A kind of tool for air quenching furnace internal wind speed test

Abstract

The present application belongs to the technical field of wind speed test tooling, and particularly relates to a wind speed test tooling for the inside of a gas quenching furnace. The present application comprises a gas quenching furnace main body, the inside of which is provided with a test tooling fixing seat, the inside of which is provided with a fixing rotating part, and the test tooling fixing seat is provided with a telescopic speed measurement assembly which can rotate. The telescopic speed measurement assembly can simultaneously measure the speed of multiple measuring points, and the measured wind speed is transmitted to a positioning control part and then to external receiving equipment. The fixing rotating part controls the angle of the telescopic speed measurement assembly, and the positioning control part controls the length of the telescopic speed measurement assembly. The point position of the measuring point to be tested is determined remotely, the detection range is large, the degree of automation is high, the built-in independent power supply exports the wind speed data in a closed environment, effectively reduces the speed measurement time, reduces the influence of time factors on the speed measurement result, and improves the speed measurement accuracy.

Description

Technical Field

[0001] This invention belongs to the technical field of wind speed testing fixtures, and relates to a wind speed testing fixture for use inside a gas quenching furnace. Background Technology

[0002] High-temperature and high-pressure gas quenching furnaces are scientific instruments used in materials science and have wide industrial applications. Their principle involves first introducing nitrogen into the furnace to start the fan. Once the fan is running normally, gas is then introduced into the furnace, cooled through a heat exchanger, and then delivered through ductwork to quench the workpiece. However, because the gas quenching furnace operates in a completely enclosed environment, it is difficult to understand the gas flow within the furnace. Furthermore, due to the high fan speed and overall rapid gas flow, the flow field is complex, making it difficult to measure the overall flow field inside the furnace using simple speed measuring devices. Therefore, it is urgently necessary to design a fixture for testing the internal wind speed of a gas quenching furnace that can simultaneously measure multiple points, allows remote determination of the test points, has a large detection range, a high degree of automation, and has a built-in independent power supply to export wind speed data in a closed environment, effectively reducing measurement time, minimizing the impact of time factors on the measurement results, and improving measurement accuracy.

[0003] To overcome the shortcomings of existing technologies, people have continuously explored and proposed various solutions. For example, a Chinese patent discloses an automated tracked wind speed detection device and method for calculating the uniformity coefficient of boiler air distribution [Application No.: 201910639187.2]. The device uses a signal transmitter and a signal receiver to communicate and send control commands to the tracked wind speed detection device controller. The computer controls the movement trajectory of the device on the grate. The signal transceiver communicates with the signal transmitter. The current detection module is used to detect the power generation current of the small wind turbine. The computer receives the test data from the current detector and converts it into wind speed distribution data. Summary of the Invention

[0004] The purpose of this invention is to address the above-mentioned problems by providing a tooling for testing the internal wind speed of a gas quenching furnace.

[0005] To achieve the above objectives, the present invention adopts the following technical solutions:

[0006] A fixture for testing wind speed inside a gas quenching furnace includes a gas quenching furnace body. A fixture fixing seat is provided inside the gas quenching furnace body. A fixed rotating component is provided inside the fixture fixing seat. A rotatable telescopic speed measuring component is provided on the fixture fixing seat. The telescopic speed measuring component is rotatably engaged with the fixture fixing seat and is connected to the fixed rotating component. A positioning control component is provided at the end of the telescopic speed measuring component away from the fixture fixing seat. The telescopic speed measuring component and the positioning control component are located inside the gas quenching furnace body.

[0007] In the aforementioned fixture for testing wind speed inside a gas quenching furnace, the telescopic speed measuring component includes an electromagnetic telescopic rod mounted on a fixed base of the testing fixture. The electromagnetic telescopic rod is connected to a fixed rotating component. The electromagnetic telescopic rod is equipped with several speed measuring probes, and the speed measuring probes are connected to the electromagnetic telescopic rod via elastic connectors.

[0008] In the aforementioned fixture for testing wind speed inside a gas quenching furnace, the elastic connector includes a spring disposed between the speed probe and the electromagnetic telescopic rod, the plurality of speed probes are evenly distributed on the electromagnetic telescopic rod, and the positioning control component is located at the head of the electromagnetic telescopic rod.

[0009] In the aforementioned fixture for testing the internal wind speed of a gas quenching furnace, the fixed rotating component includes a rotating shaft disposed within a fixture mounting base. The rotating shaft and the electromagnetic telescopic rod are connected by a snap-fit ​​connection, and the electromagnetic telescopic rod is rotatably engaged with the fixture mounting base.

[0010] In the aforementioned fixture for testing the internal wind speed of a gas quenching furnace, the snap-fit ​​connection includes a spline disposed on a rotating shaft, the spline being snap-fitted with an electromagnetic telescopic rod, and a stepper motor is also provided in the fixture fixing base, the power shaft of the stepper motor being connected to the rotating shaft.

[0011] In the aforementioned fixture for testing the internal wind speed of a gas quenching furnace, a furnace body connector is provided on the fixture fixing base. The furnace body connector is located on the side of the fixture fixing base and is tightly fixed to the main body of the gas quenching furnace.

[0012] In the aforementioned fixture for testing the internal wind speed of a gas quenching furnace, the furnace body connector includes several electromagnets disposed on the side of the fixture fixing base. The electromagnets are tightly fixed to the main body of the gas quenching furnace, and the electromagnets and electromagnetic telescopic rods are arranged alternately.

[0013] In the aforementioned fixture for testing the internal wind speed of a gas quenching furnace, the fixture mounting base is further provided with a first control module, a first wireless transceiver module, and a first energy storage module. The first control module, the first wireless transceiver module, and the stepper motor are electrically connected to the first energy storage module.

[0014] In the aforementioned fixture for testing the internal wind speed of a gas quenching furnace, the positioning control component includes a second wireless transceiver module, a second energy storage module, a second control module, a data storage module, and a sensor locator, all disposed at the head of the electromagnetic telescopic rod.

[0015] In the aforementioned fixture for testing wind speed inside a gas quenching furnace, the second wireless transceiver module, the second control module, the sensor locator, the electromagnetic telescopic rod, and the speed probe are all electrically connected to the second energy storage module.

[0016] Compared with existing technologies, the advantages of this invention are:

[0017] 1. In the process of using this invention, the test fixture is fixed to the inner wall of the gas quenching furnace body. The fixed rotating part is fixedly connected to the telescopic speed measuring component. When the fixed rotating part rotates, it can synchronously drive the telescopic speed measuring component and the positioning control component to rotate. The telescopic speed measuring component can simultaneously measure the speed of multiple measuring points. The measured wind speed is transmitted to the positioning control component and then to an external receiving device. The fixed rotating part controls the angle of the telescopic speed measuring component, and the positioning control component controls the length of the telescopic speed measuring component. The test point is remotely determined. It has a large detection range, a high degree of automation, and an internal independent power supply to export wind speed data in a closed environment, effectively reducing the measurement time, reducing the impact of time factors on the measurement results, and improving the measurement accuracy.

[0018] 2. By setting up a first wireless transceiver module, a first energy storage module, and a second wireless transceiver module, the present invention can measure wind speed and transmit data to external devices in a closed environment without external power supply.

[0019] Other advantages, objectives and features of the present invention will become apparent in part from the following description, and in part from those skilled in the art through study and practice of the invention. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the present invention.

[0021] Figure 2 This is a partial structural schematic diagram of the present invention.

[0022] Figure 3 This is a structural schematic diagram of the fixed rotating component.

[0023] Figure 4 This is a partially enlarged schematic diagram of the telescopic speed measuring component.

[0024] Figure 5 This is a structural diagram of the positioning control component.

[0025] Figure 6 This is a structural diagram of a fixed rotating component in another direction.

[0026] Figure 7 This is the control flowchart of the present invention.

[0027] In the diagram: 1. Gas quenching furnace body; 2. Test fixture fixing seat; 3. Fixed rotating part; 4. Telescopic speed measuring component; 5. Positioning control component; 6. Electromagnetic telescopic rod; 7. Speed ​​measuring probe; 8. Elastic connector; 9. Spring; 10. Rotating shaft; 11. Snap-fit ​​connection part; 12. Spline; 13. Stepper motor; 14. Furnace body connector; 15. Electromagnet; 16. First control module; 17. First wireless transceiver module; 18. First energy storage module; 19. Second wireless transceiver module; 20. Second energy storage module; 21. Second control module; 22. Data storage module; 23. Sensor locator. Detailed Implementation

[0028] The present invention will be further described below with reference to the accompanying drawings.

[0029] like Figure 1-7 As shown, a tooling for testing wind speed inside a gas quenching furnace includes a gas quenching furnace body 1, a test tooling fixing seat 2 inside the gas quenching furnace body 1, a fixing rotating component 3 inside the test tooling fixing seat 2, a rotatable telescopic speed measuring component 4 on the test tooling fixing seat 2, the telescopic speed measuring component 4 being rotatably engaged with the test tooling fixing seat 2, the telescopic speed measuring component 4 being connected to the fixing rotating component 3, and a positioning control component 5 being provided at the end of the telescopic speed measuring component 4 away from the test tooling fixing seat 2. The telescopic speed measuring component 4 and the positioning control component 5 are located inside the gas quenching furnace body 1.

[0030] In this embodiment, during use, the test fixture fixing base 2 is fixed to the inner wall of the gas quenching furnace body 1. The fixed rotating part 3 is fixedly connected to the telescopic speed measuring component 4. When the fixed rotating part 3 rotates, it can synchronously drive the telescopic speed measuring component 4 and the positioning control part 5 to rotate. The telescopic speed measuring component 4 can simultaneously measure the speed of multiple measuring points. The measured wind speed is transmitted to the positioning control part 5 and then to an external receiving device. The fixed rotating part 3 controls the angle of the telescopic speed measuring component 4, and the positioning control part 5 controls the length of the telescopic speed measuring component 4. The test point is remotely determined. The detection range is large, the degree of automation is high, and the built-in independent power supply exports the wind speed data in a closed environment, effectively reducing the speed measurement time, reducing the impact of time factors on the speed measurement results, and improving the speed measurement accuracy.

[0031] Combination Figure 1-7 As shown, the telescopic speed measuring component 4 includes an electromagnetic telescopic rod 6 mounted on the test fixture fixed base 2. The electromagnetic telescopic rod 6 is connected to the fixed rotating component 3. The electromagnetic telescopic rod 6 is provided with a plurality of speed measuring probes 7. The speed measuring probes 7 are connected to the electromagnetic telescopic rod 6 through an elastic connector 8.

[0032] Specifically, the electromagnetic telescopic rod 6 can extend and retract in length. The flow velocity at the detection point can be detected by the speed measuring probe 7, and the measured wind speed is transmitted to the positioning control component 5 and then to the external receiving device. The speed measuring probe 7 can be pushed outside the electromagnetic telescopic rod 6 by the elastic connector 8 to measure the speed.

[0033] Combination Figure 2 , Figure 4 As shown, the elastic connector 8 includes a spring 9 disposed between the speed probe 7 and the electromagnetic telescopic rod 6, the plurality of speed probes 7 are evenly distributed on the electromagnetic telescopic rod 6, and the positioning control component 5 is located at the head of the electromagnetic telescopic rod 6.

[0034] In this embodiment, when the electromagnetic telescopic rod 6 is extended, the speed measuring probe 7 can be pushed outside the electromagnetic telescopic rod 6 by the spring 9 to measure the speed.

[0035] The fixed rotating component 3 includes a rotating shaft 10 disposed in the test fixture fixing seat 2. The rotating shaft 10 and the electromagnetic telescopic rod 6 are connected by a snap-fit ​​connection part 11. The electromagnetic telescopic rod 6 is rotatably engaged with the test fixture fixing seat 2.

[0036] In this embodiment, the rotating shaft 10 and the electromagnetic telescopic rod 6 are connected by a snap-fit ​​connection part 11. When the rotating shaft 10 rotates, it can synchronously drive the electromagnetic telescopic rod 6 to adjust its angle, thereby allowing the electromagnetic telescopic rod 6 to rotate to the point to be tested. The connection is firm, and the disassembly and assembly are simple and convenient, making it highly practical. The diameter of the rotating shaft 10 is D1 = 5 to 20 mm.

[0037] Combination Figure 3 , Figure 6 As shown, the snap-fit ​​connection part 11 includes a spline 12 disposed on the rotating shaft 10. The spline 12 is snap-fitted to the electromagnetic telescopic rod 6. The test fixture fixing seat 2 is also provided with a stepper motor 13. The power shaft of the stepper motor 13 is connected to the rotating shaft 10.

[0038] In this embodiment, the rotating shaft 10 and the electromagnetic telescopic rod 6 are connected by a spline 12. The rotating shaft 10 is driven to rotate by the stepper motor 13. When the rotating shaft 10 rotates, the electromagnetic telescopic rod 6 can be adjusted in angle simultaneously, so that the electromagnetic telescopic rod 6 can rotate to the point to be tested. The connection is firm, the disassembly and assembly are simple and convenient, and the practicality is strong.

[0039] The test fixture fixing seat 2 is provided with a furnace body connector 14, which is located on the side of the test fixture fixing seat 2 and is tightly fixed to the gas quenching furnace body 1.

[0040] In this embodiment, the furnace body connector 14 is used to connect and fix the test fixture fixing seat 2 to the inner wall surface of the gas quenching furnace body 1, and the fixing effect is good.

[0041] The furnace body connector 14 includes several electromagnets 15 disposed on the side of the test fixture fixing seat 2. The electromagnets 15 are tightly fixed to the gas quenching furnace body 1, and the electromagnets 15 and the electromagnetic telescopic rod 6 are arranged alternately.

[0042] In this embodiment, the electromagnet 15 is used to connect and fix the test fixture fixing base 2 to the inner wall surface of the gas quenching furnace body 1, and the fixing effect is good.

[0043] Combination Figure 3 As shown, the test fixture mounting base 2 is also equipped with a first control module 16, a first wireless transceiver module 17 and a first energy storage module 18. The first control module 16, the first wireless transceiver module 17 and the stepper motor 13 are electrically connected to the first energy storage module 18.

[0044] In this embodiment, the first control module 16 is used to control the stepper motor 13 to rotate at the required angle, the first wireless transceiver module 17 is used to receive remote commands, and the first energy storage module 18 is used to supply power to the first control module 16, the first wireless transceiver module 17 and the stepper motor 13. The use of a built-in independent power supply makes it easy to export wind speed data in a closed environment, effectively reducing the speed measurement time and improving the speed measurement accuracy.

[0045] Combination Figure 2 , Figure 5 As shown, the positioning control component 5 includes a second wireless transceiver module 19, a second energy storage module 20, a second control module 21, a data storage module 22, and a sensor locator 23, all disposed at the head of the electromagnetic telescopic rod 6.

[0046] In this embodiment, the second wireless transceiver module 19 is used to transmit wind speed information at the measuring point and receive the required extension length of the electromagnetic telescopic rod 6. The second control module 21 is used to control the extension length of the electromagnetic telescopic rod 6. The data storage module 22 is used to store the wind speed at the measuring point of the speed measuring probe 7. The sensor locator 23 is used to determine the position of the positioning control component 5, thereby determining the extension length of the electromagnetic telescopic rod 6.

[0047] Combination Figure 5 As shown, the second wireless transceiver module 19, the second control module 21, the sensor locator 23, the electromagnetic telescopic rod 6, and the speed measuring probe 7 are all electrically connected to the second energy storage module 20.

[0048] In this embodiment, the second energy storage module 20 is used to power the second wireless transceiver module 19, the second control module 21, the sensor locator 23, the electromagnetic telescopic rod 6, and the speed measuring probe 7. It adopts a built-in independent power supply, which facilitates the export of wind speed data in a closed environment, effectively reducing the speed measurement time and improving the speed measurement accuracy.

[0049] The working principle of this invention is:

[0050] During use, the test fixture fixing base 2 is fixed to the inner wall of the gas quenching furnace body 1 by electromagnet 15. The rotating shaft 10 and the electromagnetic telescopic rod 6 are connected by spline 12. The rotating shaft 10 is driven to rotate by stepper motor 13. When the rotating shaft 10 rotates, it can synchronously drive the electromagnetic telescopic rod 6 to adjust its angle, thereby allowing the electromagnetic telescopic rod 6 to rotate to the test point. The connection is firm, and the disassembly and assembly are simple and convenient, making it highly practical. The electromagnetic telescopic rod 6 can extend and retract in length. The flow velocity at the test point can be detected by speed probe 7, and the measured wind speed is then transmitted to the positioning control component 5 and to an external receiving device. When the electromagnetic telescopic rod 6 is extended, the speed probe 7 can be pushed out of the electromagnetic telescopic rod 6 by spring 9 to measure the speed. The test point can be determined remotely. The detection range is large, and the degree of automation is high.

[0051] The first control module 16 controls the stepper motor 13 to rotate at the required angle. The first wireless transceiver module 17 receives remote commands. The first energy storage module 18 supplies power to the first control module 16, the first wireless transceiver module 17, and the stepper motor 13. The use of a built-in independent power supply facilitates the export of wind speed data in enclosed environments, effectively reducing measurement time and improving measurement accuracy.

[0052] The second wireless transceiver module 19 is used to transmit wind speed information at the measuring point and receive the required extension length of the electromagnetic telescopic rod 6. The second control module 21 is used to control the extension length of the electromagnetic telescopic rod 6. The data storage module 22 is used to store the wind speed at the measuring point of the speed probe 7. The sensor locator 23 is used to determine the position of the positioning control component 5, thereby determining the extension length of the electromagnetic telescopic rod 6.

[0053] The second energy storage module 20 is used to power the second wireless transceiver module 19, the second control module 21, the sensor locator 23, the electromagnetic telescopic rod 6, and the speed measuring probe 7. It adopts a built-in independent power supply, which facilitates the export of wind speed data in a closed environment, effectively reducing the speed measurement time and improving the speed measurement accuracy.

[0054] The specific embodiments described herein are merely illustrative examples of the spirit of the invention. Those skilled in the art to which this invention pertains may make various modifications or additions to the described specific embodiments or use similar methods to substitute them, without departing from the spirit of the invention.

[0055] Although this paper frequently uses terms such as gas quenching furnace body 1, test fixture fixing seat 2, fixed rotating part 3, telescopic speed measuring component 4, positioning control component 5, electromagnetic telescopic rod 6, speed measuring probe 7, elastic connector 8, spring 9, rotating shaft 10, snap-fit ​​connection part 11, spline 12, stepper motor 13, furnace body connector 14, electromagnet 15, first control module 16, first wireless transceiver module 17, first energy storage module 18, second wireless transceiver module 19, second energy storage module 20, second control module 21, data storage module 22, and sensor locator 23, the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of the invention; interpreting them as any additional limitation would contradict the spirit of the invention.

Claims

1. A fixture for testing the internal wind speed of a gas quenching furnace, comprising a gas quenching furnace body (1), characterized in that, The gas quenching furnace body (1) is provided with a test fixture fixing seat (2), the test fixture fixing seat (2) is provided with a fixed rotating part (3), the test fixture fixing seat (2) is provided with a rotatable telescopic speed measuring component (4), the telescopic speed measuring component (4) is rotatably engaged with the test fixture fixing seat (2), the telescopic speed measuring component (4) is connected to the fixed rotating part (3), the telescopic speed measuring component (4) is provided with a positioning control component (5) at the end away from the test fixture fixing seat (2), and the telescopic speed measuring component (4) and the positioning control component (5) are located inside the gas quenching furnace body (1); The telescopic speed measuring component (4) includes an electromagnetic telescopic rod (6) set on the test fixture fixed base (2). The electromagnetic telescopic rod (6) is connected to the fixed rotating part (3). The electromagnetic telescopic rod (6) is provided with a plurality of speed measuring probes (7). The speed measuring probes (7) are connected to the electromagnetic telescopic rod (6) through an elastic connector (8). The fixed rotating component (3) includes a rotating shaft (10) disposed in the test fixture fixing seat (2). The rotating shaft (10) and the electromagnetic telescopic rod (6) are connected by a snap-fit ​​connection part (11). The electromagnetic telescopic rod (6) and the test fixture fixing seat (2) are rotatably engaged. The snap-fit ​​connection part (11) includes a spline (12) set on the rotating shaft (10), the spline (12) is snap-fitted to the electromagnetic telescopic rod (6), and the test fixture fixing seat (2) is also provided with a stepper motor (13), the power shaft of the stepper motor (13) is connected to the rotating shaft (10).

2. The fixture for testing internal wind speed in a gas quenching furnace according to claim 1, characterized in that, The elastic connector (8) includes a spring (9) disposed between the speed probe (7) and the electromagnetic telescopic rod (6). The plurality of speed probes (7) are evenly distributed on the electromagnetic telescopic rod (6), and the positioning control component (5) is located at the head of the electromagnetic telescopic rod (6).

3. The fixture for testing the internal wind speed of a gas quenching furnace according to claim 2, characterized in that, The test fixture fixing seat (2) is provided with a furnace body connector (14), which is located on the side of the test fixture fixing seat (2) and is tightly fixed to the gas quenching furnace body (1).

4. The fixture for testing internal wind speed in a gas quenching furnace according to claim 3, characterized in that, The furnace body connector (14) includes several electromagnets (15) set on the side of the test fixture fixing seat (2). The electromagnets (15) are tightly fixed to the gas quenching furnace body (1). The electromagnets (15) and the electromagnetic telescopic rod (6) are arranged alternately.

5. The fixture for testing internal wind speed in a gas quenching furnace according to claim 4, characterized in that, The test fixture fixture (2) is also equipped with a first control module (16), a first wireless transceiver module (17) and a first energy storage module (18). The first control module (16), the first wireless transceiver module (17) and the stepper motor (13) are electrically connected to the first energy storage module (18).

6. The fixture for testing internal wind speed in a gas quenching furnace according to claim 5, characterized in that, The positioning control component (5) includes a second wireless transceiver module (19), a second energy storage module (20), a second control module (21), a data storage module (22), and a sensor locator (23) disposed at the head of the electromagnetic telescopic rod (6).

7. A tooling for testing the internal wind speed of a gas quenching furnace according to claim 6, characterized in that, The second wireless transceiver module (19), the second control module (21), the sensor locator (23), the electromagnetic telescopic rod (6) and the speed probe (7) are electrically connected to the second energy storage module (20).

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