A gantry type automatic grinding machine for thick plates

Abstract

The present invention discloses a gantry type thick plate automatic grinding machine, comprising: a thick plate support, which comprises a sliding support and a thick plate straightening member, the sliding support is arranged on the ground to support the metal thick plate, the thick plate straightening member adjusts the lateral position of the metal thick plate on the sliding support; a thick plate grinding member, which is arranged on the ground, and comprises a top surface grinding member and a bottom surface grinding member, the top surface grinding member is arranged on the ground after crossing the sliding support to grind the upper surface of the metal thick plate after the position is straightened, and the bottom surface grinding member is on the ground below the sliding support to grind the lower surface of the metal thick plate. The present invention has reasonable structural design, high automation, high grinding efficiency, stable grinding quality, simple grinding process, and can grind the upper and lower surfaces of the thick plate at the same time.

Description

Technical Field

[0001] The invention relates to the technical field of grinding and polishing thick metal plates, and more specifically to a gantry type automatic grinding machine for thick plates. Background Art

[0002] In the production process of stainless steel and other metal thick plates, common surface defects such as inclusions, scratches, pits, cracks, and scars will occur. In this regard, metal surface defects can be removed by grinding, which can improve product qualification rate, reduce losses, reduce costs, and increase product market competitiveness. At present, the surface grinding of stainless steel and special steel thick plates is carried out by manual grinding. Manual grinding is performed on each grinding point within the width of the plate on both sides of the plate width. Moreover, the upper surface is polished, and then the thick plate is flipped 180° by the plate turning machine before grinding the other surface. Its grinding efficiency and grinding quality are difficult to guarantee. At the same time, during the grinding process, the plate surface must be kept clean. Especially when the width of the thick plate is ≥2.5m, the grinding operation of the middle part of the plate width is very difficult. During the operation, it is inevitable that the plate surface will be contaminated, further affecting the grinding quality.

[0003] In order to improve the automation and intelligence level of on-site products and reduce the labor intensity of workers, the application of the thick plate intelligent surface grinding system can replace the current pure manual grinding with automatic grinding. However, the existing automatic grinding machines have various problems and cannot complete the grinding efficiently.

[0004] After searching, the patent document CN110014340A discloses a strip steel surface grinder, including a grinder bracket, a servo motor is fixed on the grinder bracket, a reducer is installed on the transmission shaft of the servo motor, a rotating shaft is arranged on the reducer, a swing arm is arranged on the rotating shaft, a cylinder is arranged at one end of the swing arm, a flexible grinding head is fixed on the piston telescopic rod of the cylinder, and a grinding oilstone is arranged below the flexible grinding head. The disadvantage of the prior art is that it is impossible to automatically grind the upper and lower surfaces of the thick plate at the same time, and the efficiency of automatic grinding is low. Summary of the invention

[0005] In order to overcome the above defects, the present invention provides a gantry type thick plate automatic grinding machine, which specifically adopts the following technical solutions:

[0006] A gantry type thick plate automatic grinding machine, comprising:

[0007] A thick plate support member, comprising a sliding support member and a thick plate straightening member, wherein the sliding support member is arranged on the ground to support the metal thick plate, and the thick plate straightening member adjusts the lateral position of the metal thick plate on the sliding support member;

[0008] A thick plate grinding piece is arranged on the ground, and includes a top surface grinding piece and a bottom surface grinding piece. The top surface grinding piece is arranged on the ground after crossing the sliding support piece to grind the upper surface of the metal thick plate after it is positioned correctly, and the bottom surface grinding piece is on the ground below the sliding support piece to grind the lower surface of the metal thick plate.

[0009] Preferably, the sliding support member includes a support seat, a longitudinal slider, a longitudinal slide, a transverse support member and a sliding power member. A support leg is arranged on the bottom surface of the support seat, and the support seat is arranged on the ground through the support leg. The two support seats are distributed in parallel, and the two longitudinal sliders are arranged one by one on the top surfaces of the two support seats. A first dovetail groove is arranged on the bottom surface of the longitudinal slide, and the longitudinal slide is buckled on the longitudinal slide through the first dovetail groove at the bottom, and a plurality of longitudinal slides are evenly distributed on the two longitudinal slides.

[0010] Preferably, the transverse support member includes a transverse support shaft, a bearing cylinder, a synapse transmission rod, a synapse lifting cone and a synapse. The transverse support shaft is in the shape of a thick-walled tube, and both ends of the transverse support shaft horizontally penetrate the longitudinal slide seats respectively located on the two longitudinal slides; the bearing cylinder is arranged on one end of the transverse support shaft, and the piston rod of the bearing cylinder is inserted into the tube of the transverse support shaft, one end of the synapse transmission rod is connected to the free end of the piston rod of the bearing cylinder, the synapse lifting cone is in the shape of a cone, the synapse lifting cone is fixedly mounted on the synapse transmission rod, and a plurality of the synapse lifting cones are evenly distributed on the synapse transmission rod; one end of the synapse penetrates the thick wall of the transverse support shaft along the radial direction of the transverse support shaft, and a plurality of the synapses are evenly distributed circumferentially around a plurality of the synapse lifting cones.

[0011] Preferably, the sliding power member includes a first motor, a transmission shaft and a longitudinal push transmission member, the first motor is arranged on the support seat, and one end of the transmission shaft is arranged on the rotating shaft of the first motor; the longitudinal push transmission member includes a longitudinal follower tube, a longitudinal follower plate, a driving gear, a driven gear, a first magnetic coil, a first gear and a first rack, the longitudinal follower tube is sleeved on the transmission shaft, and the first slider on the longitudinal follower tube cooperates with the first slide groove on the transmission shaft, a right angle end of the longitudinal follower plate is sleeved on the longitudinal follower tube, and the other straight end of the longitudinal follower plate is sleeved on the longitudinal follower tube The angle end is sleeved on the other end of the transverse support shaft, the driving gear is fixedly sleeved on the longitudinal follower tube, the driven gear is slidingly sleeved on the other end of the transverse support shaft, and the second slider on the driven gear cooperates with the second slide groove on the transverse support shaft, the first magnetic coil is sleeved on the other end of the transverse support shaft; the first gear is sleeved on the other end of the transverse support shaft, the first rack is fixedly set on the support seat, and the first rack is meshed with the first gear; multiple sets of the longitudinal push transmission members correspond one by one to multiple transverse support shafts.

[0012] Preferably, the thick plate straightening member includes a second motor, a straightening power transmission member and a straightening extrusion member, the second motor is arranged on the longitudinal slide located at the end, and the rotating shaft of the second motor passes through the gear transmission cavity of the longitudinal slide; the straightening power transmission member includes a second gear, a first transmission tube, a second transmission tube and a third transmission tube, the second gear is fixedly sleeved on the rotating shaft of the second motor, and the second gear is located in the gear transmission cavity, one end of the first transmission tube is arranged on the second gear, the other end of the first transmission tube passes through the contraction through hole on the longitudinal slide, one end of the second transmission tube is sleeved on the other end of the first transmission tube, and the third slider on one end of the second transmission tube cooperates with the third slide groove on the first transmission tube, one end of the third transmission tube is embedded in the free end tube of the second transmission tube, and the fourth slide groove on the third transmission tube cooperates with the fourth slider on the other end of the second transmission tube, and the other end of the third transmission tube is connected to the second gear of the straightening power transmission member arranged in the longitudinal slide at an adjacent position; multiple sets of the straightening power transmission members correspond one by one to multiple longitudinal slides.

[0013] Preferably, the straightening extrusion component includes an extrusion straightening transmission rod and an extrusion straightening transmission block, one end of the extrusion straightening transmission rod passes through the longitudinal slide, and the teeth on the extrusion straightening transmission rod are engaged with the second gear; one end face of the extrusion straightening transmission block is arranged on one end of the extrusion straightening transmission rod, and a roller is arranged on the other end of the extrusion straightening transmission block, and the extrusion straightening transmission block is directly extruded on the side of the thick metal plate through the roller; multiple sets of the straightening extrusion components correspond one by one to multiple longitudinal slides.

[0014] Preferably, the top surface grinding member comprises a mobile gantry, a transverse moving member, a rotating vertical member, a grinding swing frame, a grinding driving wheel, a pushing frame, an automatic telescopic rod, a pushing driven wheel and a third motor. The mobile gantry is arranged on the ground behind the thick plate support member, the transverse moving member is arranged on the mobile gantry to move laterally along the sliding support seat, the rotating vertical member is arranged on the transverse moving member to provide circumferential rotation force and vertical movement force, and the grinding swing frame is provided with a grinding wheel arranged thereon. The swing tube is sleeved on the bottom end of the rotating vertical member, the grinding driving wheel passes through one end of the grinding swing frame through the grinding driving shaft thereon, one end of the pushing frame is arranged on one end of the grinding swing frame, the bottom end of the automatic telescopic rod is arranged on the other end of the pushing frame, and the pushing driven wheel is arranged on the top end of the automatic telescopic rod, so that the first sanding belt on the grinding driving wheel and the pushing driven wheel is tightened, and the third motor is arranged on the other end of the grinding swing frame and is driven by the grinding driving shaft.

[0015] Preferably, the bottom surface grinding part includes a longitudinal guide rail, a longitudinal movable plate, a fourth motor, a third gear, a second rack, a transverse movable plate, a fifth motor, a fourth gear, a third rack and a grinding bottom surface part, the longitudinal guide rail is fixedly arranged on the ground below the transverse support shaft in the longitudinal direction, a first dovetail block is arranged on the longitudinal movable plate, the longitudinal movable plate is embedded in the second dovetail groove of the longitudinal guide rail through the first dovetail block, the fourth motor is arranged on the longitudinal movable plate, the third gear is arranged on the rotating shaft of the fourth motor, the second rack is arranged on the longitudinal guide rail, and the second rack is meshed with the third gear; a second dovetail block is arranged on the transverse movable plate, the transverse movable plate is embedded in the third dovetail groove on the top surface of the longitudinal movable plate through the second dovetail block, the fifth motor is arranged on the transverse movable plate, the fourth gear is arranged on the rotating shaft of the fifth motor, the third rack is arranged on the longitudinal movable plate, and the third rack is meshed with the fourth gear.

[0016] Preferably, the grinding bottom surface member comprises a vertical telescopic cylinder, a vertical bearing seat, a first spring, a swing bearing block, a swing transmission shaft, a swing mounting seat, a sixth motor, a first worm, a first worm wheel and a grinding member, the bottom end of the vertical telescopic cylinder is arranged on the transverse moving plate, and one end of the vertical bearing seat is arranged on the top of the vertical telescopic cylinder; the first spring is embedded in the swing bearing groove at the top of the vertical bearing seat, and a pressure sensor is arranged between the first spring and the bottom of the swing bearing groove, the swing bearing block is embedded in the swing bearing groove at the top of the vertical bearing seat, one end of the swing transmission shaft is penetrated and arranged on the swing bearing block, the swing mounting seat is rotatably sleeved on the other end of the swing transmission shaft, a third dovetail block is arranged on the swing mounting seat, and the third dovetail block is embedded in the fourth dovetail groove on the vertical bearing seat; the sixth motor is arranged on the swing mounting seat, the first worm is arranged on the rotating shaft of the sixth motor, the first worm wheel is sleeved on one end of the swing transmission shaft, and the first worm wheel is meshed with the first worm.

[0017] Preferably, the grinding part includes a grinding support plate, a contact wheel, a seventh motor, a second worm, a second worm gear and a tensioning wheel, the grinding support plate is arranged on the other end of the swing transmission shaft, the contact wheel passes through one end of the grinding support plate through the first connecting shaft thereon, the seventh motor is arranged on the grinding support plate, the second worm gear is arranged on the rotating shaft of the seventh motor, the second worm gear is sleeved on the free end of the first connecting shaft, and the second worm gear is meshed with the second worm gear; a tensioning slider is sleeved on the free end of the second connecting shaft of the tensioning wheel, and the tensioning wheel is embedded in the tensioning through hole on the other end of the grinding support plate through the tensioning slider, the tensioning through hole is a long rectangular shape, the free end of the tensioning slider is connected to one end of the second spring, and the other end of the second spring is connected to one end of the tensioning through hole, thereby tensioning the second sanding belt sleeved on the contact wheel and the tensioning wheel.

[0018] The present invention has at least the following beneficial effects:

[0019] 1) The gantry-type automatic thick plate grinding machine of the present invention has a reasonable structural design, a high degree of automation, a high grinding efficiency, a stable grinding quality, a simple grinding process, and can grind the upper and lower surfaces of the thick plate at the same time;

[0020] 2) The gantry type thick plate automatic grinding machine of the present invention is provided with a thick plate support member, which can adjust the support position of the transverse support shaft on the lower surface of the metal thick plate according to the grinding position while meeting the requirement of stable support of the metal thick plate, so as to meet the requirement of the thick plate grinding member for grinding the lower surface of the metal thick plate;

[0021] 3) The gantry-type automatic thick plate grinding machine of the present invention is provided with a thick plate grinding part, which can cooperate with the thick plate supporting part according to a program, and simultaneously grind the upper surface and the lower surface of the metal thick plate, and can also perform asynchronous grinding of the upper surface and the lower surface according to the surface grinding needs, thereby saving the process of using a flip machine to flip the thick plate 180° before grinding the lower surface, and significantly improving the thick plate grinding efficiency, the degree of automation of the grinding operation and the stability of the grinding quality.

[0022] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A top view of a thick plate support member in a gantry-type thick plate automatic grinding machine of the present invention;

[0024] Figure 2 It is a front view of a thick plate support member in the gantry type thick plate automatic grinding machine of the present invention;

[0025] Figure 3 It is a schematic diagram of the left three-dimensional structure of the thick plate support member of the gantry type thick plate automatic grinding machine of the present invention;

[0026] Figure 4 The gantry type thick plate automatic grinding machine of the present invention Figure 3 A partial enlarged view of middle A;

[0027] Figure 5 It is a schematic diagram of the right side three-dimensional structure of the thick plate support member of the gantry type thick plate automatic grinding machine of the present invention;

[0028] Figure 6 The gantry type thick plate automatic grinding machine of the present invention Figure 5 A partial enlarged view of B in the middle;

[0029] Figure 7 It is a three-dimensional structural schematic diagram of a transverse support member in a gantry type thick plate automatic grinding machine of the present invention;

[0030] Figure 8 It is a schematic diagram of the longitudinal cross-section of the three-dimensional structure of the transverse support member in the gantry type thick plate automatic grinding machine of the present invention;

[0031] Fig. 9 It is a three-dimensional structural schematic diagram of the extrusion parts being aligned in the gantry type automatic thick plate grinding machine of the present invention;

[0032] Fig.10 It is a schematic diagram of the longitudinal cross-section of the stereoscopic structure of the extrusion part in the gantry type automatic thick plate grinding machine of the present invention;

[0033] Fig.11It is a schematic diagram of the three-dimensional structure of the grinding top surface part in the gantry type automatic grinding machine for thick plates of the present invention;

[0034] Fig.12 It is a schematic diagram of the three-dimensional structure of the bottom surface grinding part of the gantry type automatic thick plate grinding machine of the present invention;

[0035] Fig.13 The gantry type thick plate automatic grinding machine of the present invention Fig.12 A partial enlarged view of middle C;

[0036] Fig.14 It is a schematic diagram of the right side three-dimensional structure of the bottom surface grinding part of the gantry type automatic thick plate grinding machine of the present invention;

[0037] Fig.15 It is a schematic diagram of the longitudinal sectional three-dimensional structure of the bottom surface grinding piece in the gantry type automatic thick plate grinding machine of the present invention;

[0038] Fig.16 The gantry type thick plate automatic grinding machine of the present invention Fig.15 A partial enlarged view of D in the middle.

[0039] Wherein: 1-support seat, 2-longitudinal slider, 3-longitudinal slider, 4-transverse support shaft, 5-bearing cylinder, 6-synaptic transmission rod, 7-synaptic lifting table, 8-synapse, 9-metal thick plate, 10-anti-slip rubber sleeve, 11-first motor, 12-transmission shaft, 13-longitudinal follower tube, 14-longitudinal follower plate, 15-driving gear, 16-driven gear, 17-first gear, 18-first rack, 19-second motor, 20-second gear, 21-first transmission tube, 22-second transmission tube, 23-third transmission tube, 24-contraction through hole, 25-extrusion and alignment transmission rod, 26-extrusion and alignment transmission block, 27-rotating vertical member, 28-grinding swing frame, 29-grinding driving wheel, 30-pushing frame, 32-pushing driven wheel, 33-first sanding belt, 34-third motor, 35-longitudinal guide rail, 36-longitudinal moving plate, 37-lateral moving plate, 38-fifth motor, 39-fourth gear, 40-third rack, 41-vertical telescopic cylinder, 42-vertical bearing seat, 43-first spring, 44-swing bearing block, 45-swing transmission shaft, 46-swing mounting seat, 47-sixth motor, 48-first worm, 49-first worm wheel, 50-swing bearing groove, 51-grinding support plate, 52-contact wheel, 53-seventh motor, 54-second worm, 55-second worm wheel, 56-tensioning wheel, 57-tensioning slider, 58-second spring, 59-second sanding belt. DETAILED DESCRIPTION

[0040] The technical solution of the present invention will be described in detail below by way of embodiments with reference to the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.

[0041] The term "and / or" in this article is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist at the same time. The term " / and" in this article describes another type of association object relationship, indicating that there can be two relationships. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the previous and next associated objects are in an "or" relationship.

[0042] according to Figure 1-Figure 16 As shown, a gantry type automatic grinding machine for thick plates includes a thick plate support member and a thick plate grinding member, and the thick plate support member and the thick plate grinding member are correspondingly arranged on the ground. The thick plate support member includes a sliding support member and a thick plate straightening member, and the sliding support member is arranged on the ground, and the thick plate straightening member is arranged on the sliding support member. The sliding support member includes a sliding support seat, a sliding bearing seat and a sliding power member, and the sliding support seat is arranged on the ground, the sliding bearing seat is arranged on the sliding support seat, and the sliding power member is arranged on the sliding bearing seat. The sliding support seat includes a support seat 1 and a longitudinal slider 2, and a support leg is arranged on the bottom surface of the support seat 1, and the support seat 1 is fixed on the ground by the support leg. There are two support seats 1, and the two support seats 1 are distributed in parallel. The longitudinal slider 2 is in the shape of a dovetail block, and the two longitudinal sliders 2 are arranged one by one on the top surfaces of the two support seats 1.

[0043] The sliding bearing seat includes a longitudinal slide 3 and a transverse support member. The longitudinal slide 3 is in a rectangular block shape. A first dovetail groove is provided on the bottom surface of the longitudinal slide 3. The longitudinal slide 3 is buckled on the longitudinal slider 2 through the first dovetail groove at the bottom, so that the longitudinal slide 3 can slide longitudinally on the longitudinal slider 2. There are twenty-two longitudinal slides 3, and the twenty-two longitudinal slides 3 are evenly distributed on the two longitudinal sliders 2. The transverse support member includes a transverse support shaft 4, a bearing cylinder 5, a synapse transmission rod 6, a synapse top cone 7 and a synapse 8. The transverse support shaft 4 is in a thick-walled tubular shape. The two ends of the transverse support shaft 4 are horizontally penetrated on the longitudinal slides 3 located on the two longitudinal sliders 2, and the transverse support shaft 4 is circumferentially rotated and axially locked on the longitudinal slide 3. The transverse support shaft 4 is used to carry the thick metal plate 9 to be repaired. Furthermore, an anti-skid rubber sleeve 10 is sleeved on the transverse support shaft 4, and the anti-skid rubber sleeve 10 is axially locked with the transverse support shaft 4. The anti-skid rubber sleeve 10 can increase the friction between the transverse support shaft 4 and the metal thick plate 9 after being adjusted to the correct position.

[0044] The bearing cylinder 5 is fixedly arranged on one end of the transverse support shaft 4, and the piston rod of the bearing cylinder 5 is inserted into the tube of the transverse support shaft 4, and the axis of the bearing cylinder 5 coincides with the axis of the transverse support shaft 4. One end of the synaptic transmission rod 6 is horizontally fixedly arranged on the free end of the piston rod of the bearing cylinder 5, and the axis of the synaptic transmission rod 6 coincides with the axis of the transverse support shaft 4. The synaptic transmission rod 6 reciprocates along the axial direction with the expansion and contraction of the bearing cylinder 5. The synaptic top-up cone 7 is in the shape of a cone, and the large end diameter of the synaptic top-up cone 7 is smaller than the inner diameter of the transverse support shaft 4. The synaptic top-up cone 7 is fixedly mounted on the synaptic transmission rod 6. There are eleven synaptic top-up cones 7, and the eleven synaptic top-up cones 7 are evenly distributed on the synaptic transmission rod 6 along the axial direction. The synapse 8 is in the shape of a rod, and the length of the synapse 8 is greater than the wall thickness of the transverse support shaft 4. One end of the synapse 8 penetrates the thick wall of the transverse support shaft 4 along the radial direction of the transverse support shaft 4, and penetrates the anti-slip rubber sleeve 10. Forty-four synapses 8 are provided, and the forty-four synapses 8 are evenly distributed around the eleven synapse lifting cones 7. When the bearing cylinder 5 is extended, it will drive the synapse transmission rod 6 to move to the right, and the synapse transmission rod 6 will drive the synapse lifting cone 7 to move to the right. The synapse lifting cone 7 moving to the right will push the synapse 8 outward, and the free end of the pushed synapse 8 will protrude from the anti-slip rubber sleeve 10 to support the metal thick plate 9. Since the synapse 8 and the metal thick plate 9 are point contacts between metals, it is convenient for the metal thick plate 9 to be positioned correctly, so as to facilitate the positioning and automatic grinding of the metal thick plate 9 by the thick plate grinding part. When the thick plate straightening member straightens the position of the metal thick plate 9, the bearing cylinder 5 contracts, and then drives the synapse lifting table 7 to move to the left through the synapse transmission rod 6, so as to facilitate the retraction of the synapse 8 into the transverse support shaft 4, so that the metal thick plate 9 is in contact with the anti-slip rubber sleeve 10, and the anti-slip rubber strip is used to prevent the metal thick plate 9 from being displaced longitudinally during the grinding process.

[0045] The transverse support members are provided in eleven sets, and the eleven sets of the transverse support members are provided corresponding to the longitudinal slide seats 3 on the two longitudinal slide blocks 2. The eleven sets of the transverse support members are used to carry the metal thick plate 9 together.

[0046] The sliding power member includes a longitudinal pushing power member and a longitudinal pushing transmission member, wherein the longitudinal pushing power member is arranged on the sliding support seat, and the longitudinal pushing transmission member is arranged on the sliding bearing seat. The longitudinal pushing power member includes a first motor 11 and a transmission shaft 12, wherein the first motor 11 is fixedly arranged on the support seat 1, and one end of the transmission shaft 12 is horizontally fixedly arranged on the rotating shaft of the first motor 11.

[0047] The longitudinal push transmission member includes a longitudinal follower tube 13, a longitudinal follower plate 14, a driving gear 15, a driven gear 16, a first magnetic coil, a first gear 17 and a first rack 18. The longitudinal follower tube 13 is sleeved on the transmission shaft 12, and the first slider on the longitudinal follower tube 13 cooperates with the first slide groove on the transmission shaft 12, so that the longitudinal follower tube 13 can move longitudinally and lock circumferentially on the transmission shaft 12. The longitudinal follower plate 14 is in the shape of a right-angle plate, and a right-angle end of the longitudinal follower plate 14 is sleeved on the longitudinal follower tube 13, so that the longitudinal follower tube 13 can rotate circumferentially on the longitudinal follower plate 14. The other right-angle end of the longitudinal follower plate 14 is sleeved on the other end of the transverse support shaft 4, so that the transverse support shaft 4 can rotate circumferentially on the longitudinal follower plate 14. The driving gear 15 is fixedly sleeved on the longitudinal follower tube 13, and the driven gear 16 is slidably sleeved on the other end of the transverse support shaft 4, and the second slider on the driven gear 16 cooperates with the second slide groove on the transverse support shaft 4. This allows the driven gear 16 to move axially and lock circumferentially on the transverse support shaft 4. The first magnetic coil is sleeved on the other end of the transverse support shaft 4. When the first magnetic coil is fed with positive direct current to generate a magnetic field, it will push the driven gear 16 to move outward in the axial direction to mesh with the driving gear 15, thereby driving the transverse support shaft 4 to rotate circumferentially. When the first magnetic coil is fed with reverse direct current to generate a magnetic field, it will pull the driven gear 16 to move inward in the axial direction to disengage from the driving gear 15. The first gear 17 is fixedly sleeved on the other end of the transverse support shaft 4, and the first rack 18 is fixedly arranged on the support seat 1, and the first rack 18 is meshed with the first gear 17. When the transverse support shaft 4 is driven by the first motor 11, the first gear 17 will be driven to rotate, and the rotating first gear 17 will move longitudinally on the first rack 18, thereby pushing the longitudinal slide 3 to move longitudinally on the longitudinal slide 2. Eleven sets of longitudinal push transmission members are provided, and the eleven sets of longitudinal push transmission members correspond to the eleven transverse support shafts 4 one by one. The supporting position of the transverse support shaft 4 on the lower surface of the metal thick plate 9 can be controlled by controlling the direction of the direct current supplied to the first magnetic coil, so as to meet the grinding operation of the thick plate grinding member on the lower surface of the metal thick plate 9.

[0048] The thick plate straightening member includes a straightening power member and a straightening extrusion member, and both the straightening power member and the straightening extrusion member are arranged on the longitudinal slide 3. The straightening power member includes a second motor 19 and a straightening power transmission member, and the second motor 19 is fixedly arranged on the longitudinal slide 3 at the end, and the rotating shaft of the second motor 19 passes through the gear transmission cavity of the longitudinal slide 3. The straightening power transmission member includes a second gear 20, a first transmission tube 21, a second transmission tube 22 and a third transmission tube 23, the second gear 20 is fixedly sleeved on the rotating shaft of the second motor 19, and the second gear 20 is located in the gear transmission cavity, one end of the first transmission tube 21 is horizontally fixedly arranged on the end face of the second gear 20, and the other end of the first transmission tube 21 passes through the contraction through hole 24 on the longitudinal slide 3, and the inner diameter of the contraction through hole 24 is larger than the outer diameter of the first transmission tube 21. The outer diameter of the second transmission tube 22 is not greater than the inner diameter of the contraction through hole 24. One end of the second transmission tube 22 is sleeved on the other end of the first transmission tube 21, and the third slider on one end of the second transmission tube 22 cooperates with the third slide groove on the first transmission tube 21, so that the second transmission tube 22 can be locked circumferentially and moved axially on the first transmission tube 21; one end of the third transmission tube 23 is embedded in the free end tube of the second transmission tube 22, and the fourth slide groove on the third transmission tube 23 cooperates with the fourth slider on the other end of the second transmission tube 22, so that the third transmission tube 23 can be locked circumferentially and moved axially on the second transmission tube 22, and the other end of the third transmission tube 23 is connected to the second gear 20 of the alignment power transmission member in the longitudinal slide 3 arranged at an adjacent position. The alignment power transmission member is provided with eleven sets, and the eleven sets of the alignment power transmission members correspond to the eleven longitudinal slides 3 one by one. Thus, the longitudinal relative displacement between the eleven longitudinal slides 3 is satisfied.

[0049] The extrusion straightening part includes an extrusion straightening transmission rod 25 and an extrusion straightening transmission block 26. One end of the extrusion straightening transmission rod 25 passes through the longitudinal slide 3, and the axis of the extrusion straightening transmission rod 25 is perpendicular to the axis of the first transmission tube 21. At the same time, the teeth on the extrusion straightening transmission rod 25 are meshed with the second gear 20. When the second gear 20 rotates, it will push the extrusion straightening transmission rod 25 to reciprocate along its axial direction, and then the metal thick plate 9 is horizontally extruded and straightened through the extrusion straightening transmission block 26, which is convenient for positioning and grinding the thick plate grinding part. One end face of the extrusion straightening transmission block 26 is fixedly arranged on one end of the extrusion straightening transmission rod 25, and is used to directly extrude on the side of the metal thick plate 9. Furthermore, a roller needle is provided on the other end of the extrusion and alignment transmission block 26, and the extrusion and alignment transmission block 26 is directly extruded on the side of the metal thick plate 9 through the roller needle to meet the rolling friction between the metal thick plate 9 and the extrusion and alignment transmission block 26 when the metal thick plate 9 moves longitudinally in the extruded state. This facilitates the movement of the transverse support shaft 4 on the lower surface of the metal thick plate 9. Twenty-two sets of alignment extrusion pieces are provided, and the twenty-two sets of alignment extrusion pieces correspond to the twenty-two longitudinal slides 3 one by one, and are used to simultaneously squeeze both sides of the metal thick plate 9 to align its position.

[0050] The thick plate grinding parts include top surface grinding parts and bottom surface grinding parts, and the top surface grinding parts and the bottom surface grinding parts are both arranged on the ground. The top surface grinding parts include a mobile gantry, a transverse moving part and a grinding top surface part, and the mobile gantry is arranged on the ground, the transverse moving part is arranged on the mobile gantry, and the grinding top surface part is arranged on the transverse moving part. The mobile gantry is arranged on the ground behind the thick plate support part, and the mobile gantry can move longitudinally along the sliding support seat on the ground. The transverse moving part is arranged on the mobile gantry to move transversely along the sliding support seat. The grinding top surface part includes a rotating vertical part 27, a grinding swing frame 28, a grinding and polishing part and a grinding power part, and the rotating vertical part 27 is arranged on the transverse moving part, and the grinding swing frame 28 is arranged on the rotating vertical part 27, and the grinding and polishing part and the grinding power part are both arranged on the grinding swing frame 28. The rotating vertical member 27 provides circumferential rotating force and vertical moving force. The grinding swing frame 28 is sleeved on the bottom end of the rotating vertical member 27 through the grinding swing pipe provided thereon, so that the grinding swing frame 28 swings at both ends of the rotating vertical member 27 through the grinding swing pipe, so as to control the pressure on the upper surface of the metal thick plate 9 during the grinding process of the grinding and polishing member.

[0051] The grinding and polishing parts include a grinding active part and a driven pushing part. The grinding active part is arranged on the grinding swing frame 28, and the driven pushing part is arranged on the grinding active part. The grinding active part includes a grinding driving wheel 29, and the grinding driving wheel 29 is arranged on one end of the grinding swing frame 28 horizontally through the grinding driving shaft arranged thereon. The driven pushing part includes a pushing frame 30, an automatic telescopic rod and a pushing driven wheel 32. One end of the pushing frame 30 is arranged on one end of the grinding swing frame 28 in the vertical direction, the bottom end of the automatic telescopic rod is arranged on the other end of the pushing frame 30, and the pushing driven wheel 32 is arranged on the top end of the automatic telescopic rod to move up and down with the extension and shortening of the automatic telescopic rod. Then, the first sanding belt 33 which is simultaneously mounted on the grinding active wheel 29 and the pushing driven wheel 32 is tightened. The grinding power part includes a third motor 34, which is fixedly arranged on the other end of the grinding swing frame 28 and provides torque to the grinding drive shaft through a belt. Furthermore, the mobile gantry is also provided with an electrical control cabinet, a hydraulic control station, a pneumatic control station and a cooling water circulation device.

[0052] The bottom surface grinding member includes a bottom surface moving member and a grinding bottom surface member, the bottom surface moving member is arranged on the ground, and the grinding bottom surface member is arranged on the bottom surface moving member. The bottom surface moving member includes a bottom surface longitudinal moving member and a bottom surface transverse moving member, and the bottom surface transverse moving member is arranged on the bottom surface longitudinal moving member. The bottom surface longitudinal moving member includes a longitudinal guide rail 35, a longitudinal moving plate 36, a fourth motor, a third gear and a second rack, and the longitudinal guide rail 35 is fixedly arranged on the ground below the transverse support shaft 4 in the longitudinal direction to provide support for the longitudinal moving plate 36. As an option, a second dovetail groove is arranged on the longitudinal guide rail 35. Further, a plurality of longitudinal guide rails 35 are arranged, and the plurality of longitudinal guide rails 35 are evenly distributed in parallel with each other to improve the moving stability of the longitudinal moving plate 36. A first dovetail block is arranged on the longitudinal moving plate 36, and the longitudinal moving plate 36 is embedded in the second dovetail groove through the first dovetail block, so that the longitudinal moving plate 36 can slide back and forth in the longitudinal direction on the longitudinal guide rail 35. The fourth motor is fixedly arranged on the longitudinal moving plate 36, the third gear is fixedly arranged on the rotating shaft of the fourth motor, the second rack is arranged on the longitudinal guide rail 35, and the second rack is meshed with the third gear. As an option, the fourth motor controls the movement of the longitudinal moving plate 36 on the longitudinal guide rail 35 through the third gear and the second rack, and moves along with the movement of the top surface grinding member in the longitudinal direction. Further, the movement of the bottom surface moving member in the longitudinal direction can be synchronized with the top surface grinding member, or can be asynchronously moved according to the grinding requirements of the metal thick plate 9.

[0053] The bottom surface transverse moving member includes a transverse moving plate 37, a fifth motor 38, a fourth gear 39 and a third rack 40. The transverse moving plate 37 is provided with a second dovetail block. The transverse moving plate 37 is embedded in the third dovetail groove on the top surface of the longitudinal moving plate 36 through the second dovetail block. The fifth motor 38 is fixedly arranged on the transverse moving plate 37. The fourth gear 39 is fixedly arranged on the rotating shaft of the fifth motor 38. The third rack 40 is fixedly arranged on the longitudinal moving plate 36, and the third rack 40 is meshed with the fourth gear 39.

[0054] The grinding bottom surface part includes a vertical movable bearing part, a grinding swing part and a grinding part. The vertical movable bearing part is arranged on the transverse moving plate 37, the grinding swing part is arranged on the vertical movable bearing part, and the grinding part is arranged on the grinding swing part. The vertical movable bearing part includes a vertical telescopic cylinder 41 and a vertical bearing seat 42. The bottom end of the vertical telescopic cylinder 41 is vertically fixedly arranged on the transverse moving plate 37. As an option, the vertical telescopic cylinder 41 is a hydraulic cylinder or an electric cylinder. One end of the vertical bearing seat 42 is vertically fixedly arranged on the top end of the vertical telescopic cylinder 41. The vertical bearing seat 42 is used to provide support for the grinding swing part. The grinding swing member includes a first spring 43, a swing bearing block 44, a swing transmission shaft 45, a swing mounting seat 46, a sixth motor 47, a first worm 48 and a first worm wheel 49. The first spring 43 is embedded in the swing bearing groove 50 at the top of the vertical bearing seat 42, and a pressure sensor is arranged between the first spring 43 and the bottom of the swing bearing groove 50 to monitor the pressure of the first spring 43 on the bottom of the swing bearing groove 50 in real time. The swing bearing block 44 is in a rectangular block shape, and the swing bearing block 44 is embedded in the swing bearing groove 50 at the top of the vertical bearing seat 42, so that the swing bearing block 44 can move vertically in the swing bearing groove 50. One end of the swing transmission shaft 45 is arranged on the swing bearing block 44, and the swing transmission shaft 45 can rotate circumferentially on the swing bearing block 44. The swing mounting seat 46 is rotatably mounted on the other end of the swing transmission shaft 45, so that the swing transmission shaft 45 can rotate circumferentially on the swing mounting seat 46. Furthermore, the swing mounting seat 46 is provided with a third dovetail block, and the third dovetail block is embedded in the fourth dovetail groove on the vertical bearing seat 42, so that the swing mounting seat 46 can vertically reciprocate on the vertical bearing seat 42 through the third dovetail block and the fourth dovetail groove. The sixth motor 47 is fixedly arranged on the swing mounting seat 46, the first worm 48 is fixedly arranged on the rotating shaft of the sixth motor 47, the first worm wheel 49 is fixedly sleeved on one end of the swing transmission shaft 45, and the first worm wheel 49 is meshed with the first worm wheel 48. The sixth motor 47 drives the swing transmission shaft 45 to rotate through the first worm wheel 49 and the first worm 48.

[0055] The grinding member includes a grinding support plate 51, a contact wheel 52, a seventh motor 53, a second worm 54, a second worm wheel 55 and a tension wheel 56. The grinding support plate 51 is in the shape of a rectangular plate. The middle section of the grinding support plate 51 is fixedly arranged on the other end of the swing transmission shaft 45. The contact wheel 52 passes through one end of the grinding support plate 51 through the first connecting shaft thereon, so that the contact wheel 52 rotates circumferentially on the grinding support plate 51 through the first connecting shaft. The seventh motor 53 is fixedly arranged on the grinding support plate 51, the second worm 54 is fixedly arranged on the rotating shaft of the seventh motor 53, the second worm wheel 55 is fixedly sleeved on the free end of the first connecting shaft, and the second worm wheel 55 is meshed with the second worm 54. A tensioning slider 57 is mounted on the free end of the second connecting shaft of the tensioning wheel 56. The tensioning wheel 56 is embedded in the tensioning through hole on the other end of the grinding support plate 51 through the tensioning slider 57. The tensioning through hole is a long rectangular strip, so that the tensioning slider 57 can move longitudinally in the tensioning through hole. The tensioning slider 57 is connected to one end of a second spring 58, and the other end of the second spring 58 is connected to one end of the tensioning through hole, so that the second spring 58 can push the tensioning slider 57 to move in the tensioning through hole away from the contact wheel 52, thereby tensioning the second abrasive belt 59 mounted on the contact wheel 52 and the tensioning wheel 56. The second abrasive belt 59 is mounted on the contact wheel 52 and the tensioning wheel 56.

[0056] When the vertical telescopic cylinder 41 is extended or retracted, the vertical bearing seat 42 and the first spring 43 push the swing bearing block 44 and the swing transmission shaft 45 to move up and down, and the swing transmission shaft 45 drives the contact wheel 52 and the tension wheel 56 to move up and down through the grinding support plate 51, thereby adjusting the pressure when grinding the lower surface of the thick metal plate 9. When the contact wheel 52 in the vertical position cannot grind the side of the thick metal plate 9, the swing transmission shaft 45 can be driven to rotate by starting the sixth motor 47, and the rotating swing transmission shaft 45 drives the swing mounting seat 46 to swing to one side by a predetermined angle, thereby driving the contact wheel 52 to swing to one side to a predetermined position to meet the side grinding requirements of the ultra-wide metal plate.

[0057] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A gantry type thick plate automatic grinding machine, characterized in that: include: A thick plate support member, comprising a sliding support member and a thick plate straightening member, wherein the sliding support member is arranged on the ground to support the metal thick plate, and the thick plate straightening member adjusts the lateral position of the metal thick plate on the sliding support member; A thick plate grinding piece is arranged on the ground, and includes a top surface grinding piece and a bottom surface grinding piece. The top surface grinding piece is arranged on the ground after crossing the sliding support member to grind the upper surface of the metal thick plate after the metal thick plate is in the correct position, and the bottom surface grinding piece is arranged on the ground below the sliding support member to grind the lower surface of the metal thick plate; The sliding support member includes a support seat, a longitudinal slider, a longitudinal slider, a transverse support member and a sliding power member, wherein a support leg is arranged on the bottom surface of the support seat, and the support seat is arranged on the ground through the support leg, and the two support seats are distributed in parallel, and the two longitudinal sliders are arranged one by one on the top surfaces of the two support seats, and a first dovetail groove is arranged on the bottom surface of the longitudinal slider, and the longitudinal slider is buckled on the longitudinal slider through the first dovetail groove at the bottom, and a plurality of longitudinal sliders are evenly distributed on the two longitudinal sliders; the transverse support member includes a transverse support shaft, a load-bearing cylinder, a synapse transmission rod, a synapse lifting cone and a synapse, and the transverse support shaft is in the shape of a thick-walled tube, and both ends of the transverse support shaft horizontally penetrate the longitudinal sliders respectively located on the two longitudinal sliders; The bearing cylinder is arranged on one end of the transverse support shaft, and the piston rod of the bearing cylinder is inserted into the tube of the transverse support shaft, one end of the synapse transmission rod is connected to the free end of the piston rod of the bearing cylinder, the synapse lifting cone is in the shape of a cone, the synapse lifting cone is fixedly mounted on the synapse transmission rod, and a plurality of the synapse lifting cones are evenly distributed on the synapse transmission rod; an anti-slip rubber sleeve is mounted on the transverse support shaft, the anti-slip rubber sleeve is axially locked with the transverse support shaft, and the anti-slip rubber sleeve can increase the friction between the transverse support shaft and the thick metal plate after the transverse support shaft is positioned correctly; one end of the synapse penetrates the thick wall of the transverse support shaft along the radial direction of the transverse support shaft, and when it penetrates the anti-slip rubber sleeve, a plurality of the synapses are evenly distributed circumferentially around a plurality of the synapse lifting cones.

2. The gantry type automatic thick plate grinding machine according to claim 1, characterized in that: The sliding power member includes a first motor, a transmission shaft and a longitudinal push transmission member, wherein the first motor is arranged on the support seat, and one end of the transmission shaft is arranged on the rotating shaft of the first motor; the longitudinal push transmission member includes a longitudinal follower tube, a longitudinal follower plate, a driving gear, a driven gear, a first magnetic coil, a first gear and a first rack, the longitudinal follower tube is sleeved on the transmission shaft, and the first slider on the longitudinal follower tube cooperates with the first slide groove on the transmission shaft, the longitudinal follower plate is sleeved at a right angle end on the longitudinal follower tube, and the other right angle end of the longitudinal follower plate is sleeved on the other end of the transverse support shaft, the driving gear is fixedly sleeved on the longitudinal follower tube, the driven gear is slidably sleeved on the other end of the transverse support shaft, and the second slider on the driven gear cooperates with the second slide groove on the transverse support shaft, and the first magnetic coil is sleeved on the other end of the transverse support shaft; the first gear is sleeved on the other end of the transverse support shaft, the first rack is fixedly arranged on the support seat, and the first rack is meshed with the first gear; multiple sets of the longitudinal push transmission members correspond to multiple transverse support shafts one by one.

3. The gantry type automatic thick plate grinding machine according to claim 2, characterized in that: The thick plate straightening member includes a second motor, a straightening power transmission member and a straightening extrusion member. The second motor is arranged on the longitudinal slide located at the end, and the rotating shaft of the second motor passes through the gear transmission cavity of the longitudinal slide; the straightening power transmission member includes a second gear, a first transmission tube, a second transmission tube and a third transmission tube. The second gear is fixedly sleeved on the rotating shaft of the second motor, and the second gear is located in the gear transmission cavity. One end of the first transmission tube is arranged on the second gear, and the other end of the first transmission tube passes through the contraction through hole on the longitudinal slide. One end of the second transmission tube is sleeved on the other end of the first transmission tube, and the third slider on one end of the second transmission tube cooperates with the third slide groove on the first transmission tube. One end of the third transmission tube is embedded in the free end tube of the second transmission tube, and the fourth slide groove on the third transmission tube cooperates with the fourth slider on the other end of the second transmission tube. The other end of the third transmission tube is connected to the second gear of the straightening power transmission member arranged in the longitudinal slide at an adjacent position; multiple sets of the straightening power transmission members correspond to multiple longitudinal slides one by one.

4. The gantry type automatic thick plate grinding machine according to claim 3 is characterized in that: The extrusion straightening member comprises an extrusion straightening transmission rod and an extrusion straightening transmission block, one end of the extrusion straightening transmission rod passes through the longitudinal slide, and the teeth on the extrusion straightening transmission rod are meshed with the second gear; One end face of the extrusion straightening transmission block is arranged on one end of the extrusion straightening transmission rod, and a roller needle is arranged on the other end of the extrusion straightening transmission block. The extrusion straightening transmission block is directly extruded on the side of the metal thick plate through the roller needle; multiple sets of the straightening extrusion parts correspond one by one to multiple longitudinal slides.

5. The gantry type automatic thick plate grinding machine according to claim 4, characterized in that: The top surface grinding part comprises a moving gantry, a transverse moving part, a rotating vertical part, a grinding swing frame, a grinding driving wheel, a pushing frame, an automatic telescopic rod, a pushing driven wheel and a third motor. The moving gantry is arranged on the ground after spanning the thick plate support member. The transverse moving part is arranged on the moving gantry and moves laterally along the sliding support seat. The rotating vertical part is arranged on the transverse moving part to provide circumferential rotation force and vertical movement force. The grinding swing frame is sleeved on the bottom end of the rotating vertical part through a grinding swing tube arranged thereon. The grinding driving wheel passes through one end of the grinding swing frame through a grinding driving shaft thereon. One end of the pushing frame is arranged on one end of the grinding swing frame. The bottom end of the automatic telescopic rod is arranged on the other end of the pushing frame. The pushing driven wheel is arranged on the top end of the automatic telescopic rod to tighten the first sand belt on the grinding driving wheel and the pushing driven wheel. The third motor is arranged on the other end of the grinding swing frame and is driven by the grinding driving shaft.

6. The gantry type automatic thick plate grinding machine according to claim 4, characterized in that: The bottom surface grinding part includes a longitudinal guide rail, a longitudinal movable plate, a fourth motor, a third gear, a second rack, a transverse movable plate, a fifth motor, a fourth gear, a third rack and a grinding bottom surface part, the longitudinal guide rail is fixedly arranged on the ground below the transverse support shaft along the longitudinal direction, a first dovetail block is arranged on the longitudinal movable plate, the longitudinal movable plate is embedded in the second dovetail groove of the longitudinal guide rail through the first dovetail block, the fourth motor is arranged on the longitudinal movable plate, the third gear is arranged on the rotating shaft of the fourth motor, the second rack is arranged on the longitudinal guide rail, and the second rack is meshed with the third gear; a second dovetail block is arranged on the transverse movable plate, the transverse movable plate is embedded in the third dovetail groove on the top surface of the longitudinal movable plate through the second dovetail block, the fifth motor is arranged on the transverse movable plate, the fourth gear is arranged on the rotating shaft of the fifth motor, the third rack is arranged on the longitudinal movable plate, and the third rack is meshed with the fourth gear.

7. The gantry type automatic thick plate grinding machine according to claim 6, characterized in that: The grinding bottom surface part includes a vertical telescopic cylinder, a vertical bearing seat, a first spring, a swing bearing block, a swing transmission shaft, a swing mounting seat, a sixth motor, a first worm, a first worm wheel and a grinding part, the bottom end of the vertical telescopic cylinder is arranged on the transverse moving plate, and one end of the vertical bearing seat is arranged on the top of the vertical telescopic cylinder; the first spring is embedded in the swing bearing groove at the top of the vertical bearing seat, and a pressure sensor is arranged between the first spring and the bottom of the swing bearing groove, the swing bearing block is embedded in the swing bearing groove at the top of the vertical bearing seat, one end of the swing transmission shaft is penetrated and arranged on the swing bearing block, the swing mounting seat is rotatably sleeved on the other end of the swing transmission shaft, a third dovetail block is arranged on the swing mounting seat, and the third dovetail block is embedded in the fourth dovetail groove on the vertical bearing seat; the sixth motor is arranged on the swing mounting seat, the first worm is arranged on the rotating shaft of the sixth motor, the first worm wheel is sleeved on one end of the swing transmission shaft, and the first worm wheel is meshed with the first worm.

8. The gantry type automatic thick plate grinding machine according to claim 7, characterized in that: The grinding part includes a grinding support plate, a contact wheel, a seventh motor, a second worm, a second worm gear and a tensioning wheel. The grinding support plate is arranged on the other end of the swing transmission shaft, and the contact wheel passes through one end of the grinding support plate through the first connecting shaft thereon. The seventh motor is arranged on the grinding support plate, the second worm gear is arranged on the rotating shaft of the seventh motor, the second worm gear is sleeved on the free end of the first connecting shaft, and the second worm gear is meshed with the second worm gear; a tensioning slider is sleeved on the free end of the second connecting shaft of the tensioning wheel, and the tensioning wheel is embedded in the tensioning through hole on the other end of the grinding support plate through the tensioning slider, and the tensioning through hole is a long rectangular shape, the free end of the tensioning slider is connected to one end of the second spring, and the other end of the second spring is connected to one end of the tensioning through hole, thereby tensioning the second sanding belt sleeved on the contact wheel and the tensioning wheel.

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