Integrated device and method for heat and moisture preservation curing of assembled mass concrete

By designing an integrated equipment for prefabricated large-volume concrete insulation and moisturizing, and using ventilation, heat conduction, spraying and water absorption units, the problems of simplicity and low efficiency of large-volume concrete curing tools in the prior art are solved, and precise control of concrete surface temperature and humidity and efficient maintenance of special-shaped concrete are achieved.

CN116423635BActive Publication Date: 2025-06-13CHINA MCC5 GROUP CORP LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202310320676.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-29
Publication Date
2025-06-13
Estimated Expiration
2043-03-29

AI Technical Summary

Technical Problem

The existing large-volume concrete curing tooling and methods are relatively simple and cannot effectively meet the needs of conventional and special-shaped large-volume concrete quality, especially in terms of thermal insulation and moisturizing.

Method used

A prefabricated large-volume concrete insulation, moisturizing and curing integrated device is designed, including a ventilation mechanism, a thermal conduction unit, a spray unit and a water absorption unit. By controlling the opening and closing of these units and the height adjustment, precise control of the concrete surface temperature and humidity is achieved.

Benefits of technology

The device can effectively adjust the surface temperature and humidity of concrete, improve the insulation and moisturizing effect of large-volume concrete, enhance the curing ability of special-shaped concrete, and realize real-time monitoring of concrete cracks and water leakage through image recognition technology.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116423635B_ABST
    Figure CN116423635B_ABST
Patent Text Reader

Abstract

The present invention belongs to the technical field of concrete curing, and particularly relates to an integrated device and method for heat preservation and moisture retention curing of prefabricated mass concrete. The technical solution is as follows: The integrated device for heat preservation and moisture retention curing of prefabricated mass concrete includes a device frame. A ventilation opening is provided at the top of the device frame, and a ventilation mechanism is installed in the ventilation opening. A lifting mechanism is installed in the device frame, and a core plate is connected to the lifting mechanism. A heat conduction unit and a spraying unit are arranged on the lower side of the core plate. A water absorption unit is installed at the lower part of the device frame. The present invention provides an integrated device and method for heat preservation and moisture retention curing of prefabricated mass concrete.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of concrete curing, and particularly relates to an integrated device and method for heat preservation and moisture preservation of prefabricated mass concrete. Background Art

[0002] As the cement hydration of the concrete mixture continuously proceeds, the internal temperature gradually rises. Since the concrete mixture is a non-uniform mixture composed of various materials, the different specific heat capacities of different materials cause the internal temperature distribution of the concrete to be very uneven. For a concrete structure, there is a temperature difference between both the inside and the surface and the external environment. The internal and external temperature difference ΔT inside and outside of the concrete itself and the surface air temperature difference ΔT between the concrete surface and the external environment. The existence of these two temperature differences causes the concrete to generate strain on the one hand, and on the other hand, the external constraints of the concrete structure and the constraints of each particle inside the concrete prevent, limit, and restrain the strain of the concrete, causing stress in the concrete. Mass concrete construction is often involved in modern buildings, such as the foundations of high-rise buildings, large equipment foundations, and hydraulic dams. Its main feature is its large volume, and the minimum dimension in any direction of the smallest cross-section is 1 m. Its surface coefficient is relatively small, the heat release of cement hydration is relatively concentrated, and the internal temperature rises relatively quickly. When the internal and external temperature difference of the concrete is large, temperature cracks will be generated in the concrete, affecting the structural safety and normal use.

[0003] The concrete cooling stage should be the heat preservation stage. Heat preservation can start from the highest temperature of the concrete or shortly after the temperature drops. Conventional heat preservation can add a layer of plastic cloth on top of straw bags and cotton felt, and the heat preservation effect is very good. If the heat preservation effect is still not ideal in this way, the thickness of another layer of heat preservation cotton quilt can be increased, and then a layer of plastic cloth can be covered on it. There are also some construction sites that first cover the film and then cover it with dry cotton quilts, straw bags or gunny bags and other heat preservation materials, and then cover a layer of plastic cloth on top, and the heat preservation effect is better, but it is not conducive to the heat dissipation in the cooling stage. It can be found that at present, the curing tools and methods for mass concrete are relatively simple and cannot better meet the requirements for the quality of conventional and special-shaped mass concrete.

[0004] To sum up, currently, there are the following problems with the heat preservation and moisture preservation means for mass concrete:

[0005] First, the heat preservation means are single and simple, and the whole process change of the heat hydration of mass concrete cannot be detected in real time;

[0006] Second, the moisture preservation means use artificial spraying, with low efficiency and serious waste of resources;

[0007] Third, it is difficult to cure special-shaped mass concrete;

[0008] Fourth, the surface change of mass concrete cannot be monitored in real time. Summary of the Invention

[0009] In order to solve the above problems existing in the prior art, the purpose of the present invention is to provide an integrated device and method for heat preservation and moisture preservation curing of prefabricated mass concrete.

[0010] The technical solution adopted by the present invention is as follows:

[0011] The integrated device for heat preservation and moisture preservation curing of prefabricated mass concrete includes a device frame. A ventilation opening is provided at the top of the device frame, and a ventilation mechanism is installed in the ventilation opening. A lifting mechanism is installed in the device frame, and a core plate is connected to the lifting mechanism. A heat conduction unit and a spraying unit are arranged on the lower side of the core plate, and a water absorption unit is installed at the lower part of the device frame.

[0012] The present invention is provided with a ventilation mechanism, a heat conduction unit, and a spraying unit. The surface temperature of the concrete can be adjusted by controlling the opening and closing of the ventilation mechanism, the heat conduction unit, and the spraying unit. The height of the core plate is adjustable. When it is necessary to heat the surface of the concrete, the core plate can be lowered. When the accumulated water on the concrete surface is too deep, the influence of bleeding can be eliminated through the water absorption unit.

[0013] As a preferred solution of the present invention, the ventilation mechanism includes a support rod connected to the ventilation opening, and a fan is installed on the support rod; a ventilation cover plate is hinged at the ventilation opening, and a hydraulic opening and closing rod is connected between the ventilation cover plate and the support rod. The hydraulic opening and closing rod can drive the ventilation cover plate to open or close, so that the ventilation effect can be controlled as needed.

[0014] As a preferred solution of the present invention, the lifting mechanism includes a lifting motor installed on the device frame. The output end of the lifting motor is connected to a lifting screw rod. The lifting screw rod is threadedly connected to an active fixing member. The active fixing member is connected to a passive fixing block through a connecting rod. The device frame restricts the rotation of the active fixing member and the passive fixing block. The core plate is clamped between the active fixing member and the passive fixing block. The lifting motor drives the lifting screw rod to rotate, and the lifting screw rod drives the active fixing member to lift, so that the height of the core plate clamped between the active fixing member and the passive fixing block can be adjusted. When it is necessary to heat the surface of the concrete, the core plate can be lowered so that the heat conduction unit can reliably heat the surface of the concrete.

[0015] As a preferred solution of the present invention, the heat conduction unit includes a plurality of heat conduction substrates that transfer heat through resistance wires arranged on the lower side of the core plate, and a plurality of heat conduction pages are arranged on the heat conduction substrates. The heat conduction substrates transfer heat through resistance wires and transfer the heat to the heat conduction pages, and the heat conduction pages uniformly heat the surface of the concrete.

[0016] As a preferred embodiment of the present invention, the spray unit includes a microporous nozzle, a spray moving motor is installed on the lower side of the core board, the output end of the spray moving motor is connected to the spray moving screw, and the base of the microporous nozzle is threadedly connected to the spray moving screw; the microporous nozzle is connected to a spray flexible water pipe, a spray water pipe turntable is installed on the device frame, and the spray flexible water pipe is wound around the spray water pipe turntable; a spray moving slide rail is arranged on the lower side of the core board, and a sliding rod is connected to the microporous nozzle, and the sliding rod is sleeved in the spray moving slide rail. The spray moving motor drives the spray moving screw to rotate, and the spray moving screw drives the microporous nozzle to move, so that the microporous nozzle can evenly spray all parts of the device coverage area. The sliding rod on the microporous nozzle moves in the spray moving slide rail to accurately guide the microporous nozzle.

[0017] As a preferred solution of the present invention, a control device is also included; an infrared detector and a picture monitoring probe are also installed on the lower side of the core board, a humidity sensor is installed at the lower end of the device frame, and the infrared detector, the picture monitoring probe, the humidity sensor, the internal temperature measuring device of the concrete, the ventilation mechanism, the lifting mechanism, the heat conduction unit, the spray unit and the water absorption unit are all electrically connected to the control device; a temperature alarm 14 and a humidity alarm 15 are installed on the device frame. The control device can control the ventilation mechanism, the lifting mechanism, the heat conduction unit, the spray unit and the water absorption unit according to the data monitored by the infrared detector, the picture monitoring probe, the internal temperature measuring device of the concrete, and the humidity sensor, thereby controlling the temperature and humidity of the concrete surface.

[0018] As a preferred embodiment of the present invention, a monitoring moving motor is installed on the lower side of the core board, and a monitoring moving screw is connected to the output end of the monitoring moving motor, and the infrared detector and the picture monitoring probe are both threadedly connected to the monitoring moving screw; a monitoring moving chute is provided on the lower side of the core board, and the spokes of the infrared detector and the spokes of the picture monitoring probe are both sleeved in the monitoring moving chute. The monitoring moving motor drives the monitoring moving screw to rotate, and the monitoring moving screw drives the infrared detector and the picture monitoring probe to move, so that the infrared detector and the picture monitoring probe can move to monitor various places in the coverage area of ​​the device. The spokes of the infrared detector and the spokes of the picture monitoring probe are both sleeved in the monitoring moving chute, so that the infrared detector and the picture monitoring probe can be accurately guided.

[0019] As a preferred solution of the present invention, the water absorption unit includes a chute unit installed at the bottom of the device frame, a water absorber is arranged inside the chute unit, and a driving mechanism for driving the water absorber to move inside the chute unit is connected to the water absorber; the chute unit includes a transverse chute and a vertical chute that are interpenetrating; a water absorption water pipe turntable is installed on the device frame, and a water absorption flexible hose is connected to the water absorber, and the water absorption flexible hose is wound around the water absorption water pipe turntable. Driven by the driving mechanism, the water absorber can move inside the transverse chute and the vertical chute, so that the water absorber can absorb water from various places in the device coverage area to avoid excessive water accumulation on the concrete surface.

[0020] As a preferred solution of the present invention, a telescopic baffle is installed at the edge of the bottom of the device frame. After the device reaches a predetermined position, the telescopic baffle is extended to isolate the environment and play a role in heat preservation and moisture retention.

[0021] The thermal insulation and moisture maintenance method of assembled mass concrete includes the following steps:

[0022] The infrared detector monitors the surface temperature of the large volume of concrete; if the temperature monitored by the infrared detector is at least 15°C higher than the internal temperature of the concrete, the ventilation mechanism and the spray unit are turned on, and if the temperature difference between the surface temperature of the concrete and the internal temperature decreases, the low-flow spray is maintained, and if the temperature difference between the surface temperature of the concrete and the internal temperature continues to increase, the temperature alarm 14 is triggered; if the temperature monitored by the infrared detector is at least 15°C lower than the internal temperature of the concrete, the heat conduction unit is turned on and the core plate is lowered, and if the temperature difference between the surface temperature of the concrete and the internal temperature decreases, the low-power heating is maintained, and if the temperature difference between the surface temperature of the concrete and the internal temperature continues to increase, the temperature alarm 14 is triggered;

[0023] The image monitoring probe performs water seepage image recognition; if the water depth is less than 0.5 cm, the ventilation mechanism is started; if the water depth is not less than 0.5 cm, the ventilation mechanism is started, the spray unit is closed, the water absorption unit is started and the humidity alarm 15 is triggered; after the water seepage is eliminated, the ventilation mechanism is closed and the low flow spray is maintained.

[0024] The beneficial effects of the present invention are:

[0025] The present invention is provided with a ventilation mechanism, a heat conduction unit, and a spray unit. The temperature of the concrete surface can be adjusted by controlling the opening and closing of the ventilation mechanism, the heat conduction unit, and the spray unit. The height of the core plate is adjustable. When the concrete surface needs to be heated, the core plate can be lowered. When the water on the concrete surface is too deep, the water absorption unit can be used to eliminate the influence of water seepage. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the structure when three integrated maintenance devices are assembled;

[0028] Figure 3 is a schematic structural diagram of the ventilation mechanism;

[0029] Figure 4 is a schematic structural diagram of the lifting mechanism;

[0030] Figure 5 is a partial structural diagram of the core board;

[0031] Figure 6 is Figure 5 a partial enlarged view of part A in

[0032] Figure 7 a schematic structural diagram of the present invention when the core board is removed;

[0033] Figure 8 is a schematic structural diagram of the water absorption unit.

[0034] In the figure: 1 - device frame; 2 - ventilation mechanism; 3 - lifting mechanism; 4 - core board; 5 - heat conduction unit; 6 - spraying unit; 7 - water absorption unit; 11 - ventilation opening; 12 - telescopic baffle; 13 - humidity sensor; 14 - temperature alarm; 15 - humidity alarm; 21 - support rod; 22 - fan; 23 - ventilation cover plate; 24 - hydraulic opening and closing rod; 31 - lifting motor; 32 - lifting screw; 33 - active fixing member; 34 - passive fixing block; 41 - spraying moving slide rail; 42 - infrared detector; 43 - picture monitoring probe; 44 - monitoring moving motor; 45 - monitoring moving screw; 46 - monitoring moving chute; 51 - heat conduction substrate; 52 - heat conduction page; 61 - micro - pore nozzle; 62 - spraying moving motor; 63 - spraying moving screw; 64 - spraying flexible water pipe; 65 - spraying water pipe turntable; 66 - sliding rod; 71 - water absorber; 72 - horizontal chute; 73 - vertical chute; 74 - water absorption water pipe turntable; 75 - water absorption flexible hose. Detailed implementation manners

[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Usually, the components of the embodiments of the present invention described and illustrated herein can be arranged and designed in various different configurations.

[0036] Accordingly, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention. It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments may be combined with each other.

[0037] As Figures 1 to 8 shown, the prefabricated large-volume concrete heat and moisture preservation and curing integrated device of this embodiment includes a device frame 1. A ventilation opening 11 is provided at the top of the device frame 1. A ventilation mechanism 2 is installed in the ventilation opening 11. A lifting mechanism 3 is installed in the device frame 1. A core plate 4 is connected to the lifting mechanism 3. A heat conduction unit 5 and a spraying unit 6 are arranged on the lower side of the core plate 4. A water absorption unit 7 is installed at the lower part of the device frame 1.

[0038] The present invention is provided with a ventilation mechanism 2, a heat conduction unit 5, and a spraying unit 6. The surface temperature of the concrete can be adjusted by controlling the opening and closing of the ventilation mechanism 2, the heat conduction unit 5, and the spraying unit 6. The height of the core plate 4 is adjustable. When it is necessary to heat the surface of the concrete, the core plate 4 can be lowered. When the accumulated water on the concrete surface is too deep, the influence of bleeding can be eliminated through the water absorption unit 7.

[0039] Specifically, the ventilation mechanism 2 includes a support rod 21 connected to the ventilation opening 11. A fan 22 is installed on the support rod 21. A ventilation cover plate 23 is hinged at the ventilation opening 11. A hydraulic opening and closing rod 24 is connected between the ventilation cover plate 23 and the support rod 21. The ventilation cover plate 23 is opened during ventilation and closed when not ventilating. The hydraulic opening and closing rod 24 is double-controlled and can be automatically opened according to the internal temperature and humidity or manually opened. The hydraulic opening and closing rod 24 can drive the ventilation cover plate 23 to open or close, so that the ventilation effect can be controlled as needed.

[0040] Specifically, the lifting mechanism 3 includes a lifting motor 31 installed on the device frame 1. The output end of the lifting motor 31 is connected to a lifting screw rod 32. The lifting screw rod 32 is threadedly connected to an active fixing member 33. The active fixing member 33 is connected to a passive fixing block 34 through a connecting rod. The device frame 1 restricts the rotation of the active fixing member 33 and the passive fixing block 34. The core plate 4 is clamped between the active fixing member 33 and the passive fixing block 34. The lifting motor 31 drives the lifting screw rod 32 to rotate, and the lifting screw rod 32 drives the active fixing member 33 to lift, so that the height of the core plate 4 clamped between the active fixing member 33 and the passive fixing block 34 is adjustable. When it is necessary to heat the surface of the concrete, the core plate 4 can be lowered so that the heat conduction unit 5 can reliably heat the surface of the concrete.

[0041] The heat conducting unit 5 includes a plurality of heat conducting substrates 51 disposed on the lower side of the core plate 4 and transferring heat through resistance wires, and a plurality of heat conducting pages 52 are disposed on the heat conducting substrates 51. The heat conducting substrates 51 and the heat conducting pages 52 are formed by cutting and molding a copper plate in one piece. The heat conducting substrates 51 are bonded to the core plate 4 through an adhesive layer, and the adhesive layer can be thermally conductive silicone grease. The heat conducting substrates 51 transfer heat through resistance wires and transfer heat to the heat conducting pages 52, and the heat conducting pages 52 evenly heat the concrete surface.

[0042] Specifically, the spray unit 6 includes a microporous nozzle 61, a spray moving motor 62 is installed on the lower side of the core board 4, a spray moving screw 63 is connected to the output end of the spray moving motor 62, and the base of the microporous nozzle 61 is threadedly connected to the spray moving screw 63; the microporous nozzle 61 is connected to a spray flexible water pipe 64, a spray water pipe turntable 65 is installed on the device frame 1, and the spray flexible water pipe 64 is wound on the spray water pipe turntable 65; a spray moving slide rail 41 is arranged on the lower side of the core board 4, and a sliding rod 66 is connected to the microporous nozzle 61, and the sliding rod 66 is sleeved in the spray moving slide rail 41. The spray moving motor 62 drives the spray moving screw 63 to rotate, and the spray moving screw 63 drives the microporous nozzle 61 to move, so that the microporous nozzle 61 can evenly spray all parts of the device coverage area. The sliding rod 66 on the micro-porous nozzle 61 moves in the spray moving slide rail 41 to accurately guide the micro-porous nozzle 61. The micro-porous nozzle 61 is made of stainless steel and has an independent control valve.

[0043] Furthermore, a control device is also included; an infrared detector 42 and a picture monitoring probe 43 are also installed on the lower side of the core board 4, and a humidity sensor 13, an infrared detector 42, a picture monitoring probe 43, a humidity sensor 13, an internal temperature measuring device of concrete, a ventilation mechanism 2, a lifting mechanism 3, a heat conduction unit 5, a spray unit 6 and a water absorption unit 7 are installed at the lower end of the device frame 1, and are all electrically connected to the control device. The control device can control the ventilation mechanism 2, the lifting mechanism 3, the heat conduction unit 5, the spray unit 6 and the water absorption unit 7 according to the data monitored by the infrared detector 42, the picture monitoring probe 43, the internal temperature measuring device of concrete, and the humidity sensor 13, so as to control the temperature and humidity of the concrete surface.

[0044] Among them, the image monitoring probe 43 can perform image recognition, using the open source SimpleCV: Picture Recognition Software as the kernel, using the concrete crack map and the immersed concrete surface image as the training group, to train the model, and monitor in real time whether cracks and water seepage occur on the concrete surface.

[0045] The device frame 1 is provided with a temperature alarm 14 and a humidity alarm 15. The temperature alarm 14 and the humidity alarm 15 display a green light within a set range.

[0046] Specifically, a monitoring moving motor 44 is installed on the lower side of the core board 4, and a monitoring moving screw 45 is connected to the output end of the monitoring moving motor 44, and the infrared detector 42 and the picture monitoring probe 43 are both threadedly connected to the monitoring moving screw 45; a monitoring moving slide 46 is provided on the lower side of the core board 4, and the spokes of the infrared detector 42 and the spokes of the picture monitoring probe 43 are both sleeved in the monitoring moving slide 46. The monitoring moving motor 44 drives the monitoring moving screw 45 to rotate, and the monitoring moving screw 45 drives the infrared detector 42 and the picture monitoring probe 43 to move, so that the infrared detector 42 and the picture monitoring probe 43 can move to monitor various places in the coverage area of ​​the device. The spokes of the infrared detector 42 and the spokes of the picture monitoring probe 43 are both sleeved in the monitoring moving slide 46, so that the infrared detector 42 and the picture monitoring probe 43 can be accurately guided.

[0047] Specifically, the water absorption unit 7 includes a chute unit installed at the bottom of the device frame 1, a water absorber 71 is sleeved in the chute unit, and a driving mechanism for driving the water absorber 71 to move in the chute unit is connected to the water absorber 71; the chute unit includes a transverse chute 72 and a vertical chute 73 that are interpenetrating; a water absorption water pipe turntable 74 is installed on the device frame 1, and a water absorption flexible hose 75 is connected to the water absorber 71, and the water absorption flexible hose 75 is wound around the water absorption water pipe turntable 74. Driven by the driving mechanism, the water absorber 71 can move in the transverse chute 72 and the vertical chute 73, so that the water absorber 71 can absorb water from various places in the device coverage area to avoid excessive water accumulation on the concrete surface.

[0048] Furthermore, a telescopic baffle 12 is installed at the edge of the bottom of the device frame 1. After the device reaches the predetermined position, the telescopic baffle 12 is extended to isolate the environment and play a role in heat preservation and moisture retention.

[0049] like Figure 2 As shown, when heat preservation and moisture preservation are performed on a special-shaped concrete surface, multiple integrated curing devices are connected. Adjacent integrated curing devices are connected by a retractable geotextile, thereby ensuring that each integrated curing device is in contact with the concrete surface.

[0050] The prefabricated mass concrete thermal insulation and moisture maintenance method comprises the following steps:

[0051] The infrared detector 42 monitors the surface temperature of the mass concrete; if the temperature monitored by the infrared detector 42 is at least 15 °C higher than the internal temperature of the concrete, the ventilation mechanism 2 and the spraying unit 6 are turned on. If the temperature difference between the concrete surface temperature and the internal temperature decreases, low-flow spraying is maintained. If the temperature difference between the concrete surface temperature and the internal temperature continues to rise, the temperature alarm 14 is triggered; if the temperature monitored by the infrared detector 42 is at least 15 °C lower than the internal temperature of the concrete, the heat conduction unit 5 is turned on and the core board 4 is lowered. If the temperature difference between the concrete surface temperature and the internal temperature decreases, low-power heating is maintained. If the temperature difference between the concrete surface temperature and the internal temperature continues to rise, the temperature alarm 14 is triggered;

[0052] The water seepage image recognition is carried out by the picture monitoring probe 43; if the accumulated water depth is less than 0.5 cm, the ventilation mechanism 2 is started; if the accumulated water depth is not less than 0.5 cm, the ventilation mechanism 2 is started, the spraying unit 6 is turned off, the water absorption unit 7 is started and the humidity alarm 15 is triggered; after the water seepage is eliminated, the ventilation mechanism 2 is turned off and low-flow spraying is maintained.

[0053] The picture monitoring probe 43 also monitors whether cracks appear on the concrete surface, and triggers an alarm when cracks appear;

[0054] The humidity sensor 13 monitors the humidity of the concrete surface in real time. When the humidity of the concrete surface is low, the spraying unit 6 is started until the humidity of the concrete surface is within a reasonable range and then low-flow spraying is maintained.

[0055] The present invention is a precise and operationally controllable mass concrete curing device; by introducing an intelligent heating and intelligent spraying system and based on the infrared image recognition data, heating and spraying are carried out at fixed points. The present invention monitors and warns of concrete cracks in real time by introducing image recognition technology, improving the concrete curing efficiency and forming quality. The present invention introduces the concept of prefabrication, and the main components can all be spliced using hinges, having high adaptability to the curing of slabs, walls, columns and special-shaped mass concrete, and dynamically adjusting during the curing process to achieve the efficient operation of the equipment. The present invention is not limited to the above optional embodiments, and anyone can obtain other various forms of products under the inspiration of the present invention. However, no matter what changes are made in its shape or structure, as long as the technical solutions fall within the scope defined by the claims of the present invention, they all fall within the protection scope of the present invention.

Claims

1. An integrated device for heat preservation and moisture preservation curing of prefabricated mass concrete, characterized in that: it includes a device frame (1), a ventilation opening (11) is provided at the top of the device frame (1), a ventilation mechanism (2) is installed in the ventilation opening (11), a lifting mechanism (3) is installed in the device frame (1), a core plate (4) is connected to the lifting mechanism (3), a heat conduction unit (5) and a spraying unit (6) are arranged on the lower side of the core plate (4), and a water absorption unit (7) is installed at the lower part of the device frame (1); The ventilation mechanism (2) includes a support rod (21) connected to the ventilation opening (11), and a fan (22) is installed on the support rod (21); a ventilation cover plate (23) is hinged at the ventilation opening (11), and a hydraulic opening and closing rod (24) is connected between the ventilation cover plate (23) and the support rod (21); The lifting mechanism (3) includes a lifting motor (31) installed on the device frame (1), the output end of the lifting motor (31) is connected with a lifting screw rod (32), the lifting screw rod (32) is threadedly connected with an active fixing member (33), the active fixing member (33) is connected with a passive fixing block (34) through a connecting rod, the device frame (1) restricts the rotation of the active fixing member (33) and the passive fixing block (34), and the core plate (4) is clamped between the active fixing member (33) and the passive fixing block (34); The heat conduction unit (5) includes a plurality of heat conduction substrates (51) that transfer heat through resistance wires arranged on the lower side of the core plate (4), and a plurality of heat conduction pages (52) are arranged on the heat conduction substrates (51); The spraying unit (6) includes a microporous spray head (61), a spraying moving motor (62) is installed on the lower side of the core plate (4), the output end of the spraying moving motor (62) is connected with a spraying moving screw rod (63), and the base of the microporous spray head (61) is threadedly connected with the spraying moving screw rod (63); the microporous spray head (61) is connected with a spraying flexible water pipe (64), a spraying water pipe turntable (65) is installed on the device frame (1), and the spraying flexible water pipe (64) is wound around the spraying water pipe turntable (65); a spraying moving slide rail (41) is arranged on the lower side of the core plate (4), a sliding rod member (66) is connected to the microporous spray head (61), and the sliding rod member (66) is sleeved in the spraying moving slide rail (41); The water absorption unit (7) includes a chute unit installed at the bottom of the device frame (1), a water absorber (71) is sleeved in the chute unit, and a driving mechanism for driving the water absorber (71) to move in the chute unit is connected to the water absorber (71); the chute unit includes a transverse chute (72) and a vertical chute (73) that communicate with each other; a water absorption water pipe turntable (74) is installed on the device frame (1), a water absorption flexible hose (75) is connected to the water absorber (71), and the water absorption flexible hose (75) is wound around the water absorption water pipe turntable (74).

2. The integrated device for heat preservation and moisture preservation curing of prefabricated mass concrete according to claim 1, characterized in that: It also includes a control device; an infrared detector (42) and a picture monitoring probe (43) are further installed on the lower side of the core board (4), a humidity sensor (13) is installed at the lower end of the device frame (1), and the infrared detector (42), the picture monitoring probe (43), the humidity sensor (13), the internal temperature measuring device of the concrete, the ventilation mechanism (2), the lifting mechanism (3), the heat conduction unit (5), the spraying unit (6) and the water absorption unit (7) are all electrically connected to the control device; a temperature alarm (14) and a humidity alarm (15) are installed on the device frame (1).

3. The integrated device for heat preservation and humidity preservation curing of prefabricated mass concrete according to claim 2, characterized in that: a monitoring mobile motor (44) is installed on the lower side of the core board (4), the output end of the monitoring mobile motor (44) is connected with a monitoring mobile screw rod (45), and both the infrared detector (42) and the picture monitoring probe (43) are threadedly connected with the monitoring mobile screw rod (45); a monitoring mobile sliding groove (46) is arranged on the lower side of the core board (4), and the webs of both the infrared detector (42) and the picture monitoring probe (43) are sleeved in the monitoring mobile sliding groove (46).

4. The integrated device for heat preservation and humidity preservation curing of prefabricated mass concrete according to claim 1, characterized in that: a telescopic baffle (12) is installed at the edge of the bottom of the device frame (1).

5. A method for using the integrated device for heat preservation and humidity preservation curing of prefabricated mass concrete according to claim 2, characterized in that: it includes the following steps: the infrared detector (42) monitors the surface temperature of the mass concrete; if the temperature monitored by the infrared detector (42) is at least 15 °C higher than the internal temperature of the concrete, the ventilation mechanism (2) and the spraying unit (6) are turned on. If the temperature difference between the concrete surface temperature and the internal temperature decreases, low-flow spraying is maintained. If the temperature difference between the concrete surface temperature and the internal temperature continues to rise, the temperature alarm 14 is triggered; if the temperature monitored by the infrared detector (42) is at least 15 °C lower than the internal temperature of the concrete, the heat conduction unit (5) is turned on and the core board (4) is lowered. If the temperature difference between the concrete surface temperature and the internal temperature decreases, low-power heating is maintained. If the temperature difference between the concrete surface temperature and the internal temperature continues to rise, the temperature alarm 14 is triggered; the picture monitoring probe (43) performs water seepage image recognition; if the accumulated water depth is less than 0.5 cm, the ventilation mechanism (2) is started; if the accumulated water depth is not less than 0.5 cm, the ventilation mechanism (2) is started, the spraying unit (6) is turned off, the water absorption unit (7) is started and the humidity alarm 15 is triggered; after the water seepage is eliminated, the ventilation mechanism (2) is turned off and low-flow spraying is maintained.

Citation Information

Patent Citations

  • Fabricated mass concrete heat preservation, moisture preservation and maintenance integrated device

    CN219705599U