A locomotive suspension seat assembly tooling
By designing the locomotive seat set tooling and using the workbench and positioning mechanism to position the bend and straight plates, the problems of high labor intensity and low efficiency in the process of seat set are solved, and rapid assembly and high-quality seat set pairing are achieved.
Patent Information
- Application Number
- CN202310058128.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2043-01-19
AI Technical Summary
The existing suspended seat set has high labor intensity during the process, high difficulty, long production cycle, low efficiency and poor quality, and frequent rework problems, increasing production costs.
A locomotive seat set tool set is designed, including a workbench, a first positioning mechanism, a limiting mechanism and a second positioning mechanism, through which the curved plate and the straight plate are positioned horizontally and vertically to achieve rapid auxiliary assembly.
It reduces the labor intensity of the operator, reduces tedious and repetitive work, improves production efficiency and assembly quality, and reduces operational difficulty and production costs.
Smart Images

Figure CN116079632B_ABST
Abstract
Description
Technical Field
[0001] Generally speaking, the present invention relates to the technical field of locomotive production and manufacturing. Specifically, it relates to a locomotive suspension seat assembly tooling. Background Art
[0002] With the rapid economic development, the demand for locomotives has gradually increased, and higher requirements have been put forward for the quality of locomotives. Among them, the quality level of the end beam seriously affects the overall quality level of the locomotive, and the suspension seat is an important part of the end beam.
[0003] Currently, the existing suspension seats are assembled manually, which has the problems of high labor intensity of operators, large assembly difficulty, long production cycle, low production efficiency, poor assembly quality, frequent rework problems, and increased production costs. Summary of the Invention
[0004] A locomotive suspension seat assembly tooling provided by the present invention improves production efficiency and assembly quality.
[0005] According to one aspect of the present invention, there is provided a locomotive suspension seat assembly tooling. The suspension seat includes a bent plate, a straight plate and a suspension pin sleeve. The suspension pin sleeve is arranged between the bent plate and the straight plate. The locomotive suspension seat assembly tooling includes:
[0006] A workbench;
[0007] A first positioning mechanism, arranged on the workbench, and the first positioning mechanism is used to carry the bent plate and horizontally position it;
[0008] A limiting mechanism, arranged on the workbench and surrounding the first positioning mechanism, and the limiting mechanism is used to carry the straight plate and horizontally position it;
[0009] A second positioning mechanism, arranged on the workbench, and the second positioning mechanism is configured to respectively abut against and push one end of the bent plate and one end of the straight plate, so that the other end of the bent plate and the other end of the straight plate respectively abut against the limiting mechanism, and is used for vertically positioning the bent plate and the straight plate.
[0010] In some embodiments, the first positioning mechanism includes two parallel and spaced pads, and the pads are used to carry the bent plate.
[0011] In some embodiments, the height of the pad is equal to the distance difference between the lower end surface of the suspension pin sleeve and the bottom surface of the bent plate. The distance between the side surfaces of the two pads away from each other is L0, and the length of the bent plate in the first direction is L, and 2 / 3L ≤ L0 ≤ L.
[0012] In some embodiments, the limiting mechanism includes:
[0013] The first limiting component and the second limiting component are respectively arranged on both sides of the workbench along the first direction, and the first positioning mechanism is arranged between the first limiting component and the second limiting component;
[0014] The third limiting component is arranged on one side of the first positioning component along the second direction. The first limiting component, the second limiting component and the third limiting component jointly carry the straight plate. Along the first direction, the third limiting component and the second positioning mechanism respectively abut against both sides of the straight plate and both sides of the bent plate;
[0015] Wherein, the first direction and the second direction are perpendicular to each other.
[0016] In some embodiments, the first limiting component includes two columns arranged along the second direction. One of the columns is correspondingly arranged with the first positioning mechanism, and the other column is arranged in a dislocation manner with the first positioning mechanism. At least one side of the column along the second direction is provided with a cushion block, and the cushion block is used for carrying the straight plate.
[0017] In some embodiments, the second limiting component includes two limiting columns arranged along the second direction. One of the limiting columns is correspondingly arranged with the first positioning mechanism, and the other limiting column is arranged in a dislocation manner with the first positioning mechanism. At least one side of the limiting column along the second direction is provided with a limiting block, and the limiting block is used for carrying the straight plate. A rib plate is arranged on the limiting column along the first direction and away from the first positioning mechanism.
[0018] In some embodiments, the column and the limiting column that are arranged opposite to the first positioning mechanism are coplanar with the center line of the workbench along the second direction.
[0019] In some embodiments, the third limiting component includes three support columns arranged along the first direction. Two of the support columns are vertically arranged on the workbench and are located on both sides of the first positioning mechanism along the first direction. Strengthening ribs are arranged on the side surfaces of the support columns along the second direction, and support blocks are arranged on at least one side of the support columns along the first direction.
[0020] In some embodiments, the side surfaces of the limiting column and the support column corresponding to the limiting column along the first direction and close to each other are coplanar;
[0021] The side surfaces of the column and the support column corresponding to the column along the first direction and close to each other are coplanar.
[0022] In some of these embodiments, the second positioning mechanism includes two positioning components, and the two positioning components are respectively arranged on both sides of the workbench along the second direction.
[0023] In some of these embodiments, the positioning component includes:
[0024] A vertical plate, vertically arranged on the workbench;
[0025] A first tightening device, passing through the vertical plate along the first direction and abutting against the straight plate;
[0026] A second tightening device, located below the first tightening device, the second tightening device passing through the vertical plate along the first direction and abutting against the bent plate.
[0027] An embodiment of the present invention has the following advantages or beneficial effects:
[0028] The locomotive suspension seat assembly tooling provided by the embodiment of the present invention, the first positioning mechanism is used to carry the bent plate and horizontally position it, and the first positioning mechanism is used to ensure that the horizontal section of the bent plate is horizontally placed and ensure its flatness. The limiting mechanism is used to carry the straight plate and horizontally position it, and the limiting mechanism is used to ensure the flatness of the straight plate and the relative position relationship between the straight plate and the bent plate. The second positioning mechanism is configured to respectively abut against and push one end of the bent plate and one end of the straight plate, so that the other end of the bent plate and the other end of the straight plate respectively abut against the limiting mechanism, ensuring that the other end of the bent plate and the other end of the straight plate are coplanar to meet the requirements of the suspension seat assembly. Under the interaction of the first positioning mechanism, the limiting mechanism and the second positioning mechanism, the suspension seat can be quickly and assisted in assembly, reducing the cumbersome repetitive work in the assembly and welding processes, reducing production costs, reducing the labor intensity of the operator, saving labor costs, and improving production efficiency. At the same time, this locomotive suspension seat assembly tooling has a simple structure and is easy to operate, reducing the operation difficulty of the assembly, and improving the production and assembly quality. Description of the Drawings
[0029] In order to better understand the present invention, reference may be made to the embodiments shown in the following drawings. The components in the drawings are not necessarily to scale, and related elements may be omitted to emphasize and clearly illustrate the technical features of the present invention. Additionally, related elements or components may have different arrangements as known in the art. Furthermore, in the drawings, the same reference numerals represent the same or similar components in each drawing. By describing its exemplary embodiments in detail with reference to the drawings, the above and other features and advantages of the present invention will become more apparent.
[0030] Wherein:
[0031] Figure 1 Shown is a schematic structural diagram of a suspension seat assembled by the locomotive suspension seat assembly tooling provided by an embodiment of the present invention;
[0032] Figure 2 Shown is a structural schematic diagram of a bent plate for assembling a locomotive suspension seat assembly tooling according to an embodiment of the present invention;
[0033] Figure 3 Shown is a structural schematic diagram of a suspension seat of a locomotive suspension seat assembly tooling with the bent plate hidden according to an embodiment of the present invention;
[0034] Figure 4 Shown is a structural schematic diagram of a locomotive suspension seat assembly tooling from a perspective according to an embodiment of the present invention;
[0035] Figure 5 Shown is a structural schematic diagram of a locomotive suspension seat assembly tooling from a perspective according to an embodiment of the present invention.
[0036] Among them, the reference numerals are explained as follows:
[0037] 100, bent plate; 101, mounting hole; 200, straight plate; 300, suspension pin sleeve; 400, reinforcing plate;
[0038] 1, workbench; 2, first positioning mechanism; 3, limiting mechanism; 4, second positioning mechanism;
[0039] 21, backing plate;
[0040] 31, first limiting component; 311, column; 312, cushion block;
[0041] 32, second limiting component; 321, limiting column; 322, limiting block; 323, rib plate;
[0042] 33, third limiting component; 331, support column; 332, support block; 333, reinforcing rib;
[0043] 41, vertical plate; 42, first tightening device; 43, second tightening device. Detailed implementation manners
[0044] Next, the technical solutions in the exemplary embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the exemplary embodiments of the present invention. The exemplary embodiments described herein are only for illustrative purposes and are not intended to limit the protection scope of the present invention. Therefore, it should be understood that various modifications and changes can be made to the exemplary embodiments without departing from the protection scope of the present invention.
[0045] In the description of the present invention, unless otherwise clearly specified or limited, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance; the term "plurality" means two or more; the term "and / or" includes any combination and all combinations of one or more of the associated listed items. In particular, referring to "the / said" object or "one" object also intends to represent one of the possible multiple such objects.
[0046] Unless otherwise specified or stated, terms such as "connection" and "fixation" shall be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, an integral connection, an electrical connection, or a signal connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] Furthermore, in the description of the present invention, it should be understood that the orientation terms such as "upper", "lower", "inner", and "outer" described in the exemplary embodiments of the present invention are described from the angles shown in the drawings and should not be construed as limiting the exemplary embodiments of the present invention. It should also be understood that in the context, when referring to an element or feature being connected "on", "under", or "inside", "outside" of another element (one or more), it can not only be directly connected "on", "under", or "inside", "outside" of the other element (one or more), but also be indirectly connected "on", "under", or "inside", "outside" of the other element (one or more) through an intermediate element.
[0048] Now, the exemplary embodiments will be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be implemented in various forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present invention will be thorough and complete, and the concept of the exemplary embodiments will be fully conveyed to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
[0049] This embodiment provides a locomotive suspension seat assembly tooling for assembling and fabricating the suspension seat. As Figures 1 - 3 shown, the suspension seat includes a bent plate 100, a straight plate 200, and a suspension sleeve 300. The bent plate 100 is provided with a mounting hole 101 for mounting the suspension sleeve 300, and the suspension sleeve 300 is disposed between the bent plate 100 and the straight plate 200. Reinforcing plates 400 are respectively disposed on both sides of the suspension sleeve 300, and the reinforcing plates 400 are disposed between the bent plate 100 and the straight plate 200.
[0050] If manual assembly is used between the bent plate 100, the straight plate 200 and the suspension sleeve 300, the labor intensity of the operator is high, the assembly difficulty is great, the production cycle is long, the production efficiency is relatively low, and the assembly quality is poor. There are frequent rework problems, which increase the production cost.
[0051] To solve this problem, as Figures 4 - 5 shown, the locomotive suspension seat assembly tooling provided in this embodiment includes a workbench 1, a first positioning mechanism 2, a limiting mechanism 3 and a second positioning mechanism 4. The first positioning mechanism 2 is arranged on the workbench 1 and is used to carry the bent plate 100 and position it horizontally. The limiting mechanism 3 is arranged on the workbench 1 and surrounds the first positioning mechanism 2. The limiting mechanism 3 is used to carry the straight plate 200 and position it horizontally. The second positioning mechanism 4 is arranged on the workbench 1 and is configured to respectively abut against and push one end of the bent plate 100 and one end of the straight plate 200, so that the other end of the bent plate 100 and the other end of the straight plate 200 respectively abut against the limiting mechanism 3, and is used for vertical positioning of the bent plate 100 and the straight plate 200.
[0052] For the locomotive suspension seat assembly tooling provided in this embodiment, the first positioning mechanism 2 is used to carry the bent plate 100 and position it horizontally. By using the first positioning mechanism 2, the horizontal section of the bent plate 100 is ensured to be horizontally placed and its flatness is guaranteed. The limiting mechanism 3 is used to carry the straight plate 200 and position it horizontally. By using the limiting mechanism 3, the flatness of the straight plate 200 and the relative position relationship between the straight plate 200 and the bent plate 100 are guaranteed. The second positioning mechanism 4 is configured to respectively abut against and push one end of the bent plate 100 and one end of the straight plate 200, so that the other end of the bent plate 100 and the other end of the straight plate 200 respectively abut against the limiting mechanism 3, ensuring that the other end of the bent plate 100 and the other end of the straight plate 200 are coplanar to meet the requirements of suspension seat assembly. Under the interaction of the first positioning mechanism 2, the limiting mechanism 3 and the second positioning mechanism 4, rapid auxiliary assembly of the suspension seat is carried out, reducing the cumbersome repetitive work in the assembly and welding processes, reducing the production cost, reducing the labor intensity of the operator, saving labor costs, and improving production efficiency. At the same time, this locomotive suspension seat assembly tooling has a simple structure and is easy to operate, reducing the operation difficulty of assembly and improving the production and assembly quality.
[0053] It should be particularly noted that the outer shape of the workbench 1 is a cuboid structure. The length direction of the workbench 1 is defined as the first direction, the width direction of the workbench 1 is defined as the second direction, and the height direction of the workbench 1 is defined as the third direction. The first direction, the second direction and the third direction are perpendicular to each other pairwise. The first direction, the second direction and the third direction only represent spatial directions and have no substantial meaning.
[0054] In one embodiment, the first positioning mechanism 2 includes two parallel and spaced pads 21, and the pads 21 are used to carry the bent plate 100.
[0055] Among them, the backing plate 21 is in a strip structure, and the backing plate 21 extends along the second direction and is symmetrically arranged with respect to the center line of the workbench 1 along the second direction. The two backing plates 21 are arranged on both sides of the workbench 1 along the first direction, and the two backing plates 21 are jointly used to carry the bending plate 100 to ensure the supporting effect on the bending plate 100.
[0056] In one embodiment, the height of the backing plate 21 is equal to the distance difference between the lower end surface of the suspension sleeve 300 and the bottom surface of the bending plate 100.
[0057] If there is no backing plate 21 or the height of the backing plate 21 is relatively small, after the suspension sleeve 300 is installed in the mounting hole 101 of the bending plate 100, the lower end surface of the suspension sleeve 300 along the third direction and the bottom surface of the bending plate 100 will be flush. During the alignment process of the suspension seat, it is required that the suspension sleeve 300 protrudes from the bottom surface of the bending plate 100. Therefore, by setting the height of the backing plate 21 to be equal to the distance difference between the lower end surface of the suspension sleeve 300 and the bottom surface of the bending plate 100, after the installation of the suspension sleeve 300 is completed, the top surfaces of the bending plate 100 and the backing plate 21 are in contact, the bottom surface of the suspension sleeve 300 is in contact with the workbench 1, and the height of the backing plate 21 along the third direction is the height by which the suspension sleeve 300 protrudes from the bottom surface of the bending plate 100.
[0058] In one embodiment, the distance between the side surfaces of the two backing plates 21 away from each other is L0, and the length of the bending plate 100 along the first direction is L, and 2 / 3L ≤ L0 ≤ L. In this way, while ensuring that the two backing plates 21 can carry the bending plate 100, it can also ensure that the bending plate 100 is stable and does not shake on the two backing plates 21, and the reliability is good.
[0059] In one embodiment, as Figures 4 - 5 shown, the limiting mechanism 3 includes a first limiting component 31, a second limiting component 32 and a third limiting component 33. The first limiting component 31 and the second limiting component 32 are respectively arranged on both sides of the workbench 1 along the first direction, and the first positioning mechanism 2 is arranged between the first limiting component 31 and the second limiting component 32. The third limiting component 33 is arranged on one side of the first positioning component along the second direction. The first limiting component 31, the second limiting component 32 and the third limiting component 33 jointly carry the straight plate 200. Along the first direction, the third limiting component 33 and the second positioning mechanism 4 can respectively abut against both sides of the straight plate 200 and both sides of the bending plate 100.
[0060] Among them, the first limiting component 31, the second limiting component 32, and the third limiting component 33 are respectively located on three sides of the first positioning mechanism 2, and the three can jointly carry the straight plate 200 to ensure the supporting effect of the straight plate 200. The second positioning mechanism 4 is abutted against one side of the straight plate 200 and the bent plate 100 along the first direction, so that the other sides of the straight plate 200 and the bent plate 100 along the first direction are both abutted against the third limiting component 33, playing a role in limiting and making the end faces flush.
[0061] In one embodiment, the first limiting component 31 includes two columns 311 arranged along the second direction. One of the columns 311 is correspondingly arranged with the first positioning mechanism 2, and the other column 311 is arranged in a staggered manner with the first positioning mechanism 2. At least one side of the column 311 along the second direction is provided with a cushion block 312, and the cushion block 312 is used for carrying the straight plate 200.
[0062] Among them, the column 311 is vertically arranged on the workbench 1. At least one side of the column 311 along the second direction is provided with a cushion block 312. The column 311 provides an installation position for the cushion block 312, and the cushion block 312 is used for carrying the straight plate 200. One of the two columns 311 is correspondingly arranged with the first positioning mechanism 2, and the other column 311 is arranged in a staggered manner with the first positioning mechanism 2 to increase the support and bearing range of the straight plate 200.
[0063] It should be specifically noted that a cushion block 312 is provided on the rear side of one of the columns 311 along the second direction, and a cushion block 312 is provided on the front side of the other column 311 along the second direction. The cushion blocks 312 both protrude towards the direction of the first positioning mechanism 2 to better receive the straight plate 200.
[0064] In one embodiment, the second limiting component 32 includes two limiting columns 321 arranged along the second direction. One of the limiting columns 321 is correspondingly arranged with the first positioning mechanism 2, and the other limiting column 321 is arranged in a staggered manner with the first positioning mechanism 2. At least one side of the limiting column 321 along the second direction is provided with a limiting block 322, and the limiting block 322 is used for carrying the straight plate 200. The limiting column 321 is provided with a rib plate 323 along the first direction and away from the first positioning mechanism 2.
[0065] Among them, the limit posts 321 are vertically arranged on the workbench 1. Limit blocks 322 are arranged on at least one side of the limit posts 321 along the second direction. The limit posts 321 provide installation positions for the limit blocks 322, and the limit blocks 322 are used to carry the straight plate 200. One of the two limit posts 321 is arranged corresponding to the first positioning mechanism 2, and the other limit post 321 is arranged offset from the first positioning mechanism 2 to increase the support and bearing range for the straight plate 200. Under the action of the second positioning mechanism 4, the limit posts 321 and the limit blocks 322 abut against the straight plate 200. Since the limit posts 321 and the limit blocks 322 require high perpendicularity, by arranging rib plates 323 on the limit posts 321, the strength of the limit posts 321 can be improved and the service life of the limit posts 321 can be extended, thereby reducing the repair rate of the entire locomotive hanger group for the tooling.
[0066] It should be particularly noted that limit blocks 322 are arranged on the front sides of both limit posts 321 along the second direction, and the limit blocks 322 protrude towards the direction of the first positioning mechanism 2 to better receive the straight plate 200.
[0067] In one embodiment, the upright post 311 and the limit post 321 arranged opposite to the first positioning mechanism 2 are coplanar with the center line of the workbench 1 along the second direction.
[0068] It can be understood that along the second direction, the rear sides of the upright post 311 and the limit post 321 arranged opposite to the first positioning mechanism 2 are coplanar and located on the center line of the workbench 1 along the second direction, that is, the upright post 311 and the limit post 321 are approximately located at the middle position along the second direction, and the centering is good.
[0069] It should be particularly noted that the distance between the upright post 311 and the corresponding limit post 321 along the first direction is slightly greater than the length of the bent plate 100 along the first direction, so that the bent plate 100 is located between the upright post 311 and the limit post 321, and at the same time ensure that the cushion block 312 on the upright post 311 and the limit block 322 of the limit post 321 can support the straight plate 200 and can be taken out smoothly after the hanger group pairing is completed.
[0070] In one embodiment, as Figures 4 - 5 shown, the third limit assembly 33 includes three support posts 331 arranged in a row along the first direction. Two of the support posts 331 are vertically arranged on the workbench 1 and are located on both sides of the first positioning mechanism 2 along the first direction. Reinforcing ribs 333 are arranged on the side surfaces of the support posts 331 along the second direction, and support blocks 332 are arranged on at least one side of the support posts 331 along the first direction.
[0071] Among them, among the three support columns 331, one support column 331 is just arranged on the center line of the workbench 1 along the first direction. A support block 332 is arranged on the right side surface of this support column 331 along the first direction. The other two support columns 331 are respectively symmetrically arranged on both sides of the center line of the workbench 1 along the first direction. Support blocks 332 are arranged on the left side surface and the right side surface of the one sides of these two support columns 331 along the first direction and away from each other. The front side surfaces of the three support columns 331 are coplanar along the second direction to ensure the flush effect of the straight plate 200 along the second direction. A reinforcing rib 333 is arranged on the rear side surface of the support column 331 along the second direction, which can improve the strength of the support column 331 and extend the service life of the support column 331, thereby reducing the repair rate of the entire locomotive suspension set for the tooling.
[0072] It should be specifically noted that the distance between the side surfaces of the support blocks 332 corresponding to the other two support columns 331 on the one sides away from each other along the first direction is less than or equal to the distance between the left and right side surfaces of the bending plate 100 along the first direction to provide good limit for the bending plate 100.
[0073] In one embodiment, the side surfaces of the limit column 321 and the support column 331 corresponding to the limit column 321 on the one sides along the first direction and close to each other are coplanar. With this setting, the limit column 321 and the support column 331 can make the right end surface of the straight plate 200 flush along the first direction, achieving a butting effect.
[0074] In one embodiment, the side surfaces of the column 311 and the support column 331 corresponding to the column 311 on the one sides along the first direction and close to each other are coplanar. With this setting, the column 311 and the support column 331 can make the left end surface of the straight plate 200 flush along the first direction, achieving a butting effect.
[0075] In one embodiment, as Figures 4 - 5 shown, the second positioning mechanism 4 includes two positioning components, and the two positioning components are respectively arranged on both sides of the workbench 1 along the second direction.
[0076] Among them, among the two positioning components, one positioning component is close to the front side surface of the third limit component 33 along the second direction, and the other positioning component is close to the rear side surface of the column 311 along the second direction. The two positioning components are jointly used to ensure that the right end surface of the bending plate 100 along the first direction and the right end surface of the straight plate 200 along the first direction are coplanar.
[0077] In one embodiment, as Figures 4 - 5As shown in the figure, the positioning assembly includes a vertical plate 41, a first tightening device 42, and a second tightening device 43. The vertical plate 41 is vertically arranged on the workbench 1. The first tightening device 42 penetrates through the vertical plate 41 along the first direction and abuts against the straight plate 200. The second tightening device 43 is located below the first tightening device 42. The second tightening device 43 penetrates through the vertical plate 41 along the first direction and abuts against the bent plate 100.
[0078] Among them, the vertical plate 41 is arranged at the left edge of the workbench 1 along the first direction. The first tightening device 42 and the second tightening device 43 are arranged vertically on the vertical plate 41. The first tightening device 42 is located above the vertical plate 41. The first tightening device 42 penetrates through the vertical plate 41 along the first direction and abuts against the left end face of the straight plate 200. The second tightening device 43 is located below the vertical plate 41. The second tightening device 43 penetrates through the vertical plate 41 along the first direction and abuts against the left end face of the bent plate 100. The right end face of the vertical plate 41 and the right end face of the bent plate 100 abut against the side face of the support column 331.
[0079] It should be particularly noted that the distance between the horizontal center line of the first tightening device 42 and the lower end face of the vertical plate 41 is equal to the distance between the lower end face of the suspension sleeve 300 and the center line of the left end face of the bent plate 100. The distance between the center line of the first tightening device 42 and the center line of the second tightening device 43 is equal to the distance between the center line of the left end face of the bent plate 100 and the center line of the left end face of the straight plate 200.
[0080] The working process of the locomotive suspension seat assembly tooling provided in this embodiment is as follows:
[0081] First, place the bent part of the bent plate 100 of the suspension seat facing the workbench 1 and place the horizontal section of the bent plate 100 horizontally on two cushion blocks 21.
[0082] Abut the second tightening devices 43 of the two positioning assemblies against the left end face of the bent plate 100 along the first direction, so that the right end face of the bent plate 100 is in contact with the left end face of the limit post 321.
[0083] Then, place the suspension sleeve 300 in the mounting hole 101 of the bent plate 100, and place the two reinforcing plates 400 on both sides of the suspension sleeve 300 along the first direction. The reinforcing plates 400 need to be in contact with the end face of the suspension sleeve 300, the upper end face of the horizontal section of the bent plate 100, and the lower end face of the straight plate 200, and spot-weld the reinforcing plates 400, the bent plate 100, and the suspension sleeve 300 to fix their positions.
[0084] Finally, place the straight plate 200 horizontally on the upper end faces of each spacer block 312, limit block 322 and support block 332. Use the first tightening device 42 of the two positioning components to abut against the left end face of the straight plate 200 along the first direction, so that the right end face of the straight plate 200 along the first direction fits against the left end face of the limit post 321. Then, spot-weld the straight plate 200, suspension sleeve 300 and reinforcement plate 400 to fix their positions, thereby completing the assembly and fitting of the suspension seat.
[0085] It should be noted here that the locomotive suspension seat assembly tooling shown in the drawings and described in this specification is only an example of applying the principles of the present invention. Those of ordinary skill in the art should clearly understand that the principles of the present invention are not limited to any details or any components of the devices shown in the drawings or described in the specification.
[0086] It should be understood that the present invention does not limit its application to the detailed structure and arrangement of the components set forth in this specification. The present invention can have other embodiments and can be implemented and executed in various ways. The foregoing variations and modifications fall within the scope of the present invention. It should be understood that the present invention disclosed and defined in this specification extends to all alternative combinations of two or more separate features mentioned or apparent in the text and / or drawings. All such different combinations constitute multiple alternative aspects of the present invention. The embodiments described in this specification illustrate the best mode known for implementing the present invention and will enable those skilled in the art to utilize the present invention.
[0087] After considering the specification and practicing the creation disclosed herein, those skilled in the art will readily conceive of other embodiments of the present invention. The present invention is intended to cover any variations, uses, or adaptations of the present invention that follow the general principles of the present invention and include known common general knowledge or conventional technical means in the technical field not disclosed by the present invention. The specification and exemplary embodiments are to be considered only as exemplary, and the true scope and spirit of the present invention are pointed out by the appended claims.
[0088] It should be understood that the present invention is not limited to the exact structure already described and shown in the drawings and can be modified and changed without departing from its scope. The protection scope of the present invention is only limited by the appended claims.
Claims
1. A locomotive suspension seat assembly tooling, characterized in that The suspension seat includes a bent plate, a straight plate and a suspension pin sleeve, and the suspension pin sleeve is arranged between the bent plate and the straight plate. The locomotive suspension seat assembly tooling includes: A workbench; A first positioning mechanism arranged on the workbench, and the first positioning mechanism is used to carry the bent plate and horizontally position it; A limiting mechanism arranged on the workbench and surrounding the first positioning mechanism, and the limiting mechanism is used to carry the straight plate and horizontally position it; A second positioning mechanism arranged on the workbench, and the second positioning mechanism is configured to respectively abut and push one end of the bent plate and one end of the straight plate, so that the other end of the bent plate and the other end of the straight plate respectively abut against the limiting mechanism, and is used for vertically positioning the bent plate and the straight plate.
2. The jig for assembling locomotive suspension seats according to claim 1, characterized in that, The first positioning mechanism includes two parallel and spaced pads, and the pads are used to carry the bent plate.
3. The locomotive suspension seat assembly tooling according to claim 2, characterized in that, The height of the pad is equal to the distance difference between the lower end surface of the suspension pin sleeve and the bottom surface of the bent plate. The distance between the side surfaces of the two pads away from each other is L0, and the length of the bent plate in the first direction is L, and 2 / 3L ≤ L0 ≤ L.
4. The locomotive suspension seat assembly tooling according to claim 1, wherein The limiting mechanism includes: A first limiting component and a second limiting component, which are respectively arranged on both sides of the workbench in the first direction, and the first positioning mechanism is arranged between the first limiting component and the second limiting component; A third limiting component arranged on one side of the first positioning mechanism in the second direction. The first limiting component, the second limiting component and the third limiting component jointly carry the straight plate. In the first direction, the third limiting component and the second positioning mechanism respectively abut against both sides of the straight plate and both sides of the bent plate; Wherein, the first direction and the second direction are perpendicular to each other.
5. The locomotive suspension seat assembly tooling according to claim 4, characterized in that, The first limiting component includes two columns arranged in the second direction. One of the columns is arranged corresponding to the first positioning mechanism, and the other column is arranged offset from the first positioning mechanism. The column is provided with pads on at least one side in the second direction, and the pads are used to carry the straight plate.
6. The locomotive suspension seat assembly tooling according to claim 5, wherein The second limiting component includes two limiting columns arranged in the second direction. One of the limiting columns is arranged corresponding to the first positioning mechanism, and the other limiting column is arranged offset from the first positioning mechanism. The limiting column is provided with limiting blocks on at least one side in the second direction, and the limiting blocks are used to carry the straight plate. The limiting column is provided with a rib plate in the first direction and away from the first positioning mechanism.
7. The locomotive suspension seat assembly tooling according to claim 6, wherein The columns and the limiting columns arranged opposite to the first positioning mechanism are coplanar with the center line of the workbench in the second direction.
8. The locomotive suspension seat assembly tooling according to claim 6, characterized in that, The third limiting component includes three support columns arranged in the first direction. Two of the support columns are vertically arranged on the workbench and are located on both sides of the first positioning mechanism in the first direction. The side surface of the support column in the second direction is provided with a reinforcing rib, and the support column is provided with a support block on at least one side in the first direction.
9. The locomotive suspension seat assembly tooling according to claim 8, characterized in that, The side surfaces of the limiting column and the supporting column corresponding to the limiting column, both along the first direction and on the side close to each other, are coplanar; The side surfaces of the upright column and the supporting column corresponding to the upright column, both along the first direction and on the side close to each other, are coplanar.
10. The locomotive suspension seat assembly tooling according to claim 1, characterized in that, The second positioning mechanism includes two positioning components, and the two positioning components are respectively arranged on both sides of the workbench along the second direction.
11. The locomotive suspension seat assembly tooling according to claim 10, characterized in that, The positioning component includes: A vertical plate vertically arranged on the workbench; A first tightening device passing through the vertical plate along the first direction and abutting against the straight plate; A second tightening device located below the first tightening device, and the second tightening device passes through the vertical plate along the first direction and abuts against the bent plate.
Citation Information
Patent Citations
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