Industrial X-ray device for non-destructive inspection image recognition
By designing automated conveying and detection components, efficient detection of industrial X-ray devices used for non-destructive testing image recognition is achieved, solving the problem of time-consuming detection and improving production efficiency and detection accuracy.
Patent Information
- Application Number
- CN202310224652.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-10
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2043-03-10
AI Technical Summary
Existing industrial X-ray devices take a long time to inspect diverse parts, affecting production efficiency.
An industrial X-ray device for non-destructive flaw detection image recognition was designed, which includes a conveying bracket, a conveying component, a detection component and an auxiliary movable component. The conveying component automatically conveys the workpiece and performs detection during the conveying process. The support component and the motor table are used to realize the rotation and height adjustment of the workpiece, eliminating manual operation.
It realizes automatic inspection without the need for manual handling of workpieces, improves inspection efficiency and accuracy, saves time and effort in operation, and adapts to the inspection needs of diverse parts.
Smart Images

Figure CN116413288B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of industrial inspection, and in particular to an industrial X-ray device for non-destructive inspection image recognition. Background Art
[0002] X-ray nondestructive flaw detection is a nondestructive flaw detection method that uses the characteristics of X-rays penetrating materials and attenuating in materials to find defects. X-rays can detect internal defects in metal and non-metal materials and their products.
[0003] When an industrial-grade X-ray flaw detector is in use, in order to avoid the impact of X-rays on computer equipment, it will be shielded by a chassis, and a ray generating device and an image intensification device will be installed inside it. However, when in use, each inspection requires the machine to be turned on to place and remove materials. When producing a variety of parts, the inspection operation takes a long time, resulting in either insufficient number of inspections or affecting production efficiency, which is extremely inconvenient to use. Summary of the Invention
[0004] The object of the present invention is to provide an industrial X-ray device for non-destructive testing image recognition to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an industrial X-ray device for non-destructive testing image recognition, the industrial X-ray device for non-destructive testing image recognition comprising:
[0006] A conveying bracket is horizontally arranged at the upper end of the base platform, and a retaining groove is opened through the center of the conveying bracket;
[0007] A conveying assembly, wherein the conveying assembly is sleeved on the conveying bracket and comprises a second conveying belt and two first conveying belts;
[0008] A detection assembly is vertically arranged on both sides of the conveying bracket through a support assembly, the detection assembly includes an image receiving frame and a ray generating frame, and the support assembly includes a lifting platform and a rotating platform;
[0009] The auxiliary movable component is arranged at the upper end of the rotating platform, and the auxiliary movable component includes a plurality of auxiliary transport rollers.
[0010] Preferably, conveying rollers are provided on both sides of the conveying bracket, two first conveying belts are respectively arranged on both sides of the conveying bracket, and the two first conveying belts are respectively arranged in contact with the two conveying rollers, and the second conveying belt is arranged on the conveying bracket and is located between the two second conveying belts.
[0011] Preferably, the lower end of the conveying bracket is located on both sides of the retaining groove and two support frames are vertically symmetrically provided, and two bending rollers are provided on one side of the two support frames. The second conveyor belt is located on one side of the retaining groove and is arranged in a U-shaped structure, and the retaining groove is respectively arranged in contact with the bending rollers of the support frames.
[0012] Preferably, the lifting platform is horizontally arranged directly below the retention groove, and two first telescopic cylinders are vertically arranged on both sides of the lower end of the retention groove, and the lower ends of the two first telescopic cylinders are respectively connected to the upper end of the base platform.
[0013] Preferably, a motor platform is vertically provided at the center of the upper end of the lifting platform, a rotating shaft is vertically provided at the center of the upper end of the motor platform, a turning platform is horizontally provided at the upper end of the rotating shaft, a wheel groove is provided in a ring around the upper end of the motor platform, and a plurality of rotating wheels are provided in a circular array at the lower end of the turning platform, and the lower ends of the plurality of rotating wheels are connected to the wheel grooves.
[0014] Preferably, a plurality of roller grooves are horizontally symmetrically opened at the upper end of the turntable, and a plurality of auxiliary transport rollers are horizontally inserted into the plurality of roller grooves through bearings. An axis groove is horizontally opened inside the turntable, and a worm is horizontally inserted into the axis groove through bearings, and the upper ends of the axis grooves are connected to the plurality of roller grooves.
[0015] Preferably, the auxiliary transport rollers are provided with a step groove on one side close to the shaft groove, a plurality of worm teeth are symmetrically arranged in the step groove, and the worm teeth on one side of the plurality of auxiliary transport rollers are respectively meshed and connected with one side of the worm.
[0016] Preferably, a gear groove is opened on one side of the turning table, a driven gear is inserted into the gear groove on one side of the worm, a driving gear is vertically provided at the lower end of the gear groove through a driving shaft, and the upper end of the driving gear is meshed and connected with the lower end of the driven gear.
[0017] Preferably, the lower ends of the image receiving frame and the ray generating frame are both provided with a U-shaped groove, the upper end of the U-shaped groove is provided with a first cylinder groove, the upper end of the lifting platform is located in the U-shaped groove and a second cylinder groove is provided, a second telescopic cylinder is vertically provided in the second cylinder groove, and the upper end of the second telescopic cylinder is plugged into the first cylinder groove for connection.
[0018] Preferably, two guide columns are vertically symmetrically provided on both sides of the U-shaped groove, and the two guide columns are movably inserted into the supporting platform. A guide sleeve is vertically provided on the upper end of the base platform close to the guide column, and the guide column passes through one side of the supporting platform and is movably inserted into the guide sleeve.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] By placing the workpiece on a conveying assembly consisting of a second conveyor belt and two first conveyor belts, and setting a detection assembly with a support assembly to control the height at the center of the conveying assembly, flaw detection can be directly performed when the conveying assembly conveys the workpiece, eliminating the time-consuming and labor-intensive behavior of manual picking up, and for more complex parts, the workpiece can be rotated and positioned in conjunction with the motor table to ensure the requirements of detection accuracy, save time and effort in operation, and be easy to use, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 Schematic diagram of part A;
[0023] Figure 3 For the present invention Figure 1 Schematic diagram of part B;
[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 5 This is a schematic diagram of the support assembly structure of the present invention;
[0026] Figure 6 It is a schematic diagram of the connection structure of the lifting platform of the present invention.
[0027] In the figure: conveying bracket 1, first conveyor belt 2, second conveyor belt 3, retention groove 4, support frame 5, bending roller 6, lifting platform 8, motor platform 9, transfer platform 10, wheel groove 11, rotating wheel 12, auxiliary transport roller 13, worm gear 14, worm 15, driven gear 16, driving gear 17, image receiving frame 18, ray generating frame 19, guide column 20, guide sleeve 21, second telescopic cylinder 22, first telescopic cylinder 23. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Please see the attached Figure 1-6 , this application provides the following five preferred embodiments. Example 1
[0030] An industrial X-ray device for non-destructive testing image recognition, the industrial X-ray device for non-destructive testing image recognition comprising:
[0031] The conveying bracket 1 is horizontally arranged at the upper end of the base platform, and a retaining groove 4 is opened through the center of the conveying bracket 1;
[0032] The conveying assembly is arranged in a sleeve-type manner on the conveying bracket 1. The conveying assembly includes a second conveyor belt 3 and two first conveyor belts 2. Conveyor rollers are provided on both sides of the conveying bracket 1. The two first conveyor belts 2 are respectively sleeved on both sides of the conveying bracket 1. The two first conveyor belts 2 are respectively in contact with the two conveyor rollers. The second conveyor belt 3 is sleeved on the conveying bracket 1 and is arranged between the two second conveyor belts 3. The lower end of the conveying bracket 1 is located on both sides of the retention groove 4 and two support frames 5 are vertically symmetrically provided. Two bending rollers 6 are provided on one side of the two support frames 5. The second conveyor belt 3 is located on one side of the retention groove 4 and is arranged in a U-shaped structure, and the retention groove 4 is respectively in contact with the bending rollers 6 of the support frames 5;
[0033] Detection assembly, the detection assembly is vertically arranged on both sides of the conveying bracket 1 through the support assembly, the detection assembly includes an image receiving frame 18 and a ray generating frame 19, the support assembly includes a lifting platform 8 and a rotating platform 10, the lifting platform 8 is horizontally arranged directly below the retention groove 4, two first telescopic cylinders 23 are vertically provided on both sides of the lower end of the retention groove 4, the lower ends of the two first telescopic cylinders 23 are respectively connected to the upper end of the bottom platform, a motor platform 9 is vertically provided at the center of the upper end of the lifting platform 8, a rotating shaft is vertically provided at the center of the upper end of the motor platform 9, the rotating platform 10 is horizontally arranged at the upper end of the rotating shaft, and a plurality of roller grooves are horizontally symmetrically opened on the upper end of the rotating platform 10;
[0034] The auxiliary movable component is arranged at the upper end of the rotating platform 10, and the auxiliary movable component includes a number of auxiliary transport rollers 13, and the number of auxiliary transport rollers 13 are respectively arranged by horizontally inserting a number of roller grooves through bearings. A shaft groove is horizontally opened in the rotating platform 10, and a worm 15 is horizontally inserted in the shaft groove through a bearing, and the upper end of the shaft groove is respectively connected with the number of roller grooves. The auxiliary transport rollers 13 are each provided with a step groove on one side close to the shaft groove, and a number of worm teeth 14 are symmetrically arranged in the step groove, and the worm teeth 14 on one side of the number of auxiliary transport rollers 13 are respectively engaged with one side of the worm 15. Example 2
[0035] On the basis of embodiment 1, a wheel groove 11 is provided in the upper end ring of the motor table 9, and a plurality of rotating wheels 12 are provided in a circular array at the lower end of the rotating table 10, and the lower ends of the plurality of rotating wheels 12 are inserted into the wheel groove 11, so as to rotate the rotating table 10 and the workpiece on the rotating table 10 during use, thereby improving the accuracy of detection. Example 3
[0036] On the basis of Example 2, a gear groove is opened on one side of the turntable 10, and a driven gear 16 is sleeved in the gear groove on one side of the worm 15. A driving gear 17 is vertically provided at the lower end of the gear groove through a driving shaft. The upper end of the driving gear 17 is meshed and connected with the lower end of the driven gear 16, and at the same time, several auxiliary transport rollers 13 are driven and rotated, and the height of the worm teeth 14 is less than the depth of the step groove, and the upper end surface of the auxiliary transport roller 13 is set flush with the upper end of the second conveyor belt 3. Example 4
[0037] On the basis of Example 3, a U-shaped groove is provided at the lower end of the image receiving frame 18 and the ray generating frame 19, and a first cylinder groove is provided at the upper end of the U-shaped groove. The lifting platform 8 is located in the U-shaped groove and a second cylinder groove is provided at the upper end. A second telescopic cylinder 22 is vertically provided in the second cylinder groove, and the upper end of the second telescopic cylinder 22 is plugged into the first cylinder groove for connection, so as to control the position of the image receiving frame 18 and the ray generating frame 19, which is convenient for use with workpieces of different sizes and heights. Example 5
[0038] On the basis of Example 4, two guide columns 20 are vertically symmetrically provided on both sides of the U-shaped groove. The two guide columns 20 are movably provided through the lifting platform 8. A guide sleeve 21 is vertically provided on the upper end of the base platform close to the guide column 20. The guide column 20 passes through one side of the lifting platform 8 and is movably inserted into the guide sleeve 21 to guide and support the up and down movement of the image receiving frames 18, 19 and the lifting platform 8, thereby improving its stability in use.
[0039] During use, the workpiece is placed on the conveyor belt consisting of two first conveyor belts 2 and the second conveyor belt 3. When the workpiece moves to the top of the transfer table 10 in cooperation with the rotating auxiliary transport roller 13, the rotation of the auxiliary transport roller 13 is stopped as needed, and then the second telescopic cylinder 22 is started according to the height of the workpiece to adjust the height of the image receiving frame 18 and the ray generating frame 19 to achieve rapid detection. When inspecting complex workpieces, in order to improve the detection effect, the first telescopic cylinder 23 is lifted, and the transfer table 10 is separated from the retention groove 4. The motor in the motor table 9 drives the transfer table 10 to rotate through the rotating shaft. At this time, the image receiving frame 18 and the ray generating frame 19 are synchronously lifted under the action of the first conveyor belt 2, and no additional adjustment is required. After the inspection is completed, the distinction is reset, and the auxiliary transport roller 13 is started to move the workpiece to the conveyor belt on the other side of the retention groove 4, and wait for subsequent inspection.
[0040] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An industrial X-ray device for non-destructive testing image recognition, characterized by: The industrial X-ray device for non-destructive testing image recognition includes: A conveying bracket (1), wherein the conveying bracket (1) is horizontally arranged at the upper end of the base platform, and a retaining groove (4) is provided through the center of the conveying bracket (1); A conveying assembly, the conveying assembly being arranged in a sleeve manner on the conveying bracket (1), the conveying assembly comprising a second conveying belt (3) and two first conveying belts (2); A detection assembly, wherein the detection assembly is vertically arranged on both sides of the conveying bracket (1) through a support assembly, the detection assembly includes an image receiving frame (18) and a ray generating frame (19), and the support assembly includes a lifting platform (8) and a rotating platform (10); An auxiliary movable component, the auxiliary movable component is arranged at the upper end of the transfer platform (10), and the auxiliary movable component includes a plurality of auxiliary transport rollers (13); The conveying bracket (1) is provided with conveying rollers on both sides, two first conveying belts (2) are respectively arranged on both sides of the conveying bracket (1), and the two first conveying belts (2) are respectively arranged in contact with the two conveying rollers, and the second conveying belt (3) is arranged on the conveying bracket (1) and is located between the two second conveying belts (3); The lower end of the conveying bracket (1) is located on both sides of the retention groove (4) and is vertically symmetrically provided with two support frames (5), and one side of each of the two support frames (5) is provided with two bending rollers (6). The second conveyor belt (3) is located on one side of the retention groove (4) and is arranged in a U-shaped structure, and the retention groove (4) is respectively provided in contact with the bending rollers (6) of the support frames (5); The lifting platform (8) is horizontally arranged just below the retention groove (4), and two first telescopic cylinders (23) are vertically arranged on both sides of the lower end of the retention groove (4), and the lower ends of the two first telescopic cylinders (23) are respectively connected to the upper end of the bottom platform; A motor platform (9) is vertically provided at the center of the upper end of the lifting platform (8), a rotating shaft is vertically provided at the center of the upper end of the motor platform (9), a turning platform (10) is horizontally provided at the upper end of the rotating shaft, a wheel groove (11) is provided in a ring around the upper end of the motor platform (9), and a plurality of rotating wheels (12) are provided in a circular array at the lower end of the turning platform (10), and the lower ends of the plurality of rotating wheels (12) are plugged into the wheel groove (11).
2. The industrial X-ray device for non-destructive testing image recognition according to claim 1, characterized in that: A plurality of roller grooves are symmetrically provided at the upper end of the transfer platform (10), and a plurality of auxiliary transport rollers (13) are respectively connected to the plurality of roller grooves via bearings. A shaft groove is horizontally provided in the transfer platform (10), and a worm (15) is horizontally connected to the shaft groove via bearings, and the upper ends of the shaft grooves are respectively connected to the plurality of roller grooves.
3. The industrial X-ray device for non-destructive testing image recognition according to claim 2, characterized in that: The auxiliary transport rollers (13) are each provided with a step groove on one side close to the shaft groove, and a plurality of worm teeth (14) are symmetrically arranged in the step groove, and the worm teeth (14) on one side of the plurality of auxiliary transport rollers (13) are respectively meshed and connected with one side of the worm (15).
4. The industrial X-ray device for non-destructive testing image recognition according to claim 3, characterized in that: A gear groove is provided on one side of the rotating platform (10), and a driven gear (16) is provided on one side of the worm (15) inserted into the gear groove. A driving gear (17) is vertically provided at the lower end of the gear groove through a driving shaft, and the upper end of the driving gear (17) is meshed and connected with the lower end of the driven gear (16).
5. The industrial X-ray device for non-destructive testing image recognition according to claim 4, characterized in that: The image receiving frame (18) and the ray generating frame (19) are both provided with a U-shaped groove at their lower ends, a first cylinder groove is provided at the upper end of the U-shaped groove, the supporting platform (8) is located in the U-shaped groove and has a second cylinder groove at the upper end, a second telescopic cylinder (22) is vertically provided in the second cylinder groove, and the upper end of the second telescopic cylinder (22) is plugged into the first cylinder groove for connection.
6. The industrial X-ray device for non-destructive testing image recognition according to claim 5, characterized in that: Two guide columns (20) are vertically symmetrically provided on both sides of the U-shaped groove. The two guide columns (20) are movably provided through the supporting platform (8). A guide sleeve (21) is vertically provided on one side of the upper end of the bottom platform close to the guide column (20). The guide column (20) passes through one side of the supporting platform (8) and is movably inserted into the guide sleeve (21).
Citation Information
Patent Citations
Flaw detection ray emitter, flaw detection ray receiver, and flaw detection device
CN108375591A
Dynamic flow balance valve
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