Equipment and process for grinding the grooves of bearing outer rings
By designing clamping and drive components to simultaneously grind the double grooves of the bearing outer ring, the low efficiency problem caused by the need to flip the bearing outer ring in existing equipment is solved. Furthermore, the cooling components prevent overheating, thereby improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202310198344.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-03
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2043-03-03
AI Technical Summary
Existing bearing outer ring grinding equipment requires the bearing outer ring to be flipped and re-fixed when machining two grooves, resulting in low machining efficiency.
A groove grinding device for bearing outer rings was designed. The bearing outer ring is fixed by a clamping assembly, and two grooves are processed simultaneously by a drive assembly and a grinding assembly. A cooling assembly is used to cool the grinding part to prevent the temperature from getting too high.
It improves the machining efficiency of the bearing outer ring, ensures that the grinding of the two grooves can be completed without flipping the bearing outer ring, and prevents deformation caused by excessive temperature through the cooling component.
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Figure CN116000752B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bearing outer ring machining technology, and in particular to a groove grinding device and process for bearing outer rings. Background Technology
[0002] The outer ring of a bearing is a ring-shaped part with one or more grooves. During processing, the grooves are ground to a smooth and delicate finish, making it more aesthetically pleasing and dimensionally more precise.
[0003] Existing bearing outer ring grinding equipment first fixes the bearing outer ring with a fixture, and then runs the grinding tool to grind the groove. When there are two grooves on the bearing outer ring, one groove can only be ground first, and then the bearing outer ring can be flipped over and fixed with a fixture again before processing the other groove. This working method results in low overall processing efficiency. Summary of the Invention
[0004] To overcome the technical defects of the existing technology, the present invention provides a groove grinding equipment and process for bearing outer rings, so as to solve the problem mentioned in the background art that when the existing bearing outer ring has two grooves, one groove can only be ground first, and then the bearing outer ring can be flipped over and fixed with a fixture again before the other groove is machined. This working method results in low overall processing efficiency.
[0005] The technical solution adopted in this invention is: a groove grinding device for the outer ring of a bearing, comprising a housing, a main shaft arranged on the right side of the housing via a drive assembly, a bearing plate fixedly connected to the right side of the main shaft, four first motors mounted on the left side of the bearing plate, a rotating shaft fixedly connected to the output end of the first motor, a clamping assembly arranged at the right end of the rotating shaft penetrating the bearing plate, a water guide plate arranged between two adjacent clamping assemblies, support plates fixedly connected to both the front and rear ends of the right side of the housing, an mounting plate fixedly connected to the right end of the support plate, a first electric push rod fixedly connected to the right side of the mounting plate, a movable plate fixedly connected to the telescopic end of the first electric push rod, grinding assemblies arranged on both the front and rear sides of the movable plate via sliding assemblies, an adjustment assembly arranged between two grinding assemblies, and a cooling assembly arranged on the lower side of the bearing plate.
[0006] Preferably, the drive assembly includes a second motor, a worm gear, and a worm wheel. The second motor is fixedly connected to the inner right wall of the housing. The bottom end of the worm gear is fixedly connected to the output end of the second motor. The worm wheel is fixedly connected to the left end of the main shaft. The main shaft is rotatably connected to the housing through a bearing. The top end of the worm gear is engaged with the worm wheel.
[0007] Preferably, the clamping assembly includes a clamping box, a cylinder, and a movable plate. The left side of the clamping box is fixedly connected to a rotating shaft. The cylinder is fixedly connected to the inner wall of the left side of the clamping box. The movable plate is fixedly connected to the output end of the cylinder. The right side of the clamping box has four elongated holes. A clamping rod is slidably connected inside the elongated holes. The left end of the clamping rod is located inside the clamping box and has an oblique hole. An L-shaped rod corresponding to the oblique hole is fixedly connected to the right side of the movable plate.
[0008] Preferably, a guide rod is fixedly connected to one side of the inner wall of the elongated hole, one end of the guide rod passes through the clamping rod and is fixedly connected to the other side of the inner wall of the elongated hole, and the guide rod is slidably connected to the clamping rod.
[0009] Preferably, the water guide plate has an arc-shaped structure and is fixedly connected to the right side of the support plate.
[0010] Preferably, the sliding assembly includes a movable block and two sliding rods. Rectangular holes are provided on both the front and rear sides of the movable plate. One end of the sliding rod is fixedly connected to the inner wall of the front of the rectangular hole, and the other end of the sliding rod passes through the movable block and is fixedly connected to the inner wall of the back of the rectangular hole. The sliding rod is slidably connected to the movable block.
[0011] Preferably, the grinding assembly includes a grinding motor and a grinding wheel, with the grinding motor mounted on the right side of the movable block and the grinding wheel mounted on the output end of the grinding motor.
[0012] Preferably, the adjustment assembly includes a second electric push rod and a fixed base. The fixed base is fixedly connected to the left side of the movable block, the second electric push rod is installed on the left side of the movable plate, and the telescopic end of the second electric push rod is fixedly connected to the fixed base.
[0013] Preferably, the cooling assembly includes a collection box, a pump body, and a filter screen. The collection box is fixedly connected to the bottom right side of the box body. The filter screen is installed inside the top of the collection box. The pump body is installed inside the bottom of the collection box. The output end of the pump body is fixedly connected to two connecting pipes. A cooling nozzle is installed at the end of the connecting pipe away from the pump body. The cooling nozzle is installed on the upper surface of the support plate.
[0014] A groove grinding process for the outer ring of a bearing includes the following steps:
[0015] 1. Place the outer ring of the bearing in the upper clamping box, then start the cylinder to extend and drive the movable plate and L-shaped rod to move to the right in the inclined hole. At this time, the clamping rod is squeezed and slides along the guide rod to the middle until the four clamping rods fix the outer ring of the bearing.
[0016] 2. Fill the collection tank with coolant, start the pump to extract the coolant from the collection tank, and then spray it out through the connecting pipe to cool the grinding area.
[0017] Third, start the second motor to drive the worm gear to rotate. During the rotation, the worm gear cooperates with the worm wheel to drive the spindle and the bearing plate to rotate until the outer ring of the bearing is rotated to the grinding assembly at the rear. Then start the first motor to drive the shaft and the outer ring of the bearing to rotate. At the same time, start the grinding motor to drive the grinding wheel to rotate. Then start the first electric push rod to extend and drive the movable plate to move to the left. During the movement, the movable plate can move the grinding wheel to the inside of the outer ring of the bearing. Finally, adjust the assembly to make the grinding wheel close to the outer ring of the bearing to grind the first groove.
[0018] 4. Move the outer ring of the bearing to the lower side. The cooling water at the front grinding assembly will flow to the lower side through the water guide plate for cooling. Then rotate the outer ring of the bearing to the front grinding assembly to grind the second groove of the outer ring of the bearing. Finally, release the clamping assembly to obtain the ground outer ring of the bearing.
[0019] The beneficial effects of this invention are:
[0020] 1. The bearing outer ring groove grinding equipment and process fixes the bearing outer ring with a clamping assembly, and then drives the assembly to rotate so that two grinding assemblies grind the two grooves of the bearing outer ring in sequence. Therefore, the bearing outer ring does not need to be flipped over during processing, which improves processing efficiency.
[0021] 2. The grinding equipment and process for the outer ring of the bearing involves injecting coolant into the collection tank, starting the pump to extract the coolant from the collection tank, and then spraying it out through the connecting pipe to cool the grinding area and prevent the outer ring of the bearing from overheating and deforming.
[0022] 3. The equipment and process for grinding the groove of the bearing outer ring: After the first groove of the bearing outer ring is ground, the drive assembly can rotate the bearing outer ring to the lower side for sufficient time to cool down, and the cooling water at the front grinding assembly will flow to the lower side through the water guide plate, thereby fully reducing the temperature of the bearing outer ring and better enabling the grinding assembly to grind the second groove. Attached Figure Description
[0023] Figure 1 This is a three-dimensional schematic diagram of the structure of the present invention;
[0024] Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention;
[0025] Figure 3 This is a schematic diagram of the right-side structure of the present invention;
[0026] Figure 4 For the present invention Figure 3 Schematic diagram of the cross-sectional structure at point AA;
[0027] Figure 5This is a three-dimensional structural diagram of the carrier disk of the present invention;
[0028] Figure 6 This is a cross-sectional structural diagram of the clamping assembly of the present invention;
[0029] Figure 7 This is a three-dimensional structural diagram of the movable plate of the present invention.
[0030] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Drive assembly; 3. Spindle; 4. Bearing plate; 5. First motor; 6. Rotating shaft; 7. Clamping assembly; 8. Water guide plate; 9. Support plate; 10. Mounting plate; 11. First electric push rod; 12. Movable plate; 13. Sliding assembly; 14. Grinding assembly; 15. Adjustment assembly; 16. Cooling assembly; 201. Second motor; 202. Worm gear; 203. Worm wheel; 701. Clamping box; 702. Cylinder; 7 03. Movable plate; 704. Long hole; 705. Clamping rod; 706. Slanted hole; 707. L-shaped rod; 708. Guide rod; 1301. Movable block; 1302. Slide rod; 1303. Rectangular hole; 1401. Grinding motor; 1402. Grinding wheel; 1501. Second electric push rod; 1502. Fixed base; 1601. Collection box; 1602. Pump body; 1603. Filter screen; 1604. Connecting pipe; 1605. Cooling nozzle. Detailed Implementation
[0031] The present invention will be further described below with reference to the accompanying drawings:
[0032] Please see Figure 1-7 This invention provides a groove grinding device for the outer ring of a bearing, comprising a housing 1, a main shaft 3 is provided on the right side of the housing 1 via a drive assembly 2, a bearing plate 4 is fixedly connected to the right side of the main shaft 3, four first motors 5 are installed on the left side of the bearing plate 4, a rotating shaft 6 is fixedly connected to the output end of the first motor 5, the right end of the rotating shaft 6 passes through the bearing plate 4 and is provided with a clamping assembly 7, a water guide plate 8 is provided between two adjacent clamping assemblies 7, support plates 9 are fixedly connected to both the front and rear ends of the right side of the housing 1, an mounting plate 10 is fixedly connected to the right end of the support plate 9, a first electric push rod 11 is fixedly connected to the right side of the mounting plate 10, a movable plate 12 is fixedly connected to the telescopic end of the first electric push rod 11, grinding assemblies 14 are provided on both the front and rear sides of the movable plate 12 via sliding assemblies 13, an adjustment assembly 15 is provided between two grinding assemblies 14, and a cooling assembly 16 is provided on the lower side of the bearing plate 4;
[0033] Specifically, the drive assembly 2 includes a second motor 201, a worm gear 202, and a worm wheel 203. The second motor 201 is fixedly connected to the inner right wall of the housing 1. The bottom end of the worm gear 202 is fixedly connected to the output end of the second motor 201. The worm wheel 203 is fixedly connected to the left end of the main shaft 3. The main shaft 3 is rotatably connected to the housing 1 through a bearing. The top end of the worm gear 202 is meshed with the worm wheel 203. With this configuration, starting the second motor 201 drives the worm gear 202 to rotate. During the rotation, the worm gear 202, in cooperation with the worm wheel 203, can drive the main shaft 3 and the bearing plate 4 to rotate to different positions.
[0034] The clamping assembly 7 includes a clamping box 701, a cylinder 702, and a movable disk 703. The left side of the clamping box 701 is fixedly connected to the rotating shaft 6. The cylinder 702 is fixedly connected to the inner wall of the left side of the clamping box 701. The movable disk 703 is fixedly connected to the output end of the cylinder 702. The right side of the clamping box 701 has four elongated holes 704. A clamping rod 705 is slidably connected inside the elongated holes 704. The left end of the clamping rod 705 is located inside the clamping box 701 and has an oblique hole 706. The right side of the movable disk 703 is fixedly connected to an L-shaped rod corresponding to the oblique hole 706. A guide rod 708 is fixedly connected to one side of the inner wall of the long hole 704. One end of the guide rod 708 passes through the clamping rod 705 and is fixedly connected to the other side of the inner wall of the long hole 704. The guide rod 708 and the clamping rod 705 are slidably connected. With this configuration, the outer ring of the bearing is placed in the clamping box 701 on the upper side. Then, the cylinder 702 is activated to extend and drive the movable plate 703 and the L-shaped rod 707 to move to the right in the inclined hole 706. At this time, the clamping rod 705 is squeezed and slides along the guide rod 708 towards the middle until the four clamping rods 705 fix the outer ring of the bearing.
[0035] The sliding assembly 13 includes a movable block 1301 and two slide rods 1302. Rectangular holes 1303 are provided on both the front and rear sides of the movable plate 12. One end of each slide rod 1302 is fixedly connected to the inner wall of the front of the rectangular hole 1303, and the other end of each slide rod 1302 passes through the movable block 1301 and is fixedly connected to the inner wall of the back of the rectangular hole 1303. The slide rods 1302 and the movable block 1301 are slidably connected. This arrangement allows the movable block 1301 to move along the slide rods 1302 to support the grinding assembly 14, making it more stable during operation.
[0036] Furthermore, the grinding assembly 14 includes a grinding motor 1401 and a grinding wheel 1402. The grinding motor 1401 is mounted on the right side of the movable block 1301, and the grinding wheel 1402 is mounted on the output end of the grinding motor 1401. This configuration allows the grinding motor 1401 to rotate when it is started, and the grinding wheel 1402 can grind the groove when it is close to the outer ring of the bearing.
[0037] Furthermore, the adjustment assembly 15 includes a second electric push rod 1501 and a fixed seat 1502. The fixed seat 1502 is fixedly connected to the left side of the movable block 1301, and the second electric push rod 1501 is installed on the left side of the movable plate 12. The telescopic end of the second electric push rod 1501 is fixedly connected to the fixed seat 1502. This arrangement allows the grinding wheel 1402 to move into the bearing outer ring, and the adjustment assembly 15 to bring the grinding wheel 1402 close to the bearing outer ring for grinding.
[0038] Furthermore, the cooling assembly 16 includes a collection box 1601, a pump body 1602, and a filter screen 1603. The collection box 1601 is fixedly connected to the bottom right side of the box 1. The filter screen 1603 is installed on the inner top of the collection box 1601. The pump body 1602 is installed on the inner bottom of the collection box 1601. Two connecting pipes 1604 are fixedly connected to the output end of the pump body 1602. A cooling nozzle 1605 is installed at the end of the connecting pipe 1604 away from the pump body 1602. The cooling nozzle 1605 is installed on the upper surface of the support plate 9. With this configuration, coolant is injected into the collection box 1601, the pump body 1602 is started to draw out the coolant in the collection box 1601, and then sprayed out through the connecting pipes 1604 to cool the grinding part.
[0039] Please see Figure 2 and Figure 5 As shown, in order to cool the lower workstation, the water guide plate 8 has an arc-shaped structure. The water guide plate 8 is fixedly connected to the right side of the bearing plate 4. In this way, the cooling water at the front grinding assembly 14 will flow to the lower side through the water guide plate 8 for cooling, so that the outer ring of the bearing is fully cooled.
[0040] A groove grinding process for the outer ring of a bearing includes the following steps:
[0041] 1. Place the outer ring of the bearing in the upper clamping box 701, and then start the cylinder 702 to extend and drive the movable plate 703 and L-shaped rod 707 to move to the right in the inclined hole 706. At this time, the clamping rod 705 is squeezed and slides along the guide rod 708 to the middle until the four clamping rods 705 fix the outer ring of the bearing.
[0042] 2. Fill the collection tank 1601 with coolant, start the pump 1602 to extract the coolant from the collection tank 1601, and then spray it out through the connecting pipe 1604 to cool the grinding part.
[0043] Third, start the second motor 201 to drive the worm gear 202 to rotate. During the rotation, the worm gear 202 cooperates with the worm wheel 203 to drive the spindle 3 and the bearing plate 4 to rotate until the outer ring of the bearing is rotated to the grinding assembly 14 on the rear side. Then start the first motor 5 to drive the rotating shaft 6 and the outer ring of the bearing to rotate. At the same time, start the grinding motor 1401 to drive the grinding wheel 1402 to rotate. Then start the first electric push rod 11 to extend and drive the movable plate 12 to move to the left. During the movement, the movable plate 12 can move the grinding wheel 1402 to the inside of the outer ring of the bearing. Finally, adjust the assembly 15 to make the grinding wheel 1402 close to the outer ring of the bearing to grind the first groove.
[0044] Fourth, move the bearing outer ring to the lower side. The cooling water at the front grinding assembly 14 will flow to the lower side through the water guide plate 8 for cooling. Then rotate the bearing outer ring to the front grinding assembly 14 to grind the second groove of the bearing outer ring. Finally, release the clamping assembly 7 to obtain the ground bearing outer ring.
[0045] The foregoing has shown and described the basic principles and main features of this invention, as well as its advantages. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications can be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.
Claims
1. A grinding device for the groove slope of a bearing outer ring, comprising a housing (1), characterized in that: A main shaft (3) is provided on the right side of the housing (1) via a drive assembly (2). A bearing plate (4) is fixedly connected to the right side of the main shaft (3). Four first motors (5) are installed on the left side of the bearing plate (4). A rotating shaft (6) is fixedly connected to the output end of each first motor (5). The right end of the rotating shaft (6) passes through the bearing plate (4) and is provided with a clamping assembly (7). A water guide plate (8) is provided between two adjacent clamping assemblies (7). Both the front and rear ends of the right side of the housing (1) are fixedly connected to... A support plate (9) is fixedly connected to a mounting plate (10) at its right end. A first electric push rod (11) is fixedly connected to the right side of the mounting plate (10). A movable plate (12) is fixedly connected to the telescopic end of the first electric push rod (11). Grinding components (14) are provided on both the front and rear sides of the movable plate (12) through sliding components (13). An adjustment component (15) is provided between the two grinding components (14). A cooling component (16) is provided on the lower side of the bearing plate (4). The clamping assembly (7) includes a clamping box (701), a cylinder (702), and a movable plate (703). The left side of the clamping box (701) is fixedly connected to the rotating shaft (6). The cylinder (702) is fixedly connected to the inner wall of the left side of the clamping box (701). The movable plate (703) is fixedly connected to the output end of the cylinder (702). The right side of the clamping box (701) has four elongated holes (704). A clamping rod (705) is slidably connected inside the elongated holes (704). The left end of the clamping rod (705) is located inside the clamping box (701) and has an oblique hole (706). The right side of the movable plate (703) is fixedly connected to an L-shaped rod (707) corresponding to the oblique hole (706). A guide rod (708) is fixedly connected to one side of the inner wall of the elongated hole (704). One end of the guide rod (708) passes through the clamping rod (705) and is fixedly connected to the other side of the inner wall of the elongated hole (704). The guide rod (708) and the clamping rod (705) are slidably connected. The water guide plate (8) has an arc-shaped structure and is fixedly connected to the right side of the bearing plate (4); The sliding assembly (13) includes a movable block (1301) and two sliding rods (1302). Rectangular holes (1303) are provided on both the front and rear sides of the movable plate (12). One end of the sliding rod (1302) is fixedly connected to the inner wall of the front of the rectangular hole (1303), and the other end of the sliding rod (1302) passes through the movable block (1301) and is fixedly connected to the inner wall of the back of the rectangular hole (1303). The sliding rod (1302) is slidably connected to the movable block (1301). The cooling assembly (16) includes a collection box (1601), a pump body (1602), and a filter screen (1603). The collection box (1601) is fixedly connected to the bottom right side of the box body (1). The filter screen (1603) is installed on the top inner side of the collection box (1601). The pump body (1602) is installed on the bottom inner side of the collection box (1601). The output end of the pump body (1602) is fixedly connected to two connecting pipes (1604). A cooling nozzle (1605) is installed on the end of the connecting pipe (1604) away from the pump body (1602). The cooling nozzle (1605) is installed on the upper surface of the support plate (9).
2. The bearing outer ring groove grinding equipment according to claim 1, characterized in that: The drive assembly (2) includes a second motor (201), a worm (202) and a worm wheel (203). The second motor (201) is fixedly connected to the inner wall of the right side of the housing (1). The bottom end of the worm (202) is fixedly connected to the output end of the second motor (201). The worm wheel (203) is fixedly connected to the left end of the main shaft (3). The main shaft (3) is rotatably connected to the housing (1) through a bearing. The top end of the worm (202) is meshed with the worm wheel (203).
3. The bearing outer ring groove grinding equipment according to claim 2, characterized in that: The grinding assembly (14) includes a grinding motor (1401) and a grinding wheel (1402). The grinding motor (1401) is mounted on the right side of the movable block (1301), and the grinding wheel (1402) is mounted on the output end of the grinding motor (1401).
4. The bearing outer ring groove grinding equipment according to claim 3, characterized in that: The adjustment assembly (15) includes a second electric push rod (1501) and a fixed seat (1502). The fixed seat (1502) is fixedly connected to the left side of the movable block (1301). The second electric push rod (1501) is installed on the left side of the movable plate (12). The telescopic end of the second electric push rod (1501) is fixedly connected to the fixed seat (1502).
5. The groove grinding process of the bearing outer ring groove grinding equipment according to claim 4, characterized in that: Includes the following steps:
1. Place the outer ring of the bearing in the clamping box (701) on the upper side, and then start the cylinder (702) to extend and drive the movable plate (703) and L-shaped rod (707) to move to the right in the inclined hole (706). At this time, the clamping rod (705) is squeezed and slides along the guide rod (708) to the middle until the four clamping rods (705) fix the outer ring of the bearing.
2. Fill the collection tank (1601) with coolant, start the pump (1602) to extract the coolant from the collection tank (1601), and then spray it out through the connecting pipe (1604) to cool the grinding part.
3. Start the second motor (201) to drive the worm (202) to rotate. During the rotation, the worm (202) cooperates with the worm wheel (203) to drive the spindle (3) and the bearing plate (4) to rotate until the outer ring of the bearing is rotated to the grinding assembly (14) on the rear side. Then start the first motor (5) to drive the rotating shaft (6) and the outer ring of the bearing to rotate. At the same time, start the grinding motor (1401) to drive the grinding wheel (1402) to rotate. Then start the first electric push rod (11) to extend and drive the movable plate (12) to move to the left. During the movement, the movable plate (12) can move the grinding wheel (1402) to the inside of the outer ring of the bearing. Finally, adjust the assembly (15) to make the grinding wheel (1402) close to the outer ring of the bearing to grind the first groove. Fourth, move the outer ring of the bearing to the lower side. The cooling water at the front grinding assembly (14) will flow to the lower side through the water guide plate (8) for cooling. Then rotate the outer ring of the bearing to the front grinding assembly (14) to grind the second groove of the outer ring of the bearing. Finally, release the clamping assembly (7) to obtain the ground outer ring of the bearing.
Citation Information
Patent Citations
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