A polishing device and a butt-welded pipe cutting edge apparatus
By designing a grinding device suitable for welded pipe fittings, the problems of uneven grinding and poor adaptability were solved, achieving a fast and uniform grinding effect, improving welding quality and ease of operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU RUNSEN PIPE IND CO LTD
- Filing Date
- 2022-12-28
- Publication Date
- 2026-05-26
AI Technical Summary
In existing technologies, uneven grinding before welding pipe fittings can easily lead to over-grinding and is difficult to adapt to pipe fittings of different diameters, affecting welding strength and quality.
A grinding device is designed, comprising a pipe processing worktable, a support base, a grinding disc, a drive assembly, an adjustment assembly, and a control assembly. The device enables rapid grinding of cross-sections and inner and outer diameters through the first and second grinding assemblies, adapting to pipes of different diameters. The operation is simplified through the cooperation of the drive assembly and the control assembly.
It enables rapid and uniform grinding of the ends of welded pipe fittings, adapts to pipe fittings of different diameters, and improves welding quality and ease of operation.
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Figure CN116079583B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pipe processing technology, specifically to a grinding device and a cutting device for butt-welded pipe fittings. Background Technology
[0002] Butt-welded pipe fittings, as the name suggests, are pipe fittings that require welding technology to connect two pipe fittings into a single pipe body. Welding is a common technical method, and the quality of welding is affected by many factors. Among them, unevenness and burrs at the welding position will greatly affect the welding strength and quality of the two pipe fittings.
[0003] In the existing technology, before welding pipe fittings, the cut surfaces need to be ground. During the grinding process, because the inner and outer diameters of the pipe fittings are arc-shaped, workers are prone to over-grinding when using equipment, resulting in uneven thickness at the grinding location. Furthermore, it is inconvenient to operate and use when grinding pipe fittings of different diameters, and its applicability is limited. Summary of the Invention
[0004] The purpose of this invention is to provide a grinding device and a butt-welded pipe trimming device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a polishing device, the polishing device comprising:
[0006] A pipe fitting processing workbench, wherein a support base is vertically provided on one side of the upper end of the pipe fitting processing workbench;
[0007] A grinding disc, wherein the grinding disc is disposed on one side of a support base via a drive assembly that is movably inserted into it, and the drive assembly includes a drive bevel gear;
[0008] The first grinding component is movably mounted on one side of the grinding disc via an adjustment component. The first grinding component includes three movable sliders and three grinding rods. The adjustment component includes an adjustment disc.
[0009] The second grinding component is disposed on one side of the grinding disc;
[0010] A control component, which is movably mounted on one side of the support base, and includes a control motor.
[0011] Preferably, a bearing groove is provided on one side of the support base, the grinding disc is vertically installed in the bearing groove through the bearing, a driven bevel gear ring is sleeved on the side of the grinding disc placed in the bearing groove, and the driving bevel gear is horizontally installed in the support base near the upper end of the bearing groove through the drive shaft, and the driving bevel gear is meshed with the driven bevel gear ring on one side.
[0012] Preferably, a groove is provided on one side of the grinding disc, and an adjusting disc is movably connected to the groove via a bearing. An extension groove is provided on one side of the groove, penetrating one side of the grinding disc, and an extension ring is provided at the center of one side of the adjusting disc, which is connected to the extension groove.
[0013] Preferably, the grinding disc has three symmetrically arranged grooves in the inner connecting groove, and three movable sliders are vertically and movably inserted into the grooves. The adjusting disc has an adjusting thread on the side near the movable slider. The adjusting thread has a snail-shaped structure. The movable slider has adjusting teeth on the side near the adjusting disc, and the adjusting teeth are respectively engaged with the side of the adjusting thread.
[0014] Preferably, the movable slider has a transmission groove, and a transmission sleeve rod is vertically arranged through the two sides of the movable slider via a bearing in the transmission groove. A transmission rod is vertically inserted into the center of the groove via a bearing. The transmission rod is movably inserted into the transmission sleeve rod, and the transmission rod is arranged in a prismatic structure on one side inside the groove.
[0015] Preferably, a gear groove is provided in the center of the grinding disc, and three transmission rods are respectively inserted into the gear groove on one side, with a first bevel gear. A connecting shaft is provided in the grinding disc through a bearing on one side of the gear groove, and a second bevel gear is provided in the gear groove on the connecting shaft. One side of each of the three first bevel gears meshes with one side of the second bevel gear.
[0016] Preferably, a strip groove is provided on one side of the groove and on the side of the grinding disc. A boss is provided on the side of the movable slider near the strip groove. The boss is movably inserted into the strip groove. An assembly shaft is provided on one side of the transmission groove through the boss via a bearing. A third bevel gear is sleeved on the side of the assembly shaft and the transmission sleeve rod placed in the transmission groove. The two third bevel gears are meshed and connected on one side. An assembly groove is provided on the side of the assembly shaft through the boss. An assembly rod is provided on the side of the grinding rod. The assembly rod is inserted into the assembly groove. An assembly screw is provided through the center of the grinding rod through the assembly rod. The assembly screw is inserted into the assembly shaft through the side of the assembly rod via a thread. Both the assembly rod and the assembly groove are prismatic structures.
[0017] Preferably, the grinding disc has three symmetrical grooves on one side, and the second grinding assembly includes three grinding blocks. The three grinding blocks are respectively inserted into the three grooves by screws, and one side of each of the three grinding blocks extends out of the groove.
[0018] Preferably, a support base is horizontally provided on one side of the support base, and a pushing groove is provided at the upper end of the support base. A sliding base is horizontally provided in the pushing groove, and a pushing guide rod is horizontally provided on one side of the pushing groove. The pushing guide rod is movably inserted into one side of the sliding base. A pushing telescopic rod is horizontally provided on one side of the pushing groove, and one side of the pushing telescopic rod is connected to one side of the sliding base. The control motor is horizontally provided on one side of the control motor through a fixing frame. A mating joint is coaxially provided on one side of the control motor, and a mating groove is provided on one side of the mating shaft. The mating joint and the mating groove are correspondingly provided, and both the mating joint and the mating groove are prismatic structures.
[0019] A butt-welded pipe fitting trimming device, wherein the butt-welded pipe fitting trimming device has the above-mentioned grinding device.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] By setting up a first grinding component and a second grinding component and an integrated structure, the device can quickly grind the cross-section and inner and outer diameters when grinding the ends of butt-welded pipe fittings. The operation is worry-free and labor-saving. The setting of the adjustment component makes it easy to adjust the position of the first grinding component, which can be adapted to butt-welded pipe fittings of different diameters. It has a wide range of applications, and the selective coordination of the drive component and the control component makes the device simple and convenient to operate. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of the present invention;
[0023] Figure 2 For the present invention Figure 1 Schematic diagram of part A;
[0024] Figure 3 For the present invention Figure 1 Schematic diagram of part B;
[0025] Figure 4 This is a three-dimensional structural diagram of the present invention;
[0026] Figure 5 This is a schematic diagram of the rear side of the structure of the present invention;
[0027] Figure 6 This is a schematic diagram of the adjustment disc connection structure of the present invention;
[0028] Figure 7 This is a schematic diagram of the grinding disc structure of the present invention.
[0029] In the diagram: 1. Pipe processing workbench; 2. Support base; 3. Grinding disc; 4. Driven bevel gear; 5. Driven bevel gear ring; 6. Adjustment disc; 8. Movable slider; 9. Transmission sleeve rod; 10. Transmission rod; 11. Third bevel gear; 13. Strip groove; 14. Assembly shaft; 15. Grinding rod; 16. Assembly screw; 17. First bevel gear; 18. Second bevel gear; 19. Connecting shaft; 20. Grinding block; 21. Support; 22. Sliding base; 23. Push guide rod; 24. Push telescopic rod; 25. Control motor. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Please see the appendix Figure 1-7 This application provides the following five preferred embodiments. Example
[0032] A polishing apparatus, comprising:
[0033] Pipe fitting processing workbench 1, with a vertical support base 2 on one side of the upper end of pipe fitting processing workbench 1;
[0034] The grinding disc 3 is movably connected to one side of the support base 2 via a drive assembly. The drive assembly includes a drive bevel gear 4. A bearing groove is provided on one side of the support base 2. The grinding disc 3 is vertically installed in the bearing groove via a bearing. A driven bevel gear ring 5 is sleeved on one side of the grinding disc 3 placed in the bearing groove. The drive bevel gear 4 is horizontally installed in the support base 2 near the upper end of the bearing groove via a drive shaft. The drive bevel gear 4 is meshed with one side of the driven bevel gear ring 5.
[0035] The first grinding assembly is movably mounted on one side of the grinding disc 3 via an adjusting assembly. The first grinding assembly includes three movable sliders 8 and three grinding rods 15. The adjusting assembly includes an adjusting disc 6. A groove is formed on one side of the grinding disc 3. The adjusting disc 6 is movably inserted into the groove via a bearing. An extension groove is formed on one side of the groove, penetrating the grinding disc 3. An extension ring is formed at the center of one side of the adjusting disc 6, penetrating and inserting into the extension groove. Three sliding grooves are symmetrically formed within the grinding disc 3, connecting the groove. The three movable sliders 8 are vertically and movably inserted into the sliding grooves. An adjusting thread is formed on the side of the adjusting disc 6 near the movable sliders 8, and the adjusting thread has a worm-like structure. Adjusting teeth are formed on the side of each movable slider 8 near the adjusting disc 6, and the adjusting teeth are respectively engaged with one side of the adjusting thread. A transmission groove is formed within the movable slider 8. Transmission rods 9 are vertically positioned on both sides of the movable slider 8 via bearings within the transmission groove. A gear groove is formed at the center of the grinding disc 3. Three transmission rods 15 are respectively inserted into the gear groove on one side. A first bevel gear 17 is provided in the gear groove. A connecting shaft 19 is provided in the grinding disc 3 through a bearing on one side of the gear groove. A second bevel gear 18 is provided in the gear groove. One side of each of the three first bevel gears 17 meshes with one side of the second bevel gear 18. A strip groove 13 is provided on one side of the grinding disc 3. A boss is provided on the side of the movable slider 8 near the strip groove 13. The boss is movably inserted into the strip groove 13. An assembly shaft 14 is provided in one side of the transmission groove through a bearing through the boss. A third bevel gear 11 is sleeved on one side of the assembly shaft 14 and the transmission sleeve 9. The two third bevel gears 11 are meshed on one side. An assembly groove is provided in one side of the assembly shaft 14 through the boss. An assembly rod is provided in one side of the grinding rod 15. The assembly rod is inserted into the assembly groove. An assembly screw 16 is provided in the center of the grinding rod 15 through the assembly rod. The assembly screw 16 is inserted into the assembly shaft 14 through one side of the assembly rod by thread. Both the assembly rod and the assembly groove are prismatic structures.
[0036] The second grinding assembly is located on one side of the grinding disc 3. Three grooves are symmetrically opened on one side of the grinding disc 3. The second grinding assembly includes three grinding blocks 20, which are respectively connected to the three grooves by screws.
[0037] The control component is movably mounted on one side of the support base 2 and includes a control motor 25. A support base 21 is horizontally mounted on one side of the support base 2. A push groove is opened at the upper end of the support base 21. A sliding base 22 is horizontally mounted in the push groove. A push guide rod 23 is horizontally mounted on one side of the push groove. The push guide rod 23 is movably inserted into one side of the sliding base 22. A push telescopic rod 24 is horizontally mounted on one side of the push groove. One side of the push telescopic rod 24 is connected to one side of the sliding base 22. The control motor 25 is horizontally mounted on one side of the control motor 25 through a fixing bracket. A coupling joint is coaxially mounted on one side of the control motor 25. A docking groove is opened on one side of the docking shaft 19.
[0038] A butt-welded pipe fitting trimming device, the butt-welded pipe fitting trimming device having the above-mentioned grinding device.
[0039] The grinding device disclosed in Embodiment 2 of the present invention has a structure that is basically the same as that in Embodiment 1. The difference is that a stepper motor is provided on one side of the drive shaft connected to the drive bevel gear 4. When the grinding disc 3 is rotating for grinding, it is driven to rotate at high speed. At this time, the control motor 25 is connected to the shaft 19. When the three grinding rods 15 need to rotate at high speed, the drive bevel gear 4 drives the grinding disc 3 to rotate, and the grinding rods 15 are used to grind the inner and outer diameters of the cut end face of the welded pipe fittings respectively.
[0040] The grinding device disclosed in Embodiment 3 of the present invention has a structure that is basically the same as that in Embodiment 2. The difference is that a transmission rod 10 is vertically inserted into the center of the slide groove through a bearing. The transmission rod 10 is movably inserted into the transmission sleeve rod 9. The transmission rod 10 is arranged in a prismatic structure on one side of the slide groove. When the movable slider 8 is adjusted with the adjustment plate 6, the connection and transmission between the transmission rod 10 and the transmission sleeve rod 9 are not affected.
[0041] The grinding device disclosed in Embodiment 4 of the present invention has a structure that is basically the same as that in Embodiment 3. The difference is that the three grinding blocks 20 are respectively set with grooves extending from one side to grind the cut end face of the welded pipe fitting, and are easy to disassemble and replace.
[0042] The grinding device disclosed in Embodiment 5 of the present invention has a structure that is basically the same as that in Embodiment 4. The difference is that the joint and the mating groove are correspondingly arranged, and both the joint and the mating groove are prismatic structures. When the control motor 25 moves toward the mating shaft 19, it drives the mating shaft 19 to rotate, thereby driving the three grinding rods 15 to rotate synchronously.
[0043] In use, the cutting machine on the pipe processing workbench 1 performs end cutting of the butt-welded pipe fittings. After cutting, the fittings are coaxially mounted on one side of the grinding disc 3 using a common clamping and fixing device. The drive shaft drives the bevel gear 4 to rotate the grinding disc 3 at high speed, performing flat grinding on the end of the butt-welded pipe fitting. During grinding, the three grinding rods 15 are kept out of contact with the butt-welded pipe fitting. Then, according to the diameter of the butt-welded pipe fitting, the extension ring of the rotating adjustment disc 6 is rotated, driving the adjustment disc 6 to rotate and simultaneously moving the three movable sliders 8, causing them to move the grinding rods 15 to the appropriate position. Then, the telescopic rod 24 is pushed to drive the control motor 25 to insert the butt joint into the butt groove of the butt joint shaft 19, driving the second bevel gear 18 and the three first bevel gears 17 to rotate. In turn, the transmission rod 10 drives the transmission sleeve rod 9 and the assembly shaft 14 to rotate at high speed. Then, the grinding rod 15 grinds the inner and outer diameters of the butt welded pipe fittings. During the grinding, the driving bevel gear 4 drives the grinding disc 3 to rotate slowly, achieving the effect of grinding the inner and outer diameters in all directions. In addition, when the movable slider 8 moves with the adjusting thread of the adjusting disc 6, the transmission sleeve rod 9 slides along the transmission rod 10 to maintain a stable transmission connection.
[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sharpening device characterized by: The polishing device includes: Pipe processing operating table (1), with a support base (2) vertically provided on one side of the upper end of the pipe processing operating table (1); Grinding disc (3), the grinding disc (3) is provided on one side of the support base (2) through the drive component, the drive component includes a drive bevel gear (4); The first grinding component is movably mounted on one side of the grinding disc (3) via an adjustment component. The first grinding component includes three movable sliders (8) and three grinding rods (15). The adjustment component includes an adjustment disc (6). The second grinding component is located on one side of the grinding disc (3); The control component is movably disposed on one side of the support base (2), and the control component includes a control motor (25). The grinding disc (3) has three symmetrically opened grooves in the inner connecting disc groove. The three movable sliders (8) are vertically and movably inserted into the grooves respectively. The adjusting disc (6) has an adjusting thread on the side near the movable slider (8). The adjusting thread is set in a snail structure. The movable slider (8) is provided with adjusting teeth on the side near the adjusting disc (6), and the adjusting teeth are respectively engaged and connected with one side of the adjusting thread. The movable slider (8) has a transmission groove, and a transmission sleeve (9) is vertically provided on both sides of the movable slider (8) through the transmission groove via a bearing. A transmission rod (10) is vertically inserted into the center of the groove through a bearing. The transmission rod (10) is movably inserted into the transmission sleeve (9), and the transmission rod (10) is set in a prismatic structure on one side of the groove. The grinding disc (3) has a gear groove in the center. Three transmission rods (10) are inserted into the gear groove on one side and are provided with first bevel gears (17). A connecting shaft (19) is provided in the grinding disc (3) through a bearing on one side of the gear groove. The connecting shaft (19) is provided in the gear groove and is provided with second bevel gears (18). One side of the three first bevel gears (17) is meshed with one side of the second bevel gears (18).
2. A sharpening device according to claim 1, characterized in that: The support base (2) has a bearing groove on one side. The grinding disc (3) is vertically installed in the bearing groove through the bearing. The grinding disc (3) is fitted with a driven bevel gear ring (5) on one side of the bearing groove. The driving bevel gear (4) is horizontally installed in the support base (2) near the upper end of the bearing groove through the driving shaft. The driving bevel gear (4) meshes with the driven bevel gear ring (5) on one side.
3. A sharpening device according to claim 2, wherein: The grinding disc (3) has a groove on one side, and the adjusting disc (6) is movably connected to the groove through a bearing. The groove has an extension groove on one side that extends through the grinding disc (3), and an extension ring is provided at the center of one side of the adjusting disc (6). The extension ring is connected to the extension groove.
4. A sharpening device according to claim 3, wherein: A strip groove (13) is provided on one side of the grinding disc (3) in the groove. A boss is provided on the side of the movable slider (8) near the strip groove (13). The boss is movably inserted into the strip groove (13). An assembly shaft (14) is provided on one side of the transmission groove through the boss via a bearing. A third bevel gear (11) is sleeved on one side of the assembly shaft (14) and the transmission sleeve (9) in the transmission groove. The two third bevel gears (11) are meshed and connected on one side. An assembly groove is provided on one side of the assembly shaft (14) through the boss. An assembly rod is provided on one side of the grinding rod (15). The assembly rod is inserted into the assembly groove. An assembly screw (16) is provided through the center of the grinding rod (15). The assembly screw (16) is inserted into the assembly shaft (14) through one side of the assembly rod via a thread. Both the assembly rod and the assembly groove are prismatic structures.
5. A sharpening device according to claim 4, wherein: The grinding disc (3) has three grooves symmetrically opened on one side. The second grinding component includes three grinding blocks (20). The three grinding blocks (20) are respectively connected to the three grooves by screws, and one side of each of the three grinding blocks (20) extends out of the groove.
6. A sharpening device according to claim 5, wherein: The support base (2) is provided with a horizontal support (21) on one side. A push groove is provided at the upper end of the support (21). A sliding base (22) is provided horizontally in the push groove. A push guide rod (23) is provided horizontally on one side of the push groove. The push guide rod (23) is movably inserted into one side of the sliding base (22). A push telescopic rod (24) is provided horizontally on one side of the push groove. One side of the push telescopic rod (24) is connected to one side of the sliding base (22). The control motor (25) is horizontally mounted on one side of the control motor (25) through a fixed frame. A coupling joint is provided coaxially on one side of the control motor (25). A docking groove is provided on one side of the docking shaft (19). The coupling joint and the docking groove are correspondingly set, and both the coupling joint and the docking groove are prismatic structures.
7. A cutting device for butt-welded pipe fittings, characterized in that: The edge trimming equipment for welded pipe fittings includes the grinding device described in any one of claims 1-6.