Copper wire take-up device and take-up method using the same

Abstract

The present invention discloses a copper wire take-up device, comprising a wire drawing device, a reel device, a tightness detection device, a cleaning device, a take-up control device, a combined slide, a barb take-up device, and a take-up reel. The reel device is installed on the left side of the wire drawing device, the tightness detection device is installed on the left side of the reel device, the cleaning device is installed on the left side of the tightness detection device, the take-up control device is installed on the left side of the cleaning device, the take-up reel is installed in front of the take-up control device, the combined slide is installed on the left side of the take-up reel, and the barb take-up device is installed on the combined slide. The tightness detection device controls the rotation of the servo motor so that the copper wire is automatically taken up at a certain speed and tightness. The present invention also discloses a take-up method using the device. The present invention can adjust the take-up speed and copper wire tightness of each device in real time to prevent problems such as copper wire entanglement, breaking, and stacking and scattering, thereby greatly improving the working efficiency of copper wire take-up.

Description

Technical Field

[0001] The present invention belongs to the technical field of copper wire take-up, and in particular relates to a copper wire take-up device and a take-up method using the device. Background Art

[0002] At present, in the production of copper wire drawing, after the copper material is drawn through the die, it needs to be manually wound onto the take-up drum in a certain stacking order. This process requires multiple workers to cooperate with each other to complete. The take-up speed and tightness cannot be accurately controlled. When taking up the wire, problems such as copper wire entanglement, breaking, and scattered stacking are prone to occur, resulting in low work efficiency. Therefore, to achieve efficient and automated production of copper wire drawing, automatic copper wire taking-up is an indispensable link. Summary of the Invention

[0003] The purpose of the present invention is to provide a copper wire take-up device and a take-up method using the device, which are used for continuous and automatic take-up of copper wire after drawing, thereby greatly improving the work efficiency of copper wire drawing production.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the present invention is: a copper wire taking-up device, comprising a wire drawing device, a winding drum device, a tightness detection device, a cleaning device, a wire taking-up control device, a combined slide, a barb wire taking-up device, and a wire taking-up drum, wherein the wire drawing device extrude the incoming copper wire, the winding drum device is installed on the left side of the wire drawing device and is used to wind the copper wire, the tightness detection device is installed on the left side of the winding drum device and detects the tightness of the copper wire, the cleaning device is installed on the left side of the tightness detection device and cleans the surface of the copper wire, the wire taking-up control device is installed on the left side of the cleaning device, the wire taking-up drum is installed in front of the wire taking-up control device, the combined slide is installed on the left side of the wire taking-up drum, the barb wire taking-up device is installed on the combined slide, and the wire taking-up control device, the combined slide, and the barb wire taking-up device cooperate with the wire taking-up drum to perform neat and orderly wire taking-up work.

[0005] The reel device in the above scheme consists of a machine body, a servo motor, and a reel. The servo motor is installed on the machine body, and the two reels are installed in parallel on the servo motor. The copper wire enters the reel device (2) and is wound on the two reels (203) for several turns to further improve the wire drawing quality. At the same time, the servo motor (202) controls the speed at which the copper wire is pulled out from the wire drawing device (1).

[0006] The tightness detection device in the above solution is composed of a support rod, a spring dynamometer, and a pulley. The spring dynamometer is installed on the support rod, and the pulley is installed on the spring dynamometer.

[0007] The wire-taking control device described in the above scheme consists of a second machine body, a second servo motor, a wire-taking pulley, an inner pulley, an outer pulley, a slide, and a grating ruler. The second servo motor is installed on the second machine body. The four wire-taking pulleys are installed on the second machine body, respectively located on both sides of the copper wire and clamping the copper wire. The slide is installed on the second machine body, the outer pulley is installed on the slide, and the inner pulley is installed on the second machine body. The copper wire passes through the middle of the inner pulley and the outer pulley. The grating ruler is installed on the side of the slide and connected to the outer pulley. The various components of the wire-taking control device cooperate to send the copper wire to the barb wire-taking device on the combined slide.

[0008] The combined slide in the above scheme consists of a horizontal slide, a vertical slide, a horizontal grating ruler, and a vertical grating ruler. The vertical slide is vertically installed on the horizontal slide, the horizontal grating ruler is installed on the side of the horizontal slide and connected to the vertical slide, and the vertical grating ruler is installed on the side of the vertical slide; the barb wire take-up device is installed on the vertical slide.

[0009] The barb wire take-up device in the above scheme consists of a ball joint support, a barb, and a sphere. The ball joint support is installed on a vertical slide and connected to a vertical grating scale. The sphere is installed at one end of the ball joint support, and the barb is installed on the sphere.

[0010] Preferably, the top of the pulley of the tightness detection device is slightly higher than the wire outlet of the reel device and the wire inlet of the cleaning device.

[0011] Preferably, the pulley is made of nylon and has an H-shaped groove, which is slightly larger than the cross-section of the copper wire.

[0012] Preferably, the barb is made of nylon and has a notch that is slightly larger than the cross-sectional width of the copper wire.

[0013] A wire taking-up method using the copper wire taking-up device comprises the following steps:

[0014] Step 1: The copper wire enters from the right side of the wire drawing device (1) and is formed into a cross section of a certain specification after being extruded;

[0015] Step 2: The copper wire enters the reel device (2) and is wound several times on two reels (203) to further improve the wire drawing quality. At the same time, the servo motor 1 (202) controls the speed at which the copper wire is drawn out of the wire drawing device (1);

[0016] Step 3, the copper wire passes through the tightness detection device (3), and the copper wire generates downward pressure on the tightness detection device (3). The tightness of the winding can be adjusted according to the force applied to the tightness detection device (3);

[0017] Step 4, the copper wire enters the cleaning device (4), and the cleaning device (4) cleans, polishes, and straightens the surface of the copper wire;

[0018] Step 5: The copper wire passes through the four take-up pulleys (502) in the take-up control device (5), and then passes through the middle of the inner pulley (503) and the outer pulley (506). The grating ruler (505) can obtain the distance between the outer pulley (506) and the inner pulley (503). By controlling the movement of the outer pulley (506), the turning radius r of the copper wire can be adjusted. 转 , when the external pulley (506) moves forward, r 转 becomes smaller; when the external pulley (506) moves backward, r 转 The copper wire is enlarged so that it can be externally cut with the external cut pulley (506) and internally cut with the internal cut pulley (503) and the take-up drum (8) at the same time, so that the copper wire can smoothly transition when taking up and turning;

[0019] Step 6: The copper wire passes through the barb (702) and is wound onto the take-up drum (8). The barb (702) can rotate freely through the ball (703) to adapt to the changing bending angle of the copper wire.

[0020] Step 7: The horizontal grating ruler (601) reads the distance l between the right end face of the vertical slide (603) and the horizontal slide (602). x , when the vertical slide (603) moves to the left along the horizontal slide (602), l x As the distance increases, the vertical grating ruler (604) reads the distance l between the lower end surface of the ball joint support (701) and the upper end surface of the horizontal slide (602). y When the ball joint support (701) moves upward along the vertical slide (603), l y The vertical and horizontal positions of the copper wire wound onto the take-up drum (8) can be controlled by the combined movement of the horizontal slide (602) and the vertical slide (603).

[0021] The above-mentioned wire taking-up method also includes a method for controlling the speed of the copper wire taking-up, wherein the speed v of the copper wire when it leaves the reel device (2) is 卷 The radius r of the drum (203) 卷 With speed n 卷 Related, where r 卷 As a constant value, increase n 卷 You can increase v 卷 ;

[0022] The take-up speed v of the take-up pulley (502) 收 and servo motor 2 (501) speed n 伺 , radius r of the take-up pulley (502) 滑 Related, where r 滑 As a constant value, increase n 伺 You can increase v 收 , v 收Should be with v 卷 When the pressure value F of the tightness detection device (3) is normal, v 收 With v 卷 When F increases, v 收 Temporarily decrease, and when F returns to normal, v 收 With v 卷 When F decreases, v 收 Temporarily increase, and when F returns to normal, v 收 With v 卷 equal;

[0023] The linear velocity v when the copper wire is wound to the outermost layer of the take-up drum (8) 外 The radius r of the core shaft of the take-up drum (8) 收 , take-up drum (8) speed n 收 , the distance l from the vertical slide (603) to the right end face of the horizontal slide (602) x Related, where r 收 As a constant value, increase n 收 With l x You can increase v 外 , v 外 Should be with v 收 equal.

[0024] The above-mentioned wire-taking method also includes a copper wire taking-up arrangement method, wherein a is the width of a single copper wire cross section, b is the height of a single copper wire cross section, c is the gap between the copper wires, and r is the distance between the copper wires. 收 is the radius of the core shaft of the take-up spool (8), r 盘 is the radius of the take-up drum (8), r 丝 is the radius of the copper wire after winding, r 丝 Should be less than r 盘 , h 收 is the height of the take-up drum (8), h 丝 is the height of the copper wire stack, h 丝 Should be less than h 收 , the radial direction of the disk surface of the take-up drum (8) is the x-axis, and the axial direction of the core shaft of the take-up drum (8) is the y-axis;

[0025] Assume that the number of rows of copper wire winding is n and the number of columns is m. Then the radius of the copper wire after winding is completed is r. 丝 =m(a+c)+ r 收 , the height of the copper wire stack h 丝 =n*b. When the outermost layer is wound, if the copper wire is close to the x-axis, a new layer will be added one column outward. If the copper wire is close to the y-axis, a new layer will be added one row upward. When the copper wire is wound to n rows or m columns, no more rows will be added upward or columns will be added outward.

[0026] Preset the copper wire weight corresponding to different parameters. Before actually starting to reel in the wire, match the preset parameters closest to the weight according to the actual copper wire weight. For heavier copper wires, you should first take a larger row number n value, and then increase the column number m value outward according to the copper wire weight. For lighter copper wires, the height h of the copper wire stack should be 丝 The value should be the same as the width (r 丝 -r 收 ) value is close, that is, n*b is close to m(a+c)

[0027] The present invention has the following beneficial effects: compared with the current manual copper wire winding, the present invention can accurately control the winding speed and copper wire tightness of each device, and can prevent the copper wire from being entangled due to excessive speed while maintaining the winding efficiency; it can make the copper wire more neat and orderly when it is wound onto the winding drum, which is convenient for subsequent processing; it can prevent the copper wire from being broken due to excessive tightness, and reduce damage to the copper wire during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a top view of the present invention;

[0029] Figure 2 This is a front view of the wire drawing device, tightness detection device, and winding device in the present invention;

[0030] Figure 3 This is a front view of the combined slide, the barb wire take-up device, and the wire take-up drum in the present invention;

[0031] Figure 4 Schematic diagram of the internal structure of the barb wire take-up device of the present invention;

[0032] Figure 5 This is a schematic diagram of the arrangement of the winding when the copper wire is relatively large in the present invention;

[0033] Figure 6 This is a schematic diagram of the wire-collecting arrangement when the copper wire is relatively small in the present invention.

[0034] In the figure: 1. Wire drawing device; 2. Winding device; 3. Tension detection device; 4. Cleaning device; 5. Wire taking-up control device; 6. Combined slide; 7. Barb wire taking-up device; 8. Wire taking-up drum; 201. Machine body one; 202. Servo motor one; 203. Winding drum; 301. Pulley; 302. Spring dynamometer; 303. Support rod; 501. Servo motor two; 502. Wire taking-up pulley; 503. Inscribed pulley; 504. Slide; 505. Grating scale; 506. Outscribed pulley; 507. Machine body two; 601. Horizontal grating scale; 602. Horizontal slide; 603. Vertical slide; 604. Vertical grating scale; 701. Ball joint support; 702. Barb; 703. Sphere. DETAILED DESCRIPTION

[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0036] In the description of the present invention, it should be noted that the terms "upper," "lower," "left," "right," "front," "back," "top," and "bottom" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0037] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0038] like Figure 1 As shown, a copper wire take-up device includes a wire drawing device 1, a reel device 2, a tightness detection device 3, a cleaning device 4, a wire take-up control device 5, a combined slide 6, a barb wire take-up device 7, and a wire take-up drum 8. The wire drawing device 1 squeezes the incoming copper wire. The reel device 2 is mounted on the left side of the wire drawing device 1 and is used to wind the copper wire. The tightness detection device 3 is mounted on the left side of the reel device 2 and detects the tightness of the copper wire. The cleaning device 4 is mounted on the left side of the tightness detection device 3 and cleans the surface of the copper wire. The wire take-up control device 5 is mounted on the left side of the cleaning device 4. The wire take-up drum 8 is mounted in front of the wire take-up control device 5. The combined slide 6 is mounted on the left side of the wire take-up drum 8. The barb wire take-up device 7 is mounted on the combined slide 6. The wire take-up control device 5, combined slide 6, and barb wire take-up device 7 cooperate with the wire take-up drum 8 to perform neat and orderly wire take-up.

[0039] like Figure 1 、 Figure 2As shown, the reel device 2 consists of a body 201, a servo motor 202, and a reel 203. The servo motor 202 is installed on the body 201, and the two reels 203 are installed in parallel on the servo motor 202. The copper wire enters the reel device 2 and is wound around the two reels 203 for several turns to further improve the wire drawing quality. At the same time, the servo motor 202 controls the speed at which the copper wire is pulled out of the wire drawing device 1.

[0040] like Figure 2 As shown, the tightness detection device 5 is composed of a support rod 303, a spring dynamometer 302, and a pulley 301. The spring dynamometer 302 is installed on the support rod 303, and the pulley 301 is installed on the spring dynamometer 302.

[0041] like Figure 1 As shown, the wire-taking control device 5 consists of a second body 507, a second servo motor 501, a wire-taking pulley 502, an inner pulley 503, an outer pulley 506, a slide 504, and a grating ruler 505. The second servo motor 501 is mounted on the second body 507. The four wire-taking pulleys 502 are mounted on the second body 507, and are respectively located on both sides of the copper wire and clamp the copper wire. The slide 504 is mounted on the second body 507, and the outer pulley 506 is mounted on the slide 504. The inner pulley 503 is mounted on the second body 507, and the copper wire passes between the inner pulley 503 and the outer pulley 506. The grating ruler 505 is mounted on the side of the slide 504 and connected to the outer pulley 506.

[0042] like Figure 1 、 Figure 3 As shown, the combined slide 6 consists of a horizontal slide 602, a vertical slide 603, a horizontal grating ruler 601, and a vertical grating ruler 604. The vertical slide 603 is vertically installed on the horizontal slide 602, the horizontal grating ruler 601 is installed on the side of the horizontal slide 602 and connected to the vertical slide 603, and the vertical grating ruler 604 is installed on the side of the vertical slide 603.

[0043] like Figure 4 As shown, the barb wire take-up device 7 consists of a ball joint support 701, a barb 702, and a sphere 703. The ball joint support 701 is installed on the vertical slide 603 and is connected to the vertical grating scale 604. The sphere 703 is installed at one end of the ball joint support 701, and the barb 702 is installed on the sphere 703.

[0044] In this embodiment, Figure 2 As shown, the top of the pulley 301 of the tightness detection device 5 is slightly higher than the wire outlet of the reel device 2 and the wire inlet of the cleaning device 4.

[0045] In this embodiment, the pulley 301 is made of nylon and has an H-shaped groove, which is slightly larger than the cross section of the copper wire.

[0046] In this embodiment, the barb 702 is made of nylon and has a notch that is slightly larger than the width of the copper wire cross section.

[0047] The copper wire take-up method using the copper wire take-up device of the present invention comprises the following steps:

[0048] Step 1, such as Figure 1 As shown, the copper wire enters from the right side of the wire drawing device 1 and is formed into a cross section of a certain specification after being extruded;

[0049] Step 2: The copper wire enters the winding device 2 and is wound several times on two winding drums 203 to further improve the drawing quality. At the same time, the servo motor 1 202 controls the speed at which the copper wire is pulled out of the drawing device 1.

[0050] Step 3: The copper wire passes through the tightness detection device 3. The copper wire generates downward pressure on the tightness detection device 3. The tightness of the winding can be adjusted according to the force applied to the tightness detection device 3.

[0051] Step 4: The copper wire enters the cleaning device 4, which cleans, polishes, and straightens the surface of the copper wire;

[0052] Step 5: The copper wire passes through the four take-up pulleys 502 in the take-up control device 5, and then passes between the inner pulley 503 and the outer pulley 506. The grating ruler 505 can obtain the distance between the outer pulley 506 and the inner pulley 503. By controlling the movement of the outer pulley 506, the turning radius r of the copper wire can be adjusted. 转 , when the external pulley 506 moves forward, r 转 When the outer pulley 506 moves backward, r 转 Become larger, so that the copper wire can be cut into the outer cut pulley 506 at the same time, and cut into the inner cut pulley 503 and the take-up drum 8, so that the copper wire can smoothly transition when taking up and turning;

[0053] Step 6: The copper wire passes through the barb 702 and is wound onto the take-up drum 8. The barb 702 can rotate freely through the ball 703 to adapt to the changing bending angle of the copper wire.

[0054] Step 7: The horizontal grating ruler 601 reads the distance l between the right end face of the vertical slide 603 and the horizontal slide 602. x When the vertical slide 603 moves to the left along the horizontal slide 602, l x As the distance increases, the vertical grating ruler 603 reads the distance l between the lower end surface of the ball joint support 701 and the upper end surface of the horizontal slide 602 y When the ball joint support 701 moves upward along the vertical slide 603, ly The combined motion of the horizontal slide 602 and the vertical slide 603 can control the vertical and horizontal positions of the copper wire wound onto the take-up drum 8 .

[0055] The wire-reeling method of the present invention also includes a wire-reeling speed control method as follows:

[0056] The speed v of the copper wire when it leaves the reel device 2 卷 The radius r of the drum 203 卷 With speed n 卷 Related, where r 卷 As a constant value, increase n 卷 You can increase v 卷 ;

[0057] The take-up speed v of the take-up pulley 502 收 With servo motor 2501 speed n 伺 , radius r of take-up pulley 502 滑 Related, where r 滑 As a constant value, increase n 伺 You can increase v 收 , v 收 Should be with v 卷 Match, when the pressure value F of the tightness detection device 3 is normal, v 收 With v 卷 When F increases, v 收 Temporarily decrease, and when F returns to normal, v 收 With v 卷 When F decreases, v 收 Temporarily increase, and when F returns to normal, v 收 With v 卷 equal;

[0058] The linear velocity v when the copper wire is wound to the outermost layer of the take-up drum 8 外 The radius r of the core shaft of the take-up drum 8 收 , take-up drum 8 speed n 收 , the distance l from the vertical slide 603 to the right end face of the horizontal slide 602 x Related, where r 收 As a constant value, increase n 收 With l x You can increase v 外 , v 外 Should be with v 收 equal.

[0059] The wire taking-up method of the present invention also includes a copper wire taking-up arrangement method as follows:

[0060] like Figure 5As shown, let the rectangle be the copper wire cross section, the dotted line be the copper wire take-up arrangement path, a be the width of a single copper wire cross section, b be the height of a single copper wire cross section, c be the gap between copper wires, r 收 is the radius of the core shaft of the take-up drum 8, r 盘 is the radius of the take-up drum 8, r 丝 is the radius of the copper wire after winding, r 丝 Should be less than r 盘 , h 收 is the height of the core shaft of the take-up reel 8, h 丝 is the height of the copper wire stack, h 丝 Should be less than h 收 , the radial direction of the take-up drum 8 is the x-axis, and the axial direction of the core shaft of the take-up drum 8 is the y-axis.

[0061] Assume that the number of rows of copper wire winding is n and the number of columns is m. Then the radius of the copper wire after winding is completed is r. 丝 =m(a+c)+ r 收 , the height of the copper wire stack h 丝 =n*b. When the outermost layer is wound, if the copper wire is close to the x-axis, a new layer will be started by adding one column outward. If the copper wire is close to the y-axis, a new layer will be started by adding one row upward. When the copper wire is wound to n rows or m columns, the number of rows upward or columns outward will no longer be added.

[0062] Preset the copper wire weight corresponding to different parameters. Before actually starting to reel in the wire, match the preset parameters closest to the weight according to the actual copper wire weight. For heavier copper wires, you should first take a larger row number n value, and then increase the column number m value outward according to the copper wire weight. For lighter copper wires, the height h of the copper wire stack should be 丝 The value should be the same as the width (r 丝 -r 收 ) value is close, that is, n*b is close to m(a+c), such as Figure 6 shown.

[0063] The above is a detailed introduction to a copper wire take-up device provided in an embodiment of the present invention. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

[0064] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A copper wire take-up device, characterized in that: The invention comprises a wire drawing device (1), a reel device (2), a tightness detection device (3), a cleaning device (4), a wire taking-up control device (5), a combined slide (6), a barb wire taking-up device (7), and a wire taking-up reel (8). The wire drawing device (1) extrude the incoming copper wire, the reel device (2) is installed on the left side of the wire drawing device (1) and is used to roll the copper wire, the tightness detection device (3) is installed on the left side of the reel device (2) and is used to detect the tightness of the copper wire, and the cleaning device (4) is installed on the left side of the reel device (2) and is used to detect the tightness of the copper wire. ) is installed on the left side of the tightness detection device (3) to clean the surface of the copper wire, the wire taking-up control device (5) is installed on the left side of the cleaning device (4), the wire taking-up drum (8) is installed in front of the wire taking-up control device (5), the combined slide (6) is installed on the left side of the wire taking-up drum (8), and the barb wire taking-up device (7) is installed on the combined slide (6). The wire taking-up control device (5), the combined slide (6), and the barb wire taking-up device (7) cooperate with the wire taking-up drum (8) to perform neat and orderly wire taking-up work; The reel device (2) is composed of a machine body (201), a servo motor (202), and a reel (203). The servo motor (202) is mounted on the machine body (201), and two reels (203) are mounted in parallel on the servo motor (202). The copper wire enters the reel device (2) and is wound around the two reels (203) for several turns to further improve the wire drawing quality. At the same time, the servo motor (202) controls the speed at which the copper wire is drawn out of the wire drawing device (1). The wire taking-up control device (5) is composed of a second machine body (507), a second servo motor (501), a wire taking-up pulley (502), an inner cut pulley (503), an outer cut pulley (506), a slide (504), and a grating ruler (505). The second servo motor (501) is mounted on the second machine body (507). The four wire taking-up pulleys (502) are mounted on the second machine body (507) and are respectively located on both sides of the copper wire and clamp the copper wire. The slide (504) is mounted on the machine body. The outer cut pulley (506) is mounted on the slide (504), the inner cut pulley (503) is mounted on the body (507), the copper wire passes through the middle of the inner cut pulley (503) and the outer cut pulley (506), the grating ruler (505) is mounted on the side of the slide (504) and connected to the outer cut pulley (506); the various components of the wire taking-up control device (5) cooperate to send the copper wire to the barb wire taking-up device (7) on the combined slide (6); The combined slide (6) is composed of a horizontal slide (602), a vertical slide (603), a horizontal grating ruler (601), and a vertical grating ruler (604); the vertical slide (603) is vertically mounted on the horizontal slide (602); the horizontal grating ruler (601) is mounted on the side of the horizontal slide (602) and connected to the vertical slide (603); the vertical grating ruler (604) is mounted on the side of the vertical slide (603); and the barb wire take-up device (7) is mounted on the vertical slide (603); The barb wire take-up device (7) is composed of a ball joint support (701), a barb (702), and a sphere (703). The ball joint support (701) is installed on a vertical slide (603) and connected to a vertical grating ruler (604). The sphere (703) is installed at one end of the ball joint support (701), and the barb (702) is installed on the sphere (703).

2. A copper wire take-up device according to claim 1, characterized in that: The tightness detection device (3) is composed of a support rod (303), a spring dynamometer (302), and a pulley (301). The spring dynamometer (302) is installed on the support rod (303), and the pulley (301) is installed on the spring dynamometer (302).

3. The copper wire take-up device according to claim 2, characterized in that: The top of the pulley (301) of the tightness detection device (3) is slightly higher than the line outlet of the reel device (2) and the line inlet of the cleaning device (4).

4. A copper wire take-up method using the copper wire take-up device according to any one of claims 1 to 3, characterized in that: The following steps are involved: Step 1: The copper wire enters from the right side of the wire drawing device (1) and is formed into a cross section of a certain specification after being extruded; Step 2: The copper wire enters the reel device (2) and is wound several times on two reels (203) to further improve the wire drawing quality. At the same time, the servo motor 1 (202) controls the speed at which the copper wire is drawn out of the wire drawing device (1); Step 3, the copper wire passes through the tightness detection device (3), and the copper wire generates downward pressure on the tightness detection device (3). The tightness of the winding can be adjusted according to the force applied to the tightness detection device (3); Step 4, the copper wire enters the cleaning device (4), and the cleaning device (4) cleans, polishes, and straightens the surface of the copper wire; Step 5: The copper wire passes through the four take-up pulleys (502) in the take-up control device (5), and then passes through the middle of the inner pulley (503) and the outer pulley (506). The grating ruler (505) can obtain the distance between the outer pulley (506) and the inner pulley (503). By controlling the movement of the outer pulley (506), the turning radius r of the copper wire can be adjusted. 转 , when the external pulley (506) moves forward, r 转 becomes smaller; when the external pulley (506) moves backward, r 转 The copper wire is enlarged so that it can be externally cut with the external cut pulley (506) and internally cut with the internal cut pulley (503) and the take-up drum (8) at the same time, so that the copper wire can smoothly transition when taking up and turning; Step 6: The copper wire passes through the barb (702) and is wound onto the take-up drum (8). The barb (702) can rotate freely through the ball (703) to adapt to the changing bending angle of the copper wire. Step 7: The horizontal grating ruler (601) reads the distance l between the right end face of the vertical slide (603) and the horizontal slide (602). x , when the vertical slide (603) moves to the left along the horizontal slide (602), l x As the distance increases, the vertical grating ruler (604) reads the distance l between the lower end surface of the ball joint support (701) and the upper end surface of the horizontal slide (602). y When the ball joint support (701) moves upward along the vertical slide (603), l y The combined movement of the horizontal slide (602) and the vertical slide (603) can control the vertical and horizontal positions of the copper wire wound onto the take-up drum (8).

5. A wire taking-up method according to claim 4, characterized in that: The invention also includes a method for controlling the copper wire take-up speed, wherein the speed v of the copper wire when it leaves the reel device (2) is 卷 The radius r of the drum (203) 卷 With speed n 卷 Related, where r 卷 As a constant value, increase n 卷 You can increase v 卷 ; The take-up speed v of the take-up pulley (502) 收 and servo motor 2 (501) speed n 伺 , radius r of the take-up pulley (502) 滑 Related, where r 滑 As a constant value, increase n 伺 You can increase v 收 , v 收 Should be with v 卷 When the pressure value F of the tightness detection device (3) is normal, v 收 With v 卷 When F increases, v 收 Temporarily decrease, and when F returns to normal, v 收 With v 卷 When F decreases, v 收 Temporarily increase, and when F returns to normal, v 收 With v 卷 equal; The linear velocity v when the copper wire is wound to the outermost layer of the take-up drum (8) 外 The radius r of the core shaft of the take-up drum (8) 收 , take-up drum (8) speed n 收 , the distance l from the vertical slide (603) to the right end face of the horizontal slide (602) x Related, where r 收 As a constant value, increase n 收 With l x You can increase v 外 , v 外 Should be with v 收 equal.

6. A wire taking-up method according to claim 4, characterized in that: The invention also includes a copper wire collection arrangement method, wherein a is the width of a single copper wire cross section, b is the height of a single copper wire cross section, c is the gap between the copper wires, and r ... 收 is the radius of the core shaft of the take-up spool (8), r 盘 is the radius of the take-up drum (8), r 丝 is the radius of the copper wire after winding, r 丝 Should be less than r 盘 , h 收 is the height of the take-up drum (8), h 丝 is the height of the copper wire stack, h 丝 Should be less than h 收 , the radial direction of the disk surface of the take-up drum (8) is the x-axis, and the axial direction of the core shaft of the take-up drum (8) is the y-axis; Assume that the number of rows of copper wire winding is n and the number of columns is m. Then the radius of the copper wire after winding is completed is r. 丝 =m(a+c)+ r 收 , the height of the copper wire stack h 丝 =n*b. When the outermost layer is wound, if the copper wire is close to the x-axis, a new layer will be added one column outward. If the copper wire is close to the y-axis, a new layer will be added one row upward. When the copper wire is wound to n rows or m columns, no more rows will be added upward or columns will be added outward. Preset the copper wire weight corresponding to different parameters. Before actually starting to reel in the wire, match the preset parameters closest to the weight according to the actual copper wire weight. For heavier copper wires, you should first take a larger row number n value, and then increase the column number m value outward according to the copper wire weight. For lighter copper wires, the height h of the copper wire stack should be 丝 The value should be the same as the width (r 丝 -r 收 ) values ​​are close, that is, n*b is close to m(a+c).

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