A motor stator and a method of packaging the same

Abstract

The application discloses a motor stator and a packaging method thereof, and belongs to the technical field of motor stators. The motor stator comprises a stator body, an end cover of the stator body is arranged at the end of the stator body, the stator body is composed of a stator body shell and a rotor shaft sleeve, the rotor shaft sleeve is arranged at the inner central position of the stator body shell and is fixedly connected with the stator body shell, a stator coil fixing frame mounting groove is arranged between the stator body shell and the rotor shaft sleeve, the stator coil fixing frame mounting groove is clamped with the stator coil fixing frame, a wiring groove is arranged at the top of the rotor shaft sleeve, a convex ring is arranged at the bottom surface central position of the end cover of the stator body, a plurality of limiting plates are equidistantly and circumferentially arranged at the bottom of the end cover of the stator body, and the limiting plates are attached to the outer side surface of the rotor shaft sleeve. The stator coil is wound by the stator coil fixing frame, each stator coil fixing frame is an independent structure, and the stator coil fixing frame is convenient to disassemble and assemble.

Description

A motor stator and its packaging method Technical Field

[0001] This invention relates to the field of motor technology, specifically to a motor stator and its packaging method. Background Technology

[0002] The stator is the stationary part of an electric motor and an important component of generators, starters, and other motors. The stator consists of three parts: the stator core, the stator windings, and the frame. The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be cut by magnetic lines of force within this rotating magnetic field, thereby generating or outputting current. Currently, when troubleshooting existing electric motor stators manually, the compact structure makes disassembly difficult, resulting in a time-consuming and labor-intensive repair process. Furthermore, reassembly after repair is inconvenient. Summary of the Invention

[0003] The purpose of this invention is to provide a motor stator and its packaging method to solve the problems in the prior art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a motor stator, comprising a stator body, wherein a stator body end cover is provided at the end of the stator body, the stator body being composed of a stator body shell and a rotor bushing, the rotor bushing being disposed at the internal center position of the stator body shell and fixedly connected to the stator body shell, a stator coil fixing bracket mounting groove is provided between the stator body shell and the rotor bushing, a stator coil fixing bracket is fitted in the stator coil fixing bracket mounting groove, a wiring groove is provided on the top of the rotor bushing, a raised ring is provided at the center position of the bottom surface of the stator body end cover, and multiple limiting plates are also provided at equal intervals circumferentially on the bottom of the stator body end cover, the limiting plates being fitted against the outer side surface of the rotor bushing.

[0005] Preferably, the stator coil fixing bracket mounting groove is composed of a first slot on the inner side of the stator body shell and a second slot on the outer side of the rotor bushing, and the two sides of the stator coil fixing bracket are provided with locking strips that cooperate with the stator coil fixing bracket mounting groove.

[0006] Preferably, a first heat dissipation vent is provided at equal intervals around the other end of the stator body shell, and a second heat dissipation vent is provided at equal intervals around the end cover of the stator body.

[0007] Preferably, stator fixing grooves are provided at equal intervals on the outer side of the stator body shell, and slots that mate with the stator fixing grooves are provided at equal intervals on the side of the stator body end cover.

[0008] Preferably, the stator body end cover is fixedly connected to the stator body housing by screws.

[0009] A method for packaging a motor stator includes the following steps:

[0010] S1: The stator coil is wound by a stator coil fixing frame, and each stator coil fixing frame is an independent structure. The wiring groove set on the top of the rotor shaft sleeve is used for stator coil wiring.

[0011] S2: After the stator body end cover is installed, the limiting plate at the bottom of the stator body end cover will fit against the side of the rotor shaft sleeve, so that the wiring groove forms a relatively sealed cavity.

[0012] S3: Inject epoxy resin material into the interior.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention uses stator coil fixing frames to wind stator coils, and each stator coil fixing frame is an independent structure, which is convenient for disassembly and assembly. The wiring groove set on the top of the rotor bushing is used for stator coil wiring. After the stator body end cover is installed, the limiting plate at the bottom of the stator body end cover will fit against the side of the rotor bushing, so that the wiring groove forms a relatively sealed cavity, thereby preventing the wiring part of the stator coil from coming out of the wiring groove during use. The first heat dissipation port set on the stator body shell and the second heat dissipation port set on the stator body end cover are used for heat dissipation of the device. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 is a schematic diagram of the overall three-dimensional structure of the present invention;

[0016] Figure 2 is a schematic diagram of the cooperation structure between the stator body and the stator coil fixing frame of the present invention;

[0017] Figure 3 is a schematic diagram of the internal structure of the stator body of the present invention;

[0018] Figure 4 is a schematic diagram of the stator coil fixing frame structure of the present invention;

[0019] Figure 5 is a schematic diagram of the stator body end cap structure of the present invention;

[0020] Figure 6 is a schematic diagram of the mating structure between the stator body and the stator body end cap of the present invention.

[0021] In the diagram: 1. Stator body; 2. Stator body end cover; 3. Screw; 4. Stator coil fixing bracket; 5. Stator body outer shell; 6. Rotor bushing; 7. Stator fixing slot; 8. Stator coil fixing bracket mounting slot; 9. Wiring slot; 10. First heat dissipation vent; 11. Clip; 12. Slot; 13. Second heat dissipation vent; 14. Limiting plate; 15. Raised ring. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to represent selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0023] Please refer to Figures 1-6. In this embodiment of the invention, a motor stator and its packaging method include a stator body 1, with a stator body end cover 2 at one end. The stator body 1 consists of a stator body shell 5 and a rotor bushing 6. The rotor bushing 6 is located at the center of the stator body shell 5 and is fixedly connected to it. A stator coil fixing bracket mounting groove 8 is provided between the stator body shell 5 and the rotor bushing 6. A stator coil fixing bracket 4 is fitted into the stator coil fixing bracket mounting groove 8. A wiring groove 9 is provided on the top of the rotor bushing 6. A protruding ring 15 is provided at the center of the bottom surface of the stator body end cover 2. Multiple limiting plates 14 are also circumferentially arranged at equal intervals on the bottom of the stator body end cover 2. The stator coil fixing bracket mounting groove 8 is fitted to the outer side of the rotor bushing 6. It is composed of a first slot on the inner side of the stator body shell 5 and a second slot on the outer side of the rotor bushing 6. The two sides of the stator coil fixing bracket 4 are provided with locking strips 11 that cooperate with the stator coil fixing bracket mounting groove 8. The other end of the stator body shell 5 is provided with a first heat dissipation vent 10 at equal intervals. The stator body end cover 2 is provided with a second heat dissipation vent 13 at equal intervals. The outer side of the stator body shell 5 is provided with stator fixing grooves 7 at equal intervals. The side of the stator body end cover 2 is provided with slots 12 at equal intervals that cooperate with the stator fixing grooves 7. The stator body end cover 2 is fixedly connected to the stator body shell 5 by screws 3.

[0024] A method for packaging a motor stator includes the following steps:

[0025] S1: The stator coil is wound by the stator coil fixing frame 4, and each stator coil fixing frame 4 is an independent structure. The wiring groove 9 set on the top of the rotor shaft sleeve 6 is used for stator coil wiring.

[0026] S2: After the stator body end cover 2 is installed, the limiting plate 14 at the bottom of the stator body end cover 2 will fit against the side of the rotor bushing 6, so that the wiring groove 9 forms a relatively sealed cavity.

[0027] S3: Inject epoxy resin material into the interior.

[0028] The working principle of this invention is as follows: The stator coil is wound around the stator coil using a stator coil fixing bracket 4, and each stator coil fixing bracket 4 is an independent structure, which is convenient for disassembly and assembly. The wiring groove 9 set on the top of the rotor bushing 6 is used for stator coil wiring. After the stator body end cover 2 is installed, the limiting plate 14 at the bottom of the stator body end cover 2 will fit against the side of the rotor bushing 6, so that the wiring groove 9 forms a relatively sealed cavity, thereby preventing the wiring part of the stator coil from coming out of the wiring groove 9 during use. The first heat dissipation port 10 set on the stator body shell 5 and the second heat dissipation port 13 set on the stator body end cover 2 are used for heat dissipation of the device.

[0029] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A method for packaging a motor stator, characterized in that: The motor stator includes a stator body (1), and a stator body end cover (2) is provided at the end of the stator body (1). The stator body (1) is composed of a stator body shell (5) and a rotor bushing (6). The rotor bushing (6) is located at the center of the stator body shell (5) and is fixedly connected to the stator body shell (5). A stator coil fixing bracket mounting groove (8) is provided between the stator body shell (5) and the rotor bushing (6). A stator coil fixing bracket (4) is installed in the stator coil fixing bracket mounting groove (8). A wiring groove (9) is provided on the top of the rotor bushing (6). A convex ring (15) is provided at the center of the bottom surface of the stator body end cover (2). A plurality of limiting plates (14) are also provided at equal intervals around the bottom of the stator body end cover (2). The limiting plates (14) are connected to the outer surface of the rotor bushing (6). Side-to-side fit; the stator coil fixing bracket mounting groove (8) is composed of a first slot on the inner side of the stator body shell (5) and a second slot on the outer side of the rotor bushing (6); the two sides of the stator coil fixing bracket (4) are provided with locking strips (11) that cooperate with the stator coil fixing bracket mounting groove (8); the other end of the stator body shell (5) is provided with a first heat dissipation vent (10) at equal intervals, and the stator body end cover (2) is provided with a second heat dissipation vent (13) at equal intervals; the outer side of the stator body shell (5) is provided with a stator fixing groove (7) at equal intervals, and the side of the stator body end cover (2) is provided with slots (12) at equal intervals that cooperate with the stator fixing groove (7); the stator body end cover (2) is fixedly connected to the stator body shell (5) by screws (3); the encapsulation method, Includes the following steps: S1: The stator coil is wound by the stator coil fixing frame (4), and each stator coil fixing frame (4) is an independent structure. The wiring groove (9) set on the top of the rotor bushing (6) is used for stator coil wiring. S2: After the stator body end cover (2) is installed, the limiting plate (14) at the bottom of the stator body end cover (2) will fit against the side of the rotor bushing (6), so that the wiring groove (9) forms a relatively sealed cavity; S3: Pour epoxy resin into the interior.

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