Safe preparation device and method for modified composite surface glue
By incorporating a segmented structure with a drive wheel, drive belt, and baffle inside the mixing tank, the problems of incomplete glue mixing and splashing in the mixing device are solved, achieving safe and efficient glue mixing.
Patent Information
- Application Number
- CN202310363727.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-07
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2043-04-07
AI Technical Summary
Existing mixing devices often result in the mixing paddle and glue rotating together when mixing glue, making it difficult for the glue at the bottom of the bucket to mix completely. Furthermore, high-speed rotation can easily cause glue to splash, posing a safety hazard.
It adopts a segmented mixing tank structure, with internal drive wheels, drive belts and baffles. The drive belt and baffles work together to rotate, so as to achieve the tumbling and mixing of the glue, avoid synchronous rotation, and reduce the speed to ensure complete mixing.
It achieves complete mixing of the adhesive, reduces rotation speed, avoids adhesive splashing, improves safety and mixing efficiency, and reduces equipment corrosion and environmental pollution.
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Figure CN116459717B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of surface sizing agent preparation, in particular to a safe preparation device for modified composite surface sizing agent and a preparation method thereof. BACKGROUND
[0002] The surface sizing agent is a new generation product synthesized by styrene ester copolymerization, can be effectively combined with starch, and endows the starch coating with good crosslinking strength and hydrophobic performance. The surface sizing agent usually takes starch as a sizing agent. The natural starch needs to be subjected to oxidation treatment or enzyme conversion treatment so as to have suitable rheological properties.
[0003] To this end, the Chinese application patent number CN209428840U discloses a surface sizing agent preparation device. The preparation device comprises a dissolving tank and a storage tank. A first stirring device and a second motor for driving the first stirring device are arranged in the dissolving tank. The preparation device further comprises a raw starch bin for adding raw starch into the dissolving tank, a clean water conveying pipe for adding clean water into the dissolving tank. A conveying pipe for conveying the starch solution in the dissolving tank to the storage tank is arranged between the dissolving tank and the storage tank. A filter for filtering impurities in the starch solution, and a heating device for heating starch enzyme are arranged on the conveying pipe in sequence along the conveying direction of the starch solution. The surface sizing agent preparation device and method have the advantages of high continuity, high process automation degree, automatic adjustment, stable glue solution quality, and real-time display of process parameters.
[0004] To this end, the Chinese application patent number CN203694956U discloses a glue stirring device. The glue stirring device comprises a stirring rod with stirring blades and a motor for providing power for the stirring rod. The stirring rod and the motor are arranged on a horizontal rod, and the horizontal rod is arranged on a support perpendicular to the horizontal rod. A locking device is arranged on the horizontal rod and located at the joint between the horizontal rod and the support. The glue container is placed on the base, and the glue can be automatically stirred. The stirring speed is uniform, the stirring efficiency is high, and the work personnel can take the glue container at any time, thereby reducing the labor intensity and improving the work efficiency. The height of the horizontal rod on the support can be adjusted through the locking device, the depth of the stirring blades in the container can be adjusted, and the stirring of the glue is more convenient. The glue container can be taken and placed through the lifting of the stirring rod.
[0005] In the preparation and treatment of glue, the glue needs to be continuously stirred and mixed according to a certain proportion in order to reach the ideal viscosity. In the existing stirring device, the glue and the stirring paddle are prone to co-rotation during stirring, so that the glue at the bottom end of the stirring device is not easy to be mixed, and the incomplete stirring phenomenon occurs.
[0006] In view of the above problems, the present application provides a safe preparation device and method for modified composite surface glue. SUMMARY
[0007] The present application aims to provide a safe preparation device and method for modified composite surface glue, which solves the problem of co-rotation of the stirring paste and glue in the background art.
[0008] To achieve the above-mentioned purposes, the present application provides the following technical solutions: a safe preparation device for modified composite surface glue, comprising a stirring barrel, a mixing bin connected to the upper end of the bottom wall of the stirring barrel, the side walls of the stirring barrel and the side walls of the mixing bin are both of segmented structure and jointly form a complete enclosed structure, a tumbling assembly connected to the inner wall of the stirring barrel, the tumbling assembly comprising a transmission wheel, the transmission wheel embeddedly connected to the inside of the stirring barrel, a transmission belt wrapped around the surface of the transmission wheel, a spoiler connected to the surface of the transmission belt, a driving motor fixedly connected to the outer wall of the stirring barrel, the output end of the driving motor embedded into the inside of the stirring barrel and connected to one end of a transmission shaft, the transmission shaft embedded into the inside of the transmission wheel, an adapter rod connected to the other end of the transmission shaft, a driving gear connected to the upper end of the adapter rod, another set of transmission wheels connected to the inside of the stirring barrel, a set of driven gears connected to the center shaft of one of the other set of transmission wheels, the driving gear lower than the driven gears and engaged with each other.
[0009] Preferably, the transmission belt is wrapped around the upper end of the transmission wheel to form a conveyor belt structure, and the spoilers are uniformly distributed on the surface of the transmission belt, and the distance between each group of spoilers is the same.
[0010] Preferably, the spoilers are metal sheets with arc-shaped outer edges, and the side of the spoiler away from the transmission belt is higher than the side connected to the transmission belt.
[0011] Preferably, the transmission wheel and the transmission belt are provided with two sets, and the two sets of transmission wheels and the two sets of transmission belts are respectively arranged on the inner wall of the stirring barrel, and the two sets of transmission wheels are connected through the adapter rod, the driving gear and the driven gear.
[0012] Preferably, the spoilers are symmetrically arranged in the inside of the stirring barrel.
[0013] Preferably, a separation groove is embedded in the inside of the mixing bin, a through hole is formed in the outer wall of the separation groove, one side of the spoiler is attached to the outer wall of the separation groove, and the longitudinal positions of the attached parts of the spoiler and the separation groove are not provided with through holes.
[0014] Preferably, the upper end of the separation tank is connected with a partition plate, the partition plate is obliquely embedded in the interior of the separation tank, and the separation tank and the partition plate are connected through springs.
[0015] Preferably, the two ends of the connecting rod are fixedly connected with eccentric blocks, the bottom ends of the eccentric blocks abut against the edges on both sides of the partition plate, and the bottom ends of the eccentric blocks are arranged in an arc shape.
[0016] Preferably, the height of one side of the spoiler close to the separation tank is lower than the height of the other side when the spoiler moves upward, and the spoiler and the surface of the separation tank are slidably connected.
[0017] A preparation method of a modified composite surface glue, first, the glue mixture is added to the interior of the stirring barrel, the glue fills the upper end of the transmission belt and the spoiler, the glue is stirred through the transmission belt and the spoiler, the glue at the bottom end is lifted upward, and the glue at the surface is also mixed to the bottom end, after rotation, the glue scraped off falls to the upper end of the partition plate, penetrates into the interior of the separation tank, and finally penetrates out of the separation tank again, and the glue preparation and mixing are repeated through the rotation of the transmission belt and the spoiler.
[0018] Compared with the prior art, the present application has the following beneficial effects:
[0019] The safety preparation device and preparation method of a modified composite surface glue provided by the present application can overturn the glue at the bottom end of the stirring device to the top end when one group of transmission belts is driven to rotate, so that the synchronous movement of the glue with the stirring paddle can be avoided under the action of gravity and in cooperation with the other group of transmission belts, the glue can be more completely mixed, the mixing effect is significantly improved, sufficient stirring can be completed at an extremely low rotating speed, the glue splashing during stirring can be avoided, the personal safety of the operator is protected, the safety hidden danger caused by the corrosion of other equipment by the glue splashing is eliminated, the processing environment is made cleaner and neater from another aspect, and the consumption caused by the glue splashing during stirring is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0021] Figure 2 It is a schematic diagram of the top view structure of the present application;
[0022] Figure 3 It is a schematic diagram of the transmission wheel and transmission belt structure of the present application;
[0023] Figure 4 It is a schematic diagram of the transmission shaft rod and eccentric block structure of the present application;
[0024] Figure 5 Structure diagram of the off-axis block and the separation groove of the present application;
[0025] Figure 6 Structure diagram of the partition plate and the off-axis block of the present application.
[0026] In the figure: 1, stirring barrel; 2, driving motor; 3, mixing bin; 4, tumbling assembly; 41, transmission wheel; 42, transmission belt; 43, spoiler; 5, partition plate; 6, off-axis block; 7, transmission shaft; 8, driving gear; 9, driven gear; 10, connecting rod; 11, spring; 12, separation groove. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0028] In order to further understand the content of the present application, the present application will be described in detail with reference to the drawings.
[0029] In combination with Figures 1-6 The safety preparation device of the modified composite surface glue comprises a stirring barrel 1, a mixing bin 3 connected to the upper end of the bottom wall of the stirring barrel 1, and the side walls of the stirring barrel 1 and the side walls of the mixing bin 3 are both of a segmented structure and jointly form a complete enclosing structure. In the prior art, when mixing glue, the stirring paddle is driven to rotate along a single shaft, and in order to improve the stirring efficiency, the rotation speed of the motor is changed. However, after the rotation speed of the motor is improved, the glue will splash due to the centrifugal force during rotation, which will cause a large amount of glue to adhere to the inner wall of the stirring device, and the post-processing will be more complicated.
[0030] In addition, when rotating at high speed, the stirring paddle will drive the glue to rotate synchronously in the barrel body, so that the stirring effect will be poor. If the synchronous rotation condition is changed, the motor needs to be forward and reverse, which will cause the problem of glue splashing described above, and the glue at the bottom of the barrel cannot be fully stirred, and the interaction effect of the upper and lower layers of glue is poor.
[0031] The inner wall of the stirring barrel 1 is connected with a tumbling assembly 4, the tumbling assembly 4 comprises a transmission wheel 41, the inside of the stirring barrel 1 is embeddedly connected with the transmission wheel 41, the surface of the transmission wheel 41 is wrapped with a transmission belt 42, the transmission belt 42 is looped around the upper end of the transmission wheel 41 to form a conveying belt structure, the surface of the transmission belt 42 is uniformly distributed with spoiler plates 43, the distance kept between each group of spoiler plates 43 is the same, in order to reduce the rotating speed of the driving motor 2, the ideal stirring effect can also be kept, the transmission wheel 41 is driven to rotate by the driving motor 2, when the transmission wheel 41 rotates, it will preferentially drive one group of transmission belts 42 to rotate, the rotation of the transmission belt 42 will drive the spoiler plates 43 to rotate, after rotating, the colloid is mixed by the spoiler plates 43, since the movement direction of the spoiler plates 43 is designed from the bottom end to the top end, in this way, when rotating, the colloid at the bottom layer can be turned and stirred to the upper layer, then the colloid at the upper layer will be stirred to the bottom layer under the action of the spoiler plates 43, under such stirring, the mixing between the colloid at the upper layer and the bottom layer can be accelerated, since the rotating speed is slow, the colloid will not splash, and since the rotating direction is different from the prior art, it does not rotate along the shaft, thus the colloid will not appear synchronous rotation.
[0032] The transmission wheel 41 and the transmission belt 42 are provided with two groups, and the two groups of transmission wheels 41 and the two groups of transmission belts 42 are arranged on the inner wall of the stirring barrel 1. The two groups of transmission wheels 41 are connected through the connecting rod 10, the driving gear 8 and the driven gear 9. The surface of the transmission belt 42 is connected with the spoiler 43. The spoiler 43 is a metal sheet with an arc-shaped outer edge. The side of the spoiler 43 away from the transmission belt 42 is higher than the side connected with the transmission belt 42. The spoiler 43 is inclined and arranged at the upper end of the transmission belt 42. The spoiler 43 is symmetrically arranged in the interior of the stirring barrel 1. The outer wall of the stirring barrel 1 is fixedly connected with the driving motor 2. The output end of the driving motor 2 is embedded into the interior of the stirring barrel 1 and connected to one end of the transmission shaft 7. The transmission shaft 7 is embedded into the interior of the transmission wheel 41. The other end of the transmission shaft 7 is connected with the connecting rod 10. The two ends of the connecting rod 10 are fixedly connected with the eccentric shaft block 6. The bottom end of the eccentric shaft block 6 abuts against the edges of the partition plate 5 on both sides. The bottom end of the eccentric shaft block 6 is arc-shaped. The upper end of the connecting rod 10 is connected with the driving gear 8. The interior of the stirring barrel 1 is connected with another group of transmission wheels 41. The center shaft of the other group is connected with a group of driven gears 9. The driving gear 8 is lower than the driven gear 9 and they are engaged with each other. The interior of the mixing bin 3 is embedded with the separation groove 12. The upper end of the separation groove 12 is provided with a through hole. One side of the spoiler 43 is attached to the outer wall of the separation groove 12. The longitudinal position of the attached part of the spoiler 43 and the separation groove 12 is not provided with a through hole. The upper end of the separation groove 12 is connected with the partition plate 5. The partition plate 5 is inclinedly embedded into the interior of the separation groove 12. The separation groove 12 and the partition plate 5 are connected through the spring 11. When the spoiler 43 moves upward, the height of the side of the spoiler 43 close to the separation groove 12 is lower than the height of the other side. The surface of the spoiler 43 and the separation groove 12 are slidingly connected. In order to improve the stirring effect, the movement direction of the colloid inside is inconsistent, and the mixing effect between the colloids is more excellent. The rotation directions of the two groups of transmission wheels 41, the transmission belts 42 and the spoilers 43 are opposite. The movement direction of the spoilers 43 on the same side will also change, thereby accelerating the mixing of the colloids.
[0033] In addition, the coagulation block inside the colloid can be conveniently treated. The colloid can be transferred to the upper end of the partition plate 5 through the spoiler 43. Then the coagulation block of the colloid is separated out through the partition plate 5. The colloid without coagulation block will fall into the interior of the separation groove 12. Finally, the colloid will penetrate out of the separation groove 12 through the through holes on both sides again and be repeatedly stirred and mixed through the transmission belt 42 and the spoiler 43.
[0034] A modified composite surface glue preparation method, first, the glue mixture is added to the inside of the stirring barrel 1, the glue is stirred through the transmission belt 42 and the spoiler 43, the bottom end of the glue is lifted up, the surface of the glue is mixed to the bottom end, the glue on the outer wall of the separation groove 12 is scraped off and falls to the upper end of the partition plate 5 and penetrates into the inside of the separation groove 12, finally, the glue is penetrated out of the separation groove 12 again and repeatedly stirred through the rotation of the transmission belt 42 and the spoiler 43, the glue mixing preparation is realized.
[0035] It should be noted that the relational terms herein, such as first and second, are used solely to distinguish one from another entity or action without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0036] While the embodiments of the application have been shown and described, it is to be understood that the embodiments proposed are only by way of example and are not to be construed in a limiting sense, but the scope of the present application should be gauged in terms of the appended claims and their equivalents.
Claims
1. A safety device for preparing a modified composite top size, comprising a stirring barrel (1), characterized in that: The bottom wall of the stirring barrel (1) is connected with a mixing bin (3), the side wall of the stirring barrel (1) and the side wall of the mixing bin (3) are both of segmented structure and jointly splice into a complete enclosing structure, the inner wall of the stirring barrel (1) is connected with a tumbling assembly (4), the tumbling assembly (4) comprises a transmission wheel (41), the transmission wheel (41) is embeddedly connected inside the stirring barrel (1), the surface of the transmission wheel (41) is wrapped with a transmission belt (42), the surface of the transmission belt (42) is connected with a spoiler (43), the outer wall of the stirring barrel (1) is fixedly connected with a driving motor (2), the output end of the driving motor (2) is embedded into the inside of the stirring barrel (1) and connected to one end of a transmission shaft (7), the transmission shaft (7) is embedded into the inside of the transmission wheel (41), the other end of the transmission shaft (7) is connected with a connecting rod (10), the connecting rod (10) is connected with a driving gear (8), the inside of the stirring barrel (1) is connected with another set of transmission wheels (41), the central shaft of one of the other set of transmission wheels (41) is connected with a driven gear (9), the driving gear (8) is lower than the driven gear (9) and they are engaged with each other; The transmission wheel (41) and the transmission belt (42) are provided with two sets, the two sets of transmission wheels (41) and the two sets of transmission belts (42) are arranged on the inner wall of the stirring barrel (1), the two sets of transmission wheels (41) are connected through the connecting rod (10), the driving gear (8) and the driven gear (9); The inside of the mixing bin (3) is embedded with a separation groove (12), the outer wall of the separation groove (12) is provided with a through hole, one side of the spoiler (43) is attached to the outer wall of the separation groove (12), the longitudinal positions of the attached part of the spoiler (43) and the separation groove (12) are not provided with through holes, the upper end of the separation groove (12) is connected with a partition plate (5), the partition plate (5) is obliquely embedded in the inside of the separation groove (12), the separation groove (12) and the partition plate (5) are connected through a spring (11), the two ends of the connecting rod (10) are fixedly connected with an eccentric block (6), the bottom end of the eccentric block (6) abuts against the edges of the partition plate (5) on both sides, the bottom end of the eccentric block (6) is provided in an arc shape, when the spoiler (43) moves upward, the height of one side of the spoiler (43) close to the separation groove (12) is lower than the height of the other side, the surface of the spoiler (43) and the separation groove (12) are slidingly connected.
2. The safety device for preparing a modified composite top coating according to claim 1, characterized in that: The transmission belt (42) surrounds the surface of the transmission wheel (41) to form a conveyor belt structure, the surface of the transmission belt (42) is uniformly distributed with the spoilers (43), the same spacing is maintained between each group of spoilers (43).
3. The safety device for preparing a modified composite top coating according to claim 2, characterized in that: The spoiler (43) is a metal sheet with an arc-shaped outer edge.
4. The safety device for preparing a modified composite top coating according to claim 1, characterized in that: The spoiler (43) is obliquely designed at the upper end of the transmission belt (42), the spoilers (43) are symmetrically arranged inside the stirring barrel (1). The spoiler (43) is a metal sheet with an arc-shaped outer edge.
5. The safe preparation apparatus for modified composite surface adhesives according to any one of claims 1-4, and the method for preparing modified composite surface adhesives, characterized in that: Firstly, the glue mixture is added to the inside of the stirring barrel (1), and the glue is stirred by the transmission belt (42) and the spoiler (43), the bottom end of the glue is lifted up, and the surface of the glue is mixed to the bottom end, the glue on the outer wall of the separation groove (12) is scraped off and falls to the upper end of the partition plate (5) and penetrates into the inside of the separation groove (12), and finally penetrates out of the separation groove (12) again and repeats the stirring by the rotation of the transmission belt (42) and the spoiler (43), so as to realize the mixing and preparation of the glue.
Citation Information
Patent Citations
Glue stirring device
CN203694956U
Surface glue preparation device
CN209428840U
Strain fermentation tank
CN218174919U