A modular anti-wear structure for sintering machine bellows partition

By designing a modular anti-wear triangular steel plate combination structure and a tortoise shell mesh protective layer, the accumulation problem of sintering machine bellows partitions is solved, extending service life, and reducing maintenance frequency and cost.

CN116294620BActive Publication Date: 2025-09-02SHANDONG IRON & STEEL CO LTD
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Patent Information

Application Number
CN202310139211.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-15
Publication Date
2025-09-02
Estimated Expiration
2043-02-15

AI Technical Summary

Technical Problem

The top of the bellows partition of the existing sintering machine is prone to accumulation of materials, resulting in damage to the bottom of the trolley when it is running, frequent maintenance and high cost.

Method used

A modular anti-wear structure is designed, using a triangular steel plate combination structure, combining tortoise shell mesh and refractory protective layer to avoid accumulation of material and fix it through welding.

Benefits of technology

It effectively avoids accumulation of material, extends the service life of the bellows partition, reduces the maintenance frequency and system air leakage rate, improves production efficiency and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A modular anti-wear structure for a sintering machine bellows baffle relates to the technical field of steel metallurgical production. It solves the problem in the prior art that material is easily accumulated on the top of the bellows baffle, causing damage to the bottom of the bellows baffle when the trolley is running. It is characterized in that it includes: two steel plates, the head end of the steel plate is connected to the head end of another steel plate, the two steel plates form a triangular steel plate composite structure, the two side ends of the steel plate composite structure are respectively provided with flat steel edge sealing structures, the upper part of the steel plate composite structure is provided with a tortoise shell mesh, and the tortoise shell mesh is provided with a refractory material protective layer; the top of the sintering machine bellows baffle is designed as a ridge-shaped triangular steel plate composite structure to avoid accumulation of material on the top of the sintering machine bellows baffle, and to avoid serious damage to the baffle structure caused by scraping of the accumulated material and the bottom of the sintering machine trolley.
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Description

Technical Field

[0001] The invention relates to the technical field of iron and steel metallurgical production, and in particular to a modular anti-wear structure of a sintering machine bellows partition. Background Art

[0002] Sintering machines are suitable for sintering operations in large-scale ferrous metallurgy sintering plants. They are the core equipment in the draft sintering process, agglomerating concentrate and enriched ore powders of varying composition and particle size into agglomerates while partially eliminating harmful impurities such as sulfur and phosphorus from the ore. Sintering machines are available in various lengths and widths, depending on the sintering area. Users can select the appropriate size based on their production capacity or site conditions. A larger sintering area results in higher production output.

[0003] Currently, most sintering machines use long, flat-topped bellows partitions 500-600mm wide. Castable material is poured into the steel structure. During normal production, fine powder or small-particle sintered ore from the sintering machine trolleys easily falls through the gaps in the grate. The flat structure of the bellows partitions makes it easy for material to accumulate on the top of the partitions. During trolley operation, this accumulated material scrapes against the bottom of the trolley, causing damage and loss of the partition's refractory material, deformation of the steel structure, and air flow between adjacent bellows. This also leads to frequent maintenance and increased labor and material costs. Summary of the Invention

[0004] In order to solve the problem in the prior art that material easily accumulates on the top of the bellows partition, causing damage to the bottom of the bellows partition when the trolley is running, the present invention provides a modular anti-wear structure for the bellows partition of a sintering machine, which reduces the maintenance frequency of the bellows partition of the sintering machine and the air leakage rate of the system, and provides a modular anti-wear structure for the bellows partition of a sintering machine with a long life.

[0005] The present invention provides a modular anti-wear structure for a sintering machine bellows partition, comprising two steel plates, one end of each steel plate connected to the other, forming a triangular steel plate composite structure. Flat steel edge banding structures are provided at each end of the steel plate composite structure, and a tortoise shell mesh is provided on the upper portion of the steel plate composite structure, which is provided with a refractory material protective layer. The triangular steel plate composite structure, which acts like a roof ridge, prevents material accumulation and, therefore, prevents damage to the partition caused by scraping from the bottom of the trolley during operation.

[0006] Furthermore, the angle formed by the two steel plates is set to 90°, which is convenient for modular production and also facilitates a smooth transition connection between the steel plate composite structure and the edge of the bellows.

[0007] Furthermore, the thickness of the steel plate is set to 6 mm.

[0008] Furthermore, the flat steel edge sealing structure includes flat steel, and the angle formed by the flat steel and the steel plate combined structural member is set to 90 degrees, which is convenient for modular production, easy to receive refractory materials and fixed welding during installation.

[0009] Furthermore, the flat steel is connected to the steel plate composite structure by welding.

[0010] Furthermore, the thickness of the flat steel is set to 5 mm and the width is set to 25 mm.

[0011] Furthermore, the thickness of the tortoise shell mesh is set to 2mm-3mm.

[0012] Furthermore, the tortoise shell mesh is combined with the steel plate to form a structural member by welding.

[0013] The beneficial effects of the present invention are as follows: the top of the sintering machine bellows partition is designed as a ridge-shaped triangular steel plate composite structure, which avoids the accumulation of material on the top of the sintering machine bellows partition, and avoids serious damage to the partition structure caused by the accumulated material and the scraping of the bottom of the sintering machine trolley; the high-strength, wear-resistant, and high-temperature resistant refractory material protective layer increases the high-temperature resistance and wear resistance of the partition structure, extends the service life, improves production efficiency, and reduces production costs; the modular structural design can be manufactured in advance, is easy to install, and reduces the downtime of the sintering machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0015] Figure 1 It is a structural schematic diagram of the present invention.

[0016] Figure 2 It is a structural diagram of steel plate composite structural parts.

[0017] In the figure, 1. Steel plate I, 2. Steel plate II, 3. Steel plate composite structural parts, 4. Flat steel edge sealing structure, 5. Tortoise shell mesh, 6. Refractory material protective layer. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0019] like Figure 1 and Figure 2 As shown, a modular anti-wear structure for a sintering machine bellows partition includes: steel plate I1 and steel plate II2, the head end of steel plate I1 is connected to the head end of steel plate II2, steel plate I1 and steel plate II2 form a triangular steel plate composite structure 3, flat steel edge sealing structures 4 are provided at both ends of the steel plate composite structure 3, a tortoise shell mesh 5 is provided on the upper part of the steel plate composite structure 3, the thickness of the tortoise shell mesh 5 is set to 2mm-3mm, the tortoise shell mesh 5 is welded to the steel plate composite structure, and a refractory material protective layer 6 is provided on the tortoise shell mesh 5. The plane structure of the bellows partition is set to a triangular steel plate composite structure 3. The triangular steel plate composite structure 3 acts like a roof ridge to avoid material accumulation, thereby preventing the partition from being damaged due to scratching from the bottom during the operation of the trolley.

[0020] The thickness of steel plate I1 and steel plate II2 is set to 6 mm, and the angle formed by steel plate I1 and steel plate II2 is set to 90°, which is convenient for modular production and also facilitates a smooth transition connection between the steel plate composite structure 3 and the edge of the bellows.

[0021] The flat steel edge sealing structure 4 includes a flat steel. The angle formed by the flat steel and the steel plate composite structure 3 is set to 90°. The flat steel is connected to the steel plate composite structure 3 by welding. The thickness of the flat steel is set to 5mm and the width is set to 25mm.

[0022] It is convenient for modular production, easy to receive refractory materials and fix welding during installation.

[0023] The beneficial effects of the present invention are as follows: the top of the sintering machine bellows partition is designed as a ridge-shaped triangular steel plate composite structure, which avoids the accumulation of material on the top of the sintering machine bellows partition, and avoids serious damage to the partition structure caused by the accumulated material and the scraping of the bottom of the sintering machine trolley; the high-strength, wear-resistant, and high-temperature resistant refractory material protective layer increases the high-temperature resistance and wear resistance of the partition structure, extends the service life, improves production efficiency, and reduces production costs; the modular structural design can be manufactured in advance, is easy to install, and reduces the downtime of the sintering machine.

[0024] Although the present invention has been described in detail with reference to the accompanying drawings and in conjunction with preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, persons of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and such modifications or substitutions shall be within the scope of the present invention. Any changes or substitutions that can be easily conceived by persons skilled in the art within the technical scope disclosed in the present invention shall be within the scope of protection of the present invention.

Claims

1. A modular anti-wear structure for a sintering machine wind box partition, comprising: Two steel plates, characterized in that the head end of the steel plate is connected to the head end of the other steel plate, the two steel plates form a triangular steel plate composite structure, the two ends of the steel plate composite structure are respectively provided with flat steel edge sealing structures, the upper part of the steel plate composite structure is provided with a tortoise shell mesh, and the tortoise shell mesh is provided with a refractory material protective layer; The angle formed by the two steel plates is set to 90°; The flat steel edge sealing structure includes flat steel, and the angle formed by the flat steel and the steel plate combined structural member is set to 90°.

2. The modular anti-wear structure of the sintering machine bellows partition according to claim 1, characterized in that: The thickness of the steel plate is set to 6 mm.

3. The modular anti-wear structure of the sintering machine bellows partition according to claim 1, characterized in that: The flat steel is connected to the steel plate composite structure by welding.

4. The modular anti-wear structure of the sintering machine bellows partition according to claim 1, characterized in that: The thickness of the flat steel is set to 5mm and the width is set to 25mm.

5. The modular anti-wear structure of the sintering machine bellows partition according to claim 1, characterized in that: The thickness of the tortoise shell mesh is set to 2mm-3mm.

6. The modular anti-wear structure of the sintering machine bellows partition according to claim 1, characterized in that: The tortoise shell mesh is combined with steel plates through welding.

Citation Information

Patent Citations

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    CN201463502U