An automatic equipment for assembling a water pump rotor and a water blade
The automated assembly of the pump rotor and impeller is achieved through automated equipment, which solves the problem of difficult assembly quality control and improves work efficiency and production efficiency.
Patent Information
- Application Number
- CN202310116296.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-15
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-02-15
AI Technical Summary
In the existing technology, it is difficult to control the assembly quality of the water pump rotor shaft and the integral sealing box, resulting in low working efficiency and difficulty in mass production.
An automated equipment for assembling water pump rotors and impellers is used, which utilizes robotic arms and cylinders to automatically complete the installation of the overall sealing box, the installation of positioning bolts, the fixing of the sealing cover, and the assembly of the impellers, replacing traditional manual operations.
This improved assembly quality and work efficiency, enabling mass production of pump rotors and impellers.
Smart Images

Figure CN115990762B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of water pump assembly, in particular to a water pump rotor and water blade assembly automation equipment. BACKGROUND
[0002] Magnet is widely used with high performance radial orientation, the manufacturing process of magnet includes batching, powder making, molding, sintering, grinding and injection molding process, for making water pump parts, water pump is a mechanical device for conveying liquid or increasing the pressure of liquid. It transmits mechanical energy or other external energy to the liquid, so that the liquid energy increases, mainly used for conveying liquid including water, oil, acid and alkali liquid, emulsion, suspension emulsion and liquid metal, etc., it can also convey liquid, gas mixture and liquid containing suspended solid, the technical parameters of water pump performance include flow, suction, head, shaft power, water power, efficiency, etc. According to different working principle, it can be divided into volumetric water pump, vane pump and other types. Volumetric pump is to use the change of its working chamber volume to transfer energy; Vane pump is to use the interaction of rotating vane and water to transfer energy, including centrifugal pump, axial flow pump and mixed flow pump.
[0003] In order to increase the sealing performance of the water pump in the prior art, a whole sealing box is often sleeved on the water pump rotor shaft, and the whole sealing box is currently sleeved on the outer wall of the water pump rotor shaft by manual operation, and then the whole sealing box is pressed towards the water pump rotor direction to fix the whole sealing box between the shaft and the end cover. Because of the different experiences of the operators, it is difficult to control the assembly quality, the work efficiency is low, the work intensity is large, and it is difficult to mass produce, therefore, it needs to be improved. SUMMARY
[0004] The purpose of the present application is to solve the problems in the prior art that the whole sealing box is sleeved on the outer wall of the water pump rotor shaft by manual operation, and then the whole sealing box is pressed towards the water pump rotor direction to fix the whole sealing box between the shaft and the end cover, because of the different experiences of the operators, it is difficult to control the assembly quality, the work efficiency is low, the work intensity is large, and it is difficult to mass produce, therefore, a water pump rotor and water blade assembly automation equipment is proposed.
[0005] In order to achieve the above purpose, the present application adopts the following technical scheme:
[0006] The utility model provides a kind of water pump rotor and water leaf assembly automation equipment, including assembly table, further include: the partition of fixedly connected in the surface of the assembly table, the output end of the partition is fixedly connected with carousel, the surface of the carousel is circumferentially arrayed with limit disc, the surface of the limit disc is opened with limit slot;First vibrating plate is fixedly connected in the surface of the assembly table, the surface of the assembly table is fixedly connected with first support frame, the surface of the first support frame is fixedly connected with first guide plate, the surface of the first guide plate is opened with first guide slot, and the first guide slot is interconnected with first vibrating plate;First air cylinder is fixedly connected in the surface of the first support frame, the output end of the first air cylinder is fixedly connected with first moving plate, the surface of the first moving plate is fixedly connected with first distribution plate, and the first distribution plate is mutually corresponding with first guide plate;First electric push rod is fixedly connected in the side wall of the first support frame, the output end of the first electric push rod is fixedly connected with second moving plate, the surface of the second moving plate is fixedly connected with first feeding air cylinder, and the output end of the first feeding air cylinder is fixedly connected with first mechanical gripper;First pressing mechanism is fixedly connected in the surface of the assembly table, and the first pressing mechanism is used to press the whole sealing box between water pump end cover and rotating shaft.
[0007] In order to facilitate the control assembly quality of whole sealing box, preferably, the first pressing mechanism includes first support plate fixedly connected in the surface of the assembly table, the surface of the first support plate is fixedly connected with pressing air cylinder, the output end of the pressing air cylinder is fixedly connected with adapter disc, and the bottom of the adapter disc is fixedly connected with pressing ring through adapter rod.
[0008] In order to facilitate the stability of whole third pressing mechanism and whole sealing cover feeding mechanism, preferably, the surface of the first support frame is fixedly connected with second guide rail and third guide rail, the first moving plate is slidably connected with the second guide rail, and the second moving plate is slidably connected with the third guide rail.
[0009] For the convenience of fixing the positioning pin on the water pump end cover, preferably, further comprising: a second vibration disc fixedly connected to the surface of the assembly table; a second support frame fixedly connected to the surface of the assembly table, the surface of the second support frame is fixedly connected with a second guide plate, the surface of the second guide plate is provided with a second guide groove, and the second guide groove is in communication with the second vibration disc; a second air cylinder fixedly connected to the surface of the second support frame, the output end of the second air cylinder is fixedly connected with a first sliding block, the surface of the second support frame is provided with a first sliding groove, and the first sliding block is slidingly connected in the first sliding groove; a third air cylinder fixedly connected to the surface of the first sliding block, the output end of the third air cylinder is fixedly connected with a second distribution plate, and the second distribution plate is slidingly connected with the first sliding block; a positioning pin feeding mechanism fixedly connected to the surface of the assembly table, the positioning pin feeding mechanism is used for transferring the positioning pin; and a screwing mechanism fixedly connected to the surface of the assembly table, the screwing mechanism is used for fixing the positioning pin on the water pump end cover.
[0010] For the convenience of controlling the orderly feeding of the positioning pin, further, the positioning pin feeding mechanism comprises: a third support frame fixedly connected to the surface of the assembly table, the sidewall of the third support frame is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a first screw rod, and the outer wall of the first screw rod is threadedly connected with a second sliding block; a first guide rail fixedly connected to the surface of the third support frame, the second sliding block is slidingly connected with the first guide rail, the surface of the second sliding block is fixedly connected with a second feeding air cylinder, and the output end of the second feeding air cylinder is fixedly connected with a second mechanical gripper.
[0011] For the convenience of improving the assembly efficiency of the positioning pin, further, the screwing mechanism comprises a fourth support frame fixedly connected to the surface of the assembly table, the surface of the fourth support frame is fixedly connected with a first adjusting air cylinder, the output end of the first adjusting air cylinder is fixedly connected with a third moving plate, the surface of the third moving plate is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with a screw tool.
[0012] In order to facilitate the assembly of the water pump sealing cover, preferably, further comprising: a first conveyor belt conveyor fixedly connected to the surface of the assembly table; a sealing cover feeding mechanism fixedly connected to the surface of the assembly table, the sealing cover feeding mechanism comprising a fifth support frame fixedly connected to the surface of the assembly table, the side wall of the fifth support frame being fixedly connected with a third motor, the output end of the third motor being fixedly connected with a second lead screw, the outer wall of the second lead screw being threadedly connected with a fourth moving plate, wherein the inner wall of the fifth support frame is fixedly connected with guide rods in a symmetrical manner, the guide rods being slidably connected with the fourth moving plate, the surface of the fourth moving plate being fixedly connected with a third feeding cylinder, the output end of the third feeding cylinder being fixedly connected with a third mechanical gripper; a second pressing mechanism fixedly connected to the surface of the assembly table, the structure of the second pressing mechanism being identical with that of the first pressing mechanism.
[0013] In order to facilitate the assembly of the water pump water blade, preferably, the surface of the assembly table is fixedly connected with a second conveyor belt conveyor, a water pump water blade feeding mechanism and a third pressing mechanism, the structure of the water pump water blade feeding mechanism being identical with that of the sealing cover feeding mechanism, and the structure of the third pressing mechanism being identical with that of the first pressing mechanism.
[0014] In order to facilitate the feeding and discharging of the water pump, preferably, further comprising: a second support plate fixedly connected to the surface of the assembly table, the surface of the second support plate being fixedly connected with a second electric push rod, the output end of the second electric push rod being fixedly connected with a third support plate; a fourth motor fixedly connected to the surface of the third support plate, the output end of the fourth motor being fixedly connected with a sixth support frame, the side wall of the sixth support frame being fixedly connected with a third electric push rod, the output end of the third electric push rod being fixedly connected with a fifth moving plate; a fourth feeding cylinder fixedly connected to the surface of the fifth moving plate, the output end of the fourth feeding cylinder being fixedly connected with a fourth mechanical gripper.
[0015] In order to facilitate the discharging of the water pump, preferably, the surface of the assembly table and the surface of the limiting disc are both provided with through holes, the surface of the assembly table being fixedly connected with a second adjusting cylinder, the output end of the second adjusting cylinder being fixedly connected with a jacking rod, the jacking rod and the through holes being matched with each other.
[0016] Compared with the prior art, the present application provides a water pump rotor and water blade assembly automation equipment, which has the following beneficial effects:
[0017] 1. The water pump rotor and water leaf assembly automation equipment, the water pump base assembled with the rotor and the stator is placed in the limiting groove, the water pump rotating shaft is moved to the whole sealing cover feeding mechanism, the first vibration disc and the first cylinder are controlled, the whole sealing box falling on the first distribution plate is transferred to the bottom of the first mechanical gripper, the first electric push rod and the first feeding cylinder are controlled to sleeve the whole sealing box on the water pump rotating shaft, the divider is controlled to move the water pump rotating shaft sleeved with the whole sealing box to the first pressing mechanism, the pressing cylinder is started to move the pressing ring downward, so as to fix the whole sealing box between the water pump rotating shaft and the water pump end cover, the mechanical device is used instead of the traditional manual work, the assembly quality is convenient to control, the working efficiency is improved, and batch production is facilitated.
[0018] 2. The water pump rotor and water leaf assembly automation equipment, the divider is controlled to move the water pump assembly assembled with the whole sealing box to the positioning pin feeding mechanism, the positioning pin is sequentially moved into the second guide groove, the second cylinder, the third cylinder, the second feeding cylinder and the first motor are controlled, so that the positioning pin is put into the positioning hole of the water pump end cover, the divider is controlled to move the water pump assembly assembled with the positioning pin to the screwing mechanism, the first adjusting cylinder and the second motor are controlled to fix the positioning pin on the water pump end cover, so as to conveniently position the position of the water pump sealing cover.
[0019] 3. The water pump rotor and water leaf assembly automation equipment, the first conveying belt conveyor, the third motor and the third feeding cylinder are controlled to sleeve the sealing cover on the water pump rotating shaft, then the second pressing mechanism is controlled to fix the sealing cover on the surface of the water pump end cover, the divider is controlled to move the water pump assembly assembled with the sealing cover to the water pump water leaf feeding mechanism, the water pump water leaf is sleeved on the water pump rotating shaft by controlling the second conveying belt conveyor and the second conveying belt conveyor, and then the third pressing mechanism is controlled to fix the water pump water leaf on the water pump rotating shaft.
[0020] 4. The water pump rotor and water leaf assembly automation equipment, the third electric push rod and the fourth feeding cylinder are controlled to place the water pump assembly to be assembled in the limiting groove, so as to facilitate the automatic feeding of the water pump assembly, the fourth motor and the second electric push rod are controlled to conveniently adjust the position of the fourth mechanical gripper, so as to move the third supporting plate to the water pump assembly after assembly, the third electric push rod and the fourth feeding cylinder are controlled to facilitate the unloading operation of the water pump assembly, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 A three-dimensional structure diagram of a water pump rotor and water leaf assembly automation equipment is provided for the present application Figure 1 ;
[0022] Figure 2 A water pump rotor and water leaf assembly automation equipment is provided for the present application Figure 1 ;
[0023] Figure 3 A three-dimensional structure diagram of a water pump rotor and water blade assembly automatic equipment is provided for the present application Figure 2 ;
[0024] Figure 4 A part structure diagram of a water pump rotor and water blade assembly automatic equipment is provided for the present application Figure 1 ;
[0025] Figure 5 A first pressing mechanism structure diagram of a water pump rotor and water blade assembly automatic equipment is provided for the present application
[0026] Figure 6 A positioning pin feeding mechanism structure diagram of a water pump rotor and water blade assembly automatic equipment is provided for the present application
[0027] Figure 7 A screwing mechanism structure diagram of a water pump rotor and water blade assembly automatic equipment is provided for the present application
[0028] Figure 8 A sealing cover feeding mechanism structure diagram of a water pump rotor and water blade assembly automatic equipment is provided for the present application
[0029] Figure 9 A part structure diagram of a water pump rotor and water blade assembly automatic equipment is provided for the present application Figure 2 .
[0030] In the figure: 1, assembly table; 101, divider; 102, rotary table; 103, limiting disc; 104, limiting groove; 105, first vibration disc; 106, first support frame; 107, first guide plate; 108, first guide groove; 2, first air cylinder; 201, first moving plate; 202, first distribution plate; 203, first electric push rod; 204, second moving plate; 205, first feeding air cylinder; 206, first mechanical gripper; 207, second guide rail; 208, third guide rail; 3, first support plate; 301, pressing air cylinder; 302, adapter disc; 303, adapter rod; 304, pressing ring; 305, second vibration disc; 306, second support frame; 307, second guide plate; 308, second guide groove; 4, second air cylinder; 401, second distribution plate; 402, first sliding groove; 403, third air cylinder; 404, first sliding block; 405, third support frame; 406, first motor; 407, first lead screw; 408, first guide rail; 409, second sliding block; 5, second feeding air cylinder; 501, second mechanical gripper; 502, fourth support frame; 503, first adjusting air cylinder; 504, third moving plate; 505, second motor; 506, screw tool; 6, fifth support frame; 601, third motor; 602, second lead screw; 603, fourth moving plate; 604, third feeding air cylinder; 605, third mechanical gripper; 606, guide rod; 607, first conveyor belt conveyor; 7, second support plate; 701, second electric push rod; 702, third support plate; 703, fourth motor; 704, sixth support frame; 705, third electric push rod; 706, fifth moving plate; 707, fourth feeding air cylinder; 708, fourth mechanical gripper; 8, second adjusting air cylinder; 801, ejector rod; 802, through hole; 9, third pressing mechanism; 901, sealing cover feeding mechanism; 902, first pressing mechanism; 903, positioning bolt feeding mechanism; 904, screwing mechanism; 905, second conveyor belt conveyor; 906, water pump impeller feeding mechanism; 907, second pressing mechanism. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all.
[0032] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0033] Embodiment 1:
[0034] With reference to Figure 1 And Figures 3-5 A water pump rotor and water blade assembly automation equipment, comprising an assembly table 1, further comprising: a divider 101 fixedly connected to the surface of the assembly table 1, the output end of the divider 101 is fixedly connected with a turntable 102, the surface of the turntable 102 is circumferentially arrayed with a limiting disc 103, the surface of the limiting disc 103 is provided with a limiting groove 104; a first vibration disc 105 fixedly connected to the surface of the assembly table 1, the surface of the assembly table 1 is fixedly connected with a first support frame 106, the surface of the first support frame 106 is fixedly connected with a first guide plate 107, the surface of the first guide plate 107 is provided with a first guide groove 108, the first guide groove 108 and the first vibration disc 105 are in communication with each other; a first air cylinder 2 fixedly connected to the surface of the first support frame 106, the output end of the first air cylinder 2 is fixedly connected with a first moving plate 201, the surface of the first moving plate 201 is fixedly connected with a first distribution plate 202, the first distribution plate 202 corresponds to the first guide plate 107; a first electric push rod 203 fixedly connected to the side wall of the first support frame 106, the output end of the first electric push rod 203 is fixedly connected with a second moving plate 204, the surface of the second moving plate 204 is fixedly connected with a first feeding air cylinder 205, the output end of the first feeding air cylinder 205 is fixedly connected with a first mechanical gripper 206; a first pressing mechanism 902 fixedly connected to the surface of the assembly table 1, the first pressing mechanism 902 is used for pressing the whole sealing box between the water pump end cover and the rotating shaft.
[0035] With reference to Figure 5 The first pressing mechanism 902 comprises a first support plate 3 fixedly connected to the surface of the assembly table 1, the surface of the first support plate 3 is fixedly connected with a pressing air cylinder 301, the output end of the pressing air cylinder 301 is fixedly connected with an adapter disc 302, the bottom of the adapter disc 302 is fixedly connected with a pressing ring 304 through an adapter rod 303.
[0036] In use, the water pump base assembled with the rotor and the stator is placed in the limiting groove 104, the divider 101 is started to drive the rotating disc 102 to rotate, the water pump rotating shaft is moved to the integral sealing cover upper loading mechanism 901, the first vibration disc 105 is controlled to make the integral sealing box in the first vibration disc 105 move in order to the first guide groove 108, then the first cylinder 2 is started to drive the first moving plate 201 to move, the first moving plate 201 drives the first distribution plate 202 to move, so as to transfer the integral sealing box falling on the first distribution plate 202 to the bottom of the first mechanical gripper 206, the first electric push rod 203 is started to drive the second moving plate 204 to move, the second moving plate 204 drives the first upper loading cylinder 205 to move to the limiting disc 103, the first upper loading cylinder 205 and the first mechanical gripper 206 are controlled to sleeve the integral sealing box on the water pump rotating shaft, the divider 101 is controlled to move the water pump rotating shaft sleeved with the integral sealing box to the first pressing mechanism 902, the pressing cylinder 301 is started to make the pressing ring 304 move downward, so as to fix the integral sealing box between the water pump rotating shaft and the water pump end cover, the mechanical is adopted instead of the traditional manual, the assembly quality is convenient to control, the working efficiency is improved, and the batch production is convenient.
[0037] In order to facilitate the stability of the integral third pressing mechanism 9 and the integral sealing cover upper loading mechanism 901, with reference to Figure 4 The surface of the first supporting frame 106 is fixedly connected with the second guide rail 207 and the third guide rail 208, the first moving plate 201 is slidably connected with the second guide rail 207, and the second moving plate 204 is slidably connected with the third guide rail 208.
[0038] Embodiment 2:
[0039] With reference to Figure 1 、 Figure 3 and Figures 6-7 , the embodiment 1 is basically the same, and further, the specific implementation scheme that the positioning pin is fixed on the water pump end cover is added.
[0040] With reference to Figure 1 、 Figure 3 and Figures 6-7The water pump rotor and water blade assembly automation equipment further comprises: a second vibration disc 305 fixedly connected to the surface of the assembly table 1; a second support frame 306 fixedly connected to the surface of the assembly table 1, the surface of the second support frame 306 being fixedly connected with a second guide plate 307, the surface of the second guide plate 307 being provided with a second guide groove 308, the second guide groove 308 being in communication with the second vibration disc 305; a second air cylinder 4 fixedly connected to the surface of the second support frame 306, the output end of the second air cylinder 4 being fixedly connected with a first sliding block 404, the surface of the second support frame 306 being provided with a first sliding groove 402, the first sliding block 404 being slidingly connected in the first sliding groove 402; a third air cylinder 403 fixedly connected to the surface of the first sliding block 404, the output end of the third air cylinder 403 being fixedly connected with a second distribution plate 401, the second distribution plate 401 being slidingly connected with the first sliding block 404; a positioning pin feeding mechanism 903 fixedly connected to the surface of the assembly table 1, the positioning pin feeding mechanism 903 being used for transferring the positioning pin; and a screwing mechanism 904 fixedly connected to the surface of the assembly table 1, the screwing mechanism 904 being used for fixedly connecting the positioning pin to the water pump end cover.
[0041] With reference to Figure 6 The positioning pin feeding mechanism 903 comprises: a third support frame 405 fixedly connected to the surface of the assembly table 1, the side wall of the third support frame 405 being fixedly connected with a first motor 406, the output end of the first motor 406 being fixedly connected with a first lead screw 407, the outer wall of the first lead screw 407 being threadedly connected with a second sliding block 409; a first guide rail 408 fixedly connected to the surface of the third support frame 405, the second sliding block 409 being slidingly connected with the first guide rail 408, the surface of the second sliding block 409 being fixedly connected with a second feeding air cylinder 5, the output end of the second feeding air cylinder 5 being fixedly connected with a second mechanical gripper 501.
[0042] The control divider 101 moves the water pump assembly assembled with the integral sealing box to the positioning pin feeding mechanism 903, starts the second vibration disc 305 to orderly move the positioning pin in the second vibration disc 305 into the second guide groove 308, starts the second air cylinder 4 to drive the first sliding block 404 to move in the first sliding groove 402, so that the positioning pin on the surface of the second distribution plate 401 moves, starts the third air cylinder 403 to drive the second distribution plate 401 to rise, so that the second distribution plate 401 moves to the bottom of the second mechanical gripper 501, starts the second feeding air cylinder 5 to grab the positioning pin, starts the first motor 406 to drive the first lead screw 407 to rotate, the first lead screw 407 drives the second sliding block 409 to slide on the first guide rail 408, so that the positioning pin is placed into the positioning hole of the water pump end cover.
[0043] With reference to Figure 7The screwing mechanism 904 comprises a fourth support frame 502 fixedly connected to the surface of the assembly table 1, the surface of the fourth support frame 502 is fixedly connected with a first adjusting cylinder 503, the output end of the first adjusting cylinder 503 is fixedly connected with a third moving plate 504, the surface of the third moving plate 504 is fixedly connected with a second motor 505, and the output end of the second motor 505 is fixedly connected with a screw tool 506.
[0044] The control divider 101 moves the water pump assembly assembled with the positioning bolt to the screwing mechanism 904, drives the third moving plate 504 to move by starting the first adjusting cylinder 503, drives the screw tool 506 to descend by the third moving plate 504, drives the screw tool 506 to rotate by starting the second motor 505, so as to conveniently fix the positioning bolt on the water pump end cover, and conveniently position the position of the water pump sealing cover.
[0045] Embodiment 3:
[0046] Referring to Figure 1 , Figure 3 and Figure 8 , the embodiment 2 is basically the same, and further, a specific implementation scheme of assembling the water pump sealing cover is added.
[0047] Referring to Figure 1 , Figure 3 and Figure 8 , the water pump rotor and water blade assembly automation equipment further comprises a first conveyor belt conveyor 607 fixedly connected to the surface of the assembly table 1; a sealing cover feeding mechanism 901 fixedly connected to the surface of the assembly table 1, the sealing cover feeding mechanism 901 comprises a fifth support frame 6 fixedly connected to the surface of the assembly table 1, the side wall of the fifth support frame 6 is fixedly connected with a third motor 601, the output end of the third motor 601 is fixedly connected with a second lead screw 602, and the outer wall of the second lead screw 602 is threadedly connected with a fourth moving plate 603, wherein the inner wall of the fifth support frame 6 is fixedly connected with a guide rod 606 in a symmetrical manner, the guide rod 606 is slidably connected with the fourth moving plate 603, the surface of the fourth moving plate 603 is fixedly connected with a third feeding cylinder 604, and the output end of the third feeding cylinder 604 is fixedly connected with a third mechanical gripper 605; a second pressing mechanism 907 fixedly connected to the surface of the assembly table 1, the structure of the second pressing mechanism 907 is consistent with that of the first pressing mechanism 902.
[0048] In use, the first conveyor belt conveyor 607 moves the sealing cover to the sealing cover feeding mechanism 901, drives the second lead screw 602 to rotate by starting the third motor 601, drives the fourth moving plate 603 to move on the guide rod 606 by the second lead screw 602, controls the third feeding cylinder 604 to sleeve the sealing cover on the water pump rotating shaft, and then controls the second pressing mechanism 907 to fix the sealing cover on the surface of the water pump end cover.
[0049] Embodiment 4:
[0050] Referring to Figure 1 and Figure 3 , basically the same as embodiment 3, further, the specific implementation of realizing the automatic assembly between the water pump rotor and the water leaf is increased.
[0051] Referring to Figure 1 and Figure 3 , the surface of the assembly table 1 is fixedly connected with the second conveying belt conveyor 905, the water pump water leaf feeding mechanism 906 and the third pressing mechanism 9, the structure of the water pump water leaf feeding mechanism 906 is consistent with that of the sealing cover feeding mechanism 901, and the structure of the third pressing mechanism 9 is consistent with that of the first pressing mechanism 902.
[0052] The control divider 101 moves the water pump assembly assembled with the sealing cover to the water pump water leaf feeding mechanism 906, sets the water pump water leaf on the water pump rotating shaft through the control of the second conveying belt conveyor 905 and the second conveying belt conveyor 905, and then controls the third pressing mechanism 9 to fix the water pump water leaf on the water pump rotating shaft.
[0053] Embodiment 5:
[0054] Referring to Figures 1-3 and Figure 9 , basically the same as embodiment 4, further, the specific implementation of facilitating the feeding and discharging of the water pump is increased.
[0055] Referring to Figures 1-3 and Figure 9 , the water pump rotor and water leaf assembly automation equipment further comprises: a second support plate 7 fixedly connected to the surface of the assembly table 1, the surface of the second support plate 7 is fixedly connected with a second electric push rod 701, and the output end of the second electric push rod 701 is fixedly connected with a third support plate 702; a fourth motor 703 fixedly connected to the surface of the third support plate 702, the output end of the fourth motor 703 is fixedly connected with a sixth support frame 704, the side wall of the sixth support frame 704 is fixedly connected with a third electric push rod 705, and the output end of the third electric push rod 705 is fixedly connected with a fifth moving plate 706; a fourth feeding cylinder 707 fixedly connected to the surface of the fifth moving plate 706, and the output end of the fourth feeding cylinder 707 is fixedly connected with a fourth mechanical gripper 708.
[0056] In order to facilitate the discharging of the water pump, referring to Figures 1-3 , the surfaces of the assembly table 1 and the limiting disc 103 are both provided with through holes 802, the surface of the assembly table 1 is fixedly connected with a second adjusting cylinder 8, the output end of the second adjusting cylinder 8 is fixedly connected with a top rod 801, and the top rod 801 and the through holes 802 are matched with each other.
[0057] In use, the third electric push rod 705 is started to drive the fifth moving plate 706 to move, the fourth feeding cylinder 707 is controlled to facilitate the fourth mechanical gripper 708 to grab and place the water pump assembly to be assembled in the limiting groove 104, thereby facilitating the automatic feeding of the water pump assembly, the fourth motor 703 is started to drive the sixth support frame 704 to rotate, thereby facilitating the adjustment of the position of the fourth mechanical gripper 708, the second electric push rod 701 is started to drive the third support plate 702 to move, thereby moving the third support plate 702 to the water pump assembly after assembly, the third electric push rod 705 and the fourth feeding cylinder 707 are controlled to facilitate the unloading operation of the water pump assembly, and the working efficiency is improved.
[0058] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art, according to the technical scheme and inventive concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. An automated assembly equipment for a water pump rotor and impeller, comprising an assembly table (1), characterized in that, Also includes: A divider (101) is fixedly connected to the surface of the assembly table (1). A turntable (102) is fixedly connected to the output end of the divider (101). A limit disk (103) is arranged in a circular array on the surface of the turntable (102). A limit groove (104) is opened on the surface of the limit disk (103). A first vibratory plate (105) is fixedly connected to the surface of the assembly table (1). A first support frame (106) is fixedly connected to the surface of the assembly table (1). A first guide plate (107) is fixedly connected to the surface of the first support frame (106). A first guide groove (108) is opened on the surface of the first guide plate (107). The first guide groove (108) is connected to the first vibratory plate (105). A first cylinder (2) is fixedly connected to the surface of the first support frame (106). A first moving plate (201) is fixedly connected to the output end of the first cylinder (2). A first material distribution plate (202) is fixedly connected to the surface of the first moving plate (201). The first material distribution plate (202) corresponds to the first guide plate (107). A first electric push rod (203) is fixedly connected to the side wall of the first support frame (106). A second moving plate (204) is fixedly connected to the output end of the first electric push rod (203). A first feeding cylinder (205) is fixedly connected to the surface of the second moving plate (204). A first mechanical gripper (206) is fixedly connected to the output end of the first feeding cylinder (205). A first pressing mechanism (902) is fixedly connected to the surface of the assembly table (1). The first pressing mechanism (902) is used to press the integral sealing box between the water pump end cover and the rotating shaft. Also includes: A second vibratory plate (305) is fixedly connected to the surface of the assembly table (1); A second support frame (306) is fixedly connected to the surface of the assembly table (1). A second guide plate (307) is fixedly connected to the surface of the second support frame (306). A second guide groove (308) is opened on the surface of the second guide plate (307). The second guide groove (308) is connected to the second vibrating plate (305). A second cylinder (4) is fixedly connected to the surface of the second support frame (306). A first slider (404) is fixedly connected to the output end of the second cylinder (4). A first groove (402) is opened on the surface of the second support frame (306). The first slider (404) is slidably connected in the first groove (402). A third cylinder (403) is fixedly connected to the surface of the first slider (404), and a second material distribution plate (401) is fixedly connected to the output end of the third cylinder (403). The second material distribution plate (401) is slidably connected to the first slider (404). A positioning bolt feeding mechanism (903) is fixedly connected to the surface of the assembly table (1), and the positioning bolt feeding mechanism (903) is used for the transfer of positioning bolts; A screw-tightening mechanism (904) is fixedly connected to the surface of the assembly table (1), the screw-tightening mechanism (904) being used to fix the positioning bolt to the water pump end cover.
2. The automated assembly equipment for a water pump rotor and impeller according to claim 1, characterized in that, The first pressing mechanism (902) includes a first support plate (3) fixedly connected to the surface of the assembly table (1), a pressing cylinder (301) fixedly connected to the surface of the first support plate (3), a connecting plate (302) fixedly connected to the output end of the pressing cylinder (301), and a pressing ring (304) fixedly connected to the bottom of the connecting plate (302) through a connecting rod (303).
3. The automated assembly equipment for a water pump rotor and impeller according to claim 2, characterized in that, The surface of the first support frame (106) is fixedly connected with a second guide rail (207) and a third guide rail (208). The first moving plate (201) is slidably connected to the second guide rail (207), and the second moving plate (204) is slidably connected to the third guide rail (208).
4. The automated assembly equipment for a water pump rotor and impeller according to claim 3, characterized in that, The positioning bolt feeding mechanism (903) includes: A third support frame (405) is fixedly connected to the surface of the assembly table (1). A first motor (406) is fixedly connected to the side wall of the third support frame (405). A first lead screw (407) is fixedly connected to the output end of the first motor (406). A second slider (409) is threadedly connected to the outer wall of the first lead screw (407). A first guide rail (408) is fixedly connected to the surface of the third support frame (405), and a second slider (409) is slidably connected to the first guide rail (408). A second feeding cylinder (5) is fixedly connected to the surface of the second slider (409), and a second mechanical gripper (501) is fixedly connected to the output end of the second feeding cylinder (5).
5. The automated assembly equipment for a water pump rotor and impeller according to claim 4, characterized in that, The screw-tightening mechanism (904) includes a fourth support frame (502) fixedly connected to the surface of the assembly table (1). A first adjusting cylinder (503) is fixedly connected to the surface of the fourth support frame (502). A third moving plate (504) is fixedly connected to the output end of the first adjusting cylinder (503). A second motor (505) is fixedly connected to the surface of the third moving plate (504). A screwdriver (506) is fixedly connected to the output end of the second motor (505).
6. The automated assembly equipment for a water pump rotor and impeller according to claim 5, characterized in that, Also includes: A first conveyor belt (607) is fixedly connected to the surface of the assembly table (1); A sealing cover feeding mechanism (901) is fixedly connected to the surface of the assembly table (1). The sealing cover feeding mechanism (901) includes a fifth support frame (6) fixedly connected to the surface of the assembly table (1). A third motor (601) is fixedly connected to the side wall of the fifth support frame (6). A second lead screw (602) is fixedly connected to the output end of the third motor (601). A fourth moving plate (603) is threadedly connected to the outer wall of the second lead screw (602). Among them, the inner wall of the fifth support frame (6) is symmetrically fixedly connected with guide rods (606), the guide rods (606) are slidably connected with the fourth moving plate (603), the surface of the fourth moving plate (603) is fixedly connected with a third feeding cylinder (604), and the output end of the third feeding cylinder (604) is fixedly connected with a third mechanical gripper (605). A second pressing mechanism (907) is fixedly connected to the surface of the assembly table (1), and the structure of the second pressing mechanism (907) is the same as that of the first pressing mechanism (902).
7. The automated assembly equipment for a water pump rotor and impeller according to claim 6, characterized in that, The surface of the assembly table (1) is fixedly connected to a second conveyor belt (905), a water pump blade feeding mechanism (906), and a third pressing mechanism (9). The structure of the water pump blade feeding mechanism (906) is the same as that of the sealing cover feeding mechanism (901), and the structure of the third pressing mechanism (9) is the same as that of the first pressing mechanism (902).
8. The automated assembly equipment for a water pump rotor and impeller according to claim 7, characterized in that, Also includes: A second support plate (7) is fixedly connected to the surface of the assembly table (1). A second electric push rod (701) is fixedly connected to the surface of the second support plate (7). A third support plate (702) is fixedly connected to the output end of the second electric push rod (701). A fourth motor (703) is fixedly connected to the surface of the third support plate (702). The output end of the fourth motor (703) is fixedly connected to a sixth support frame (704). The side wall of the sixth support frame (704) is fixedly connected to a third electric push rod (705). The output end of the third electric push rod (705) is fixedly connected to a fifth moving plate (706). A fourth feeding cylinder (707) is fixedly connected to the surface of the fifth moving plate (706), and a fourth mechanical gripper (708) is fixedly connected to the output end of the fourth feeding cylinder (707).
9. The automated assembly equipment for a water pump rotor and impeller according to claim 8, characterized in that, Both the assembly table (1) and the limiting plate (103) have through holes (802) on their surfaces. A second adjusting cylinder (8) is fixedly connected to the surface of the assembly table (1). A push rod (801) is fixedly connected to the output end of the second adjusting cylinder (8). The push rod (801) matches the through hole (802).
Citation Information
Patent Citations
Thread straight through quick joint automatic assembly machine
CN108406286A
Automatic sponge nail file production equipment and process thereof
CN111358151A