharging driving gear (714), the flange plate (712), the brain discharging driving gear (714) and the rack (711) are all two and symmetrically distributed, a motor bearing seat (713) is fixed between the two flange plates (712), the motor bearing seat (713) is fixed to the bottom of the boiling outer barrel (705), a heat insulation support plate (710) is fixed above the rack (711), and the heat insulation support plate (710) is in sliding fit with the bottom of the boiling inner barrel (703) to realize the opening and closing of the brain discharging port.

6. The method for making tofu of the household tofu machine with automated production process according to any one of claims 1-5, characterized in that: After putting soybeans into the crushing and pulping device and adding water, using the crushing and pulping device to grind them into raw soymilk, then discharging the raw soymilk into the soymilk boiling and brain discharging device by the pulp discharging device, then using the soymilk boiling and brain discharging device to boil the raw soymilk into cooked soymilk, and then carrying out the brine adding work by the brine adding device to generate tofu brain, and then discharging the tofu brain into the tofu forming frame. When the tofu brain in the tofu forming frame is full, the winch type tofu forming device is used for the forming of tofu and the gauze collecting of the gauze collecting device, so as to automatically make tofu.

Citation Information

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