Automatic mine roof bolting device, electrical control system and method
By designing an automatic net laying device for mining, and utilizing an electrical control system to coordinate the lifting, pulling, conveying, and rotating mechanisms of the net box, the problem of low automation in the net laying of the integrated tunneling and anchoring machine was solved, realizing automatic net laying in coal mine tunnel construction and improving production efficiency and safety.
Patent Information
- Application Number
- CN202310110285.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-13
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2043-02-13
AI Technical Summary
The existing integrated tunneling and anchoring machines have a low degree of automation in net laying. Operators rely entirely on manual operation and experience, resulting in high workload, low efficiency, and difficulty in ensuring personnel safety.
An automatic net laying device for mining was designed, including a net box lifting mechanism, a net pulling mechanism, a conveying mechanism, a lifting and rotating mechanism, and a left and right net adjusting mechanism. The operation of these mechanisms is controlled in coordination by an electrical control system to achieve automatic net laying.
It has enabled automated netting laying in coal mine tunnel construction, improving production efficiency and safety.
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Figure CN116201579B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coal mine tunnel construction, and in particular to a mine automatic net laying device, an electric control system and a method. BACKGROUND
[0002] This section is intended to provide background or context to the embodiments of the application recited in the claims. The description herein does not constitute admission that the prior art is prior art nor does it constitute admission that the prior art is relevant.
[0003] In recent years, with the development of technology, research on the net laying device of the excavating and anchoring machine has gradually emerged. Manual or semi-automatic mode cannot realize full-automatic work. At present, the automatic degree of the net laying of the excavating and anchoring integrated machine is generally not high, and the operation hand completely relies on manual and experience operation, which has high working strength, low net laying work efficiency and difficult to guarantee personnel safety. SUMMARY
[0004] The embodiments of the present application provide a mine automatic net laying device to realize automatic net laying work of coal mine tunnel construction and improve production efficiency and safety. The device comprises:
[0005] A net box lifting mechanism is installed at the rear end of the excavating and anchoring machine and is used to lift the net box to a preset position after the excavating and anchoring machine completes the roadway excavation;
[0006] A net pulling mechanism is installed at the front end of the net box lifting mechanism and is used to pull the net sheet in the net box to the conveying mechanism when the net box is lifted to the preset position;
[0007] A conveying mechanism is installed at the front end of the net pulling mechanism and is used to transport the net sheet to the lifting and rotating mechanism when the net sheet is pulled to the conveying mechanism. After the net sheet completes rotation and returns to the conveying mechanism, the net sheet is transported to the left and right net adjusting mechanism;
[0008] A lifting and rotating mechanism is installed below the conveying mechanism and is used to lift the net sheet by a preset distance when the net sheet is above the lifting and rotating mechanism, so that the net sheet is separated from the conveying mechanism. Then the net sheet is rotated to a preset direction, so that the net sheet can cover one side of the roadway roof when it is lifted up. After the net sheet completes rotation, the net sheet is controlled to fall by the preset distance, so that the net sheet returns to the conveying mechanism;
[0009] A left and right net adjusting mechanism is installed at the front end of the external temporary support frame body and is used to adjust the net sheet to the corresponding position below the left side of the roadway roof and fix it when the net sheet is transported to the left and right net adjusting mechanism. Or the net sheet is adjusted to the corresponding position below the right side of the roadway roof and fixed. The net sheet fixed below the left side is lifted by the external temporary support frame body to cover the left side of the roadway roof. The net sheet fixed below the right side is lifted by the external temporary support frame body to cover the right side of the roadway roof.
[0010] The electric control system is connected with the net box lifting mechanism, the net pulling mechanism, the conveying mechanism, the lifting rotating mechanism and the left-right net adjusting mechanism, and is used for controlling the net box lifting mechanism, the net pulling mechanism, the conveying mechanism, the lifting rotating mechanism and the left-right net adjusting mechanism to operate, and completing the automatic net laying work of the mine.
[0011] The embodiment of the present application also provides a mine automatic net laying electric control system, which is used for realizing the automatic net laying work of the coal mine tunnel construction, improving the production efficiency and safety, and comprising:
[0012] The lifting control module is used for controlling the net box lifting mechanism to lift the net box to the preset position after the heading and bolting machine completes the roadway excavation;
[0013] The net pulling control module is used for controlling the net pulling mechanism to pull the net sheet in the net box to the conveying mechanism after the net box lifting mechanism lifts the net box to the preset position;
[0014] The conveying control module is used for controlling the conveying mechanism to transport the net sheet to the above of the lifting rotating mechanism when the net sheet is pulled to the conveying mechanism, and controlling the conveying mechanism to transport the net sheet to the left-right net adjusting mechanism after the net sheet completes rotation and returns to the above of the conveying mechanism;
[0015] The lifting rotating control module is used for controlling the lifting rotating mechanism to lift the net sheet by a preset distance to make the net sheet separate from the conveying mechanism when the net sheet is above the lifting rotating mechanism, and rotating the net sheet to a preset direction to make the net sheet cover one side of the roadway roof when being lifted, and controlling the net sheet to fall by the preset distance to make the net sheet return to the above of the conveying mechanism after the net sheet completes rotation;
[0016] The left-right net adjusting control module is used for controlling the left-right net adjusting mechanism to adjust the net sheet to a position opposite to the left side below the roadway roof and fix, or to adjust the net sheet to a position opposite to the right side below the roadway roof and fix when the net sheet is transported to the left-right net adjusting mechanism; the net sheet fixed on the left side below is lifted by an external temporary support frame to cover the left side of the roadway roof, and the net sheet fixed on the right side below is lifted by an external temporary support frame to cover the right side of the roadway roof.
[0017] The embodiment of the present application also provides a mine automatic net laying device method, which is applied to an electric control system in a mine automatic net laying device, and is used for realizing the automatic net laying work of the coal mine tunnel construction, improving the production efficiency and safety, and comprising:
[0018] The net box lifting mechanism is controlled to lift the net box to a preset position after the heading and bolting machine completes the roadway excavation;
[0019] The net pulling mechanism is controlled to pull the net sheet in the net box to the conveying mechanism when the net box is lifted to the preset position;
[0020] When the mesh is pulled to the conveying mechanism, the conveying mechanism is controlled to transport the mesh above the lifting and rotating mechanism, after the mesh completes rotation and returns above the conveying mechanism, the conveying mechanism is controlled to transport the mesh to the left and right mesh adjusting mechanism;
[0021] When the mesh is above the lifting and rotating mechanism, the lifting and rotating mechanism is controlled to lift the mesh by a preset distance, so that the mesh is separated from the conveying mechanism, and then the mesh is rotated to a preset direction, so that the mesh can cover one side of the roof of the roadway when it is lifted, after the mesh completes rotation, the mesh is controlled to fall by the preset distance, so that the mesh returns above the conveying mechanism;
[0022] When the mesh is transported to the left and right mesh adjusting mechanism, the left and right mesh adjusting mechanism is controlled to adjust the mesh to a position opposite below the left side of the roof of the roadway and fix it, or adjust the mesh to a position opposite below the right side of the roof of the roadway and fix it; the mesh fixed below the left side is lifted by an external temporary support frame to cover the left side of the roof of the roadway, and the mesh fixed below the right side is lifted by an external temporary support frame to cover the right side of the roof of the roadway.
[0023] The intelligent automatic netting device of this invention includes: a net box lifting mechanism installed at the rear end of a roadheader, used to lift the net box to a preset position after the roadway excavation is completed; a net pulling mechanism installed at the front end of the net box lifting mechanism, used to pull the netting inside the net box to a conveying mechanism when the net box is lifted to the preset position; a conveying mechanism installed at the front end of the net pulling mechanism, used to transport the netting above a lifting and rotating mechanism when it is pulled to the conveying mechanism, and after the netting completes its rotation and returns to the top of the conveying mechanism, transport the netting to a left and right adjusting mechanism; and a lifting and rotating mechanism installed below the conveying mechanism, used to lift the netting a preset distance when it is above the lifting and rotating mechanism, so that the netting detaches from the conveying mechanism, and then rotates the netting to a preset direction so that the netting can cover the roadway roof when it is lifted. On one side, after the mesh has rotated, it is controlled to fall a preset distance, so that the mesh returns to the top of the conveying mechanism; the left and right mesh adjustment mechanism is installed at the front end of the external temporary support frame, and is used to adjust the mesh to the corresponding position below the left side of the roadway roof and fix it when the mesh is transported to the left and right mesh adjustment mechanism; or to adjust the mesh to the corresponding position below the right side of the roadway roof and fix it; the mesh fixed to the lower left side is lifted by the external temporary support frame to cover the left side of the roadway roof, and the mesh fixed to the lower right side is lifted by the external temporary support frame to cover the right side of the roadway roof; the electrical control system is connected to the mesh box lifting mechanism, the mesh pulling mechanism, the conveying mechanism, the lifting and rotating mechanism and the left and right mesh adjustment mechanism, and is used to control the operation of the mesh box lifting mechanism, the mesh pulling mechanism, the conveying mechanism, the lifting and rotating mechanism and the left and right mesh adjustment mechanism to complete the automatic mesh laying work in the mine. Compared with the current technical solutions where the automation level of the integrated tunneling and anchoring machine for net laying is generally low, the operators rely entirely on manual and experience-based operation, resulting in high work intensity, low tunneling efficiency, and difficulty in ensuring personnel safety, the automatic net laying device for mining in this embodiment of the invention can realize automatic net laying in coal mine tunnel construction, thereby improving production efficiency and safety. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In the drawings:
[0025] Figure 1 This is a three-dimensional structural diagram of the automatic net-laying device for mining in an embodiment of the present invention;
[0026] Figure 2 This is a top view of the automatic net-laying device for mining in an embodiment of the present invention;
[0027] Figure 3Fig. 1 is a structural schematic diagram of a hydraulic part of a mine automatic net laying device according to an embodiment of the present application;
[0028] Figure 4 Fig. 2 is a circuit connection structural schematic diagram of the mine automatic net laying device according to the embodiment of the present application;
[0029] Figure 5 Fig. 3 is a structural schematic diagram of an electric control system of the mine automatic net laying device according to the embodiment of the present application;
[0030] Figure 6 Fig. 4 is a flow schematic diagram of a mine automatic net laying method according to the embodiment of the present application;
[0031] 1- excavator, 2- temporary support frame, 3- net box lifting mechanism, 4- net pulling mechanism, 5- conveying mechanism, 6- lifting and rotating mechanism, 7- left and right net adjusting mechanism, 8- valve group, 9- hydraulic oil pipe, 10- electric control system, 11- man-machine interface, 31- net box lifting oil cylinder, 32- pair of shot sensors, 33- remote control receiver, 34- remote control transmitter, 41- net pulling oil cylinder, 51- net sheet conveying motor, 52- Hall sensor, 53- camera, 61- net sheet lifting oil cylinder, 62- net sheet rotating motor, 63- pair of shot grating sensors, 64- photoelectric sensor, 71- left and right net adjusting oil cylinder, 72- net sheet adjusting motor, 73- proximity switch. DETAILED DESCRIPTION
[0032] To make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the embodiments of the present application are further described in detail below with reference to the drawings. Herein, the illustrative embodiments of the present application and the descriptions thereof are used to explain the present application, but not as a limitation of the present application.
[0033] The term "and / or" herein is only used to describe an association relationship, which means that there can be three relationships, for example, A and / or B can mean that A exists alone, A and B exist together, and B exists alone. In addition, the term "at least one" herein means any one of a plurality or any combination of at least two of a plurality, for example, including at least one of A, B and C can mean including any one or more elements selected from the set consisting of A, B and C.
[0034] In the description of the present specification, "include", "includes" and "including", "have", "has", "having" or the like are open terms, that is, mean including but not limited to. The description referring to the terms "one embodiment", "one specific embodiment", "some embodiments", "for example" and the like means that the specific features, structures or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. The order of the steps involved in each embodiment is used to illustrate the implementation of the present application, and the order of the steps is not limited. The order can be adjusted as appropriate.
[0035] As described above, the inventor found that the current digging-anchor integrated machine has a low degree of automation in net laying, and the operator completely relies on manual and experience operation, which has high working intensity, low net laying efficiency, and difficult to ensure personnel safety.
[0036] In order to realize the automatic net laying work in the coal mine, the present application provides a mine automatic net laying device to realize the automatic net laying work in the coal mine tunnel construction and improve the production efficiency and safety. Figure 1 and Figure 2 As shown in the figure, the device comprises:
[0037] The net box lifting mechanism 3 is installed at the rear end of the digging-anchor machine 1, and is used to lift the net box to a preset position after the digging-anchor machine 1 completes the roadway excavation;
[0038] The net pulling mechanism 4 is installed at the front end of the net box lifting mechanism 3, and is used to pull the net sheet in the net box to the conveying mechanism 5 when the net box is lifted to the preset position;
[0039] The conveying mechanism 5 is installed at the front end of the net pulling mechanism 4, and is used to transport the net sheet to the above of the lifting-rotating mechanism 6 when the net sheet is pulled to the conveying mechanism 5, and transport the net sheet to the left-right net adjusting mechanism 7 after the net sheet completes rotation and returns to the above of the conveying mechanism 5;
[0040] The lifting-rotating mechanism 6 is installed below the conveying mechanism 5, and is used to lift the net sheet a preset distance to make the net sheet separate from the conveying mechanism 5 when the net sheet is above the lifting-rotating mechanism 6, and rotate the net sheet to a preset direction to make the net sheet cover one side of the roadway roof when rising, and control the net sheet to fall the preset distance to make the net sheet return to the above of the conveying mechanism 5 after the net sheet completes rotation;
[0041] The left-right net adjusting mechanism 7 is installed at the front end of the external temporary support frame body 2, and is used for adjusting the net to the corresponding position below the left side of the roadway roof and fixing when the net is transported to the left-right net adjusting mechanism 7, or adjusting the net to the corresponding position below the right side of the roadway roof and fixing; the net fixed below the left side is lifted by the external temporary support frame body 2 to cover the left side of the roadway roof, and the net fixed below the right side is lifted by the external temporary support frame body 2 to cover the right side of the roadway roof.
[0042] The electric control system is connected with the net box lifting mechanism 3, the net pulling mechanism 4, the conveying mechanism 5, the lifting-rotating mechanism 6 and the left-right net adjusting mechanism 7, and is used for controlling the net box lifting mechanism 3, the net pulling mechanism 4, the conveying mechanism 5, the lifting-rotating mechanism 6 and the left-right net adjusting mechanism 7 to operate to complete the automatic net laying work in the mine.
[0043] In one embodiment, the direction of the roadway excavation by the excavating-anchor machine 1 is the target direction, and the roadway roof parallel to the target direction is obtained based on the target direction, and the left side of the roadway roof is the left side of the target direction, and the right side of the roadway roof is the right side of the target direction.
[0044] In one embodiment, when the electric control system works: after the excavating-anchor machine 1 completes the roadway excavation, the net box lifting mechanism 3 is controlled to lift the net box to a preset position; when the net box is lifted to the preset position, the net pulling mechanism 4 is controlled to pull the net in the net box to the conveying mechanism 5; when the net is pulled to the conveying mechanism 5, the conveying mechanism 5 is controlled to transport the net to above the lifting-rotating mechanism 6, after the net completes the rotation and returns to above the conveying mechanism 5, the conveying mechanism 5 is controlled to transport the net to the left-right net adjusting mechanism 7; when the net is above the lifting-rotating mechanism 6, the lifting-rotating mechanism 6 is controlled to lift the net by a preset distance, so that the net is separated from the conveying mechanism 5, and then the net is rotated to a preset direction, so that the net can cover one side of the roadway roof when being lifted, after the net completes the rotation, the net is controlled to fall by the preset distance, so that the net returns to above the conveying mechanism 5; when the net is transported to the left-right net adjusting mechanism 7, the left-right net adjusting mechanism 7 is controlled to adjust the net to the corresponding position below the left side of the roadway roof and fix, or adjust the net to the corresponding position below the right side of the roadway roof and fix; the net fixed below the left side is lifted by the external temporary support frame body 2 to cover the left side of the roadway roof, and the net fixed below the right side is lifted by the external temporary support frame body 2 to cover the right side of the roadway roof.
[0045] In the embodiment of the present application, the electric control system controls the net box lifting mechanism 3, the net pulling mechanism 4, the conveying mechanism 5, the lifting-rotating mechanism 6 and the left-right net adjusting mechanism 7 to operate, and the automatic net laying work is completed, and the automatic net laying work in the coal mine is realized.
[0046] In one embodiment, as Figure 3As shown, the net cage lifting mechanism 3 comprises a net cage lifting oil cylinder 31 for providing power under the control of the electric control system so that the net cage lifting mechanism 3 lifts the net cage to a preset position;
[0047] The net pulling mechanism 4 comprises a net pulling oil cylinder 41 for providing power under the control of the electric control system so that the net pulling mechanism 4 pulls the net to the conveying mechanism 5;
[0048] The conveying mechanism 5 comprises a net conveying motor 51 for providing power under the control of the electric control system so that the conveying mechanism 5 conveys the net above the lifting rotating mechanism 6, and after the net completes rotation and returns above the conveying mechanism 5, the net is conveyed to the left-right net adjusting mechanism 7;
[0049] The net cage lifting mechanism 6 comprises a net lifting oil cylinder 61 and a net rotating motor 62 for providing power under the control of the electric control system so that the lifting rotating mechanism 6 lifts the net by a preset distance, makes the net separate from the conveying mechanism 5, and then rotates the net to a preset direction so that the net can cover one side of the roof of the roadway when it is lifted, and after the net completes rotation, the net is controlled to fall by the preset distance so as to return above the conveying mechanism 5;
[0050] The left-right net adjusting mechanism 7 comprises a left-right net adjusting oil cylinder 71 and a net adjusting motor 72 for providing power under the control of the electric control system so that the left-right net adjusting mechanism 7 adjusts the net to a corresponding position below the left side of the roof of the roadway and fixes it, or adjusts the net to a corresponding position below the right side of the roof of the roadway and fixes it;
[0051] The valve group 8 comprises solenoid valves corresponding to the net cage lifting oil cylinder 31, the net pulling oil cylinder 41, the net conveying motor 51, the net lifting oil cylinder 61, the net rotating motor 62, the left-right net adjusting oil cylinder 71 and the net adjusting motor 72 respectively;
[0052] The electric control system is connected with the valve group 8 and is specifically used for controlling the net cage lifting oil cylinder 31, the net pulling oil cylinder 41, the net conveying motor 51, the net lifting oil cylinder 61, the net rotating motor 62, the left-right net adjusting oil cylinder 71 and the net adjusting motor 72 to operate through the switch of the valve group 8, and completes the automatic net laying work in the mine.
[0053] In an embodiment, as shown Figure 3 As shown, the hydraulic oil pipe 9 is used for connecting the valve group 8 and each oil cylinder.
[0054] In an embodiment, the electric control system is built-in with a control circuit, an instruction acquisition circuit and the valve group 8, the instruction acquisition circuit is used for accessing instructions of all sensors, the control circuit is used for controlling the switch action of the valve group according to the sensor instructions, directly controlling the oil cylinder according to the switch action of the valve group 8, and further controlling the operation of the corresponding mechanism.
[0055] In one embodiment, the electric control system works as follows: when the net cage is lifted to the preset position, the electric control system controls the opening of the corresponding electromagnetic valve to control the power provided by the net pulling cylinder 41 to the net pulling mechanism 4 to pull the net in the net cage to the conveying mechanism 5; when the net is pulled to the conveying mechanism 5, the electric control system controls the opening of the corresponding electromagnetic valve to control the power provided by the net conveying motor 51 to the conveying mechanism 5 to convey the net above the lifting and rotating mechanism 6; after the net is rotated and returned to above the conveying mechanism 5, the electric control system controls the power provided by the net conveying motor 51 to the conveying mechanism 5 to convey the net to the left and right net adjusting mechanism 7; when the net is above the lifting and rotating mechanism 6, the electric control system controls the opening of the corresponding electromagnetic valve to control the power provided by the net lifting cylinder 61 and the net rotating motor 62 to the lifting and rotating mechanism 6 to lift the net by a preset distance, so that the net is separated from the conveying mechanism 5, and then the net is rotated to a preset direction, so that the net can cover one side of the roof of the roadway when the net is lifted, and after the net is rotated, the electric control system controls the net to fall by the preset distance, so that the net returns to above the conveying mechanism 5; when the net is conveyed to the left and right net adjusting mechanism 7, the electric control system controls the opening of the corresponding electromagnetic valve to control the power provided by the left and right net adjusting cylinder 71 and the net adjusting motor 72 to the left and right net adjusting mechanism 7 to adjust the net to a corresponding position below the left side of the roof of the roadway and fix the net, or adjust the net to a corresponding position below the right side of the roof of the roadway and fix the net.
[0056] In the embodiment of the present application, the electric control system is connected with the valve group 8, and the electric control system controls the opening and closing of the valve group 8 to control the operation of the net cage lifting cylinder 31, the net pulling cylinder 41, the net conveying motor 51, the net lifting cylinder 61, the net rotating motor 62, the left and right net adjusting cylinder 71 and the net adjusting motor 72, so as to complete the automatic net laying work in the mine and realize the automatic net laying work in the underground coal mine.
[0057] In one embodiment, as shown in Figure 4 the automatic net laying device for mine further comprises:
[0058] The opposite light sensor 32 is diagonally installed above the net cage, and is used to send a lifting in-place signal to the electric control system 10 after detecting that the net cage is lifted in place;
[0059] The opposite light sensor 63 is installed at a preset length from the lifting and rotating mechanism 6 in the front part of the net cage, and is used to send a net arrival signal to the electric control system 10 after detecting that the net is conveyed to above the lifting and rotating mechanism 6 by the conveying mechanism 5;
[0060] The photoelectric sensor 64 is arranged on the reflector and the bracket, and is used to send a rotation in-place signal to the electric control system 10 after detecting that the net is rotated to a preset direction by the lifting and rotating mechanism 6, and the reflector and the bracket are installed around the net lifting and rotating mechanism 6;
[0061] The Hall sensor 52 is installed below the conveying mechanism 5, and is used to send a conveying arrival signal to the electric control system 10 after detecting that the mesh is transported to the left-right mesh adjusting mechanism 7.
[0062] The proximity switch 73 is installed below the left-right mesh adjusting mechanism 7, and one is installed on the left side and one is installed on the right side, and is used to send a mesh adjusting in-place signal after detecting that the left-right mesh adjusting is in place, and the signal is used to indicate that the external temporary support frame body 2 lifts the left side of the mesh covered roadway roof which is fixed below the left side, or lifts the right side of the mesh covered roadway roof which is fixed below the right side.
[0063] The electric control system 10 is specifically used for controlling the operation of the mesh pulling mechanism 4, the conveying mechanism 5, the lifting-rotating mechanism 6 and the left-right mesh adjusting mechanism 7 according to the lifting in-place signal, the mesh arrival signal, the rotating in-place signal and the conveying arrival signal, and completes the automatic mesh laying work in the mine.
[0064] In one embodiment, when the electric control system 10 works, the mesh pulling mechanism 4 is controlled to pull the mesh in the mesh box to the conveying mechanism 5 when the lifting in-place signal is received; the mesh is lifted by a preset distance by the lifting-rotating mechanism 6 so that the mesh is separated from the conveying mechanism 5, and then the mesh is rotated to a preset direction so that the mesh can cover one side of the roadway roof when being lifted; the mesh is lowered by the preset distance by the lifting-rotating mechanism 6 so that the mesh returns to above the conveying mechanism 5 when the rotating in-place signal is received; and the mesh is adjusted to a position opposite below the left side of the roadway roof and fixed, or the mesh is adjusted to a position opposite below the right side of the roadway roof and fixed when the conveying arrival signal is received.
[0065] In the embodiment of the present application, the electric control system 10 controls the operation of the mesh pulling mechanism 4, the conveying mechanism 5, the lifting-rotating mechanism 6 and the left-right mesh adjusting mechanism 7 according to the lifting in-place signal, the mesh arrival signal, the rotating in-place signal and the conveying arrival signal, and completes the automatic mesh laying work in the mine, thereby realizing the automatic mesh laying work in the coal mine.
[0066] In one embodiment, the external temporary support frame body receives the mesh adjusting in-place signal, and lifts the left side of the mesh covered roadway roof which is fixed below the left side, or lifts the right side of the mesh covered roadway roof which is fixed below the right side.
[0067] In one embodiment, the electric control system 10 receives the mesh adjusting in-place signal, and controls the temporary support frame body to lift the left side of the mesh covered roadway roof which is fixed below the left side, or lift the right side of the mesh covered roadway roof which is fixed below the right side.
[0068] In one embodiment, again Figure 4As shown, the human-machine interface 11 is installed below the anchor machine 1 to display key parameters and local operations in the process of laying the net, thereby realizing the management of key parameters and local operations in the process of laying the net.
[0069] In one embodiment, as shown in the drawings, Figure 4 As shown, the remote control receiver 33 and the remote control transmitter 34 are installed near the net box to remotely control the automatic net laying device, thereby realizing the remote control of the automatic net laying device.
[0070] In one embodiment, as shown in the drawings, Figure 4 As shown, the camera 53 is installed in the middle of the automatic net laying device, and two cameras are respectively directed to the front and back sides to monitor the state of lifting, transporting and adjusting the net in real time, thereby realizing the monitoring of lifting, transporting and adjusting the net in the process of laying the net.
[0071] In order to facilitate understanding of how the present application is implemented, the following will be described in combination with Figures 1 to 4 The mine automatic net laying device will be described in detail:
[0072] In one embodiment, after the anchor machine 1 completes the roadway excavation, the electric control system 10 controls the net box lifting cylinder 31 of the net box lifting mechanism 3 through the valve group 8 to provide power for the net box lifting mechanism 3, and lifts the net box to a preset position;
[0073] When the net box is lifted to the preset position, the light barrier photoelectric sensor 32 sends a lifting-to-position signal to the electric control system 10, and the electric control system 10 controls the net pulling cylinder 41 of the net pulling mechanism 4 through the valve group 8 to provide power for the net pulling mechanism 4, and pulls the net in the net box to the conveying mechanism 5;
[0074] When the net is pulled to the conveying mechanism 5, the electric control system 10 controls the net conveying motor 51 of the conveying mechanism 5 through the valve group 8 to provide power for the conveying mechanism 5, and transports the net to the lifting and rotating mechanism 6 above, and after the net is rotated and returned to the conveying mechanism 5 above, the net conveying motor 51 is controlled to provide power for the conveying mechanism 5, and the net is transported to the left and right net adjusting mechanism 7;
[0075] When the net is transported to the lifting and rotating mechanism 6 above by the conveying mechanism 5, the light barrier grating sensor 63 sends a net arrival signal to the electric control system 10, and the electric control system 10 controls the net lifting cylinder 61 and the net rotating motor 62 of the lifting and rotating mechanism 6 through the valve group 8 to provide power for the lifting and rotating mechanism 6, lifts the net by a preset distance to make the net separate from the conveying mechanism 5, and then rotates the net to a preset direction, so that the net can cover one side of the roadway roof when it is lifted up;
[0076] The photoelectric sensor 64 sends a rotation-to-position signal to the electric control system 10 after detecting that the lifting rotating mechanism 6 rotates the mesh to a preset direction, and the electric control system 10 controls the mesh lifting oil cylinder 61 of the lifting rotating mechanism 6 through the valve group 8 to provide power for the lifting rotating mechanism according to the rotation-to-position signal, controls the mesh to fall by the preset distance, and makes the mesh return to above the conveying mechanism 5;
[0077] The Hall sensor 52 sends a transportation-arrival signal to the electric control system 10 after detecting that the mesh is transported to the left-right mesh adjusting mechanism 7, and the electric control system 10 controls the left-right mesh adjusting oil cylinder 71 and the mesh adjusting motor 72 of the left-right mesh adjusting mechanism 7 through the valve group 8 to provide power for the left-right mesh adjusting mechanism 7 according to the transportation-arrival signal, adjusts the mesh to the corresponding position below the left side of the roof of the tunnel and fixes it, or adjusts the mesh to the corresponding position below the right side of the roof of the tunnel and fixes it.
[0078] The proximity switch 73 sends a mesh-adjusting-to-position signal after detecting that the left-right mesh adjusting is in position, and indicates that the external temporary support frame body 2 lifts the mesh covering the left side of the roof of the tunnel fixed below the left side, or lifts the mesh covering the right side of the roof of the tunnel fixed below the right side.
[0079] In summary, the mine automatic mesh laying device of the embodiment of the application can realize automatic mesh laying work in coal mine tunnel construction, and improve production efficiency and safety.
[0080] The embodiment of the application also provides a mine automatic mesh laying electric control system, which has the same problem solving principle as the above-mentioned mine automatic mesh laying device, and the repeated parts will not be described again, such as Figure 5 As shown in the figure, the electric control system comprises:
[0081] The lifting control module 101 is used for controlling the mesh box lifting mechanism 3 to lift the mesh box to a preset position after the tunneling anchor machine 1 completes tunneling;
[0082] The mesh pulling control module 102 is used for controlling the mesh pulling mechanism 4 to pull the mesh in the mesh box to the conveying mechanism 5 after the mesh box lifting mechanism 3 lifts the mesh box to the preset position;
[0083] The conveying control module 103 is used for controlling the conveying mechanism 5 to transport the mesh above the lifting rotating mechanism 6 when the mesh is pulled to the conveying mechanism 5, and controlling the conveying mechanism 5 to transport the mesh to the left-right mesh adjusting mechanism 7 after the mesh completes rotation and returns to above the conveying mechanism 5;
[0084] The lifting and rotating control module 104 is used to control the lifting and rotating mechanism 6 to lift the mesh by a preset distance when the mesh is above the lifting and rotating mechanism 6, so that the mesh is separated from the conveying mechanism 5, and then the mesh is rotated to a preset direction, so that the mesh can cover one side of the roof of the roadway when being lifted up, and after the mesh is rotated, the mesh is controlled to fall by the preset distance, so that the mesh returns to above the conveying mechanism 5.
[0085] The left and right mesh adjusting control module 105 is used to control the left and right mesh adjusting mechanism 7 to adjust the mesh to a corresponding position below the left side of the roof of the roadway and fix the mesh, or adjust the mesh to a corresponding position below the right side of the roof of the roadway and fix the mesh when the mesh is transported to the left and right mesh adjusting mechanism 7; the mesh fixed below the left side is lifted by the external temporary support frame 2 to cover the left side of the roof of the roadway, and the mesh fixed below the right side is lifted by the external temporary support frame 2 to cover the right side of the roof of the roadway.
[0086] In an embodiment, the lifting control module 01 is specifically used to control the mesh box lifting cylinder 31 to provide power for the mesh box lifting mechanism 3 to lift the mesh box to a preset position after the roadway is excavated by the roof bolting machine 1.
[0087] In an embodiment, the mesh pulling control module 02 is specifically used to control the mesh pulling cylinder 41 to provide power for the mesh pulling mechanism 4 to pull the mesh in the mesh box to the conveying mechanism 5 when the mesh box is lifted to the preset position.
[0088] In an embodiment, the conveying control module 03 is specifically used to control the mesh conveying motor 51 to provide power for the conveying mechanism 5 to transport the mesh to above the lifting and rotating mechanism 6, and after the mesh is rotated and returns to above the conveying mechanism 5, control the mesh conveying motor 51 to provide power for the conveying mechanism 5 to transport the mesh to the left and right mesh adjusting mechanism 7.
[0089] In an embodiment, the lifting and rotating control module 04 is specifically used to control the mesh lifting cylinder 61 and the mesh rotating motor 62 to provide power for the lifting and rotating mechanism 6 to lift the mesh by a preset distance, so that the mesh is separated from the conveying mechanism 5, and then the mesh is rotated to a preset direction, so that the mesh can cover one side of the roof of the roadway when being lifted up, and after the mesh is rotated, the mesh is controlled to fall by the preset distance, so that the mesh returns to above the conveying mechanism 5.
[0090] In an embodiment, the left and right mesh adjusting control module 05 is specifically used to control the left and right mesh adjusting cylinder 71 and the mesh adjusting motor 72 to provide power for the left and right mesh adjusting mechanism 7 to adjust the mesh to a corresponding position below the left side of the roof of the roadway and fix the mesh, or adjust the mesh to a corresponding position below the right side of the roof of the roadway and fix the mesh.
[0091] In one embodiment, the net pulling control module 02 is specifically configured to control the net pulling mechanism 4 to pull the net in the net box to the conveying mechanism 5 when the lifting-to-position signal is received;
[0092] In one embodiment, the lifting-rotating control module 04 is specifically configured to control the lifting-rotating mechanism 6 to lift the net by a preset distance to make the net separate from the conveying mechanism 5 and rotate the net to a preset direction so that the net can cover one side of the roof of the roadway when being lifted up when the net-arriving signal is received, and control the lifting-rotating mechanism 6 to make the net fall by the preset distance to make the net return to above the conveying mechanism 5 when the rotating-to-position signal is received.
[0093] In one embodiment, the left-right net adjusting control module 05 is specifically configured to control the left-right net adjusting mechanism 7 to adjust the net to a position directly below the left side of the roof of the roadway and fix the net, or adjust the net to a position directly below the right side of the roof of the roadway and fix the net when the transportation-arriving signal is received.
[0094] The embodiment of the present application also provides a mine automatic net laying method, which is described in the following embodiment. Since the principle of solving the problem of the device is similar to that of the mine automatic net laying system, the implementation of the method can be referred to the implementation of the mine automatic net laying system, and the repeated parts will not be described herein.
[0095] As shown in Figure 6 , the embodiment of the present application provides a mine automatic net laying method:
[0096] Step 1001: After the roadway is excavated by the bolter miner 1, the net box lifting mechanism 3 is controlled to lift the net box to a preset position.
[0097] Step 1002: When the net box is lifted to the preset position, the net pulling mechanism 4 is controlled to pull the net in the net box to the conveying mechanism 5.
[0098] Step 1003: When the net is pulled to the conveying mechanism 5, the conveying mechanism 5 is controlled to transport the net to above the lifting-rotating mechanism 6, and after the net is rotated and returns to above the conveying mechanism 5, the conveying mechanism 5 is controlled to transport the net to the left-right net adjusting mechanism 7.
[0099] Step 1004: When the net is above the lifting-rotating mechanism 6, the lifting-rotating mechanism 6 is controlled to lift the net by a preset distance to make the net separate from the conveying mechanism 5, and then rotate the net to a preset direction so that the net can cover one side of the roof of the roadway when being lifted up, and after the net is rotated, the net is controlled to fall by the preset distance to make the net return to above the conveying mechanism 5.
[0100] Step 1005: when the mesh is transported to the left-right mesh adjusting mechanism 7, control the left-right mesh adjusting mechanism 7 to adjust the mesh to the corresponding position below the left side of the roadway roof and fix it, or adjust the mesh to the corresponding position below the right side of the roadway roof and fix it; the mesh fixed below the left side is lifted by the external temporary support frame body 2 to cover the left side of the roadway roof, and the mesh fixed below the right side is lifted by the external temporary support frame body 2 to cover the right side of the roadway roof.
[0101] In one embodiment, when the mesh box is lifted to the preset position, the opening of the corresponding electromagnetic valve is controlled to control the mesh pulling oil cylinder 41 to provide power to the mesh pulling mechanism 4 to pull the mesh in the mesh box to the conveying mechanism 5;
[0102] When the mesh is pulled to the conveying mechanism 5, the opening of the corresponding electromagnetic valve is controlled to control the mesh conveying motor 51 to provide power to the conveying mechanism 5 to transport the mesh above the lifting and rotating mechanism 6; after the mesh completes rotation and returns to the conveying mechanism 5, the mesh conveying motor 51 is controlled to provide power to the conveying mechanism 5 to transport the mesh to the left-right mesh adjusting mechanism 7;
[0103] When the mesh is above the lifting and rotating mechanism 6, the opening of the corresponding electromagnetic valve is controlled to control the mesh lifting oil cylinder 61 and the mesh rotating motor 62 to provide power to the lifting and rotating mechanism 6 to lift the mesh by a preset distance, so that the mesh is separated from the conveying mechanism 5, and then the mesh is rotated to a preset direction, so that the mesh can cover one side of the roadway roof when it is lifted; after the mesh completes rotation, the mesh is controlled to fall by the preset distance, so that the mesh returns to the conveying mechanism 5;
[0104] When the mesh is transported to the left-right mesh adjusting mechanism 7, the opening of the corresponding electromagnetic valve is controlled to control the left-right mesh adjusting oil cylinder 71 and the mesh adjusting motor 72 to provide power to the left-right mesh adjusting mechanism 7 to adjust the mesh to the corresponding position below the left side of the roadway roof and fix it; or adjust the mesh to the corresponding position below the right side of the roadway roof and fix it.
[0105] In one embodiment, when the lifting-in-place signal is received, the mesh pulling mechanism 4 is controlled to pull the mesh in the mesh box to the conveying mechanism 5;
[0106] When the mesh arrival signal is received, the lifting and rotating mechanism 6 is controlled to lift the mesh by a preset distance, so that the mesh is separated from the conveying mechanism 5, and then the mesh is rotated to a preset direction, so that the mesh can cover one side of the roadway roof when it is lifted; when the rotation-in-place signal is received, the lifting and rotating mechanism 6 is controlled to drive the mesh to fall by the preset distance, so that the mesh returns to the conveying mechanism 5;
[0107] When the mesh arrival signal is received, the mesh adjusting mechanism 7 is controlled to adjust the mesh to the corresponding position below the left side of the roadway roof and fix it, or adjust the mesh to the corresponding position below the right side of the roadway roof and fix it.
[0108] The embodiment of the present application also provides a computer device, comprising a memory, a processor and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to realize the automatic mesh laying method for mines.
[0109] The embodiment of the present application also provides a computer readable storage medium, wherein the computer readable storage medium stores a computer program, and the computer program is executed by a processor to realize the automatic mesh laying method for mines.
[0110] The embodiment of the present application also provides a computer program product, wherein the computer program product comprises a computer program, and the computer program is executed by a processor to realize the automatic mesh laying method for mines.
[0111] The intelligent automatic mesh laying device of the embodiment of the present application comprises: a mesh box lifting mechanism 3 installed at the rear end of the excavating and anchoring machine 1, used for lifting the mesh box to a preset position after the excavating and anchoring machine 1 completes roadway excavation; a mesh pulling mechanism 4 installed at the front end of the mesh box lifting mechanism 3, used for pulling the mesh in the mesh box to a conveying mechanism 5 when the mesh box is lifted to the preset position; the conveying mechanism 5 installed at the front end of the mesh pulling mechanism 4, used for conveying the mesh above a lifting and rotating mechanism 6 when the mesh is pulled to the conveying mechanism 5, and conveying the mesh to a left and right mesh adjusting mechanism 7 after the mesh completes rotation and returns to the conveying mechanism 5; the lifting and rotating mechanism 6 installed below the conveying mechanism 5, used for lifting the mesh by a preset distance to make the mesh separate from the conveying mechanism 5 when the mesh is above the lifting and rotating mechanism 6, and rotating the mesh to a preset direction to make the mesh cover one side of the roadway roof when the mesh rises, and controlling the mesh to fall by the preset distance to make the mesh return to the conveying mechanism 5 after the mesh completes rotation; the left and right mesh adjusting mechanism 7 installed at the front end of the external temporary support frame body 2, used for adjusting the mesh to a corresponding position below the left side of the roadway roof and fixing the mesh when the mesh is conveyed to the left and right mesh adjusting mechanism 7, or adjusting the mesh to a corresponding position below the right side of the roadway roof and fixing the mesh; the mesh fixed below the left side is lifted by the external temporary support frame body 2 to cover the left side of the roadway roof, and the mesh fixed below the right side is lifted by the external temporary support frame body 2 to cover the right side of the roadway roof; an electric control system connected with the mesh box lifting mechanism 3, the mesh pulling mechanism 4, the conveying mechanism 5, the lifting and rotating mechanism 6 and the left and right mesh adjusting mechanism 7, used for controlling the mesh box lifting mechanism 3, the mesh pulling mechanism 4, the conveying mechanism 5, the lifting and rotating mechanism 6 and the left and right mesh adjusting mechanism 7 to operate to complete the automatic mesh laying work for mines. Compared with the technical scheme that the current excavating and anchoring integrated machine has a low degree of automation in mesh laying, the operator completely relies on manual and experience operation, the work intensity is high, the tunneling efficiency is low, and the personnel safety is difficult to guarantee, the automatic mesh laying device for mines in the embodiment of the present application can realize the automatic mesh laying work for coal mine tunnel construction, and improve the production efficiency and safety.
[0112] Those skilled in the art will appreciate that embodiments of the application can be readily used as software, hardware, or a combination of software and hardware. In a software embodiment, the methods can be tangibly embodied in a machine-readable storage medium having stored thereon instructions that can be used to program a computer to perform any of the operations described herein. The software implementation can be for example, in the form of a computer program product. The software implementation can be implemented in a centralized fashion in one computer system or processor, or in a distributed fashion where different elements are spread across several interconnected computer systems or processors.
[0113] The present application is described in relation to flow diagrams and / or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the application. It is understood that each block of the flow diagrams and / or block diagrams, and combinations of blocks in the flow diagrams and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flow diagrams and / or block diagrams block or blocks. Figure 1 one or more functions specified in the flow diagram and / or block diagram block or blocks. Figure 1 means for performing each of the functions specified in the flow diagram and / or block diagram block or blocks.
[0114] These computer program instructions can also be stored in a computer- readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instructions which implement the flow diagram and / or block diagram block or blocks. Figure 1 one or more functions specified in the flow diagram and / or block diagram block or blocks. Figure 1 means for performing each of the functions specified in the flow diagram and / or block diagram block or blocks.
[0115] The computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the flow diagram and / or block diagram block or blocks. Figure 1 one or more functions specified in the flow diagram and / or block diagram block or blocks. Figure 1 means for performing each of the functions specified in the flow diagram and / or block diagram block or blocks.
[0116] The specific embodiments described herein have been chosen for purposes of illustration and description. Those of ordinary skill in the art will appreciate that other embodiments and changes can be made without departing from the spirit and scope of the application.
Claims
1. An automatic net-laying device for mining, characterized in that, include: The cage lifting mechanism (3) is installed at the rear end of the tunnel boring machine (1) and is used to lift the cage to a preset position after the tunnel boring machine (1) has completed the tunnel excavation; The net pulling mechanism (4) is installed at the front end of the net box lifting mechanism (3) and is used to pull the net pieces inside the net box to the conveying mechanism (5) when the net box is lifted to the preset position. The conveying mechanism (5) is installed at the front end of the net pulling mechanism (4) and is used to transport the net to the lifting and rotating mechanism (6) when the net is pulled to the conveying mechanism (5). After the net completes the rotation and returns to the conveying mechanism (5), the net is transported to the left and right adjusting mechanism (7). The lifting and rotating mechanism (6) is installed below the conveying mechanism (5). When the mesh is above the lifting and rotating mechanism (6), it lifts the mesh a preset distance so that the mesh is separated from the conveying mechanism (5). Then it rotates the mesh to a preset direction so that the mesh can cover one side of the roadway roof when it is lifted. After the mesh has finished rotating, it controls the mesh to fall the preset distance so that the mesh returns to the top of the conveying mechanism (5). The left and right adjustment mechanism (7) is installed at the front end of the external temporary support frame (2) and is used to adjust the mesh to the corresponding position below the left side of the roadway roof and fix it when the mesh is transported to the left and right adjustment mechanism (7); or to adjust the mesh to the corresponding position below the right side of the roadway roof and fix it; the mesh fixed to the lower left side is lifted by the external temporary support frame (2) to cover the left side of the roadway roof, and the mesh fixed to the lower right side is lifted by the external temporary support frame (2) to cover the right side of the roadway roof; The electrical control system is connected to the cage lifting mechanism (3), the net pulling mechanism (4), the conveying mechanism (5), the lifting and rotating mechanism (6), and the left and right net adjusting mechanism (7), and is used to control the operation of the cage lifting mechanism (3), the net pulling mechanism (4), the conveying mechanism (5), the lifting and rotating mechanism (6), and the left and right net adjusting mechanism (7) to complete the automatic net laying work in the mine. A through-beam photoelectric sensor (32) is installed diagonally above the cage to send a lifting signal to the electrical control system after detecting that the cage has been lifted into position. A through-beam grating sensor (63) is installed at a preset length from the lifting and rotating mechanism (6) at the front of the mesh box. It is used to send a mesh arrival signal to the electronic control system after the conveying mechanism (5) transports the mesh to the top of the lifting and rotating mechanism (6). A photoelectric sensor (64) is set on the reflector and the bracket, and is used to send a rotation to the electronic control system after detecting that the lifting and rotating mechanism (6) has rotated the mesh to a preset direction. The reflector and the bracket are installed around the mesh lifting and rotating mechanism (6). Hall sensor (52) is installed below the conveying mechanism (5) and is used to send a transport arrival signal to the electrical control system after the mesh is detected to be transported to the left and right mesh adjustment mechanism (7); The proximity switch (73) is installed below the left and right adjustment mechanism (7), with one on each side. It is used to send an adjustment signal after the left and right adjustment mechanism is detected to be in place. The adjustment signal is used to indicate that the external temporary support frame (2) raises the mesh fixed to the lower left side to cover the left side of the roadway roof, or raises the mesh fixed to the lower right side to cover the right side of the roadway roof. The electrical control system is specifically used to: control the operation of the net pulling mechanism (4), the conveying mechanism (5), the lifting and rotating mechanism (6) and the left and right net adjusting mechanism (7) according to the lifting position signal, the net arrival signal, the rotation position signal and the transportation arrival signal, so as to complete the automatic net laying work for mining.
2. The apparatus as claimed in claim 1, characterized in that, The cage lifting mechanism (3) includes: a cage lifting cylinder (31), which provides power under the control of the electronic control system so that the cage lifting mechanism (3) lifts the cage to a preset position; The net pulling mechanism (4) includes: a net pulling cylinder (41), which provides power under the control of the electronic control system so that the net pulling mechanism (4) pulls the net sheet to the conveying mechanism (5). The conveying mechanism (5) includes: a mesh conveying motor (51), which provides power under the control of the electronic control system so that the conveying mechanism (5) transports the mesh to the top of the lifting and rotating mechanism (6), and after the mesh completes rotation and returns to the top of the conveying mechanism (5), the mesh is transported to the left and right mesh adjusting mechanism (7). The wire mesh lifting mechanism (6) includes a wire mesh lifting cylinder (61) and a wire mesh rotating motor (62), which provide power under the control of the electronic control system so that the lifting and rotating mechanism (6) lifts the wire mesh a preset distance, so that the wire mesh is separated from the conveying mechanism (5), and then rotates the wire mesh to a preset direction so that the wire mesh can cover one side of the roadway roof when it is lifted. After the wire mesh completes the rotation, the wire mesh is controlled to fall down the preset distance so that the wire mesh returns to the top of the conveying mechanism (5). The left and right net adjusting mechanism (7) includes: a left and right net adjusting cylinder (71) and a net adjusting motor (72), which are used to provide power under the control of the electronic control system so that the left and right net adjusting mechanism (7) adjusts the net to the corresponding position below the left side of the roadway roof and fixes it; or adjusts the net to the corresponding position below the right side of the roadway roof and fixes it. The automatic net laying device for mining also includes a valve group (8), which includes solenoid valves corresponding to the net box lifting cylinder (31), the net pulling cylinder (41), the net conveying motor (51), the net lifting cylinder (61), the net rotating motor (62), the left and right net adjusting cylinder (71), and the net adjusting motor (72), respectively. The electrical control system is connected to the valve group (8) and is specifically used to control the operation of the net box lifting cylinder (31), net pulling cylinder (41), net conveying motor (51), net lifting cylinder (61), net rotating motor (62), left and right net adjusting cylinder (71) and net adjusting motor (72) by controlling the switch of the valve group (8) to complete the automatic net laying work in the mine.
3. The apparatus as described in claim 1, characterized in that, Also includes: The human-machine interface (11) is installed in the lower part of the tunneling and anchoring machine (1) and is used to display key parameters and local operations during the net laying process.
4. The apparatus as claimed in claim 1, characterized in that, Also includes: The remote receiver (33) and remote transmitter (34) are installed near the net cage for remote control of the automatic net laying device.
5. The apparatus as claimed in claim 1, characterized in that, Also includes: Two cameras (53) are installed in the middle of the automatic net laying device, facing the front and back sides respectively, to monitor the status of net lifting, net operation and net adjustment in real time.
6. A mine automatic net laying electrical control system, characterized in that, The automatic net-laying device for mining as described in claim 1, the system comprising: The lifting control module is used to control the cage lifting mechanism (3) to lift the cage to a preset position after the tunnel excavator (1) completes the tunnel excavation; The net pulling control module is used to control the net pulling mechanism (4) to pull the net pieces in the net box to the conveying mechanism (5) after the net box lifting mechanism (3) lifts the net box to the preset position. The conveying control module is used to control the conveying mechanism (5) to transport the mesh to the top of the lifting and rotating mechanism (6) after the mesh is pulled to the conveying mechanism (5), and to control the conveying mechanism (5) to transport the mesh to the left and right adjusting mechanism (7) after the mesh has completed rotation and returned to the top of the conveying mechanism (5). The lifting and rotating control module is used to control the lifting and rotating mechanism (6) to lift the mesh a preset distance after the mesh is above the lifting and rotating mechanism (6), so that the mesh is separated from the conveying mechanism (5), and then rotate the mesh to a preset direction so that the mesh can cover one side of the roadway roof when it is lifted. After the mesh has completed the rotation, the module controls the mesh to fall down the preset distance so that the mesh returns to the top of the conveying mechanism (5). The left and right net adjustment control module is used to control the left and right net adjustment mechanism (7) to adjust the net to the position directly below the left side of the roadway roof and fix it, or to adjust the net to the position directly below the right side of the roadway roof and fix it after the net is transported to the left and right net adjustment mechanism (7). The net fixed to the lower left side is raised by the external temporary support frame (2) to cover the left side of the roadway roof, and the net fixed to the lower right side is raised by the external temporary support frame (2) to cover the right side of the roadway roof.
7. The electronic control system as described in claim 6, characterized in that, The lifting control module is specifically used to: after the tunnel excavation machine (1) completes the tunnel excavation, control the wire mesh lifting cylinder (31) to provide power to the wire mesh lifting mechanism (3) and lift the wire mesh to the preset position; The net pulling control module is specifically used to: when the net box is lifted to a preset position, control the net pulling cylinder (41) to provide power to the net pulling mechanism (4) to pull the net pieces in the net box to the conveying mechanism (5). The conveying control module is specifically used to: when the mesh is pulled to the conveying mechanism (5), control the mesh conveying motor (51) to provide power to the conveying mechanism (5) to transport the mesh to the top of the lifting and rotating mechanism (6); after the mesh has completed rotation and returned to the top of the conveying mechanism (5), control the mesh conveying motor (51) to provide power to the conveying mechanism (5) to transport the mesh to the left and right adjusting mesh mechanism (7). The lifting and rotating control module is specifically used to: when the mesh is above the lifting and rotating mechanism (6), control the mesh lifting cylinder (61) and the mesh rotating motor (62) to provide power to the lifting and rotating mechanism (6), lift the mesh a preset distance, so that the mesh is separated from the conveying mechanism (5), and then rotate the mesh to a preset direction so that the mesh can cover one side of the roadway roof when it is lifted. After the mesh has completed the rotation, control the mesh to fall down the preset distance so that the mesh returns to the top of the conveying mechanism (5). The left and right net adjustment control module is specifically used to: when the net is transported to the left and right net adjustment mechanism (7), control the left and right net adjustment cylinder (71) and the net adjustment motor (72) to provide power to the left and right net adjustment mechanism (7), adjust the net to the corresponding position below the left side of the roadway roof and fix it; or adjust the net to the corresponding position below the right side of the roadway roof and fix it.
8. The electronic control system as described in claim 6, characterized in that, The net pulling control module is specifically used to: when receiving the lifting position signal, control the net pulling mechanism (4) to pull the net in the net box to the conveying mechanism (5). The lifting and rotating control module is specifically used for: when receiving the signal that the mesh has arrived, controlling the lifting and rotating mechanism (6) to lift the mesh a preset distance so that the mesh is separated from the conveying mechanism (5), and then rotating the mesh to a preset direction so that the mesh can cover one side of the roadway roof when it is lifted; when receiving the signal that the rotation is in place, controlling the lifting and rotating mechanism (6) to drive the mesh down the preset distance so that the mesh returns to the top of the conveying mechanism (5); The left and right net adjustment control module is specifically used to: when receiving the transport arrival signal, control the left and right net adjustment mechanism (7) to adjust the net to the position directly opposite to the lower left side of the roadway roof and fix it, or adjust the net to the position directly opposite to the lower right side of the roadway roof and fix it.
9. A method for automatically laying netting in mining, characterized in that, This method is applied to the automatic mine netting control system as described in claim 6, and the method includes: After the tunnel boring machine (1) completes the tunnel excavation, the control cage lifting mechanism (3) lifts the cage to the preset position; When the cage is lifted to the preset position, the net pulling mechanism (4) is controlled to pull the net pieces in the cage to the conveying mechanism (5). When the mesh is pulled to the conveying mechanism (5), the control conveying mechanism (5) transports the mesh to the top of the lifting and rotating mechanism (6). After the mesh completes the rotation and returns to the top of the conveying mechanism (5), the control conveying mechanism (5) transports the mesh to the left and right adjusting mechanism (7). When the mesh is above the lifting and rotating mechanism (6), control the lifting and rotating mechanism (6) to lift the mesh a preset distance so that the mesh is separated from the conveying mechanism (5), and then rotate the mesh to a preset direction so that the mesh can cover one side of the tunnel roof when it is lifted. After the mesh has finished rotating, control the mesh to fall down the preset distance so that the mesh returns to above the conveying mechanism (5). When the mesh is transported to the left and right mesh adjustment mechanism (7), the left and right mesh adjustment mechanism (7) is controlled to adjust the mesh to the position directly opposite to the lower left side of the roadway roof and fix it, or to adjust the mesh to the position directly opposite to the lower right side of the roadway roof and fix it; the mesh fixed to the lower left side is lifted by the external temporary support frame (2) to cover the left side of the roadway roof, and the mesh fixed to the lower right side is lifted by the external temporary support frame (2) to cover the right side of the roadway roof.
10. The method as described in claim 9, characterized in that, When the net box is lifted to the preset position, the net pulling mechanism (4) is controlled to pull the net pieces inside the net box to the conveying mechanism (5), including: when the net box is lifted to the preset position, the net pulling cylinder (41) is controlled to provide power to the net pulling mechanism (4) by controlling the opening of the corresponding solenoid valve, and the net pieces inside the net box are pulled to the conveying mechanism (5). When the mesh is pulled to the conveying mechanism (5), the conveying mechanism (5) is controlled to transport the mesh to the top of the lifting and rotating mechanism (6). After the mesh has completed its rotation and returned to the top of the conveying mechanism (5), the conveying mechanism (5) is controlled to transport the mesh to the left and right mesh adjustment mechanism (7). This includes: when the mesh is pulled to the conveying mechanism (5), the mesh transport motor (51) is controlled to provide power to the conveying mechanism (5) by controlling the opening of the corresponding solenoid valve, so as to transport the mesh to the top of the lifting and rotating mechanism (6). After the mesh has completed its rotation and returned to the top of the conveying mechanism (5), the mesh transport motor (51) is controlled to provide power to the conveying mechanism (5), so as to transport the mesh to the left and right mesh adjustment mechanism (7). When the mesh is above the lifting and rotating mechanism (6), the lifting and rotating mechanism (6) is controlled to lift the mesh a preset distance so that the mesh is detached from the conveying mechanism (5), and then the mesh is rotated to a preset direction so that the mesh can cover one side of the roadway roof when it is lifted. After the mesh has completed its rotation, the mesh is controlled to fall down the preset distance so that the mesh returns to the top of the conveying mechanism (5). This includes: when the mesh is above the lifting and rotating mechanism (6), by controlling the opening of the corresponding solenoid valve, the lifting cylinder (61) and the rotating motor (62) of the mesh are controlled to provide power to the lifting and rotating mechanism (6) to lift the mesh a preset distance so that the mesh is detached from the conveying mechanism (5), and then the mesh is rotated to a preset direction so that the mesh can cover one side of the roadway roof when it is lifted. After the mesh has completed its rotation, the mesh is controlled to fall down the preset distance so that the mesh returns to the top of the conveying mechanism (5). When the mesh is transported to the left and right mesh adjustment mechanism (7), the left and right mesh adjustment mechanism (7) is controlled to adjust the mesh to the position directly below the left side of the roadway roof and fix it, or to adjust the mesh to the position directly below the right side of the roadway roof and fix it. This includes: when the mesh is transported to the left and right mesh adjustment mechanism (7), by controlling the opening of the corresponding solenoid valve, the left and right mesh adjustment cylinder (71) and the mesh adjustment motor (72) are controlled to provide power to the left and right mesh adjustment mechanism (7) to adjust the mesh to the corresponding position below the left side of the roadway roof and fix it; or to adjust the mesh to the corresponding position below the right side of the roadway roof and fix it.
11. The method as described in claim 9, characterized in that, When the net cage is lifted to the preset position, the net pulling mechanism (4) is controlled to pull the net pieces in the net cage to the conveying mechanism (5), including: when the lifting position signal is received, the net pulling mechanism (4) is controlled to pull the net pieces in the net cage to the conveying mechanism (5), and after the net pieces have completed rotation, the net pieces are transported to the left and right net adjusting mechanism (7). When the mesh is above the lifting and rotating mechanism (6), the lifting and rotating mechanism (6) is controlled to lift the mesh a preset distance, so that the mesh is detached from the conveying mechanism (5), and then the mesh is rotated to a preset direction so that the mesh can cover one side of the roadway roof when it is raised. After the mesh has completed the rotation, the mesh is controlled to fall down the preset distance so that the mesh returns to the top of the conveying mechanism (5). This includes: when the mesh arrival signal is received, the lifting and rotating mechanism (6) is controlled to lift the mesh a preset distance, so that the mesh is detached from the conveying mechanism (5), and then the mesh is rotated to a preset direction so that the mesh can cover one side of the roadway roof when it is raised; when the rotation is in place signal is received, the lifting and rotating mechanism (6) is controlled to drive the mesh down the preset distance so that the mesh returns to the top of the conveying mechanism (5). When the mesh is transported to the left and right mesh adjustment mechanism (7), the left and right mesh adjustment mechanism (7) is controlled to adjust the mesh to the position directly opposite to the lower left side of the roadway roof and fix it, or to adjust the mesh to the position directly opposite to the lower right side of the roadway roof and fix it, including: when the transport arrival signal is received, the left and right mesh adjustment mechanism (7) is controlled to adjust the mesh to the position directly opposite to the lower left side of the roadway roof and fix it, or to adjust the mesh to the position directly opposite to the lower right side of the roadway roof and fix it.
12. A computer device, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the computer program, it implements the method of any one of claims 9 to 11.
13. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores a computer program that, when executed by a processor, implements the method of any one of claims 9 to 11.
14. A computer program product, characterized in that, The computer program product includes a computer program that, when executed by a processor, implements the method of any one of claims 9 to 11.
Citation Information
Patent Citations
Intelligent roadway supporting system with automatic net laying function
CN116427965A