A welding tool applicable to an aluminum welder
By designing welding tools suitable for aluminum welding machines, the clamping components and wire conveying mechanisms can achieve uniform sliding of the welding wire, which solves the dependence on welder experience during the welding process and improves the welding quality and uniformity of welding scars.
Patent Information
- Application Number
- CN202310077012.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-08
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2043-02-08
AI Technical Summary
The existing aluminum welding machines have high requirements for welders' experience during welding, resulting in uneven welding quality and easy to produce defects such as cracks or slag inclusions.
A welding tool suitable for aluminum welding machines is designed, including a base, clamping assembly and wire conveying mechanism. The aluminum block is fixed by clamping assembly, and the wire chuck slid inclined along the weld seam and driven by a small motor to realize the uniform movement of the welding wire and simplify welding operations.
It reduces the requirements for welder experience, improves welding quality, makes welding scars more uniform, and reduces the occurrence of welding defects.
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Figure CN116038221B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a welding tooling, specifically a welding tooling applicable to an aluminum welder. Background Art
[0002] An aluminum welder is a process equipment that melts aluminum and aluminum alloy materials through heating or pressurization to achieve a bonding effect. During the fusion process, welding wires or metal fillers can be used, or the two workpieces can be self-fused, so that the molecules at the fusion joint of the two workpieces penetrate each other to form a permanent connection.
[0003] In the existing aluminum welder, during the welding process, the welder holds the welding torch in one hand and the welding wire in the other hand. When welding, the welder uses one finger to push the welding wire forward with one hand and drives the welding torch to move along the weld with the other hand. This requires high experience of the welder. For those with low experience, welding aluminum blocks is likely to cause uneven thickness of the weld beads, cracks, slag inclusion, porosity and other defects, affecting the welding quality. Summary of the Invention
[0004] The purpose of the present invention is to provide a welding tooling applicable to an aluminum welder to solve the above technical problems.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A welding tooling applicable to an aluminum welder includes a base. A first holder and a second holder for clamping the front and rear sides of an aluminum block are provided on the base. Sliders are provided at the bottoms of the first holder and the second holder. A sliding groove for the two sliders to slide is provided at the top of the base. A bidirectional lead screw is rotatably provided on the base. The two sliders are symmetrically arranged on both sides of the bidirectional lead screw and are threadedly connected to the bidirectional lead screw; clamping assemblies and side plates for clamping the left and right sides of the aluminum block are provided on both sides of the top of the base.
[0006] A column is provided on one side of the base and between the first holder and the second holder. A welding wire conveying mechanism is provided on the column. The welding wire conveying mechanism includes a slide rail rotatably provided on the column, a base block slidably provided on the slide rail, a driving member for driving the base block to slide at a constant speed, and a welding wire chuck rotatably provided on the base block.
[0007] By adopting the above technical solution, the first holder and the second holder are slidably arranged relative to each other to clamp the front and rear sides of two aluminum blocks to be welded. The clamping assemblies and the side plates are used to clamp the left and right sides of the aluminum block; the slide rail is rotatably provided on the column, and a base block with a welding wire chuck is slidably provided on the slide rail. In this way, the welding wire chuck can fix the welding wire and slide along the adjusted inclination angle, so that the welding wire melts while maintaining a fixed height with the weld during the welding process along the weld. Moreover, by driving the welding wire to move at a constant speed, the difficulty of moving the welding wire during welding can be simplified, which is beneficial for those with low experience to weld fish-scale weld beads or weld beads with more uniform texture, improving the welding quality.
[0008] Preferably, a sliding groove is provided at the top of the slide rail, the base block is slidably arranged in the sliding groove, a side groove penetrates through the side wall of the slide rail on one side of the bottom of the sliding groove, a slide plate is provided at the bottom of the base block, one side of the slide plate extends into the side groove, a tooth portion is provided on the outer wall of the slide plate located in the side groove, the driving member is a small motor, the small motor is fixed on the outer wall of the slide rail on the side of the side groove, the output end of the small motor extends to the position of the side groove and is provided with a tooth disc meshing with the tooth portion, and a wire groove for the welding wire to pass through is provided in the slide rail.
[0009] By adopting the above technical solution, the small motor cooperates with the tooth portion on one side of the slide plate through the tooth disc. After driving the slide plate to slide, the wire groove at the bottom of the slide rail will be exposed, so that the welding wire can move from the wire groove during the movement, reducing the height space required for the welding wire chuck.
[0010] Preferably, a base sleeve is fixed on the top of the base block, a rod groove is provided in the middle of the base sleeve, a base rod is slidably arranged up and down in the rod groove, side rods are symmetrically arranged on both sides of one end of the base rod located in the rod groove, a strip-shaped groove for the side rods to slide up and down is provided on the base sleeve, a screw sleeve is threadedly connected to the outer wall of the base sleeve, an annular groove is provided inside the screw sleeve, the side rods extend into the annular groove and form a rotational connection with the annular groove, and the welding wire chuck is rotatably arranged on the top of the base rod.
[0011] By adopting the above technical solution, the base rod can be driven to slide up and down in the base sleeve by rotating the screw sleeve, so as to adjust the height position of the welding wire chuck.
[0012] Preferably, an insertion hole for the welding wire to be inserted is provided on one side of the welding wire chuck facing between the first chuck and the second chuck, the inner wall of the insertion hole is a rubber layer, an extrusion plate is provided on the welding wire chuck, one end of the extrusion plate close to the insertion hole is fixedly connected to the rubber layer, the other end of the extrusion plate away from the insertion hole is located outside the welding wire chuck, the end of the extrusion plate located outside the welding wire chuck is an arc surface, and a second screw sleeve for pushing the extrusion plate into the welding wire chuck is threadedly sleeved on the outer wall of the welding wire chuck.
[0013] By adopting the above technical solution, rotating the second screw sleeve can drive the extrusion plate to move towards one side inside the insertion hole and extrude the rubber layer, so that the welding wire is fixed more firmly in the insertion hole.
[0014] Preferably, a T-shaped groove is provided on the outer wall of the column away from the side plate, a T-shaped block is slidably arranged up and down in the T-shaped groove, a connecting rod is connected between the T-shaped block and the side of the bottom of the slide rail away from the side plate, one end of the connecting rod is rotatably connected to the T-shaped block, the other end of the connecting rod is rotatably connected to the slide rail, and a tightening bolt for abutting against the inner wall of the bottom of the T-shaped groove is threadedly connected to the T-shaped block.
[0015] By adopting the above technical solution, after the sliding rail is adjusted to the inclined angle by rotation, it can be positioned by tightening the inner wall of the T-shaped groove with a tightening bolt, so that the connecting rod supports the sliding rail.
[0016] Preferably, the first clamping seat includes a first bottom rod and a first placing rod, the second clamping seat includes a second bottom rod and a second placing rod, the first placing rod is arranged on one side of the first bottom rod close to the second bottom rod, the first placing rod is uniformly provided with multiple groups along the length direction of the first bottom rod, the second placing rod is arranged on one side of the second bottom rod close to the first bottom rod and is uniformly provided with multiple groups along the length direction of the second bottom rod, the first placing rod and the second placing rod are arranged in an alternating manner adjacent to each other, and stable grooves are provided on the end faces of the adjacent first placing rods close to each other, and a stable block for being inserted into the stable groove is provided at one end of the second placing rod.
[0017] By adopting the above technical solution, the first clamping seat and the second clamping seat can be hidden from each other by the alternating sliding arrangement of the first placing rod and the second placing rod, reducing the occupied space of the first clamping seat and the second clamping seat.
[0018] Preferably, the side plate is composed of a sliding section and multiple connecting sections. A second T-shaped groove is provided on one side of the second bottom rod close to the first bottom rod. One end of the sliding section has a T-shaped cross section and is slidably arranged in the second T-shaped groove. A matching groove for the connecting section to extend out is provided on the first bottom rod, and the connecting section is slidably arranged in the matching groove. A connecting hole is provided at the other end of the sliding section, and a positioning groove is provided on the side wall of the connecting hole. One end of the connecting section is provided with a rubber plug for inserting into the positioning groove, and the other end of the connecting section is provided with a second connecting hole and a positioning groove for the rubber plug of the next connecting section to be inserted; a through groove penetrates through the second bottom rod on one side of the second T-shaped groove, and a second tightening bolt is threadedly connected to one end of the sliding section located in the through groove, and the second tightening bolt is slidably arranged in the through groove.
[0019] By adopting the above technical solution, after the first clamping seat and the second clamping seat clamp aluminum blocks of different sizes and batches, the connecting section leaking out of the first bottom rod is disassembled to prevent the side plate from protruding out of the first clamping seat too long.
[0020] Preferably, a backing plate is provided on the side of the base plate away from the column. On both sides of the top end face of the backing plate, L-shaped plates are symmetrically provided. A base is provided between the two L-shaped plates on the top of the backing plate. The clamping assembly includes a screw rod threadedly connected to the base, and a cross plate rotatably connected to one end of the screw rod close to the side plate. On both sides of the end face of the cross plate away from the side plate, clamping plates are symmetrically provided. The clamping plates are attached to the outer sides of the two L-shaped plates and form a sliding connection. In the middle of the end face of the cross plate away from the clamping plates, a second L-shaped plate is provided. The second L-shaped plates are symmetrically arranged up and down. An adjusting slider is horizontally slidably provided between the two second L-shaped plates. On both sides of the cross plate where the second L-shaped plates are located, first connecting rods are rotatably provided. Two groups of second connecting rods are rotatably connected to the adjusting slider. One side of a group of second connecting rods away from the adjusting slider intersects with one side of one of the first connecting rods away from the cross plate and is rotatably connected with a pressing head; the other side of the other group of second connecting rods away from the adjusting slider intersects with one side of the other first connecting rod away from the cross plate and is rotatably connected with a pressing head.
[0021] By adopting the above technical solution, when welding two groups of aluminum blocks with different lengths, after one group of aluminum blocks is pressed by one group of pressing heads by moving the cross plate, the cross plate can continue to move to drive the other group of pressing heads to press the shorter group of aluminum blocks, increasing the clamping application range of the fixture.
[0022] Preferably, second adjusting sliders are slidably provided at both ends of the first bottom rod and the second bottom rod on the base. The bidirectional lead screw passes through the second adjusting sliders and forms a rotational connection with the second adjusting sliders. A third pressing bolt for pressing the second adjusting sliders is provided on the base.
[0023] By adopting the above technical solution, after the first clamping seat and the second clamping seat clamp two groups of aluminum blocks driven by the double-threaded lead screw, the second adjusting slider can be driven to slide by pushing the bidirectional lead screw, so as to drive the first clamping seat and the second clamping seat to move together through the slider, align the weld seam between the two groups of aluminum blocks with the welding wire, and then limit the sliding of the second adjusting slider by rotating the third pressing bolt.
[0024] Preferably, a seat groove for the first clamping seat and the second clamping seat to be embedded is provided on the top of the base. The first clamping seat and the second clamping seat are slidably provided in the seat groove.
[0025] By adopting the above technical solution, the first clamping seat and the second clamping seat can move stably in the seat groove.
[0026] Compared with the prior art, the beneficial effects of the present invention are:
[0027] The slide rail is rotationally arranged on the re-vertical column, the base block is slidably arranged on the slide rail, and the wire clamp is rotationally arranged on the base block. The base block can slide outward away from the base along a certain inclination angle to offset the ablation amount after the wire is welded, ensuring that the wire moves along the weld of the aluminum block while maintaining the height distance between the bottom of the wire and the aluminum block. By driving the base block to slide with a small motor and arranging a wire groove on the slide rail, the interference of the slide rail on the movement of the wire is avoided while ensuring the uniform movement of the wire, guaranteeing the movement space of the wire. The uniform movement of the wire replaces the manual movement and pushing of the wire, which helps welders with less experience to weld higher-quality weld beads. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0029] Figure 1 is the overall structural schematic diagram of this embodiment;
[0030] Figure 2 is the exploded schematic diagram highlighting the first clamp seat and the second clamp seat of this embodiment;
[0031] Figure 3 is the structural schematic diagram highlighting the clamping assembly of this embodiment;
[0032] Figure 4 is the exploded schematic diagram highlighting the wire feeding mechanism of this embodiment;
[0033] Figure 5 is the overall structural schematic diagram of this embodiment from another angle;
[0034] Figure 6 is the cross-sectional schematic diagram highlighting the side plate of this embodiment;
[0035] Figure 7 is the cross-sectional schematic diagram highlighting the wire clamp of this embodiment.
[0036] In the drawings, the list of components represented by each reference numeral is as follows:
[0037] 1. Base; 2. First clamping seat; 201. First placing rod; 202. First bottom rod; 3. Second clamping seat; 301. Second placing rod; 302. Second bottom rod; 4. Slide block; 5. Slide groove; 6. Bi-directional lead screw; 7. Side plate; 71. Sliding part; 72. Connecting part; 8. Column; 9. Slide rail; 10. Base block; 11. Welding wire chuck; 12. Sliding groove; 13. Side groove; 14. Slide plate; 15. Tooth part; 16. Small motor; 17. Tooth disc; 18. Welding wire groove; 19. Base sleeve; 20. Rod groove; 21. Base rod; 22. Side rod; 23. Strip groove; 24. Nut sleeve; 25. Annular groove; 26. Jack; 27. Rubber layer; 28. Extrusion plate; 29. Second nut sleeve; 31. T-shaped block; 32. Connecting rod; 33. Tightening bolt; 34. Stable groove; 35. Stable block; 36. Rubber plug; 37. Second tightening bolt; 38. Pad; 39. L-shaped plate; 40. Base; 41. Screw rod; 42. Cross plate; 43. Clamping plate; 44. Second L-shaped plate; 45. Adjusting slide block; 46. First connecting rod; 47. Second connecting rod; 48. Tightening head; 49. Second adjusting slide block; 50. Third tightening bolt; 51. Seat groove; 52. Through groove; 53. Matching groove. Detailed implementation manners
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0039] Embodiment
[0040] Refer to Figure 1 : A welding tooling applicable to an aluminum welder, including a base 1. A first clamping seat and a second clamping seat 3 for clamping the front and rear sides of an aluminum block are provided on the base 1. Sliding blocks 4 are provided at the bottoms of the first clamping seat 2 and the second clamping seat 3. A slide groove 5 for the two sliding blocks 4 to slide is provided at the top of the base 1. A bi-directional lead screw 6 is rotatably provided on the base 1. The two sliding blocks 4 (refer to Figure 2 ) are symmetrically arranged on both sides of the bi-directional lead screw 6 and are in threaded connection with the bi-directional lead screw 6; clamping assemblies and side plates 7 for clamping the left and right sides of the aluminum block are provided on both sides of the top of the base 1. Two groups of aluminum blocks to be welded are placed between the first clamping seat 2 and the second clamping seat 3, and one side of the two groups of aluminum blocks abuts against the side plate 7 at the same time for alignment. By rotating the bi-directional lead screw 6, the first clamping seat 2 and the second clamping seat 3 are driven to move towards each other to clamp the two groups of aluminum blocks. The side plate 7 and the clamping assembly can limit the left and right positions of the two groups of aluminum blocks on the first clamping seat 2 and the second clamping seat 3;
[0041] Such as Figure 2As shown, the first clamping seat 2 includes a first bottom rod 202 and a first placing rod 201, and the second clamping seat 3 includes a second bottom rod 302 and a second placing rod 301. The first placing rod 201 is disposed on one side of the first bottom rod 202 close to the second bottom rod 302. A plurality of groups of the first placing rods 201 are uniformly arranged along the length direction of the first bottom rod 202. The second placing rod 301 is disposed on one side of the second bottom rod 302 close to the first bottom rod 202 and a plurality of groups are uniformly arranged along the length direction of the second bottom rod 302. The first placing rods 201 and the second placing rods 301 are arranged in an alternating manner adjacent to each other. On the end faces of the adjacent first placing rods 201 close to each other, stable grooves 34 are provided. One end of the second placing rod 301 is provided with a stable block 35 that is snapped into the stable groove 34. When the first clamping seat 2 and the second clamping seat 3 slide towards each other to clamp two groups of aluminum blocks, the overlapping portion between the first placing rod 201 and the second placing rod 301 will increase, reducing the space occupied by the first clamping seat 2 and the second clamping seat 3.
[0042] Referring to Figure 5 , 6 , the side plate 7 is composed of a sliding section and a plurality of connecting sections. On one side of the second bottom rod 302 close to the first bottom rod 202, a second T-shaped groove is provided. One end of the sliding section has a T-shaped cross-section and is slidably disposed in the second T-shaped groove. On the first bottom rod 202, a mating groove 53 for the connecting section to extend out is provided. The side plate 7 slides between the first bottom rod 202 and the second bottom rod 302 through the cooperation of the second T-shaped groove and the mating groove 53. The side plate 7 can be slid according to the distance at which the aluminum blocks to be welded need to be placed on the clamping assembly, facilitating the joint positioning of the position of the aluminum blocks to be welded by the clamping assembly and the side plate 7. The connecting section is slidably disposed in the mating groove 53. The other end of the sliding section is provided with a connecting hole, and a positioning groove is provided on the side wall of the connecting hole. One end of the connecting section is provided with a rubber plug 36 for inserting into the positioning groove and the positioning groove. The rubber plug 36 can be in interference fit with the connecting hole and the positioning groove. The other end of the connecting section is provided with a second connecting hole and a positioning groove for the rubber plug 36 of the next connecting section to insert. The sizes of the welded aluminum blocks in different batches are different. After the first clamping seat 2 and the second clamping seat 3 clamp the aluminum blocks, the length of the side plate 7 extending out of the first clamping seat 2 is different. By disassembling an appropriate number of connecting sections, it is possible to prevent the side plate 7 from protruding too much from the first clamping seat 2. On one side of the second T-shaped groove, a through groove 52 runs through the second bottom rod 302. A second tightening bolt 37 is threadedly connected to one end of the sliding section located in the through groove 52. The second tightening bolt 37 is slidably disposed in the through groove 52. After the side plate 7 is moved to the required position, by rotating the bolt, the bolt can be tightened against the outer side wall of the second bottom rod 302 to limit the movement of the side plate 7.
[0043] Referring to Figure 3, on the side of the base 1 away from the column 8 of the side plate 7, there is a backing plate 38. On both sides of the top end face of the backing plate 38, L-shaped plates 39 are symmetrically arranged. Between the two L-shaped plates 39 on the top of the backing plate 38, there is a base 40. The clamping assembly includes a screw rod 41 threadedly connected to the base 40, and a cross plate 42 rotatably connected to one end of the screw rod 41 close to the side plate 7. On both sides of the end face of the cross plate 42 away from the side plate 7, clamping plates 43 are symmetrically arranged. The clamping plates 43 are attached to the outer sides of the two L-shaped plates 39 and form a sliding connection. In the middle of the end face of the cross plate 42 away from the clamping plates 43, there is a second L-shaped plate 44, which is symmetrically arranged up and down. Between the two second L-shaped plates 44, an adjusting slider 45 is slidably arranged horizontally. On both sides of the cross plate 42 where the second L-shaped plate 44 is located, first connecting rods 46 are rotatably arranged. Two groups of second connecting rods 47 are rotatably connected to the adjusting slider 45. One side of a group of second connecting rods 47 away from the adjusting slider 45 intersects with one side of the first connecting rod 46 away from the cross plate 42 and is rotatably connected with a pressing head 48; the other side of the other group of second connecting rods 47 away from the adjusting slider 45 intersects with the other side of the first connecting rod 46 away from the cross plate 42 and is rotatably connected with a pressing head 48. When welding two groups of aluminum blocks with different lengths, one group of pressing heads 48 first presses against the longer group of aluminum blocks. When the cross plate 42 continues to move, it will drive the adjusting block to slide to one side until the other group of pressing heads 48 presses against the shorter group of aluminum blocks.
[0044] Refer to Figure 2 , at both ends of the first bottom rod 202 and the second bottom rod 302 of the base 1, second adjusting sliders 49 are slidably arranged. A bidirectional lead screw 6 passes through the second adjusting sliders 49 and forms a rotational connection with the second adjusting sliders 49. On the base 1, there is a third tightening bolt 50 for pressing against the second adjusting sliders 49; on the top of the base 1, there is a seat groove 51 for the first clamp seat 2 and the second clamp seat 3 to be inserted into. The first clamp seat 2 and the second clamp seat 3 are slidably arranged in the seat groove 51. By pushing and pulling the lead screw, the second adjusting sliders 49 can be driven to move on the base 1 until the weld between the two groups of aluminum blocks clamped by the first clamp seat 2 and the second clamp seat 3 is aligned with the welding wire, and then the movement of the second adjusting sliders 49 can be restricted by rotating the third tightening bolt 50.
[0045] Refer to Figure 3 , 4 , on one side of the base 1 and between the first clamp seat 2 and the second clamp seat 3, there is a column 8. On the column 8, there is a welding wire feeding mechanism. The welding wire feeding mechanism includes a slide rail 9 rotatably arranged on the column 8, a base block 10 slidably arranged on the slide rail 9, a driving member for driving the base block 10 to slide at a constant speed, and a welding wire chuck 11 rotatably arranged on the base block 10.
[0046] Refer to Figure 3 , 4, a sliding groove 12 is provided at the top of the sliding rail 9, a base block 10 is slidably arranged in the sliding groove 12, one side of the bottom of the sliding groove 12 penetrates through the side wall of the sliding rail 9 to form a side groove 13, a sliding plate 14 is provided at the bottom of the base block 10, one side of the sliding plate 14 extends into the side groove 13, a tooth portion 15 is provided on the outer wall of the sliding plate 14 located in the side groove 13, the driving member is a small motor 16, the small motor 16 is fixed on the outer wall of the sliding rail 9 on one side of the side groove 13, the output end of the small motor 16 extends to the position of the side groove 13 and is provided with a tooth disc 17 meshing with the tooth portion 15, a welding wire groove 18 for the welding wire to pass through is provided in the sliding rail 9, and a small motor 16 for driving the base block 10 to slide is arranged on the side of the sliding rail 9, so that the welding wire can pass through the welding wire groove 18 during the movement of the base block 10 after sliding, without considering the interference of the sliding rail 9 on the welding wire during the movement.
[0047] Refer to Figure 4 , a base sleeve 19 is fixed on the top of the base block 10, a rod groove 20 is provided in the middle of the base sleeve 19, a base rod 21 is slidably arranged up and down in the rod groove 20, side rods 22 are symmetrically arranged on both sides of one end of the base rod 21 located in the rod groove 20, a strip-shaped groove 23 for the side rods 22 to slide up and down is provided on the base sleeve 19, a screw sleeve 24 is threadedly connected to the outer wall of the base sleeve 19, an annular groove 25 is provided inside the screw sleeve 24, the side rods 22 extend into the annular groove 25 and form a rotational connection with the annular groove 25, the welding wire chuck 11 is rotatably arranged on the top of the base rod 21, the welding wire chuck 11 is rotationally connected to the top of the base rod 21 through a protrusion at the bottom, and the protrusion and the top of the base rod 21 can be arranged by interference fit, and a certain force needs to be applied to rotate the welding wire chuck 11.
[0048] Refer to Figure 5 , 7 , on one side of the welding wire chuck 11 facing between the first clamping seat 2 and the second clamping seat 3, a jack 26 for inserting the welding wire is provided, the inner wall of the jack 26 is a rubber layer 27, an extrusion plate 28 is provided on the welding wire chuck 11, one end of the extrusion plate 28 close to the jack 26 is fixedly connected to the rubber layer 27, the other end of the extrusion plate 28 away from the jack 26 is located outside the welding wire chuck 11, the end of the extrusion plate 28 located outside the welding wire chuck 11 is an arc surface, a second screw sleeve 29 for pushing the extrusion plate 28 into the welding wire chuck 11 is threadedly sleeved on the outer wall of the welding wire chuck 11, after the welding wire is inserted into the jack 26, rotating the second screw sleeve 29 can squeeze the extrusion plate 28 inward, and the extrusion plate 28 will drive the rubber layer 27 to deform and clamp the welding wire tightly.
[0049] Refer to Figure 3 , 4, on the outer wall of one side of the column 8 away from the side plate 7, there is a T-shaped groove. A T-shaped block 31 is slidably arranged up and down in the T-shaped groove. One end of a connecting rod 32 is rotatably connected to the T-shaped block 31, and the other end of the connecting rod 32 is rotatably connected to the bottom of the slide rail 9 away from the side plate 7. A tightening bolt 33 is threadedly connected to the T-shaped block 31 and is used to abut against the inner wall of the bottom of the T-shaped groove.
[0050] A specific application embodiment of this embodiment is as follows:
[0051] Place two aluminum blocks to be welded between the first clamp seat 2 and the second clamp seat 3. Push the two aluminum blocks to a position closer to the clamping assembly by sliding the side plate 7. Drive the cross plate 42 to move towards the aluminum blocks by rotating the screw rod 41 until the two abutting heads 48 respectively abut against the two aluminum blocks; rotate the bidirectional lead screw 6 to clamp the other two sides of the two aluminum blocks by the first clamp seat 2 and the second clamp seat 3; rotate the slide rail 9 on the column 8 to a certain inclination angle, and rotate the tightening bolt 33 to limit the continuous sliding of the T-shaped block so that the slide rail 9 maintains the current inclination angle; rotate the screw sleeve 24 as needed to drive the base rod 21 to move upward to adjust the height of the welding wire chuck 11, and apply force to rotate the welding wire chuck 11 for adjustment. Insert the welding wire into the jack 26 of the welding wire chuck 11, and rotate the second screw sleeve 29. The second screw sleeve 29 moves and squeezes the pressing plate 28 to move and press the welding wire tightly. Adjust the bottom end of the welding wire to the height where the two aluminum blocks are fixed and align it with the weld. If it is not aligned with the weld, the first clamp seat 2 and the second clamp seat 3 can be driven to move by pushing the bidirectional lead screw 6 and driving the second adjustment slider 49 to move on the base 1, so as to drive the weld to align with the bottom end of the welding wire. After adjusting the above steps, the abutting head 48 can be used to pre-tighten the aluminum blocks again by rotating the screw rod 41. Finally, the welder can drive the small motor 16 to drive the base block 10 to slide through the cooperation of the gear disc 17 and the tooth part 15 on one side of the slide plate 14. At the same time, the welder only needs to hold the welding torch and move along with the movement of the welding wire for welding.
[0052] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "up", "one side", "top", "inside", "front part", "center", "both ends", etc. is the orientation or positional relationship based on the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0053] In the present invention, unless otherwise clearly specified and defined, terms such as "installation", "setting", "connection", "fixation", "swivel connection", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0054] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that these embodiments can be modified without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding tooling applicable to an aluminum welder, characterized in that: It includes a base (1), on which a first clamp seat (2) and a second clamp seat (3) for clamping the front and rear sides of the aluminum block are provided. Sliders (4) are provided at the bottoms of both the first clamp seat (2) and the second clamp seat (3). A chute (5) for the two sliders (4) to slide is provided at the top of the base (1). A bidirectional lead screw (6) is rotatably provided on the base (1). The two sliders (4) are symmetrically arranged on both sides of the bidirectional lead screw (6) and are in threaded connection with the bidirectional lead screw (6); clamping assemblies and side plates (7) for clamping the left and right sides of the aluminum block are provided on both sides of the top of the base (1). On one side of the base (1) and between the first clamping seat (2) and the second clamping seat (3), there is a column (8). A wire feeding mechanism is provided on the column (8). The wire feeding mechanism includes a slide rail (9) rotatably arranged on the column (8), a base block (10) slidably arranged on the slide rail (9), a driving member for driving the base block (10) to slide at a uniform speed, and a wire clamp head (11) rotatably arranged on the base block (10). A sliding groove (12) is provided at the top of the slide rail (9). The base block (10) is slidably arranged in the sliding groove (12). On one side of the bottom of the sliding groove (12), a side groove (13) runs through the side wall of the slide rail (9). A sliding plate (14) is provided at the bottom of the base block (10). One side of the sliding plate (14) extends into the side groove (13). A tooth portion (15) is provided on the outer wall of the sliding plate (14) located in the side groove (13). The driving member is a small motor (16). The small motor (16) is fixed on the outer wall of the slide rail (9) on the side of the side groove (13). The output end of the small motor (16) extends to the position of the side groove (13) and is provided with a tooth disc (17) meshing with the tooth portion (15). A wire groove (18) for the wire to pass through is provided in the slide rail (9). A base sleeve (19) is fixed on the top of the base block (10). A rod groove (20) is provided in the middle of the base sleeve (19). A base rod (21) slides up and down in the rod groove (20). On both sides of one end of the base rod (21) located in the rod groove (20), side rods (22) are symmetrically provided. A strip-shaped groove (23) for the side rods (22) to slide up and down is provided on the base sleeve (19). A screw sleeve (24) is threadedly connected to the outer wall of the base sleeve (19). An annular groove (25) is provided inside the screw sleeve (24). The side rods (22) extend into the annular groove (25) and form a rotational connection with the annular groove (25). The wire clamp head (11) is rotatably arranged on the top of the base rod (21). On one side of the wire clamp head (11) facing between the first clamping seat (2) and the second clamping seat (3), there is an insertion hole (26) for the wire to be inserted. The inner wall of the insertion hole (26) is a rubber layer (27). An extrusion plate (28) is provided on the wire clamp head (11). One end of the extrusion plate (28) close to the insertion hole (26) is fixed to the rubber layer (27). The other end of the extrusion plate (28) away from the insertion hole (26) is outside the wire clamp head (11). The end of the extrusion plate (28) outside the wire clamp head (11) is an arc surface. A second screw sleeve (29) for pushing the extrusion plate (28) into the wire clamp head (11) is threadedly sleeved on the outer wall of the wire clamp head (11).
2. The welding tooling applicable to an aluminum welder according to claim 1, characterized in that: On the outer wall of the side away from the side plate (7) of the upright column (8), there is a T-shaped groove, and a T-shaped block (31) is slidably arranged up and down in the T-shaped groove. One side of the bottom of the T-shaped block (31) away from the side plate (7) and the slide rail (9) are connected by a connecting rod (32). One end of the connecting rod (32) is rotatably connected to the T-shaped block (31), and the other end of the connecting rod (32) is rotatably connected to the slide rail (9). A tightening bolt (33) for abutting against the inner wall of the bottom of the T-shaped groove is threadedly connected to the T-shaped block (31).
3. The welding tooling applicable to an aluminum welder according to claim 1, wherein: The first clamping seat (2) includes a first bottom rod (202) and a first placing rod (201), and the second clamping seat (3) includes a second bottom rod (302) and a second placing rod (301). The first placing rod (201) is arranged on the side of the first bottom rod (202) close to the second bottom rod (302). A plurality of groups are evenly arranged along the length direction of the first bottom rod (202). The second placing rod (301) is arranged on the side of the second bottom rod (302) close to the first bottom rod (202) and is evenly arranged along the length direction of the second bottom rod (302). The first placing rod (201) and the second placing rod (301) are arranged in an alternating manner adjacent to each other. On the end faces of the adjacent first placing rods (201) close to each other, there are stable grooves (34), and one end of the second placing rod (301) is provided with a stable block (35) that is inserted into the stable groove (34).
4. A welding tooling applicable to an aluminum welder according to claim 3, characterized in that: The side plate (7) is composed of a sliding section and a plurality of connecting sections. On the side of the second bottom rod (302) close to the first bottom rod (202), there is a second T-shaped groove. One end of the sliding section has a T-shaped cross-section and is slidably arranged in the second T-shaped groove. On the first bottom rod (202), there is a matching groove for the connecting section to extend out, and the connecting section is slidably arranged in the matching groove (53). The other end of the sliding section is provided with a connecting hole, and a positioning groove is provided on the side wall of the connecting hole. One end of the connecting section is provided with a rubber plug (36) for inserting into the positioning groove and the positioning groove, and the other end of the connecting section is provided with a second connecting hole and a positioning groove for the rubber plug (36) of the next connecting section to be inserted; on one side of the second T-shaped groove, a through groove (52) runs through the second bottom rod (302). A second tightening bolt (37) is threadedly connected to the end of the sliding section located in the through groove (52), and the second tightening bolt (37) is slidably arranged in the through groove (52).
5. The welding tooling applicable to an aluminum welder according to claim 1, characterized in that: The base (1) is provided with a backing plate (38) on the side away from the column (8) of the side plate (7). On both sides of the top end face of the backing plate (38), L-shaped plates (39) are symmetrically arranged. A base (40) is arranged between the two L-shaped plates (39) on the top of the backing plate (38). The clamping assembly includes a screw rod (41) threadedly connected to the base (40), and a cross plate (42) rotatably connected to one end of the screw rod (41) close to the side plate (7). On both sides of the end face of the cross plate (42) away from the side plate (7), clamping plates (43) are symmetrically arranged. The clamping plates (43) are attached to the outer sides of the two L-shaped plates (39) and form a sliding connection. In the middle of the end face of the cross plate (42) away from the clamping plates (43), a second L-shaped plate (44) is arranged. The second L-shaped plates (44) are symmetrically arranged up and down. An adjusting slider (45) is horizontally slidably arranged between the two second L-shaped plates (44). On both sides of the cross plate (42) where the second L-shaped plate (44) is located, first connecting rods (46) are rotatably arranged. Two groups of second connecting rods (47) are rotatably connected to the adjusting slider (45). One side of a group of second connecting rods (47) away from the adjusting slider (45) intersects with one side of one of the first connecting rods (46) away from the cross plate (42), and a pressing head (48) is rotatably connected; the other side of the other group of second connecting rods (47) away from the adjusting slider (45) intersects with the other side of the other first connecting rod (46) away from the cross plate (42), and a pressing head (48) is rotatably connected.
6. The welding tooling applicable to an aluminum welder according to claim 3, wherein: Second adjusting sliders (49) are slidably arranged at both ends of the first bottom rod (202) and the second bottom rod (302) on the base (1). The bidirectional lead screw (6) passes through the second adjusting sliders (49) and forms a rotational connection with the second adjusting sliders (49). The base (1) is provided with a third pressing bolt (50) for pressing against the second adjusting sliders (49).
7. The welding tooling applicable to an aluminum welder according to claim 6, characterized in that: A seat groove (51) for the first clamping seat (2) and the second clamping seat (3) to be embedded is arranged on the top of the base (1). The first clamping seat (2) and the second clamping seat (3) are slidably arranged in the seat groove (51).
Citation Information
Patent Citations
Multi-angle self-adjusting wire feeding device based on double-wire GTAW electric arc additive manufacturing
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