A standardized tray automatic circulation feeding and storing processing device and an automatic circulation feeding and storing processing technology thereof
By designing a standardized automatic material tray feeding and storage processing device, the automatic circulation of material trays and fixtures is realized, which solves the problems of low material tray feeding efficiency and the inability of fixtures to be automatically transported, thereby improving production efficiency and the versatility of assembly equipment.
Patent Information
- Application Number
- CN202111201019.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-15
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2041-10-15
AI Technical Summary
In existing automated assembly technologies, the material feeding efficiency of the trays is low, and the fixtures cannot be automatically circulated and transported, resulting in low production efficiency and a lack of universal assembly equipment.
Design a standardized automatic cyclic feeding and storage processing device for material trays, including a base, a feeding section, a picking section, and a processing platform. The device achieves automatic cyclic flow of material trays and fixtures through a rectangular path. It adopts a detachable structure and a fixture positioning mechanism to improve assembly efficiency and versatility.
It effectively reduces the time required to change trays and fixtures, increases the overall production capacity of the line, enhances the versatility and production efficiency of automated assembly, and adapts to different product needs.
Smart Images

Figure CN115973761B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of automation production, in particular to a standardized tray automatic circulation feeding and storing device and its automatic circulation feeding and storing process for automatic feeding and material assembling in an automatic production line. BACKGROUND
[0002] Automation is to replace manual work with machines to complete various production and processing. In the field of automation equipment, since the production products are generally composed of multiple scattered parts, in the actual production process, various parts need to be automatically assembled by equipment to form a complete product structure. Therefore, the automatic assembling of various materials is a common production process, which is applied in many fields, such as various intelligent terminal devices, mobile phones, tablet computers, smart watches, batteries, power supplies, and various daily products, toys, etc. all have the production demand of automatic material assembly. Since the types and specifications of materials in the automatic assembly process are different, the existing automatic assembly technology generally uses separate assembly equipment for different materials, which is difficult to form a standardized and universal assembly equipment.
[0003] For the automatic assembly of materials, different materials need to be assembled, so it involves the assembled materials (such as various electronic components) and the base material (such as PCB board). Therefore, the automatic assembly process of materials as a whole includes three process sections, namely the automatic feeding process of the assembled materials, the feeding process of the base material, and the automatic assembly process of the assembled materials and the base material.
[0004] For the feeding process of the assembled materials, the existing automatic feeding process includes vibration disc feeding, material belt feeding, Tray feeding, etc. Different feeding methods are selected according to different specifications of materials. Tray, also known as material tray, is a mechanism for loading materials. In the process of assembly, processing, and detection, the material tray is used to carry the assembled materials. Generally, a single material tray can carry multiple materials, and to ensure continuous feeding, multiple material trays are stacked together for overall feeding. The traditional material tray feeding technology is to manually carry the material tray loaded with materials to the material taking station, take the materials from the material taking station after the materials are taken, and then place a new full material tray. This kind of material tray feeding method has low production efficiency and cannot meet the production capacity demand of modern automatic production lines. Therefore, to improve the efficiency of material tray feeding, the technical problems to be solved include automatic feeding of multiple stacked material trays, taking of material tray, taking of materials, and empty material tray circulation storing and feeding.
[0005] The feeding process of the substrate material generally uses a jig as a device carrier. After the jig clamps the substrate material, the substrate material is transported to the assembly station, and the assembled material is taken out by the assembly robot and automatically assembled onto the substrate material. After the traditional jig clamps the substrate material, it is generally directly transported to the assembly station of the production line by the transportation mechanism. The assembly robot assembles the material onto the substrate material. After assembly is completed, the jig moves the substrate material to the next station until the material assembly is completed. The technical problem is that a complex positioning mechanism is needed to block and position the moving jig at the assembly station. In addition, after the material assembly on the jig is completed, the jig needs to be removed from the tail end of the substrate material, and then the next substrate material is reloaded. The jig cannot be automatically circulated and transported, and a large amount of time is consumed when the jig is taken out and put in, resulting in low production efficiency. In addition, for the single-track transmission jig, the jig is freely embedded on the slide rail, and the transmission belt is arranged on one side of the slide rail. The jig is driven forward by the static friction force between the jig and the transmission belt. For this transmission method, after the jig is positioned, since there are many stations on the entire production line, the transmission belt needs to be continuously transmitted forward. During the assembly process of a single station, the jig needs to be positioned while being separated from the transmission belt to prevent continuous friction between the moving transmission belt and the bottom of the positioned jig. Therefore, the jig positioning mechanism needs to be redesigned to meet the above process requirements. SUMMARY
[0006] The technical problem to be solved by the present application is to overcome the shortcomings of the prior art. The present application provides a tray and single-track jig feeding process suitable for automatic assembly process, which realizes the automatic circulation of the tray and jig along the rectangular path, effectively reduces the time consumed for replacing the tray and jig, improves the overall line capacity, and builds a basic assembly structure through the detachable structure of the feeding part and the material taking part. Different products can be assembled according to different product requirements, which greatly improves the generalization of automatic assembly and has good market value. The standard tray automatic circulation feeding storage processing device and the automatic circulation feeding storage processing technology thereof.
[0007] The technical scheme adopted by the present application is as follows: a standardized tray automatic circulation feeding and storing processing device, comprising a base, a feeding part, a taking part and a processing platform, wherein the base is horizontally arranged, and at least two installation stations are arranged in parallel on the base; the feeding part and the taking part are linearly connected in one body along the side direction of the installation station, and the taking part is detachably inserted on the installation station from one side of the installation station, and the feeding part is arranged outside the taking part; the processing platform is arranged on the other side of the installation station along the side direction of the base, and the processing platform carries a processing substrate through a jig; a rectangular path is formed between the feeding part and the taking part, and the rectangular path comprises a feeding station, a lifting station, a taking station and a storing station in sequence from below along the clockwise direction, after the tray filled with materials is placed on the feeding station, the tray is linearly translated inward to the lifting station, and the tray is lifted to the taking station at the lifting station, and after the materials are taken out from the taking station to the processing substrate on the processing platform for assembly and processing, the empty tray is linearly slid outward to the storing station for storage.
[0008] Preferably, the feeding part comprises a rack, a lifting mechanism, a horizontal transmission mechanism, a tray taking mechanism, a tray carrier and a tray storing device; wherein the rack is horizontally arranged, and a horizontal bearing surface is arranged on the top of the rack, and the taking station and the storing station are arranged in intervals on the horizontal bearing surface and are connected through a slide rail; the lifting mechanism is vertically arranged on the side of the rack; the horizontal transmission mechanism is horizontally arranged below the horizontal bearing surface of the rack and horizontally extends to the outside of the rack, and the lifting station and the feeding station are arranged in intervals on the horizontal transmission mechanism; the tray taking mechanism is vertically arranged between the lifting station and the taking station; the tray carrier is slidably arranged on the slide rail of the horizontal bearing surface and freely slides between the storing station and the taking station; the tray storing device is arranged on the storing station of the upper layer of the rack; at least two trays stacked in up-down direction are placed on the feeding station of the horizontal transmission mechanism, are horizontally transmitted inward through the horizontal transmission mechanism, and are integrally lifted through the lifting mechanism; after the tray taking mechanism sucks a single tray, the tray taking mechanism drives the tray to move above the taking station; the tray carrier is linearly moved from the storing station to the taking station, and the tray taking mechanism places the tray on the tray carrier; after the materials in the tray are taken out for processing, the empty tray is returned to the storing station through the tray carrier and is stored through the tray storing device.
[0009] Preferably, the lifting mechanism comprises a vertical support plate, a lifting drive motor, a lifting belt, a lifting slide and a connecting block. The vertical support plate is vertically arranged, and a barrel groove is formed in the upper portion of the vertical support plate. A horizontal conveying mechanism is horizontally arranged at the side of the barrel groove and horizontally extends outward. A vertical groove is formed in the portion of the vertical support plate below the barrel groove, and rotating wheels are arranged in the vertical groove in a spaced-apart manner. The rotating wheels are rotatably connected to the vertical support plate, and a lifting belt is sleeved between the rotating wheels. The lifting drive motor is arranged at the lower portion of the vertical support plate, and the output end of the lifting drive motor is connected to the rotating wheels through a belt. The lifting drive motor drives the rotating wheels to rotate, so that the lifting belt moves in the vertical direction. The lifting slide is slidably connected to the vertical support plate. The connecting block buckles the lifting belt and is fixedly connected to the lifting slide, so as to drive the lifting slide to lift along with the lifting belt. The lifting mechanism further comprises a tray support, tray support bars, a first limiting block and a second limiting block. The tray support is connected to the lifting slide. The tray support bars comprise at least two, and are horizontally connected to the tray support and horizontally extend to one side of the vertical support plate to form a support plane. The first limiting block and the second limiting block are arranged at the inner and outer ends of the top of the tray support bars, respectively, and protrude upward to form a limiting space therebetween, so as to limit the tray from being stacked on the support plane from the inner and outer sides.
[0010] Preferably, the horizontal conveying mechanism comprises a conveying support, a conveying motor and a conveying belt. The conveying support is horizontally arranged in the barrel groove of the vertical support plate and horizontally extends outward to both sides of the barrel groove. The conveying support is provided with a feeding station and a lifting station, and the lifting station corresponds to the tray support bars. Rotating rollers are arranged at the ends of the conveying support. The conveying belt is horizontally connected to the rotating rollers of the conveying support, and the horizontal position of the conveying belt is higher than that of the conveying support. The conveying motor is arranged below the conveying support, and the output end of the conveying motor is connected to the rotating rollers and drives the rotating rollers to rotate to drive the conveying belt to move linearly. The trays stacked on the feeding station are horizontally conveyed to the lifting station by the conveying belt. The tray support bars pass through the conveying support from the lifting station to lift the trays, and drive the trays to move up and down. The horizontal conveying mechanism further comprises a blocking cylinder, a blocking block and a limiting block. The blocking cylinder is vertically arranged below the conveying support, and the output end of the blocking cylinder is vertically arranged upward. The blocking block is connected to the output end of the blocking cylinder and is driven by the blocking cylinder to move up and down to protrude upward from the conveying support to block the conveying of the trays. The limiting block is arranged at the end of the conveying support, and the horizontal position of the limiting block is higher than that of the conveying belt to prevent the trays from sliding out of the conveying belt.
[0011] Preferably, the tray taking mechanism comprises a tray taking support, a tray taking cylinder, a tray taking lifting seat, a tray taking support plate, tray taking insertion blocks and a tray taking suction nozzle. The tray taking support comprises two parallel and spaced-apart tray taking supports vertically upwardly extending on both sides of the lifting station of the transmission support. The tray taking cylinder is vertically arranged on the side of the tray taking support with the output end upwardly arranged. The tray taking lifting seat is slidably connected to the side wall of the tray taking support in the vertical direction and connected to the output end of the tray taking cylinder. The tray taking support plate is arranged on the tray taking lifting seat, and the top of the tray taking support plate forms an inwardly extending horizontal support portion. The tray taking insertion blocks are vertically arranged on one side of the horizontal support portion of the tray taking support plate and vertically downwardly extend, and the lower side of the tray taking insertion blocks is provided with an inclined insertion surface. The tray taking suction nozzle comprises at least two spaced-apart tray taking suction nozzles arranged on one side of the horizontal support portion of the tray taking support plate, and the suction nozzle is downwardly arranged to suck the tray from the tray support bar.
[0012] Preferably, the tray taking mechanism comprises a tray taking support, a tray taking cylinder, a tray taking lifting seat, a tray taking support plate, tray taking insertion blocks and a tray taking suction nozzle. The tray taking support comprises two parallel and spaced-apart tray taking supports vertically upwardly extending on both sides of the lifting station of the transmission support. The tray taking cylinder is vertically arranged on the side of the tray taking support with the output end upwardly arranged. The tray taking lifting seat is slidably connected to the side wall of the tray taking support in the vertical direction and connected to the output end of the tray taking cylinder. The tray taking support plate is arranged on the tray taking lifting seat, and the top of the tray taking support plate forms an inwardly extending horizontal support portion. The tray taking insertion blocks are vertically arranged on one side of the horizontal support portion of the tray taking support plate and vertically downwardly extend, and the lower side of the tray taking insertion blocks is provided with an inclined insertion surface. The tray taking suction nozzle comprises at least two spaced-apart tray taking suction nozzles arranged on one side of the horizontal support portion of the tray taking support plate, and the suction nozzle is downwardly arranged to suck the tray from the tray support bar.
[0013] Preferably, the tray taking mechanism comprises a tray taking support, a tray taking cylinder, a tray taking lifting seat, a tray taking support plate, tray taking insertion blocks and a tray taking suction nozzle. The tray taking support comprises two parallel and spaced-apart tray taking supports vertically upwardly extending on both sides of the lifting station of the transmission support. The tray taking cylinder is vertically arranged on the side of the tray taking support with the output end upwardly arranged. The tray taking lifting seat is slidably connected to the side wall of the tray taking support in the vertical direction and connected to the output end of the tray taking cylinder. The tray taking support plate is arranged on the tray taking lifting seat, and the top of the tray taking support plate forms an inwardly extending horizontal support portion. The tray taking insertion blocks are vertically arranged on one side of the horizontal support portion of the tray taking support plate and vertically downwardly extend, and the lower side of the tray taking insertion blocks is provided with an inclined insertion surface. The tray taking suction nozzle comprises at least two spaced-apart tray taking suction nozzles arranged on one side of the horizontal support portion of the tray taking support plate, and the suction nozzle is downwardly arranged to suck the tray from the tray support bar.
[0014] Preferably, the top disc mechanism comprises a top disc support, slide rails, a disc inserting cylinder, a disc inserting lifting seat, disc inserting rods, a top disc cylinder, a top disc support plate and top disc columns, wherein the slide rails comprise two parallel and spaced slide rails, which are arranged across the disc storage station and the disc taking station, and the disc carrier is slidably arranged on the slide rails; the top disc support is vertically arranged on the side of the slide rail at the disc storage station; the disc inserting cylinder is vertically arranged on the side of the top disc support, and the output end of the disc inserting cylinder is upwardly arranged; the disc inserting lifting seat is slidably connected to the side wall of the top disc support in the vertical direction and connected to the output end of the disc inserting cylinder; the disc inserting rods comprise at least two rods, which are vertically connected to the disc inserting lifting seat, and the top of the disc inserting rods is provided with an inclined insertion surface; when the disc carrier moves to the disc storage station, the disc inserting cylinder drives the disc inserting rods to move upwardly through the disc inserting lifting seat and insert into the gap space between the pawl and the carrier plate limiting strip of the disc carrier, the inclined insertion surface of the upper part of the disc inserting rods pushes the pawl outwardly, and the carrier plate limiting strip compresses the limiting spring outwardly to release the disc; the top disc cylinder is vertically arranged on the side of the top disc support, the top disc support plate is slidably connected to the side wall of the top disc support in the vertical direction, and the top disc support plate extends horizontally; the top disc columns comprise at least two columns, which are arranged on the top disc support plate in a spaced manner and vertically extend upwardly; the top disc cylinder drives the top disc columns to pass through the disc carrier from top to bottom through the top disc support plate, and the disc on the opened disc carrier is carried after the disc carrier is carried, and then the disc is lifted upwardly.
[0015] Preferably, the disc receiving and carrying mechanism comprises a spring seat, a disc receiving support, a disc receiving shaft, a disc receiving block and a reset spring, wherein the disc receiving support is a U-shaped seat structure, which is provided with a U-shaped opening with an upward opening, and is arranged on the side wall of the top disc support and above the slide rail; the spring seat is a U-shaped support structure, which is horizontally arranged with an inward opening and connected to the outer side wall of the disc receiving support; the disc receiving shaft is rotatably arranged at the bottom of the U-shaped opening of the disc receiving support; the disc receiving block is arranged in the U-shaped opening of the disc receiving support and connected to the disc receiving shaft; the reset spring is horizontally arranged between the disc receiving block and the spring seat, and the two ends of the reset spring are connected to the side walls of the disc receiving block and the spring seat, respectively; in a natural state, the elastic force of the reset spring pushes the disc receiving block to rotate inwardly to form a horizontal support surface to support the disc; when the disc is moved upwardly by the top disc column, the disc pushes the disc receiving block from below to above, so that the disc receiving block rotates outwardly to move the disc above the disc receiving block, and then the disc receiving block is rotated to the horizontal state again under the internal elastic force of the reset spring, and the disc is placed on the disc receiving block in the horizontal state by the top disc column.
[0016] Preferably, the material taking part comprises a sliding bracket and an assembly robot, wherein the sliding bracket is detachably mounted on the mounting station of the machine base, and a material flow channel is arranged in the middle of the sliding bracket; the horizontal conveying mechanism extends into the material flow channel; the material taking station and the lifting station are vertically spaced apart and arranged in the material flow channel; the assembly robot is arranged on the top of the sliding bracket and extends downward to above the material taking station; after the material in the tray at the material taking station is taken out by the assembly robot, the assembly robot assembles the material on the material substrate clamped on the jig on the processing platform.
[0017] Preferably, the processing platform comprises a machine table, a conveying slide rail jig and a jig positioning mechanism, wherein the machine table is arranged outside the machine base, and two layers of horizontal support platforms are vertically spaced apart on the machine table; the conveying slide rail comprises two, and the two conveying slide rails are horizontally arranged on the horizontal support platforms, and the jig lifting mechanism is arranged at the ends of the two conveying slide rails, wherein the upper conveying slide rail forms an assembly processing line, different processing stations are arranged corresponding to different mounting stations of the machine table; the lower conveying slide rail is a return line, the jig drives the processing substrate to move between different processing stations of the upper conveying slide rail in sequence, the processing substrate is taken out at one end of the conveying slide rail after processing is completed, and the jig drives the reloaded processing substrate to return along the lower return line for the next round of assembly processing; the jig positioning mechanism comprises at least two sets, and the jig positioning mechanism is arranged corresponding to the processing station, so that the jig on the conveying slide rail is positioned by the jig positioning mechanism for assembly processing.
[0018] Preferably, the jig comprises a base, a jig carrier, a connecting spring, a limiting swing block, a first roller, a second roller and a sliding seat, wherein the jig carrier is vertically spaced apart from the base; the connecting spring is arranged between the base and the jig carrier; at least two inwardly recessed side grooves are respectively formed in the side walls of the base and the jig carrier, and the side grooves of the base and the jig carrier are correspondingly arranged upwardly inclined from bottom to top, and the side grooves of the base extend horizontally along the side edges of the base; the limiting swing block comprises at least two, and the limiting swing block is embedded between the side grooves of the base and the jig carrier, and the upper and lower ends of the limiting swing block are respectively rotatably arranged in the side grooves of the base and the jig carrier; the first roller and the second roller are spaced apart in the opposite direction of the jig and arranged on the side wall of the base, and are respectively rotatably connected with the side wall of the base; the sliding seat is arranged at the bottom of the base, and the sliding seat is slidably embedded on the conveying slide rail, and the bottom of the base presses the conveying belt arranged on one side of the conveying slide rail, the conveying belt drives the jig to move linearly along the conveying slide rail through static friction, and the conveying slide rail guides and limits the movement of the jig.
[0019] Preferably, the jig positioning mechanism comprises a positioning support, a positioning cylinder, a positioning slide, a positioning connecting block, a positioning spring, a first inclined block, a second inclined block, a blocking support and a blocking column, wherein the positioning support is vertically arranged on the side of the conveying slide rail; the positioning cylinder is vertically arranged on one side of the positioning support, and the output end is arranged downward; the positioning slide is slidably connected to the other side wall of the positioning support in the vertical direction; one end of the positioning connecting block is connected to the output end of the positioning cylinder, and the other end of the positioning connecting block extends horizontally through the positioning support to the other side of the positioning support and is connected with the positioning slide, and the positioning cylinder drives the positioning slide to move up and down through the positioning connecting block; the positioning spring is vertically arranged, and the lower end of the positioning spring is connected to the positioning slide and extends vertically upward; the first inclined block and the second inclined block are arranged on the top and the outer side wall of the positioning slide respectively, the first inclined block is vertically connected to the upper end of the positioning spring, and the top of the first inclined block and the second inclined block is respectively provided with a first inclined surface and a second inclined surface, the first inclined surface extends upwardly and obliquely along the direction of jig movement, and the second inclined surface extends obliquely in the opposite direction of the first inclined surface; the top end of the first inclined surface is provided with a positioning groove recessed inward, and the inner diameter of the positioning groove is not less than the outer diameter of the first roller; the blocking support is arranged on the side wall of the positioning slide close to the direction of jig movement and extends vertically upward; the blocking column is arranged on the upper part of the blocking support and extends horizontally toward the opposite direction of the jig; when the jig moves linearly to the jig positioning mechanism, the blocking column blocks the jig carrier of the upper layer of the jig, and due to the inertia effect, the base of the lower layer of the jig continues to drive the first roller and the second roller to move along the first inclined surface and the second inclined surface of the first inclined block and the second inclined block respectively, the force of the first roller on the first inclined surface compresses the positioning spring downward, so that the first inclined block descends, and after the first roller moves to the top end of the first inclined surface and slides into the positioning groove, the rebound force of the positioning spring pushes the first inclined block upward, the first inclined block drives the second inclined block to lift the second roller upward, the upward force of the second roller on the base overcomes the elastic force of the connecting spring to make the base lift upward, so that the bottom of the base is separated from the conveying belt on one side of the conveying slide rail, the static friction between the conveying belt and the base is disabled, the distance between the base and the jig carrier is reduced, and the limiting swing lever gradually rotates toward the horizontal direction.
[0020] A circulating feeding and storage process of a standardized tray automatic circulating feeding and storage processing device, comprising the following process steps:
[0021] S1, feeding: a plurality of trays filled with materials are stacked up and down and placed at the feeding station of the horizontal transmission mechanism of the feeding part, and are linearly transmitted and moved to the lifting station by the horizontal transmission mechanism;
[0022] S2, overall lifting of the tray: the plurality of stacked trays in step S1 are lifted by the lifting mechanism of the feeding part from bottom to top to push the plurality of stacked trays to lift as a whole;
[0023] S3, the tray is taken out: after the tray in step S2 is lifted as a whole, the tray taking mechanism arranged on both sides of the horizontal transmission mechanism and extending vertically upward in the feeding part takes the uppermost tray and moves upward to above the material taking station;
[0024] S4, the tray is received: after the tray in step S3 is lifted to above the material taking station, the tray carrier at the tray storage station moves linearly to the material taking station, the tray taking mechanism drives the tray to move downward, the tray carrier is opened, the tray is placed in the tray carrier, the tray taking mechanism is extracted from the tray carrier, and the tray carrier automatically presses the tray placed thereon;
[0025] S5, the material is taken: after the tray in step S4 is pressed and fixed by the tray carrier, the assembly robot arranged above the material taking station takes out the material in the tray;
[0026] S6, the jig is blocked: the jig on the conveying slide rail of the processing platform moves to the processing station, the blocking column 109 of the jig positioning mechanism abuts against the jig carrier of the upper layer of the jig, so that the jig carrier moves along the horizontal direction and stops;
[0027] S7, the jig slides in: after the jig carrier of the upper layer of the jig in step S6 moves and stops, the base of the lower layer of the jig continues to move forward due to inertia, the first roller of the jig slides upward along the first inclined surface of the first inclined top block of the jig positioning mechanism, and simultaneously presses the first inclined surface to compress the positioning spring of the jig positioning mechanism downward, until the first roller slides into the positioning groove at the top of the first inclined surface, and the jig is limited by the positioning groove;
[0028] S8, the jig is lifted and the conveying fails: when the first roller in step S6 slides into the positioning groove, the positioning spring rebounds upward and drives the second inclined top block of the jig positioning mechanism to rise, the second inclined surface at the top of the second inclined top block lifts the second roller of the jig upward, the second roller lifts the base of the jig upward, so that the base is separated from the surface of the conveying belt on the side of the conveying slide rail, and the static friction force of the conveying belt on the jig is disabled;
[0029] S9, the jig is lifted internally: when the base of the jig in step S7 is lifted and separated from the conveying belt, the connecting spring between the base of the jig and the jig carrier is compressed upward, the distance between the base and the jig carrier is reduced, and the limiting swing block rotates and swings in the horizontal direction;
[0030] S10, the material is assembled: when the jig is positioned and lifted upward and separated from the continuously moving conveying belt in step S9, the material taken out from the tray in step S5 is assembled on the processing substrate loaded on the jig carrier, until the material in the tray is taken out;
[0031] S11, the tray is stored: after the material in the tray in step S10 is taken out, the empty tray is moved to the tray storage station by the tray carrier in a straight line;
[0032] S12, the tray is lifted: after the empty tray in step S11 is moved to the tray storage station by the tray carrier, the lifting mechanism arranged at the tray storage station is lifted from below, the tray insertion rod is inserted into the tray carrier, the tray carrier is opened, and the lifting column of the lifting mechanism passes through the tray carrier from below to lift the tray upward;
[0033] S13, the tray is stored: when the lifting column carries the tray and drives the tray to move upward in step S12, the tray receiving block of the tray receiving and carrying mechanism is pushed outward by the tray receiving and carrying mechanism until the tray moves above the tray receiving and carrying mechanism, the tray receiving block returns to the horizontal state under the action of the reset spring, the lifting column places the tray on the tray receiving block, and the tray is stored by the tray receiving block.
[0034] The beneficial effects of the present application are:
[0035] The present application independently researches and designs a tray and single-rail jig feeding process suitable for the automatic assembly process to realize the automatic circulation of the tray and the jig along the rectangular path, effectively reduces the time consumed by the replacement of the tray and the jig, improves the whole line capacity, and builds the basic assembly structure through the detachable structure of the feeding part and the material taking part. The corresponding structure can be assembled according to different product requirements, greatly improves the generalization of automatic assembly, has a good market value, and the standardized tray automatic circulation feeding and storing processing device and the automatic circulation feeding and storing processing technology.
[0036] The application takes a machine base as a bearing platform, and a plurality of standardized mounting stations are arranged on the machine base in parallel. A material taking part is detachably arranged on the mounting station. An upper material loading part is arranged on one side of the material taking part, and a processing platform is arranged on the other side of the material taking part. The processing platform takes a conveying slide rail as a carrier, and a plurality of assembly stations are arranged on the conveying slide rail at intervals corresponding to the mounting stations. A jig is taken as a base material bearing structure, and the jig is slidably embedded on the conveying slide rail and is pressed against a conveying belt arranged on one side of the conveying slide rail by its own gravity. When the conveying belt moves linearly, the jig is driven to move along the conveying slide rail at each assembly station, so as to transport the base material to each assembly station. The material taking part of the application takes a sliding support as a bearing structure, and an assembly robot is detachably arranged on the top of the sliding support as a material taking execution component. In particular, the upper material loading part of the application includes two layers of bearing planes, and the two layers of bearing planes are respectively horizontally extended into the sliding support. The lower layer of bearing planes is sequentially provided with an upper material loading station and a lifting station from outside to inside, and the upper layer of bearing planes is sequentially provided with a disc storage station and a material taking station from outside to inside. A plurality of stacked material discs are placed on the upper material loading station, and the material discs are transported from the upper material loading station to the lifting station by a horizontal transmission mechanism. A lifting mechanism arranged at the lifting station passes through the horizontal transmission mechanism from the lower layer to the upper layer to lift the stacked material discs upward to below the disc taking mechanism arranged on both sides of the lifting mechanism. The disc taking mechanism drives the material discs to move to above the material taking station after the material discs are sucked from both sides of the lifting station from the uppermost layer. A disc carrier unloaded with empty material discs at the disc storage station is horizontally moved to the material taking station on the upper layer of bearing planes. At this time, a disc taking suction nozzle of the disc taking mechanism arranged above the material taking station and a disc taking plug arranged downward are synchronously moved downward by a power drive. The disc taking plug is first inserted into a gap space between a dolly wheel and a carrier plate limiting strip of the disc carrier, and the disc taking plug horizontally pushes the dolly wheel by a slope at the bottom of the disc taking plug to drive the carrier plate limiting strip to be pushed outward beyond the elastic force of a limiting spring, so as to open the disc carrier. After the disc carrier is opened, the disc taking suction nozzle places the material disc on the disc carrier. After the disc taking plug is pulled out from the gap space between the dolly wheel and the carrier plate limiting strip, the carrier plate limiting strip is automatically clamped inward beyond the rebound force of the limiting spring. An assembly robot arranged above the material taking station continuously takes material from the clamped material disc to be assembled on the base material on the jig at the assembly station. After the material disc is completely taken, the disc carrier drives the empty material disc to move to the disc storage station. The application creatively designs a disc lifting mechanism and a disc receiving bearing mechanism at the disc storage station. The disc lifting mechanism extends upward along both sides of the disc storage station, and the disc receiving bearing mechanism is arranged on the inner side of the disc lifting mechanism and above the disc storage station. After the disc carrier drives the empty material disc to move to the disc storage station, a disc inserting rod of the disc lifting mechanism passes through the gap space between the dolly wheel and the carrier plate limiting strip of the disc carrier upward, and a slope at the top of the disc inserting rod horizontally pushes the dolly wheel to make the carrier plate limiting strip move linearly outward, so as to loosen the empty material disc. A disc lifting column of the disc lifting mechanism passes through the disc carrier from below to press against the material disc and drive the material disc to move upward away from the disc carrier.Meanwhile, the tray moves upwards through the upper tray bearing mechanism, and the tray bearing block of the tray bearing mechanism is pushed outwards, the tray bearing block compresses the reset spring, and after the tray moves above the tray bearing block, the tray bearing block returns to the horizontal plane under the rebound force of the reset spring, the top disc column moves downwards to place the empty tray on the tray bearing block, thereby realizing the storage of the empty tray. The tray forms a rectangular circulating flow path between the feeding station, the lifting station, the taking station and the storage station, realizes efficient connection with the taking action, effectively shortens the tray feeding, transportation and storage time, and improves the production capacity.
[0037] The processing platform part is designed creatively, the processing platform takes the machine table as a bearing structure, the machine table includes upper and lower horizontal support platforms, a linearly arranged conveying slide rail is taken as a jig conveying carrier, a material assembly processing line is formed on the upper layer of the machine table, and a plurality of mounting stations are arranged at intervals on the assembly processing line; the lower layer forms a return line, and the jig flows along the conveying slide rail at the stations of the assembly processing line in sequence, so that assembly processing of different materials is performed.
[0038] Particularly, the jig is designed as a double-layer structure, the lower layer is a base, the upper layer is a jig carrier, the base and the jig carrier are connected through connecting springs, side grooves are respectively formed in the base and the jig carrier, the side grooves of the base and the jig carrier are arranged in an inclined direction, a limiting swing block is embedded between the side grooves of the base and the jig carrier, and the two ends of the limiting swing block are rotatably connected in the side grooves. The limiting swing block ensures that the base and the jig carrier are connected together, the connection realizes the adjustable state of the distance between the base and the jig carrier and the relative position of the base and the jig carrier in the horizontal direction, and the connecting spring cooperates to form elastic support. One side of the base is connected with a sliding seat, the sliding seat is embedded on the conveying slide rail, the bottom of the base is provided with a contact layer to contact the conveying belt on one side of the conveying slide rail. In addition, the side of the base is also provided with a first roller and a second roller at intervals, and the first roller and the second roller are rotatably connected to the side wall of the base.
[0039] The utility model discloses a fixture positioning mechanism is designed ingeniously to the monorail conveying mode of fixture, and the function of fixture positioning mechanism is to block and position the fixture that is driven by the static friction of conveying belt and is linearly conveyed, and also makes the fixture separate from the conveying belt upward, so that the conveying belt in motion continuously rubs the bottom of the fixture after the fixture blocks and stops, and the service life of the fixture and the conveying belt is influenced. The fixture positioning mechanism of the utility model takes the vertical positioning support as the bearing structure, and only includes a power output component, i. e. positioning cylinder, the cylinder drives the lifting movement of positioning slide, and the positioning cylinder and the positioning slide are vertically arranged on the two sides of the positioning support respectively in the structural design, the output end of the positioning cylinder and the positioning slide are connected through the positioning connecting block that penetrates the positioning support, space is effectively utilized, and the overall space occupancy is reduced. Especially, the first inclined block is connected to the top of the positioning slide through the vertical positioning spring, the internal stress of the positioning spring is greater than the internal stress of the connecting spring of the fixture, the side wall of the first inclined block is connected with the second inclined block, the end wall of the positioning slide is connected with the blocking pillar, and the top of the first inclined block and the second inclined block is respectively provided with the first inclined surface and the second inclined surface with opposite inclined directions, wherein the top of the first inclined surface is provided with the downward recessed positioning groove, and the width of the positioning groove is greater than the outer diameter of the first roller. The blocking support extends upward above the first inclined block in the vertical direction, and the side wall of the upper part of the blocking support close to the first inclined block is provided with the horizontally extending blocking column. When the fixture moves to the fixture positioning mechanism, the blocking column blocks the fixture carrier on the upper layer of the fixture, the fixture carrier stops moving, the lower layer base of the fixture continues to move forward due to inertia, at this time, the first roller slides upward along the first inclined surface, the first inclined block presses the positioning spring downward, until the first roller slides to the top of the first inclined surface and falls into the positioning groove downward, at this time, the first inclined block loses the downward pressure of the first roller, the rebound force of the positioning spring pushes the second inclined block upward, the second inclined surface on the top of the second inclined block abuts against the second roller of the fixture, and the second roller is lifted upward, the second roller drives the base to move upward to overcome the internal stress of the connecting spring, so that the bottom of the base is separated from the conveying belt, and when the base moves upward, the spacing between the base and the fixture carrier is shortened through the flexible connection of the limiting swing block. Through the above structural design, the lifting of the fixture is completed at the same time when the movement of the fixture is blocked through one power output, so that the transmission between the fixture and the conveying belt is invalid, so as to carry out assembly processing. BRIEF DESCRIPTION OF DRAWINGS
[0040] Figure 1 It is one of the three-dimensional structure schematic diagram of the utility model.
[0041] Figure 2 It is the second three-dimensional structure schematic diagram of the utility model.
[0042] Figure 3 It is the third three-dimensional structure schematic diagram of the utility model.
[0043] Figure 4 Figure 4 is a perspective view of the present application.
[0044] Figure 5 Figure 1 is a perspective view of the present application.
[0045] Figure 6 Figure 2 is a perspective view of the present application.
[0046] Figure 7 Figure 3 is a perspective view of the present application.
[0047] Figure 8 Figure 4 is a perspective view of the present application.
[0048] Figure 9 Figure 1 is a perspective view of the present application.
[0049] Figure 10 Figure 2 is a perspective view of the present application.
[0050] Figure 11 Figure 3 is a perspective view of the present application.
[0051] Figure 12 Figure 1 is a perspective view of the present application.
[0052] Figure 13 Figure 2 is a perspective view of the present application.
[0053] Figure 14 Figure 3 is a perspective view of the present application.
[0054] Figure 15 Figure 4 is a perspective view of the present application.
[0055] Figure 16 Figure 5 is a perspective view of the present application.
[0056] Figure 17 Figure 6 is a perspective view of the present application.
[0057] Figure 18 Figure 7 is a perspective view of the present application.
[0058] Figure 19 Figure 8 is a perspective view of the present application.
[0059] Figure 20 Figure 1 is a perspective view of the present application.
[0060] Figure 21 Fig. 2 is a perspective view of the tray taking device of the present application.
[0061] Figure 22 Fig. 3 is a perspective view of the tray taking device of the present application.
[0062] Figure 23 Fig. 4 is a perspective view of the tray taking mechanism of the present application.
[0063] Figure 24 Fig. 5 is a perspective view of the tray taking mechanism of the present application.
[0064] Figure 25 Fig. 6 is a perspective view of the tray taking mechanism of the present application.
[0065] Figure 26 Fig. 7 is a perspective view of the tray carrier of the present application.
[0066] Figure 27 Fig. 8 is a perspective view of the tray carrier of the present application.
[0067] Figure 28 Fig. 9 is a perspective view of the tray storing device of the present application.
[0068] Figure 29 Fig. 10 is a perspective view of the tray storing device of the present application.
[0069] Figure 30 Fig. 11 is a perspective view of the tray storing device of the present application.
[0070] Figure 31 Fig. 12 is a perspective view of the tray storing device of the present application.
[0071] Figure 32 Fig. 13 is a perspective view of the tray topping mechanism of the present application.
[0072] Figure 33 Fig. 14 is a perspective view of the tray topping mechanism of the present application.
[0073] Figure 34 Fig. 15 is a perspective view of the tray topping mechanism of the present application.
[0074] Figure 35 Fig. 16 is a perspective view of the tray topping mechanism of the present application.
[0075] Figure 36 Fig. 17 is a perspective view of the tray receiving and carrying mechanism of the present application.
[0076] Figure 37 Fig. 18 is a perspective view of the tray receiving and carrying mechanism of the present application.
[0077] Figure 38 Fig. 1 is a perspective view of the jig of the present application.
[0078] Figure 39 Fig. 2 is another perspective view of the jig of the present application.
[0079] Figure 40 Fig. 3 is a perspective view of the jig positioning mechanism of the present application.
[0080] Figure 41 Fig. 4 is another perspective view of the jig positioning mechanism of the present application.
[0081] Figure 42 Fig. 5 is a perspective view of the jig positioning mechanism of the present application.
[0082] Figure 43 Fig. 6 is another perspective view of the jig positioning mechanism of the present application.
[0083] Figure 44 Fig. 7 is a perspective view of the jig positioning mechanism of the present application.
[0084] Figure 45 Fig. 8 is a perspective view of the jig of the present application.
[0085] Figure 46 Fig. 9 is another perspective view of the jig of the present application.
[0086] Figure 47 Fig. 10 is a perspective view of the jig of the present application.
[0087] Figure 48 Fig. 11 is another perspective view of the jig of the present application.
[0088] Figure 49 Fig. 12 is a perspective view of the jig positioning mechanism of the present application.
[0089] Figure 50 Fig. 13 is another perspective view of the jig positioning mechanism of the present application.
[0090] Figure 51 Fig. 14 is a perspective view of the jig positioning mechanism of the present application.
[0091] Figure 52 Fig. 15 is another perspective view of the jig positioning mechanism of the present application. DETAILED DESCRIPTION
[0092] The present application will be further described with reference to the accompanying drawings:
[0093] As Figures 1 to 52As shown, the technical scheme adopted by the present application is as follows: a standardized tray automatic circulation feeding and storing processing device, comprising a base 1, a feeding part B, a taking part A and a processing platform C, wherein the base 1 is horizontally arranged, and at least two installation stations are arranged in parallel and at intervals on the base 1; the feeding part B and the taking part A are linearly connected in one body along the side direction of the installation station, and the taking part A is detachably inserted on the installation station from one side of the installation station, and the feeding part B is arranged outside the taking part; the processing platform C is arranged on the other side of the installation station along the side direction of the base 1, and the processing platform C carries a processing substrate through a jig; a rectangular path is formed between the feeding part B and the taking part A, and the rectangular path comprises a feeding station, a lifting station, a taking station and a storing station in sequence from below along the clockwise direction, after the tray full of materials is placed on the feeding station, it is linearly translated inward to the lifting station, and is lifted to the taking station at the lifting station, and after the materials are taken out to the processing substrate on the processing platform C at the taking station for assembly and processing, the empty tray is linearly slid outward to the storing station for storage.
[0094] The feeding part B comprises a rack, a lifting mechanism 2, a horizontal transmission mechanism 3, a tray taking mechanism 4, a tray carrier 5 and a tray storing device; wherein the rack is horizontally arranged, and a horizontal bearing surface is arranged on the top of the rack, and the taking station and the storing station are arranged at intervals on the horizontal bearing surface, and the taking station and the storing station are connected through a slide rail; the lifting mechanism 2 is vertically arranged on the side of the rack; the horizontal transmission mechanism 3 is horizontally arranged below the horizontal bearing surface of the rack and horizontally extends to the outside of the rack, and the lifting station and the feeding station are arranged at intervals on the horizontal transmission mechanism 3; the tray taking mechanism 4 is vertically arranged between the lifting station and the taking station; the tray carrier 5 is slidably arranged on the slide rail of the horizontal bearing surface and freely slides between the storing station and the taking station; the tray storing device is arranged on the storing station of the upper layer of the rack; at least two trays stacked up and down are placed on the feeding station of the horizontal transmission mechanism 3, are horizontally transmitted inward through the horizontal transmission mechanism 3, and are driven to be lifted as a whole through the lifting mechanism 2; after the tray taking mechanism 4 sucks a single tray, the tray is moved to above the taking station; the tray carrier 5 is linearly moved from the storing station to the taking station, and the tray taking mechanism 4 places the tray on the tray carrier 5; after the materials in the tray are taken out for processing, the empty tray is returned to the storing station through the tray carrier 5 and is stored through the tray storing device.
[0095] The lifting mechanism 2 comprises a vertical support plate 21, a lifting driving motor 22, a lifting belt 23, a lifting slide 24 and a connecting block 25. The vertical support plate 21 is vertically arranged, and a barrel groove is formed in the upper part of the vertical support plate 21. A horizontal conveying mechanism 3 is horizontally arranged at the side of the barrel groove and horizontally extends outward. A vertical groove is formed in the part of the vertical support plate 21 below the barrel groove, and rotating wheels are arranged in the vertical groove in an up-down interval. The rotating wheels are rotatably connected to the vertical support plate 21, and the lifting belt 23 is sleeved between the two rotating wheels. The lifting driving motor 22 is arranged at the lower part of the vertical support plate 21, and the output end thereof is connected to the shaft of the rotating wheel through a belt. The lifting driving motor 22 drives the rotating wheel to rotate, so that the lifting belt 23 moves in the vertical direction. The lifting slide 24 is slidably connected to the vertical support plate 21. The connecting block 25 buckles the lifting belt 23 and is fixedly connected to the lifting slide 24, so as to drive the lifting slide 24 to lift along with the lifting belt 23. The lifting mechanism 2 further comprises a tray support 26, tray support bars 27, a first limiting block 28 and a second limiting block 29. The tray support 26 is connected to the lifting slide 24. The tray support bars 27 comprise at least two, and are horizontally connected to the tray support 26 and horizontally extend to the side of the vertical support plate 21, forming a support plane. The first limiting block 28 and the second limiting block 29 are respectively arranged at the inner and outer end positions of the top of the tray support bars 27, and are upwardly protruded, forming a limiting space therebetween, so as to limit the tray stacked on the support plane from the inner and outer sides.
[0096] The horizontal conveying mechanism 3 comprises a conveying bracket 31, a conveying motor 32 and a conveying belt 33. The conveying bracket 31 is horizontally arranged in the barrel groove of the vertical support plate 21 and horizontally extends outward to both sides of the barrel groove. The conveying bracket 31 is provided with a feeding station and a lifting station. The lifting station is arranged in correspondence with the tray support 27. The conveying bracket 31 is provided with rotating rollers at both ends. The conveying belt 33 is horizontally connected to the rotating rollers of the conveying bracket 31. The horizontal position of the conveying belt 33 is higher than that of the conveying bracket 31. The conveying motor 32 is arranged below the conveying bracket 31. The output end of the conveying motor 32 is connected to the rotating rollers. The conveying motor 32 drives the rotating rollers to rotate and drives the conveying belt 33 to move linearly. The tray stacked on the feeding station is horizontally conveyed to the lifting station by the conveying belt 33. The tray support 27 passes through the conveying bracket 31 from bottom to top to lift the tray from the lifting station and drives the tray to move up and down. The horizontal conveying mechanism 3 further comprises a blocking cylinder 34, a blocking block 35 and a limiting block 36. The blocking cylinder 34 is vertically arranged below the conveying bracket 31. The output end of the blocking cylinder 34 is vertically upward. The blocking block 35 is connected to the output end of the blocking cylinder 34. The blocking block 35 is driven by the blocking cylinder 34 to move up and down to extend upward beyond the conveying bracket 31 to block the tray from being conveyed. The limiting block 36 is arranged at the end of the conveying bracket 31. The horizontal position of the limiting block 36 is higher than that of the conveying belt 33 to prevent the tray from sliding out of the conveying belt 33.
[0097] The tray taking mechanism 4 comprises a tray taking bracket 41, a tray taking cylinder 42, a tray taking lifting seat 43, a tray taking support plate 44, tray taking inserting blocks 45 and a tray taking suction nozzle 46. The tray taking bracket 41 comprises two parallel and spaced-apart blocks. The tray taking bracket 41 is vertically upwardly extended and arranged on both sides of the lifting station of the conveying bracket 31. The tray taking cylinder 42 is vertically arranged on the side of the tray taking bracket 41. The output end of the tray taking cylinder 42 is upwardly arranged. The tray taking lifting seat 43 is slidably connected to the side wall of the tray taking bracket 41 in the vertical direction. The tray taking lifting seat 43 is connected to the output end of the tray taking cylinder 42. The tray taking support plate 44 is arranged on the tray taking lifting seat 43. The top of the tray taking support plate 44 forms a horizontal support portion extending inwardly. The tray taking inserting blocks 45 are vertically arranged on one side of the horizontal support portion of the tray taking support plate 44. The tray taking inserting blocks 45 are vertically downwardly extended. The lower part of the tray taking inserting blocks 45 is provided with an inclined insertion surface. The tray taking suction nozzle 46 is arranged on one side of the horizontal support portion of the tray taking support plate 44. The suction nozzle 46 is downwardly arranged to suck the tray a from the tray support 27.
[0098] The tray carrier 5 comprises a tray plate 51, a tray plate fixing block 52, a tray plate limiting strip 53, a dial wheel 54 and a limiting spring 55. The tray plate 51 is a horizontal plate body structure, and the middle part of the tray plate 51 is a tray bearing space. Corresponding two sides of the tray bearing space are respectively provided with the tray plate limiting strips 53 extending along the side direction of the tray plate 51. The tray plate fixing block 52 comprises at least two, and the tray plate fixing block 52 is correspondingly arranged outside the tray plate limiting strips 53 and is fixedly connected with the tray plate 51. The limiting spring 55 comprises at least two, and the limiting spring 55 is connected between the tray plate limiting strips 53 and the tray plate fixing block 52 in a direction perpendicular to the tray plate limiting strips 53. In a natural state, the elastic force of the limiting spring 55 pushes the tray plate limiting strips 53 towards the tray bearing space, so as to clamp the tray a placed in the tray bearing space. The dial wheel 54 comprises at least two, and the dial wheel 54 is connected on the tray plate limiting strips 53 through a connecting block and leaves a gap space between the dial wheel 54 and the tray plate limiting strips 53. The dial wheel 53 is correspondingly arranged in the vertical direction of the tray inserting block 45. After the tray suction nozzle 46 of the tray taking mechanism 4 adsorbs the tray, the tray inserting block 45 is inserted into the gap space between the dial wheel 54 and the tray plate limiting strips 53. The inclined insertion surface below the tray inserting block 45 pushes the dial wheel 54 outward, so that the tray plate limiting strips 53 compress the limiting spring 55 outward, so as to put the tray a into the tray bearing space.
[0099] The tray storing device comprises a tray lifting mechanism 7 and a tray receiving bearing mechanism 8. The tray lifting mechanism 7 is arranged on the corresponding two sides of the tray storing station and extends in the vertical direction. The tray carrier 5 drives the tray to move to the tray storing station. The tray lifting mechanism 7 passes through the tray carrier 5 from bottom to top and lifts the tray placed on the tray carrier 5 upward. The tray receiving bearing mechanism 8 comprises at least two, and is horizontally arranged on the inner side of the tray lifting mechanism 7 and above the tray carrier 5. When the tray lifting mechanism 7 lifts the tray, the tray receiving bearing mechanism 8 is actuated to rotate outward until the tray is pushed to above the tray receiving bearing mechanism 8. Then, the tray receiving bearing mechanism 8 is reset to form a horizontal bearing surface, and the tray lifting mechanism 7 places the tray on the horizontal bearing surface.
[0100] The top disc mechanism 7 comprises a top disc support 71, slide rails 72, a disc inserting cylinder 73, a disc inserting lifting seat 74, disc inserting rods 75, a top disc cylinder 76, a top disc support plate 77 and top disc columns 78. The slide rails 72 comprise two parallel and spaced slide rails 72, which are arranged across the disc storing station and the material taking station, and the disc carrier 5 is slidably arranged on the slide rails 72. The top disc support 71 is vertically arranged at the side of the slide rails 72 at the disc storing station. The disc inserting cylinder 73 is vertically arranged at the side of the top disc support 71, and the output end of the disc inserting cylinder 73 is upwardly arranged. The disc inserting lifting seat 74 is slidably connected to the side wall of the top disc support 71 in the vertical direction and is connected to the output end of the disc inserting cylinder 73. The disc inserting rods 75 comprise at least two rods, which are vertically connected to the disc inserting lifting seat 74. The top of the disc inserting rods 75 is provided with an inclined insertion surface. When the disc carrier 5 moves to the disc storing station, the disc inserting cylinder 73 drives the disc inserting rods 75 to move upwardly through the disc inserting lifting seat 74 and inserts the disc inserting rods 75 into the gap space between the pawl 54 and the carrier limiting strip 53 of the disc carrier 5. The inclined insertion surface on the top of the disc inserting rods 75 pushes the pawl 54 outwardly, and the carrier limiting strip 53 compresses the limiting spring 55 outwardly to loosen the disc a. The top disc cylinder 76 is vertically arranged at the side of the top disc support 71. The top disc support plate 77 is slidably connected to the side wall of the top disc support in the vertical direction, and the top disc support plate 77 extends horizontally. The top disc columns 78 comprise at least two columns, which are arranged on the top disc support plate 77 in a spaced manner and vertically extend upwardly. The top disc cylinder 76 drives the top disc columns 78 to pass through the disc carrier 5 from top to bottom through the top disc support plate 77. After the disc carrier 5 is opened and the disc is carried, the top disc columns 78 are lifted upwardly.
[0101] The tray receiving bearing mechanism 8 comprises a spring seat 81, a tray support 82, a tray rotating shaft 83, a tray rotating block 84 and a return spring 85. The tray support 82 is a U-shaped seat structure, and a U-shaped opening with an upward opening is arranged on the tray support 82. The tray support 82 is arranged on the side wall of the top tray support 71 and above the sliding rail 72. The spring seat 81 is a U-shaped support structure, and the spring seat 81 is arranged horizontally with an inward opening and is connected to the outer side wall of the tray support 82. The tray rotating shaft 83 is rotatably arranged at the bottom of the U-shaped opening of the tray support 82. The tray rotating block 84 is arranged in the U-shaped opening of the tray support 82 and is connected to the tray rotating shaft 83. The return spring 85 is arranged horizontally between the tray rotating block 84 and the spring seat 81, and the two ends of the return spring 85 are respectively connected to the side walls of the tray rotating block 84 and the spring seat 81. In the natural state, the elastic force of the return spring 85 pushes the tray rotating block 84 to rotate inwardly, forming a horizontal support surface to support the tray. When the top tray column 78 drives the tray to move upwardly, the tray pushes the tray rotating block 84 from bottom to top, and the tray rotating block 84 rotates outwardly to move the tray above the tray rotating block 84. Then, the tray rotating block 84 rotates to the horizontal state under the elastic force of the return spring 85, and the top tray column 78 places the tray on the tray rotating block 84 in the horizontal state.
[0102] The material taking part A comprises a sliding support and an assembly robot 6. The sliding support is detachably mounted on the mounting work station of the machine base 1, and a logistics channel is arranged in the middle of the sliding support. The horizontal transmission mechanism 3 extends into the logistics channel. The material taking work station and the lifting work station are arranged in the logistics channel in vertical direction. The assembly robot 6 is arranged on the top of the sliding support and extends downwardly above the material taking work station. After the material taking work station takes out the material in the tray, the assembly robot 6 assembles the material on the material substrate clamped on the jig on the processing platform C.
[0103] The processing platform C comprises a machine table, a conveying slide rail 9, a jig 10 and a jig positioning mechanism 11. The machine table is arranged outside the machine base 1, and two horizontal support platforms are arranged on the machine table in a spaced apart manner. The conveying slide rail 9 comprises two conveying slide rails 9, and the two conveying slide rails 9 are arranged horizontally on the horizontal support platforms. The end portions of the two conveying slide rails 9 are provided with a jig lifting mechanism. The upper conveying slide rail 9 forms an assembly processing line, and different processing stations are arranged corresponding to different mounting stations of the machine table 1. The lower conveying slide rail 9 is a return line. The jig drives the processing substrate to move between different processing stations of the upper conveying slide rail 9 in sequence. After the processing is completed, the processed substrate is taken out at one end of the conveying slide rail 9. After the processed substrate is reloaded, the jig drives the reloaded processed substrate to return along the lower return line for the next round of assembly processing. The jig positioning mechanism 11 comprises at least two sets, and the jig positioning mechanism 11 is arranged corresponding to the processing stations. The jig 10 conveyed on the conveying slide rail 9 is positioned by the jig positioning mechanism 11 so as to be subjected to assembly processing.
[0104] The jig 10 comprises a base 101, a jig carrier 102, a connecting spring 104, a limiting swing block 103, a first roller 105, a second roller 106 and a sliding seat 107. The jig carrier 102 is arranged in a spaced apart manner with the base 101. The connecting spring 104 is arranged between the base 101 and the jig carrier 102. At least two inwardly recessed side grooves are formed in the side walls of the base 101 and the jig carrier 102, respectively. The side grooves of the base 101 and the jig carrier 102 are arranged in a corresponding inclined upward manner from bottom to top, and the side grooves of the base 101 extend horizontally along the side edges of the base 101. The limiting swing block 103 comprises at least two limiting swing blocks 103, which are embedded between the side grooves of the base 101 and the jig carrier 102, and the upper and lower ends of the limiting swing block 103 are rotatably arranged in the side grooves of the base 101 and the jig carrier 102, respectively. The first roller 105 and the second roller 106 are arranged in a spaced apart manner on the side wall of the base 101 in a direction opposite to the jig 10, and are rotatably connected with the side wall of the base 101, respectively. The sliding seat 107 is arranged at the bottom of the base 101, and is slidably embedded on the conveying slide rail 9. The bottom of the base 101 presses a conveying belt arranged on one side of the conveying slide rail 9. The conveying belt drives the jig to move linearly along the conveying slide rail 9 through static friction, and the conveying slide rail 9 guides and limits the jig.
[0105] The jig positioning mechanism 11 comprises a positioning support 111, a positioning cylinder 112, a positioning sliding seat 113, a positioning connecting block 114, a positioning spring 115, a first inclined lifting block 116, a second inclined lifting block 117, a blocking support 118 and a blocking column 119. The positioning support 111 is vertically arranged on the side of the conveying sliding rail 9. The positioning cylinder 112 is vertically arranged on one side of the positioning support 111, and the output end is arranged downward. The positioning sliding seat 113 is slidably connected to the other side wall of the positioning support 111 in the vertical direction. One end of the positioning connecting block 114 is connected to the output end of the positioning cylinder 112, and the other end of the positioning connecting block 114 extends horizontally through the positioning support 111 to the other side of the positioning support 111 and is connected with the positioning sliding seat 113. The positioning cylinder 112 drives the positioning sliding seat 113 to move up and down through the positioning connecting block 114. The positioning spring 115 is vertically arranged, and the lower end of the positioning spring 115 is connected to the positioning sliding seat 113 and extends vertically upward. The first inclined lifting block 116 and the second inclined lifting block 117 are arranged on the top and the outer side wall of the positioning sliding seat 113 respectively. The first inclined lifting block 116 is vertically connected to the upper end of the positioning spring 115. The top of the first inclined lifting block 116 and the second inclined lifting block 117 is respectively provided with a first inclined surface and a second inclined surface. The first inclined surface extends upwardly and obliquely along the movement direction of the jig 10. The second inclined surface extends obliquely in the opposite direction of the first inclined surface. The top end of the first inclined surface is provided with a positioning groove recessed inward. The inner diameter of the positioning groove is not less than the outer diameter of the first roller 105. The blocking support 118 is arranged on the side wall of the positioning sliding seat 113 close to the movement direction of the jig 10 and extends vertically upward. The blocking column 109 is arranged on the upper part of the blocking support 108 and extends horizontally toward the opposite direction of the jig 10. When the jig 10 moves linearly to the jig positioning mechanism 11, the blocking column 109 blocks the jig carrier 102 of the upper layer of the jig. Due to the inertia effect, the base 101 of the lower layer of the jig continues to drive the first roller 105 and the second roller 106 to move along the first inclined surface and the second inclined surface of the first inclined lifting block 116 and the second inclined lifting block 117 respectively. The force of the first roller 105 on the first inclined surface compresses the positioning spring 115 downward, so that the first inclined lifting block 116 descends. When the first roller 105 moves to the top end of the first inclined surface and slides into the positioning groove, the rebound force of the positioning spring 115 pushes the first inclined lifting block 116 upward. The first inclined lifting block 116 drives the second inclined lifting block 117 to lift the second roller 106 upward. The upward force of the second roller 106 on the base 101 overcomes the elastic force of the connecting spring 104 to make the base 101 lift upward, so that the bottom of the base 101 is separated from the conveying belt on one side of the conveying sliding rail 109. The static friction force between the conveying belt and the base 101 is disabled. The distance between the base 101 and the jig carrier 102 is reduced, and the limiting swing lever 103 rotates gradually toward the horizontal direction.
[0106] A standardized tray automatic circulation feeding and storing process of a processing device, comprising the following steps:
[0107] S1, feeding: a plurality of material trays filled with materials are stacked and placed at the feeding station of the horizontal transmission mechanism of the feeding part, and are linearly transmitted to the lifting station by the horizontal transmission mechanism;
[0108] S2, lifting the whole tray: the plurality of stacked trays in step S1 are lifted by the lifting mechanism of the feeding part from bottom to top at the lifting station, and the plurality of stacked trays are pushed to be lifted as a whole;
[0109] S3, taking the tray: after the trays are lifted as a whole in step S2, the tray taking mechanism arranged on both sides of the horizontal transmission mechanism of the feeding part and extending vertically upward sucks the uppermost tray and moves it upward to above the taking station;
[0110] S4, receiving the tray: after the tray is lifted to above the taking station in step S3, the tray carrier at the storing station moves linearly to the taking station, the tray taking mechanism drives the tray to move downward, the tray carrier is opened, the tray is placed in the tray carrier, the tray taking mechanism is extracted, and the tray carrier automatically presses the tray placed thereon;
[0111] S5, taking the material: after the tray carrier presses and fixes the tray in step S4, the assembly robot arranged above the taking station takes the material in the tray;
[0112] S6, blocking the jig: the jig on the conveying slide rail of the processing platform moves to the processing station, the blocking column of the jig positioning mechanism abuts against the jig carrier of the upper layer of the jig, so that the jig carrier moves along the horizontal direction;
[0113] S7, sliding the jig into: after the jig carrier of the upper layer of the jig in step S6 is stopped moving, the base of the lower layer of the jig continues to move forward due to inertia, the first roller of the jig slides upward along the first inclined surface of the first inclined block of the jig positioning mechanism, and at the same time, the first roller presses the first inclined surface to compress the positioning spring of the jig positioning mechanism downward, until the first roller slides into the positioning groove at the top of the first inclined surface, and the jig is limited by the positioning groove;
[0114] S8, lifting the jig and invalidating the conveying: when the first roller in step S6 slides into the positioning groove, the positioning spring rebounds upward without the pressing force of the first roller, and at the same time, the second inclined block of the jig positioning mechanism is lifted, the second inclined surface at the top of the second inclined block lifts the second roller of the jig upward, the second roller lifts the base of the jig, so that the base is separated from the surface of the conveying belt on the side of the conveying slide rail, and the static friction force of the conveying belt on the jig is invalid;
[0115] S9, the inside of the tool jacking buffer: in step S7, the base of the tool is jacked away from the conveying belt, the connecting spring between the base of the tool and the tool carrier is compressed upward, the spacing between the base and the tool carrier is reduced, and the limiting swing block rotates and swings horizontally;
[0116] S10, material assembly: in step S9, the tool completes positioning and is lifted upward to separate from the continuously moving conveying belt, the assembly robot in step S5 assembles the materials taken out from the tray on the processing substrate loaded on the tool carrier until the materials in the tray are taken out;
[0117] S11, tray moving: after all the materials in the tray are taken out in step S10, the empty tray is moved linearly to the tray storage station by the tray carrier;
[0118] S12, tray lifting: after the empty tray in step S11 is moved to the tray storage station by the tray carrier, the tray lifting mechanism arranged at the tray storage station is lifted from below, the tray lifting mechanism opens the tray carrier by inserting the tray lifting rod into the tray carrier, and the tray lifting column of the tray lifting mechanism passes through the tray carrier from below to lift the tray upward;
[0119] S13, tray storage: when the tray is carried by the tray lifting column and moves upward in step S12, the tray lifting mechanism is moved outward until the tray moves above the tray lifting mechanism, the tray lifting block returns to the horizontal state under the action of the reset spring, the tray lifting column places the tray on the tray lifting block, and the tray is stored by the tray lifting block.
[0120] Further, the present application designs a tray and single-track tool feeding process suitable for automatic assembly process, realizes automatic circulation of the tray and the tool along the rectangular path, effectively reduces the time consumed by the replacement of the tray and the tool, improves the whole line capacity, and builds the basic assembly structure through the detachable structure of the feeding part and the material taking part. According to different product requirements, the corresponding structure can be assembled, which greatly improves the generalization of automatic assembly, and the standardized tray automatic circulation feeding and storage processing device and the automatic circulation feeding and storage processing technology have good market value.
[0121] The application takes a machine base as a bearing platform, and a plurality of standardized mounting stations are arranged on the machine base in parallel. A material taking part is detachably arranged on the mounting station. An upper material loading part is arranged on one side of the material taking part, and a processing platform is arranged on the other side of the material taking part. The processing platform takes a conveying slide rail as a carrier, and a plurality of assembly stations are arranged on the conveying slide rail at intervals corresponding to the mounting stations. A jig is taken as a base material bearing structure, and the jig is slidably embedded on the conveying slide rail and is pressed against a conveying belt arranged on one side of the conveying slide rail by its own gravity. When the conveying belt moves linearly, the jig is driven to move along the conveying slide rail at each assembly station, so as to transport the base material to each assembly station. The material taking part of the application takes a sliding support as a bearing structure, and an assembly robot is detachably arranged on the top of the sliding support as a material taking execution component. In particular, the upper material loading part of the application includes two layers of bearing planes, and the two layers of bearing planes are respectively horizontally extended into the sliding support. The lower layer of bearing planes is sequentially provided with an upper material loading station and a lifting station from outside to inside, and the upper layer of bearing planes is sequentially provided with a disc storage station and a material taking station from outside to inside. A plurality of stacked material discs are placed on the upper material loading station, and the material discs are transported from the upper material loading station to the lifting station by a horizontal transmission mechanism. A lifting mechanism arranged at the lifting station passes through the horizontal transmission mechanism from the lower layer to the upper layer to lift the stacked material discs upward to below the disc taking mechanism arranged on both sides of the lifting mechanism. The disc taking mechanism drives the material discs to move to above the material taking station after the material discs are sucked from both sides of the lifting station from the uppermost layer. A disc carrier unloaded with empty material discs at the disc storage station is horizontally moved to the material taking station on the upper layer of bearing planes. At this time, a disc taking suction nozzle of the disc taking mechanism arranged above the material taking station and a disc taking plug arranged downward are synchronously moved downward by a power drive. The disc taking plug is first inserted into a gap space between a dolly wheel and a carrier plate limiting strip of the disc carrier, and the disc taking plug horizontally pushes the dolly wheel by a slope at the bottom of the disc taking plug to drive the carrier plate limiting strip to be pushed outward beyond the elastic force of a limiting spring, so as to open the disc carrier. After the disc carrier is opened, the disc taking suction nozzle places the material disc on the disc carrier. After the disc taking plug is pulled out from the gap space between the dolly wheel and the carrier plate limiting strip, the carrier plate limiting strip is automatically clamped inward beyond the rebound force of the limiting spring. An assembly robot arranged above the material taking station continuously takes material from the clamped material disc to be assembled on the base material on the jig at the assembly station. After the material disc is completely taken, the disc carrier drives the empty material disc to move to the disc storage station. The application creatively designs a disc lifting mechanism and a disc receiving bearing mechanism at the disc storage station. The disc lifting mechanism extends upward along both sides of the disc storage station, and the disc receiving bearing mechanism is arranged on the inner side of the disc lifting mechanism and above the disc storage station. After the disc carrier drives the empty material disc to move to the disc storage station, a disc inserting rod of the disc lifting mechanism passes through the gap space between the dolly wheel and the carrier plate limiting strip of the disc carrier upward, and a slope at the top of the disc inserting rod horizontally pushes the dolly wheel to make the carrier plate limiting strip move linearly outward, so as to loosen the empty material disc. A disc lifting column of the disc lifting mechanism passes through the disc carrier from below to press against the material disc and drive the material disc to move upward away from the disc carrier.Meanwhile, the tray moves upwards through the upper tray bearing mechanism, and the tray bearing block of the tray bearing mechanism is pushed outwards, the tray bearing block compresses the reset spring, and after the tray moves above the tray bearing block, the tray bearing block returns to the horizontal plane under the rebound force of the reset spring, the top disc column moves downwards to place the empty tray on the tray bearing block, thereby realizing the storage of the empty tray. The tray forms a rectangular circulating flow path between the feeding station, the lifting station, the taking station and the storage station, realizes efficient connection with the taking action, effectively shortens the tray feeding, transportation and storage time, and improves the production capacity.
[0122] The processing platform part is designed creatively, the processing platform takes the machine table as a bearing structure, the machine table includes upper and lower horizontal support platforms, a linearly arranged conveying slide rail is taken as a jig conveying carrier, a material assembly processing line is formed on the upper layer of the machine table, and a plurality of mounting stations are arranged on the assembly processing line at intervals.
[0123] Particularly, the jig is designed as a double-layer structure, the lower layer is a base, the upper layer is a jig carrier, the base and the jig carrier are connected through connecting springs, side grooves are respectively formed in the base and the jig carrier, the side grooves of the base and the jig carrier are arranged in an inclined direction, a limiting swing block is embedded between the side grooves of the base and the jig carrier, the two ends of the limiting swing block are rotatably connected in the side grooves, the limiting swing block ensures that the base and the jig carrier are connected together, the connection realizes the adjustable state of the distance between the base and the jig carrier and the relative position of the base and the jig carrier in the horizontal direction, and the connecting spring cooperates to form elastic support. One side of the base is connected with a sliding seat, the sliding seat is embedded on the conveying slide rail, the bottom of the base is provided with a contact layer to contact the conveying belt on one side of the conveying slide rail. In addition, the side of the base is also provided with a first roller and a second roller at intervals, and the first roller and the second roller are rotatably connected to the side wall of the base.
[0124] The jig positioning mechanism of the present application is vertically arranged and used as a bearing structure, and only includes one power output component, i.e. a positioning cylinder, which drives the positioning slide to move up and down. In the structural design, the positioning cylinder and the positioning slide are vertically arranged on the two sides of the positioning support, and the output end of the positioning cylinder and the positioning slide are connected through the positioning connecting block penetrating the positioning support from the bottom, so as to effectively utilize the space and reduce the overall space occupancy. In particular, the first inclined top block is connected with the positioning spring arranged vertically on the top of the positioning slide, and the internal stress of the positioning spring is greater than that of the connecting spring of the jig. The second inclined top block is connected with the side wall of the first inclined top block, and the blocking pillar is connected with the end wall of the positioning slide. The top of the first inclined top block and the second inclined top block is respectively provided with the first inclined surface and the second inclined surface with opposite inclined directions, wherein the top of the first inclined surface is provided with the positioning groove recessed downward, and the width of the positioning groove is greater than the outer diameter of the first roller. The blocking support extends upward in the vertical direction to above the first inclined top block, and the horizontal blocking column is arranged on the side wall of the blocking support close to the first inclined top block. When the jig moves to the jig positioning mechanism, the blocking column blocks the jig carrier on the upper layer of the jig, and the jig carrier stops moving. The lower layer of the jig base continues to move forward due to inertia. At this time, the first roller slides upward along the first inclined surface, the first inclined top block presses the positioning spring downward, and the first roller falls into the positioning groove when the first roller slides to the top of the first inclined surface. At this time, the first inclined top block loses the downward pressure of the first roller, the rebounding force of the positioning spring pushes the second inclined top block upward, the second inclined surface on the top of the second inclined top block abuts against the second roller of the jig, and the second roller is lifted upward, the second roller drives the base to move upward to overcome the internal stress of the connecting spring, so as to realize the separation of the bottom of the base from the conveying belt. When the base moves upward, the spacing between the base and the jig carrier is shortened through the flexible connection of the limiting swing block. Through the above structural design, the lifting of the jig is completed at the same time of blocking the movement of the jig through one power output, so that the transmission between the jig and the conveying belt is invalid, so as to facilitate the assembly and processing.
[0125] The embodiments of the present application are only used to introduce the specific implementation manners, and are not used to limit the protection scope. The skilled in the art can make certain modifications under the inspiration of the embodiments, and any equivalent changes or modifications made according to the patent scope of the present application shall be within the patent claim scope of the present application.
Claims
1. A standardized automatic cyclic feeding and storage processing device for material trays, characterized in that: The device comprises a base (1), a feeding part (B), a taking part (A) and a processing platform (C), wherein the base (1) is horizontally arranged, and at least two installation positions are arranged on the base (1) in parallel and at intervals; the feeding part (B) and the taking part (A) are linearly connected in one piece along the side direction of the installation position, and the taking part (A) is detachably inserted on the installation position from one side of the installation position, and the feeding part (B) is arranged outside the taking part; the processing platform (C) is arranged on the other side of the installation position along the side direction of the base (1), and the processing platform (C) carries a processing base material through a jig; a rectangular path is formed between the feeding part (B) and the taking part (A), and the rectangular path comprises a feeding position, a lifting position, a taking position and a storage position in sequence from below in a clockwise direction; after a full material tray is placed on the feeding position, the full material tray is linearly translated inward to the lifting position, and then the full material tray is lifted to the taking position; after the material on the taking position is taken to the processing base material on the processing platform (C) for assembly and processing, the empty tray is linearly slid outward to the storage position for storage; The feeding part (B) comprises a rack, a lifting mechanism (2), a horizontal transmission mechanism (3), a tray taking mechanism (4), a tray carrier (5) and a tray storage device; wherein the rack is horizontally arranged, and a horizontal bearing surface is arranged on the top of the rack, and the taking position and the storage position are arranged on the horizontal bearing surface at intervals, and the taking position and the storage position are connected through a slide rail; the lifting mechanism (2) is vertically arranged on the side of the rack; the horizontal transmission mechanism (3) is horizontally arranged below the horizontal bearing surface of the rack and horizontally extends to the outside of the rack, and the lifting position and the feeding position are arranged on the horizontal transmission mechanism (3) at intervals; the tray taking mechanism (4) is vertically arranged between the lifting position and the taking position; the tray carrier (5) is slidably arranged on the slide rail of the horizontal bearing surface and freely slides between the storage position and the taking position; the tray storage device is arranged on the storage position of the upper layer of the rack; at least two trays are placed on the feeding position of the horizontal transmission mechanism (3) in a stacked manner, and are horizontally transmitted inward through the horizontal transmission mechanism (3) and are driven to be lifted as a whole through the lifting mechanism (2); after the tray taking mechanism (4) sucks a single tray, the tray taking mechanism (4) drives the tray to move above the taking position; the tray carrier (5) linearly moves from the storage position to the taking position, and the tray taking mechanism (4) places the tray on the tray carrier (5); after the material in the tray is taken out for processing, the empty tray is returned to the storage position through the tray carrier (5) and is stored through the tray storage device. The tray carrier (5) comprises a carrier plate (51), a carrier plate fixing block (52), a carrier plate limiting strip (53), a dial (54) and a limiting spring (55), wherein the carrier plate (51) is a horizontal plate body structure, the middle part of the carrier plate (51) is a tray bearing space, and the corresponding two sides of the tray bearing space are respectively provided with the carrier plate limiting strip (53) extending along the side direction of the carrier plate (51); the carrier plate fixing block (52) comprises at least two, the carrier plate fixing block (52) is correspondingly arranged outside the carrier plate limiting strip (53) and is fixedly connected with the carrier plate (51); the limiting spring (55) comprises at least two, the limiting spring (55) is connected between the carrier plate limiting strip (53) and the carrier plate fixing block (52) in a direction perpendicular to the carrier plate limiting strip (53), and the elastic force of the limiting spring (55) in a natural state pushes the carrier plate limiting strip (53) towards the tray bearing space, so as to clamp the tray (a) placed in the tray bearing space; the dial (54) comprises at least two, the dial (54) is connected on the carrier plate limiting strip (53) through a connecting block and leaves a gap space between the dial (54) and the carrier plate limiting strip (53); the dial (54) is correspondingly arranged along the vertical direction of the tray taking plug (45), after the tray taking suction nozzle (46) of the tray taking mechanism (4) adsorbs the tray, the tray taking plug (45) is inserted into the gap space between the dial (54) and the carrier plate limiting strip (53), the inclined insertion surface below the tray taking plug (45) pushes the dial (54) outward, the carrier plate limiting strip (53) compresses the limiting spring (55) outward, and the tray (a) is placed into the tray bearing space.
2. The automatic standardized tray circulating feeding and storing processing device according to claim 1, characterized in that: The lifting mechanism (2) comprises a vertical support plate (21), a lifting drive motor (22), a lifting belt (23), a lifting slide (24) and a connecting block (25). The vertical support plate (21) is vertically arranged, and a barrel groove is formed in the upper part of the vertical support plate (21). A horizontal transmission mechanism (3) is horizontally arranged at the side of the barrel groove and horizontally extends outward. A vertical groove is formed in the part of the vertical support plate (21) below the barrel groove, and rotating wheels are arranged in the vertical groove in an up-down interval. The rotating wheels are rotatably connected to the vertical support plate (21), and the lifting belt (23) is sleeved between the two rotating wheels. The lifting drive motor (22) is arranged at the lower part of the vertical support plate (21), and the output end is connected to the shaft of the rotating wheel through a belt. The lifting drive motor (22) drives the rotating wheel to rotate, so that the lifting belt (23) moves in the vertical direction. The lifting slide (24) is slidably connected to the vertical support plate (21). The connecting block (25) buckles the lifting belt (23) and is fixedly connected to the lifting slide (24), so as to drive the lifting slide (24) to lift with the lifting belt (23). The lifting mechanism (2) further comprises a tray support (26), a tray support bar (27), a first limiting block (28) and a second limiting block (29). The tray support (26) is connected to the lifting slide (24). The tray support bar (27) comprises at least two, and is horizontally connected to the tray support (26) and extends to one side of the vertical support plate (21) to form a support plane. The first limiting block (28) and the second limiting block (29) are arranged at the inner and outer end positions of the top of the tray support bar (27) respectively and protrude upward, and form a limiting space between them, so as to limit the tray stacked on the support plane from the inner and outer sides.
3. The automatic standardized tray circulating feeding and storing processing device according to claim 2, characterized in that: The horizontal conveying mechanism (3) comprises a conveying support (31), a conveying motor (32) and a conveying belt (33); the conveying support (31) is horizontally arranged in the barrel groove of the vertical support plate (21) and extends horizontally outward to both sides of the barrel groove, the conveying support (31) is provided with a feeding station and a lifting station, wherein the lifting station is arranged correspondingly to the tray support (27) in the up-down direction; rotating rollers are arranged at both ends of the conveying support (31); the conveying belt (33) is horizontally connected to the rotating rollers of the conveying support (31), and the horizontal position of the conveying belt (33) is higher than that of the conveying support (31); the conveying motor (32) is arranged below the conveying support (31), the output end of the conveying motor (32) is connected to the rotating rollers, and the conveying motor (32) drives the rotating rollers to rotate to drive the conveying belt (33) to move linearly; the tray stacked on the feeding station is horizontally conveyed to the lifting station by the conveying belt (33), the tray support (27) passes through the conveying support (31) from the bottom to the top to lift the tray from the lifting station, and drives the tray to move up and down; the horizontal conveying mechanism (3) further comprises a blocking cylinder (34), a blocking block (35) and a limiting block (36); the blocking cylinder (34) is vertically arranged below the conveying support (31), and the output end is vertically upward; the blocking block (35) is connected to the output end of the blocking cylinder (34) and is driven by the blocking cylinder (34) to lift to extend upward beyond the conveying support (31) to block the tray conveying; the limiting block (36) is arranged at the end of the conveying support (31), and the horizontal position of the limiting block (36) is higher than that of the conveying belt (33) to prevent the tray from sliding out of the conveying belt (33).
4. The automatic standardized tray circulating feeding and storing processing device according to claim 3, characterized in that: The tray taking mechanism (4) comprises a tray taking support (41), a tray taking cylinder (42), a tray taking lifting seat (43), a tray taking support plate (44), tray taking inserting blocks (45) and a tray taking suction nozzle (46); the tray taking support (41) comprises two parallel and spaced-apart blocks, and extends vertically upward; the tray taking cylinder (42) is vertically arranged at the side of the tray taking support (41), and the output end is upward; the tray taking lifting seat (43) is slidably connected to the side wall of the tray taking support (41) in the vertical direction, and is connected to the output end of the tray taking cylinder (42); the tray taking support plate (44) is arranged on the tray taking lifting seat (43), and the top of the tray taking support plate (44) forms a horizontal support part extending inward; the tray taking inserting blocks (45) are vertically arranged on one side of the horizontal support part of the tray taking support plate (44) and extend vertically downward, and the lower part is provided with an inclined insertion surface; the tray taking suction nozzle (46) is arranged on one side of the horizontal support part of the tray taking support plate (44) and extends downward to suck the tray (a) from the tray support (27).
5. The automatic standardized tray circulating feeding and storing processing device according to claim 4, characterized in that: The tray storage device comprises a tray lifting mechanism (7) and a tray receiving bearing mechanism (8); the tray lifting mechanism (7) is arranged on the corresponding two sides of the tray storage station and extends in the vertical direction; the tray carrier (5) drives the tray to move to the tray storage station, the tray lifting mechanism (7) passes through the tray carrier (5) from bottom to top to lift the tray placed on the tray carrier (5) upward; the tray receiving bearing mechanism (8) comprises at least two tray receiving bearing mechanisms (8) which are horizontally arranged on the inner side of the tray lifting mechanism (7) and above the tray carrier (5); when the tray lifting mechanism (7) lifts the tray, the tray receiving bearing mechanism (8) is actuated to rotate outward until the tray is pushed to above the tray receiving bearing mechanism (8), then the tray receiving bearing mechanism (8) is reset to form a horizontal bearing surface, and the tray lifting mechanism (7) places the tray on the horizontal bearing surface.
6. The automatic standardized tray circulating feeding and storing processing device according to claim 5, characterized in that: The tray lifting mechanism (7) comprises a tray lifting support (71), a sliding rail (72), a tray inserting cylinder (73), a tray inserting lifting seat (74), a tray inserting rod (75), a tray lifting cylinder (76), a tray lifting support plate (77) and a tray lifting column (78); the sliding rail (72) comprises two sliding rails (72) which are arranged in parallel and are spaced apart and are arranged across the tray storage station and the tray taking station; the tray carrier (5) is slidably embedded in the sliding rail (72); the tray lifting support (71) is vertically arranged on the side of the sliding rail (72) at the tray storage station; the tray inserting cylinder (73) is vertically arranged on the side of the tray lifting support (71) and the output end thereof is upwardly arranged; the tray inserting lifting seat (74) is slidably connected to the side wall of the tray lifting support (71) in the vertical direction and is connected to the output end of the tray inserting cylinder (73); the tray inserting rod (75) comprises at least two tray inserting rods (75) which are vertically connected to the tray inserting lifting seat (74) and the top of the tray inserting rod (75) is provided with an inclined insertion surface; when the tray carrier (5) moves to the tray storage station, the tray inserting cylinder (73) drives the tray inserting rod (75) to move upward through the tray inserting lifting seat (74) and inserts into the gap space between the gear wheel (54) and the carrier plate limiting strip (53) of the tray carrier (5); the inclined insertion surface on the top of the tray inserting rod (75) pushes the gear wheel (54) outward, so that the carrier plate limiting strip (53) compresses the limiting spring (55) outward to loosen the tray (a); the tray lifting cylinder (76) is vertically arranged on the side of the tray lifting support (71); the tray lifting support plate (77) is slidably connected to the side wall of the tray lifting support in the vertical direction and horizontally extends; the tray lifting column (78) comprises at least two tray lifting columns (78) which are arranged on the tray lifting support plate (77) and vertically extend upward; the tray lifting cylinder (76) drives the tray lifting column (78) to pass through the tray carrier (5) from top to bottom through the tray lifting support plate (77) to bear the tray on the tray carrier (5) which is opened and then lift upward.
7. The automatic standardized tray circulating feeding and storing processing device according to claim 6, characterized in that: The tray bearing mechanism (8) comprises a spring seat (81), a tray support (82), a tray rotating shaft (83), a tray rotating block (84) and a reset spring (85). The tray support (82) is a U-shaped seat structure, and a U-shaped opening with an upward opening is arranged on the tray support (82). The tray support (82) is arranged on the side wall of the top tray support (71) and above the sliding rail (72). The spring seat (81) is a U-shaped bracket structure, and the spring seat (81) is arranged horizontally with an inward opening and is connected to the outer side wall of the tray support (82). The tray rotating shaft (83) is rotatably arranged at the bottom of the U-shaped opening of the tray support (82). The tray rotating block (84) is arranged in the U-shaped opening of the tray support (82) and is connected to the tray rotating shaft (83). The reset spring (85) is arranged horizontally between the tray rotating block (84) and the spring seat (81), and the two ends of the reset spring (85) are connected to the side walls of the tray rotating block (84) and the spring seat (81), respectively. In the natural state, the elastic force of the reset spring (85) pushes the tray rotating block (84) to rotate inwardly, forming a horizontal support surface to support the tray. When the tray column (78) drives the tray to move upwardly, the tray pushes the tray rotating block (84) from below to above, so that the tray rotating block (84) rotates outwardly to move the tray above the tray rotating block (84). Then, the tray rotating block (84) rotates to the horizontal state under the internal elastic force of the reset spring (85), and the tray column (78) places the tray on the tray rotating block (84) in the horizontal state.
8. The automatic standardized tray circulating feeding and storing processing device according to claim 7, characterized in that: The material taking part (A) comprises a sliding support and an assembly robot (6). The sliding support is detachably mounted on the mounting station of the machine base (1), and a logistics channel is arranged in the middle of the sliding support. The horizontal transmission mechanism (3) extends into the logistics channel. The material taking station and the lifting station are vertically and spacedly arranged in the logistics channel. The assembly robot (6) is arranged at the top of the sliding support and extends downwardly above the material taking station. After the material taking station moves to the material taking station and the assembly robot (6) takes out the material in the tray, the assembly robot (6) assembles the material on the material substrate clamped on the jig on the processing platform (C).
9. The automatic standardized tray circulating feeding and storing processing device according to claim 8, characterized in that: The processing platform (C) includes a machine table, a conveying slide rail (9), a jig (10), and a jig positioning mechanism (11). The machine table is arranged outside the machine base (1), and two horizontal support platforms are arranged on the machine table in a spaced-apart manner. The conveying slide rail (9) includes two conveying slide rails, which are horizontally arranged on the horizontal support platforms, respectively. The ends of the two conveying slide rails (9) are provided with a jig lifting mechanism. The upper conveying slide rail (9) forms an assembly processing line, and different processing stations are arranged corresponding to different mounting stations of the machine base (1). The lower conveying slide rail (9) is a return line. The jig drives the processing substrate to move between different processing stations of the upper conveying slide rail (9) in sequence. After processing, the processed substrate is taken out at one end of the conveying slide rail (9), and after reloading of the processed substrate, the jig drives the reloaded processed substrate to return along the lower return line for the next round of assembly processing. The jig positioning mechanism (11) includes at least two sets, which are arranged corresponding to the processing stations. The jig (10) conveyed on the conveying slide rail (9) is positioned by the jig positioning mechanism (11) for assembly processing.
10. The automatic standardized tray circulating feeding and storing processing device according to claim 9, characterized in that: The jig (10) includes a base (101), a jig carrier (102), a connecting spring (104), a limiting swing block (103), a first roller (105), a second roller (106), and a sliding seat (107). The jig carrier (102) is arranged in a spaced-apart manner with the base (101). The connecting spring (104) is arranged between the base (101) and the jig carrier (102). At least two inwardly recessed side grooves are formed in the side walls of the base (101) and the jig carrier (102), respectively. The side grooves of the base (101) and the jig carrier (102) are arranged in a corresponding inclined upward manner from bottom to top, and the side grooves of the base (101) extend horizontally along the side edges of the base (101). The limiting swing block (103) includes at least two limiting swing blocks, which are embedded between the side grooves of the base (101) and the jig carrier (102), and the upper and lower ends of the limiting swing block (103) are rotatably arranged in the side grooves of the base (101) and the jig carrier (102), respectively. The first roller (105) and the second roller (106) are arranged in a spaced-apart manner on the side walls of the base (101) in a direction opposite to the jig (10), and are rotatably connected to the side walls of the base (101), respectively. The sliding seat (107) is arranged at the bottom of the base (101) and is slidably embedded on the conveying slide rail (9). The bottom of the base (101) presses the conveying belt arranged on one side of the conveying slide rail (9). The conveying belt drives the jig to move linearly along the conveying slide rail (9) through static friction, and the conveying slide rail (9) guides and limits the jig.
11. The automatic standardized tray circulating feeding and storing processing device according to claim 10, characterized in that: The jig positioning mechanism (11) comprises a positioning support (111), a positioning cylinder (112), a positioning sliding seat (113), a positioning connecting block (114), a positioning spring (115), a first inclined lifting block (116), a second inclined lifting block (117), a blocking support (118) and a blocking column (119), wherein the positioning support (111) is vertically arranged on the side of the conveying sliding rail (9); the positioning cylinder (112) is vertically arranged on one side of the positioning support (111), and the output end is arranged downward; the positioning sliding seat (113) is slidably connected to the other side wall of the positioning support (111) in the vertical direction; one end of the positioning connecting block (114) is connected to the output end of the positioning cylinder (112), and the other end of the positioning connecting block (114) extends horizontally through the positioning support (111) to the other side of the positioning support (111) and is connected with the positioning sliding seat (113), and the positioning cylinder (112) drives the positioning sliding seat (113) to move up and down through the positioning connecting block (114); the positioning spring (115) is vertically arranged, and the lower end of the positioning spring (115) is connected to the positioning sliding seat (113) and extends vertically upward; the first inclined lifting block (116) and the second inclined lifting block (117) are arranged on the top and the outer side wall of the positioning sliding seat (113) respectively, the first inclined lifting block (116) is vertically connected to the upper end of the positioning spring (115), and the top of the first inclined lifting block (116) and the second inclined lifting block (117) is respectively provided with a first inclined surface and a second inclined surface, the first inclined surface extends upwardly and obliquely along the movement direction of the jig (10), and the second inclined surface extends obliquely in the opposite direction of the first inclined surface; the top end of the first inclined surface is provided with a positioning groove recessed inwardly, and the inner diameter of the positioning groove is not less than the outer diameter of the first roller (105); the blocking support (118) is arranged on the side wall of the positioning sliding seat (113) close to the movement direction of the jig (10) and extends vertically upward; and the blocking column (119) is arranged on the upper part of the blocking support (118) and extends horizontally toward the opposite direction of the jig (10).When the jig (10) moves linearly to the jig positioning mechanism (11), the blocking column (119) blocks the jig carrier (102) on the upper layer of the jig. Due to the inertia effect, the base (101) on the lower layer of the jig continues to drive the first roller (105) and the second roller (106) to move along the first inclined surface and the second inclined surface of the first inclined block (116) and the second inclined block (117) respectively. The force of the first roller (105) on the first inclined surface compresses the positioning spring (115) downward, so that the first inclined block (116) descends. When the first roller (105) moves to the top end of the first inclined surface and slides into the positioning groove, the rebound force of the positioning spring (115) pushes the first inclined block (116) upward, and the first inclined block (116) drives the second inclined block (117) to lift the second roller (106) upward. The upward force of the second roller (106) on the base (101) overcomes the elastic force of the connecting spring (104) to make the base (101) lift upward, so that the bottom of the base (101) is separated from the conveying belt on one side of the conveying slide rail (9), the static friction force between the conveying belt and the base (101) is disabled, the distance between the base (101) and the jig carrier (102) is reduced, and the limiting swing block (103) gradually rotates toward the horizontal direction.
12. A cycle feeding and stocking process of a standardized tray automatic cycle feeding and stocking processing device as claimed in claim 1, characterized in that, The process includes the following steps: S1, feeding: multiple material trays filled with materials are stacked in a stacked manner and placed at a feeding station of a horizontal transmission mechanism of a feeding part, and are linearly transmitted and moved to a lifting station by the horizontal transmission mechanism. S2, the whole lifting tray: a plurality of stacked trays in step S1 are pushed up by the lifting mechanism of the feeding part at the lifting station, and the plurality of stacked trays are lifted as a whole; S3, take the tray: after the tray is lifted as a whole in step S2, the tray taking mechanism arranged on both sides of the horizontal transmission mechanism and extending vertically upward in the feeding part sucks the uppermost tray and moves it upward to above the taking station; S4, the tray is placed: after the tray is lifted to above the taking station in step S3, the tray carrier at the tray storage station moves linearly to the taking station, the tray taking mechanism drives the tray to move downward, opens the tray carrier, and places the tray in the tray carrier, and after the tray carrier is extracted from the tray carrier, the tray carrier automatically presses the tray placed thereon; S5, take the material: after the tray carrier fixes the tray in step S4, the assembly robot arranged above the taking station takes out the material in the tray; S6, jig blocking: the jig on the conveying slide rail of the processing platform moves to the processing station, the blocking column of the jig positioning mechanism abuts against the jig carrier of the upper layer of the jig, and the jig carrier is stopped from moving in the horizontal direction; S7, the jig slides in: after the jig carrier of the upper layer of the jig is stopped from moving in step S6, the base of the lower layer of the jig continues to move forward due to inertia, the first roller of the jig slides upward along the first inclined surface of the first inclined block of the jig positioning mechanism, and at the same time, the first roller presses the first inclined surface to compress the positioning spring of the jig positioning mechanism downward, until the first roller slides into the positioning groove at the top of the first inclined surface, and the jig is limited by the positioning groove; S8, jig lifting and conveying failure: when the first roller slides into the positioning groove in step S6, the positioning spring rebounds upward without the downward pressure of the first roller, and at the same time, the second inclined block of the jig positioning mechanism is lifted, the second inclined surface at the top of the second inclined block lifts the second roller of the jig upward, the second roller lifts the base of the jig, and the base is separated from the surface of the conveying belt on the side of the conveying slide rail, and the static friction force of the conveying belt on the jig is driven to fail; S9, internal lifting and buffering of the jig: when the base of the jig is lifted and separated from the conveying belt in step S7, the connecting spring between the base and the jig carrier is compressed upward, the distance between the base and the jig carrier is reduced, and the limiting swing block rotates and swings in the horizontal direction; S10, material assembly: when the jig is positioned and lifted upward to separate from the continuously moving conveying belt in step S9, the assembly robot in step S5 assembles the material taken out of the tray on the processing substrate loaded on the jig carrier until the material in the tray is taken out; S11, tray storage and transfer: after the material in the tray is taken out in step S10, the tray carrier drives the empty tray to move linearly to the tray storage station; S12, tray lifting: after the empty tray in step S11 is moved to the tray storage station by the tray carrier, the tray lifting mechanism arranged at the tray storage station is lifted from below, the tray lifting rod of the tray lifting mechanism is inserted into the tray carrier, the tray carrier is opened, and the tray lifting column of the tray lifting mechanism passes through the tray carrier from below to lift the tray upward; S13, storing: when the top disc column carries the tray and drives the tray to move upward in step S12, the tray receiving block of the tray receiving and carrying mechanism is pushed outward until the tray moves to the upper part of the tray receiving and carrying mechanism, and then the tray receiving block returns to the horizontal state under the action of the reset spring, the top disc column places the tray on the tray receiving block, and the tray is supported by the tray receiving block.
Citation Information
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