A fixture for assembling valves and valve brackets
By designing a fixture with support, expansion, width adjustment and length adjustment mechanisms, the problem of inflexible assembly of valves and brackets in the existing technology is solved, and efficient positioning and assembly of valves and brackets of different sizes and angles are achieved.
Patent Information
- Application Number
- CN202310305991.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-27
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-03-27
AI Technical Summary
Existing fixtures are unable to adaptively clamp valves and brackets of different sizes, especially in the assembly of valves with pneumatic or electric unmanned control. They cannot flexibly position and deflect angles, resulting in low assembly efficiency.
A fixture including a support mechanism, an expansion mechanism, a width adjustment mechanism and a length adjustment mechanism was designed. The servo motor drives the adjustment of each component to achieve flexible positioning and angular deflection of the valve and bracket, adapting to valves and brackets of different sizes and shapes.
It realizes flexible clamping and positioning of valves and brackets, improves assembly efficiency and applicability, and is suitable for the assembly of valves and brackets of various sizes and angles.
Smart Images

Figure CN116276741B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mechanical production, in particular to a tool fixture for assembling valves and valve brackets. Background Art
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium.
[0003] For example, in a patent for a fixture for assembling valves and valve brackets (application number: CN211761362U), the shortcomings of the prior art in that the fixture structure is relatively complex and cannot be properly adjusted according to the model and size of the valve and bracket are solved. The fixture includes a base, a pillar welded to the base, and a valve clamp seat. A limiting groove and a guide groove are respectively provided on both sides of the upper surface of the base. The limiting groove and the upper sides of the guide groove are both provided with limiting clamps through guide blocks and the limiting blocks for sliding. A first screw with a rotating handle is inserted into the inside of the guide block. An adjustment frame seat is slidingly provided on the outer wall of the pillar, and an adjustment plate is provided in the middle of the adjustment frame seat. The utility model is not only simple in structure and easy to operate, but also convenient for adjusting the clamping degree of the fixture according to different valves and valve brackets.
[0004] For example, a tooling fixture for assembling valves and valve brackets (application number: CN204565979U) is disclosed, which includes a base, a stopper, and a pad. The base is composed of a horizontal bottom plate and a vertical plate vertically connected to the rear edge of the bottom plate. A horizontal platform extends forward from the top of the vertical plate, which is flush with the top of the vertical plate. Two threaded holes are opened on the right half of the vertical plate, and a horizontal spacer protrudes forward from the middle of the vertical plate. The horizontal spacer is concave in shape, with a rectangular notch in the center of its front end. Through holes for this are opened on the horizontal spacers on both sides of the rectangular notch. The stopper is L-shaped with a right-angle turn and is installed on the top of the base. The pad is rectangular and has an arch-shaped notch from its front edge to the rear, and is installed on the horizontal spacer. The use of this new type of fixture is simple to operate, convenient for accurately locating the relative positions of the valve and the bracket, and can effectively improve the installation speed.
[0005] Although the above two patents have made certain optimizations on the assembly of valve and bracket, the optimization effect is not ideal. Figure 2As shown in the assembly between the ball valve 1 and the bracket 2 and the driver 3, with the development of science and technology and the fact that some working environments are not suitable for people to enter and exit, more and more valves adopt pneumatic or electric unmanned execution control, and the drivers and valves are not necessarily designed to be straight up and down at the beginning. Some also adopt a staggered connection method. This requires the tooling to be able to adaptively make adaptive optimizations and be able to clamp and position valves, brackets and drivers of different sizes within a certain range. In order to facilitate assembly, it is sometimes necessary to position and clamp while inverting or deflecting to a certain angle for installation. Looking at the above two patents, neither of them has made any optimization in this regard, and the functions are relatively simple, which is not convenient for quickly making flexible adaptations according to the valve's clamping and positioning requirements. For this reason, we propose a tooling fixture for assembling valves and valve brackets. Summary of the Invention
[0006] In view of the problems in the prior art, the present invention provides a fixture for assembling a valve and a valve bracket.
[0007] The technical solution adopted by the present invention to solve its technical problems is: a tooling fixture for assembling valves and valve brackets, including a ball valve, a bracket is provided at the top of the ball valve, a driver is provided at the top of the bracket, a supporting mechanism is provided at the bottom end of the ball valve, an expansion mechanism is installed at the top of the supporting mechanism, an auxiliary mechanism is installed on the expansion mechanism, the auxiliary mechanism is used to assist in positioning the bracket, two width adjustment mechanisms and a length adjustment mechanism are installed on the expansion mechanism, the width adjustment mechanism and the length adjustment mechanism cooperate with each other to position the ball valve or the driver.
[0008] Specifically, the support mechanism includes a base, a base is provided at the bottom end of the ball valve, a support frame is welded to the top of one end of the base, a bearing seat is installed at the top of the support frame, a rotating shaft is rotatably connected to the bearing seat, a transmission box is provided on one side of the support frame, an angle motor is installed on one side of the transmission box, the angle motor is connected to the input end of the transmission box, and the output end of the transmission box is connected to the rotating shaft.
[0009] Specifically, the expansion mechanism includes a first connecting arm and a second connecting arm, the end of the rotating shaft facing away from the transmission box is fixedly connected to the second connecting arm, the bottom end of the second connecting arm is slidably connected to the first connecting arm, the first connecting arm and the second connecting arm are both L-shaped, one side of the second connecting arm is fixedly connected to a connecting block, an expansion motor is installed on one side of the first connecting arm, a first screw rod is fixedly connected to the motor shaft of the expansion motor, and the first screw rod and the connecting block are threadedly connected.
[0010] Specifically, the expansion mechanism also includes an adjusting motor, and an adjusting motor is installed on one side of the first connecting arm and the second connecting arm. A second screw rod is fixedly connected to the motor shaft of the adjusting motor, one of the second screw rods is threadedly connected to the first slide, and the other second screw rod is threadedly connected to the second slide, the first slide is slidably connected to the second connecting arm, and the second slide is slidably connected to the first connecting arm.
[0011] Specifically, the width adjustment mechanism includes a first connecting seat and a second connecting seat, and a first connecting seat is respectively installed on the opposite side of the first slide and the second slide, and a second connecting seat is provided on one side of the first connecting seat, and two limiting sliders are fixedly connected to the second connecting seat, and the limiting sliders are slidably connected to the first connecting seat, and a first movable sleeve is installed at one end of the first connecting seat, and a second movable sleeve is installed at one end of the second connecting seat, and a buffer clamp is provided on the opposite side of the first movable sleeve and the second movable sleeve, and the two buffer clamps are used to clamp the ball valve or the driver.
[0012] Specifically, the width adjustment mechanism also includes a first slider and a second slider. The first movable sleeve is internally slidingly connected to two first sliders, and the second movable sleeve is internally slidingly connected to two second sliders. A limiting rod is provided between the first slider and the second slider. The limiting rod is rotatably connected to the first slider, and the second slider is threadedly connected to the limiting rod. The two limiting rods are used to limit the ball valve or the driver.
[0013] Specifically, the width adjustment mechanism also includes a limiting shaft, and the first movable sleeve and the second movable sleeve are fixedly connected to a limiting shaft on the side opposite to each other, and the limiting shaft is rotatably connected to a first connecting rod, and a width motor is installed on the first connecting rod. The two width motors run synchronously and in opposite directions with each other, and the motor shaft of the width motor is fixedly connected to the limiting shaft, and both ends of the first connecting rod are rotatably connected to a second connecting rod through a rotating shaft, and the other end of the second connecting rod is movably connected to the limiting rod.
[0014] Specifically, the length adjustment mechanism includes a length motor, wherein a length motor is installed at one end of one of the first connecting rods, both ends of the first connecting rod are rotatably connected to a first gear, a fourth gear is rotatably connected to the limiting shaft, and the fourth gear is engaged with the first gears on both sides, and both ends of the limiting rod are slidably connected to a second gear, a third gear is engaged between the second gear and the first gear, and the third gear is rotatably connected to the second connecting rod.
[0015] Specifically, the auxiliary mechanism includes a limit sleeve, and the first connecting arm and the second connecting arm are fixedly connected to a U-shaped limit sleeve on the opposite side. One of the limit sleeves is internally slidably connected to the first L-plate, and the other limit sleeve is internally slidably connected to the second L-plate. The first L-plate and the second L-plate are slidably connected to each other, and a limit bolt is threadedly connected to the limit sleeve, and the limit bolt is used to limit the first L-plate and the second L-plate.
[0016] Specifically, the auxiliary mechanism further includes a placement tool, and a placement tool is provided on one side of the bracket. One end of the placement tool is fixedly connected to an extension bolt, and the extension bolt is fixedly connected to the first L-plate by tightening a twist cap.
[0017] The beneficial effects of the present invention are:
[0018] (1) The present invention is a fixture for assembling valves and valve brackets. When in use, the present invention first transmits corresponding parameters to each motor, which can drive each component to a specified position, independently clamp and position the valve, bracket or driver, and can deflect the angle, which is convenient and labor-saving to assemble. Each component adopts a movable and adjustable design, which is convenient for use in the assembly of valves, brackets or other drivers of different sizes within a certain range, and is more flexible to use and has better applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described below with reference to the accompanying drawings and examples.
[0020] Figure 1 A schematic structural diagram of the overall structure of a preferred embodiment of a fixture for assembling a valve and a valve bracket provided by the present invention;
[0021] Figure 2 for Figure 1 The schematic diagram of the structure of the ball valve, bracket and actuator shown;
[0022] Figure 3 for Figure 1 A schematic structural diagram of the expansion mechanism shown;
[0023] Figure 4 for Figure 1 Schematic diagram of the connection structure of the bracket, auxiliary mechanism and expansion mechanism shown;
[0024] Figure 5 for Figure 1 Schematic diagram of the connection structure of the ball valve, bracket, driver, expansion mechanism, auxiliary mechanism, width adjustment mechanism and length adjustment mechanism shown;
[0025] Figure 6 for Figure 1Schematic diagram of the connection structure of the expansion mechanism and the width adjustment mechanism used in the ball valve shown;
[0026] Figure 7 for Figure 5 A schematic diagram of another position shown;
[0027] Figure 8 for Figure 7 A schematic diagram of the cross-sectional structure of the connection between the width adjustment mechanism and the length adjustment mechanism shown;
[0028] Figure 9 for Figure 1 A schematic diagram of the connection structure of the width adjustment mechanism and the expansion mechanism used in the driver shown;
[0029] Figure 10 for Figure 9 The figure shows a schematic diagram of the connection structure of the expansion mechanism and the width adjustment mechanism used in the driver.
[0030] In the figure: 1. ball valve; 2. bracket; 3. driver; 4. supporting mechanism; 41. base; 42. supporting frame; 43. bearing seat; 44. rotating shaft; 45. transmission box; 46. angle motor; 5. expansion mechanism; 51. first connecting arm; 52. second connecting arm; 53. expansion motor; 54. connecting block; 55. first screw rod; 56. adjusting motor; 57. second screw rod; 58. first slide; 59. second slide; 6. auxiliary mechanism; 61. limiting sleeve; 62. first L plate; 63. second L plate; 64. limiting bolt; 65. installation 7. Width adjustment mechanism; 71. First connecting seat; 72. Second connecting seat; 73. Limiting slider; 74. First movable sleeve; 75. Second movable sleeve; 76. Buffer clamp; 77. First slider; 78. Second slider; 79. Limiting rod; 791. Limiting shaft; 792. First connecting rod; 793. Second connecting rod; 794. Width motor; 8. Length adjustment mechanism; 81. First gear; 82. Length motor; 83. Second gear; 84. Third gear; 85. Fourth gear. DETAILED DESCRIPTION
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0032] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0033] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0034] like Figure 1 - Figure 10 As shown, the present invention relates to a fixture for assembling valves and valve brackets, comprising a ball valve 1, a bracket 2 being provided at the top of the ball valve 1, a driver 3 being provided at the top of the bracket 2, a supporting mechanism 4 being provided at the bottom end of the ball valve 1, an expansion mechanism 5 being installed at the top of the supporting mechanism 4, an auxiliary mechanism 6 being installed on the expansion mechanism 5, the auxiliary mechanism 6 being used to assist in positioning the bracket 2, two width adjustment mechanisms 7 and a length adjustment mechanism 8 being installed on the expansion mechanism 5, the width adjustment mechanism 7 and the length adjustment mechanism 8 cooperating with each other to position the ball valve 1 or the driver 3.
[0035] Specifically, the support mechanism 4 includes a base 41, and the bottom end of the ball valve 1 is provided with a base 41, and a support frame 42 is welded to the top of one end of the base 41, and a bearing seat 43 is installed at the top of the support frame 42, and a rotating shaft 44 is rotatably connected to the bearing seat 43. A transmission box 45 is provided on one side of the support frame 42, and an angle motor 46 is installed on one side of the transmission box 45. The angle motor 46 is connected to the input end of the transmission box 45, and the output end of the transmission box 45 is connected to the rotating shaft 44; when in use, the ball valve 1, the driver 3 and the bracket 2 need to be placed in the equipment in turn, and the angle motor 46 is started first. The angle motor 46 drives the rotating shaft 44 through the transmission box 45, and drives the expansion mechanism 5 to follow the deflection angle through the rotating shaft 44 to deflect the second slide 59 to the bottom position.
[0036] Specifically, the expansion mechanism 5 includes a first connecting arm 51 and a second connecting arm 52. The end of the rotating shaft 44 facing away from the transmission box 45 is fixedly connected to the second connecting arm 52. The bottom end of the second connecting arm 52 is slidably connected to the first connecting arm 51. The first connecting arm 51 and the second connecting arm 52 are both L-shaped. One side of the second connecting arm 52 is fixedly connected to a connecting block 54. An expansion motor 53 is installed on one side of the first connecting arm 51. A first screw rod 55 is fixedly connected to the motor shaft of the expansion motor 53. The first screw rod 55 and the connecting block 54 are threadedly connected.
[0037] Specifically, the expansion mechanism 5 also includes an adjusting motor 56. An adjusting motor 56 is installed on one side of the first connecting arm 51 and the second connecting arm 52. A second screw rod 57 is fixedly connected to the motor shaft of the adjusting motor 56. A first slide 58 is threadedly connected to one of the second screw rods 57, and a second slide 59 is threadedly connected to the other second screw rod 57. The first slide 58 is slidably connected to the second connecting arm 52, and the second slide 59 is slidably connected to the first connecting arm 51. The different adjusting motors 56 are started in sequence, and the first screw rod 55 is used to drive the first slide 58 Or the second slide 59, with the mounting positions at both ends of the bracket 2 as a reference, adjusts the positions of the corresponding mounting positions of the driver 3 or the ball valve 1, so that the X-axis and Y-axis on the horizontal quadrants of the ball valve 1, the bracket 2 and the driver 3 coincide with each other; starts the expansion motor 53, adjusts the distance between the first connecting arm 51 and the second connecting arm 52, so that the ball valve 1 is close to one end of the bracket 2, and then contacts the bracket 2, so that its corresponding mounting position contacts the corresponding position of the driver 3, and then the mounting positions of the ball valve 1, the bracket 2 and the driver 3 are docked.
[0038] Specifically, the width adjustment mechanism 7 includes a first connecting seat 71 and a second connecting seat 72. A first connecting seat 71 is respectively installed on the opposite side of the first slide 58 and the second slide 59. A second connecting seat 72 is provided on one side of the first connecting seat 71. Two limiting sliders 73 are fixedly connected to the second connecting seat 72. The limiting sliders 73 are slidably connected to the first connecting seat 71. A first movable sleeve 74 is installed at one end of the first connecting seat 71, and a second movable sleeve 75 is installed at one end of the second connecting seat 72. A buffer clamp 76 is provided on the opposite side of the first movable sleeve 74 and the second movable sleeve 75. The two buffer clamps 76 are used to clamp the ball valve 1 or the driver 3.
[0039] Specifically, the width adjustment mechanism 7 also includes a first slider 77 and a second slider 78. The first movable sleeve 74 is internally slidingly connected to two first sliders 77, and the second movable sleeve 75 is internally slidingly connected to two second sliders 78. A limiting rod 79 is provided between the first slider 77 and the second slider 78. The limiting rod 79 is rotatably connected to the first slider 77, and the second slider 78 is threadedly connected to the limiting rod 79. The two limiting rods 79 are used to limit the ball valve 1 or the driver 3.
[0040] Specifically, the width adjustment mechanism 7 also includes a limiting shaft 791, and the first movable sleeve 74 and the second movable sleeve 75 are fixedly connected to a limiting shaft 791 on the side opposite to each other. The limiting shaft 791 is rotatably connected to a first connecting rod 792, and a width motor 794 is installed on the first connecting rod 792. The two width motors 794 run synchronously and in opposite directions. The motor shaft of the width motor 794 is fixedly connected to the limiting shaft 791, and both ends of the first connecting rod 792 are rotatably connected to a second connecting rod 793 through a rotating shaft. The other end of the second connecting rod 793 is movably connected to the limiting rod 79; to the top of the second slide 59 The ball valve 1 is placed between the first connecting seat 71 and the second connecting seat 72 at the end, and then the width motor 794 is started. The width motor 794 drives the first connecting rod 792 to deflect around the limit axis 791. After the transmission and pulling of the second connecting rod 793 at both ends of the first connecting rod 792, the two limit rods 79 approach each other and are finally clamped to the two sides of the ball valve 1, so that the ball valve 1 is in the middle position. There are two width motors 794, and the two width motors 794 rotate synchronously in opposite directions. The limit rods 79 exert reasonable and uniform force, so that the two limit rods 79 always move in parallel.
[0041] Specifically, the length adjustment mechanism 8 includes a length motor 82, one end of which is provided with a length motor 82. Both ends of the first connecting rod 792 are rotatably connected to a first gear 81. A fourth gear 85 is rotatably connected to the limiting shaft 791. The fourth gear 85 is engaged with the first gears 81 on both sides. Both ends of the limiting rod 79 are slidably connected to a second gear 83. A third gear 84 is engaged with the first gear 81 before the second gear 83. The third gear 84 is rotatably connected to the second connecting rod 793. Start the length motor 82, the length motor 82 drives the first gear 81, and then uses multiple other gears, and the second connecting rod 793 slides. The limit rod 79 is also rotated and connected, and the limit rod 79 is driven to rotate during the rotation of the gear. The limit rod 79 is threadedly connected to the second slider 78, thereby adjusting the position of the second movable sleeve 75 and clamping it to the flange of the ball valve 1. The buffer clamps 76 on the first movable sleeve 74 and the second movable sleeve 75 are clamped to the two ends of the ball valve 1 to further position the ball valve 1. Two groups of the first connecting rod 792 and the second connecting rod 793 are set at both ends of the ball valve 1, so that the two limit rods 79 can be driven by the gears while moving relative to each other, and the design of the two groups of gears makes the power execution of the length motor 82 more stable, so that the two limit rods 79 rotate synchronously with each other better.
[0042] Specifically, the auxiliary mechanism 6 includes a limit sleeve 61, and the first connecting arm 51 and the second connecting arm 52 are fixedly connected to a limit sleeve 61 in the shape of a U-shaped character, wherein one of the limit sleeves 61 is internally slidably connected to a first L-plate 62, and the other limit sleeve 61 is internally slidably connected to a second L-plate 63, and the first L-plate 62 and the second L-plate 63 are slidably connected to each other, and a limit bolt 64 is threadedly connected to the limit sleeve 61, and the limit bolt 64 is used to limit the first L-plate 62 and the second L-plate 63.
[0043] Specifically, the auxiliary mechanism 6 also includes a placement tool 65. The placement tool 65 is provided on one side of the bracket 2. One end of the placement tool 65 is fixedly connected to an extension bolt 66. The extension bolt 66 is fixedly connected to the first L-plate 62 through a tightening twist cap 67. The angle motor 46 is started to deflect the placement tool 65 to a vertical upward position, and then the required bracket 2 is placed on the placement tool 65. The relative height of the placement tool 65 can be adjusted by rotating the tightening twist cap 67 to facilitate the correspondence between the connection part of the bracket 2 and the ball valve 1 and the driver 3.
[0044] When the present invention is in use, each motor of the present invention adopts the servo motor of the prior art. When in use, the ball valve 1, the driver 3 and the bracket 2 need to be placed in the device in sequence. First, the angle motor 46 is started. The angle motor 46 drives the rotating shaft 44 through the transmission box 45, and the rotating shaft 44 drives the expansion mechanism 5 to follow the deflection angle, and deflects the second slide 59 to the bottom position; then the ball valve 1 is placed between the first connecting seat 71 and the second connecting seat 72 at the top of the second slide 59, and then the width motor 794 is started. The width motor 794 drives the first connecting rod 792 to deflect around the limit shaft 791. After the transmission and pulling of the second connecting rods 793 at both ends of the first connecting rod 792, the two limit rods 79 The two motors 794 are close to each other and finally clamped to both sides of the ball valve 1 so that the ball valve 1 is in the middle position. There are two width motors 794, and the two width motors 794 rotate synchronously in opposite directions. The limit rod 79 applies a reasonable and uniform force so that the two limit rods 79 are always parallel. Then the length motor 82 is started. The length motor 82 drives the first gear 81, and then uses multiple other gears. The second connecting rod 793 slides and rotates to connect the limit rod 79. The limit rod 79 is driven to rotate during the rotation of the gear. The limit rod 79 is threadedly connected to the second slider 78, thereby adjusting the position of the second movable sleeve 75 and clamping it to the flange of the ball valve 1. The buffer blocks 76 on the first movable sleeve 74 and the second movable sleeve 75 clamp To the two ends of the ball valve 1, the ball valve 1 is further positioned, and two sets of first connecting rods 792 and second connecting rods 793 are set at both ends of the ball valve 1, so that the two limit rods 79 can be driven by the gears while moving relative to each other, and the design of the two sets of gears makes the power execution of the length motor 82 more stable, so that the two limit rods 79 rotate synchronously with each other better; then start the angle motor 46, deflect the ball valve 1 to the top, deflect the first slide 58 to the bottom position, and clamp the driver 3 in position according to the above operation; start the angle motor 46 to deflect the placement tool 65 to the vertical upward position, and then place the required bracket 2 on the placement tool 65, and turn the tightening cap 67 to adjust the placement tool The relative height of the mounting 65 is convenient for the connection part of the bracket 2 to correspond with the ball valve 1 and the driver 3; finally, different adjustment motors 56 are started in sequence, and the first screw rod 55 is used to drive the first slide 58 or the second slide 59. With the mounting parts at both ends of the bracket 2 as a reference, the position of the corresponding mounting parts of the driver 3 or the ball valve 1 is adjusted so that the X axis and Y axis on the horizontal quadrant of the ball valve 1, the bracket 2 and the driver 3 coincide with each other; finally, the expansion motor 53 is started to adjust the distance between the first connecting arm 51 and the second connecting arm 52, so that the ball valve 1 is close to one end of the bracket 2, and then contacts the bracket 2, so that its corresponding mounting position contacts the corresponding position of the driver 3, and the mounting positions of the ball valve 1, the bracket 2 and the driver 3 are connected;The present invention provides two types of first and second connectors 71 and 72, each optimized to correspond to the shape of the driver 3 and ball valve 1, ensuring effective fit. When assembling a different ball valve 1 or bracket 2, simply replace the corresponding connector and mounting fixture 65. The corresponding accessories are placed sequentially according to the program settings, and the corresponding motor drives the clamping accessories, greatly improving assembly efficiency. Later, the drive motor parameters can be modified according to the valve size, making it easier to move the device to an unused valve bracket for assembly, thus improving applicability.
[0045] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0046] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A fixture for assembling valves and valve brackets, characterized in that: It includes a ball valve (1). A bracket (2) is provided at the top of the ball valve (1). A driver (3) is provided at the top of the bracket (2). A support mechanism (4) is provided at the bottom of the ball valve (1). An expansion mechanism (5) is installed at the top of the support mechanism (4). An auxiliary mechanism (6) is installed on the expansion mechanism (5). The auxiliary mechanism (6) is used to assist in positioning the bracket (2). Two width adjustment mechanisms (7) and a length adjustment mechanism (8) are installed on the expansion mechanism (5). The width adjustment mechanism (7) and the length adjustment mechanism (8) cooperate with each other to position the ball valve (1) or the driver (3); The width adjustment mechanism (7) includes a first connection seat (71) and a second connection seat (72). A first connection seat (71) is installed on each of the opposite sides of the first sliding seat (58) and the second sliding seat (59). A second connection seat (72) is provided on one side of the first connection seat (71). Two limit sliders (73) are fixedly connected to the second connection seat (72). The limit sliders (73) are slidably connected to the first connection seat (71). A first movable sleeve (74) is installed at one end of the first connection seat (71). A second movable sleeve (75) is installed at one end of the second connection seat (72). A buffer clamping block (76) is provided on each of the opposite sides of the first movable sleeve (74) and the second movable sleeve (75). The two buffer clamping blocks (7) are used to clamp the ball valve (1) or the driver (3); The length adjustment mechanism (8) includes a length motor (82). A length motor (82) is installed at one end of one of the first connecting rods (792). A first gear (81) is rotatably connected to each of the two ends of the first connecting rod (792). A fourth gear (85) is rotatably connected to the limit shaft (791). The fourth gear (85) meshes with the first gears (81) on both sides. A second gear (83) is slidably connected to each of the two ends of the limit rod (79). A third gear (84) meshes between the second gear (83) and the first gear (81). The third gear (84) is rotatably connected to the second connecting rod (793); The auxiliary mechanism (6) includes a limit sleeve (61). A U-shaped limit sleeve (61) is fixedly connected to each of the opposite sides of the first connecting arm (51) and the second connecting arm (52). A first L-shaped plate (62) is slidably connected inside one of the limit sleeves (61), and a second L-shaped plate (63) is slidably connected inside the other limit sleeve (61). The first L-shaped plate (62) and the second L-shaped plate (63) are slidably connected to each other. A limit bolt (64) is threadedly connected to the limit sleeve (61). The limit bolt (64) is used to抵触 limit the first L-shaped plate (62) and the second L-shaped plate (63).
2. A fixture for assembling valves and valve brackets according to claim 1, characterized in that: The support mechanism (4) includes a base (41), the bottom end of the ball valve (1) is provided with a base (41), a support frame (42) is welded to the top of one end of the base (41), a bearing seat (43) is installed on the top of the support frame (42), a rotating shaft (44) is rotatably connected to the bearing seat (43), a transmission box (45) is provided on one side of the support frame (42), an angle motor (46) is installed on one side of the transmission box (45), the angle motor (46) is connected to the input end of the transmission box (45), and the output end of the transmission box (45) is connected to the rotating shaft (44).
3. A fixture for assembling valves and valve brackets according to claim 2, characterized in that: The expansion mechanism (5) comprises a first connecting arm (51) and a second connecting arm (52); one end of the rotating shaft (44) facing away from the transmission box (45) is fixedly connected to the second connecting arm (52); the bottom end of the second connecting arm (52) is slidably connected to the first connecting arm (51); the first connecting arm (51) and the second connecting arm (52) are both L-shaped; one side of the second connecting arm (52) is fixedly connected to a connecting block (54); one side of the first connecting arm (51) is equipped with an expansion motor (53); a first screw rod (55) is fixedly connected to the motor shaft of the expansion motor (53); and the first screw rod (55) and the connecting block (54) are threadedly connected.
4. A fixture for assembling valves and valve brackets according to claim 3, characterized in that: The expansion mechanism (5) further includes an adjusting motor (56), one side of each of the first connecting arm (51) and the second connecting arm (52) is equipped with an adjusting motor (56), a second screw rod (57) is fixedly connected to the motor shaft of the adjusting motor (56), one of the second screw rods (57) is threadedly connected to a first slide (58), and the other second screw rod (57) is threadedly connected to a second slide (59), the first slide (58) is slidably connected to the second connecting arm (52), and the second slide (59) is slidably connected to the first connecting arm (51).
5. A fixture for assembling valves and valve brackets according to claim 4, characterized in that: The width adjustment mechanism (7) further comprises a first slider (77) and a second slider (78), wherein the first movable sleeve (74) is internally slidably connected to the two first sliders (77), and the second movable sleeve (75) is internally slidably connected to the two second sliders (78), and a limiting rod (79) is provided between the first slider (77) and the second slider (78), wherein the limiting rod (79) is rotatably connected to the first slider (77), and the second slider (78) is threadedly connected to the limiting rod (79), and the two limiting rods (79) are used to limit the ball valve (1) or the driver (3).
6. A fixture for assembling valves and valve brackets according to claim 5, characterized in that: The width adjustment mechanism (7) further comprises a limiting shaft (791), and the first movable sleeve (74) and the second movable sleeve (75) are fixedly connected to a limiting shaft (791) on opposite sides thereof, and the limiting shaft (791) is rotatably connected to a first connecting rod (792), and a width motor (794) is mounted on the first connecting rod (792), and the two width motors (794) run synchronously and in opposite directions, and the motor shafts of the width motors (794) are fixedly connected to the limiting shaft (791), and both ends of the first connecting rod (792) are rotatably connected to a second connecting rod (793) via a rotating shaft, and the other end of the second connecting rod (793) is movably connected to the limiting rod (79).
7. A fixture for assembling valves and valve brackets according to claim 6, characterized in that: The auxiliary mechanism (6) further comprises a placement tool (65), one side of the bracket (2) is provided with the placement tool (65), one end of the placement tool (65) is fixedly connected to an extension bolt (66), and the extension bolt (66) is fixedly connected to the first L-plate (62) by tightening a twist cap (67).
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