A device and method for uniformly applying sauce for cooked meat processing

Abstract

The present invention relates to the technical field of sauce coating devices for processed meat, and in particular to a uniformly coated device and method for processed meat. The technical problem to be solved is to provide a uniformly coated device and method for processed meat, which can achieve uniform coating. The present invention provides such a uniformly coated device for processed meat, which includes a machine frame, a charging funnel, a motor, a material receiving box, a first clamping tube, etc. A charging funnel is connected to the middle of the upper part of the machine frame, an opening is opened at the bottom of the charging funnel, a material receiving box is connected to the bottom of the machine frame, a first clamping tube is welded to the rear part of the machine frame, and a motor is connected to the upper rear part of the first clamping tube by screws. The present invention drives the steel pipe and the cooked meat to rotate by the motor, and with the cooperation of the extrusion block and the scraping baffle, the sauce falls onto the cooked meat intermittently, and the large oil brush and the side oil brush will spread the sauce on the cooked meat more evenly.

Description

Technical Field

[0001] The invention relates to the technical field of sauce coating devices for cooked meat processing, and in particular to a sauce uniformly coating device and method for cooked meat processing. Background Art

[0002] During the processing of cooked meat, some sauce needs to be spread on the cooked meat to enhance the taste of the cooked meat.

[0003] Patent publication number CN110800791A discloses an automatic flipping type meat cooked food batch processing sauce uniformly spreading device, including a device body, a first motor, a second motor and a third motor. A feed inlet is opened on the upper side of the device body, a sauce input pipe is inserted into the upper end of the device body, and the lower end of the sauce input pipe is connected to the upper end opening of the sauce branch pipe, the two groups of openings at the lower end of the sauce branch pipe are respectively fixedly connected to the upper end openings of two groups of feed silos, and the branch silos are fixedly installed on the upper end of the inner wall of the feed inlet, and a first discharge head is provided at the lower end of the branch silo.

[0004] When the cooked meat is transported to the bottom of the first discharging head, the first discharging head drips the sauce onto the cooked meat. However, since the cooked meat is always in motion, the sauce cannot be evenly spread on the cooked meat. Later, when the cooked meat falls onto the second conveyor belt, the cooked meat will turn over, and the front side of the cooked meat with the sauce will contact the second conveyor belt, causing the sauce on the front side of the cooked meat to be wiped off again. In summary, the above patent cannot evenly spread the sauce on the cooked meat. Now, a device and method for evenly spreading sauce for cooked meat processing that can achieve even spreading is developed. Summary of the invention

[0005] In order to overcome the shortcoming that the existing automatic flip-type sauce evenly coating device for batch processing of cooked meat cannot evenly coat the cooked meat with sauce, the technical problem to be solved is: to provide a sauce evenly coating device and method for cooked meat processing that can achieve even coating.

[0006] The technical scheme is as follows: A device for evenly applying sauce for cooked meat processing, comprising a machine frame, a loading funnel, a motor, a material receiving box, a steel pipe, a receiving slot plate, a first clamping pipe, an intermittent material discharge mechanism and a brushing mechanism. A loading funnel is connected to the middle of the upper part of the machine frame, an opening is opened at the bottom of the loading funnel, a material receiving box is connected to the bottom of the machine frame, a first clamping pipe is welded to the rear part of the machine frame, a motor is connected to the upper rear part of the first clamping pipe by screws, the front part of the output shaft of the motor passes into the machine frame, a receiving slot plate is welded to the front end of the output shaft of the motor, a steel pipe is slidably connected to the receiving slot plate, an intermittent material discharge mechanism is arranged on the machine frame, and a brushing mechanism is arranged inside the machine frame.

[0007] As a further preferred embodiment, the intermittent discharge mechanism includes an extrusion block, a scraper partition and a first spring. The scraper partition is slidably connected to the middle of the upper rear part of the machine frame. The scraper partition is in contact with and fits with the opening at the bottom of the loading funnel. A first spring is connected between the left part of the scraper partition and the machine frame. The extrusion block is connected to the output shaft of the motor, and the extrusion block and the scraper partition are extruded and fit.

[0008] As a further preferred scheme, the brushing mechanism includes a sliding rod, a large oil brush, a second spring and a side oil brush. The sliding rods are welded symmetrically on the left and right sides of the inner wall of the machine frame. Large oil brushes are slidingly connected between the two sliding rods on the right and between the two sliding rods on the left. The second spring is connected between the front and back sides of the left part of the large oil brush on the left and the sliding rod. The second spring is also connected between the front and back sides of the right part of the large oil brush on the right and the sliding rod. The side oil brushes are connected to the front and back sides of the left part of the large oil brush on the left, and the side oil brushes are also connected to the front and back sides of the right part of the large oil brush on the right.

[0009] As a further preferred scheme, it also includes a shaking mechanism, which includes a round-headed guide rod, a round block and a third spring. The third spring is connected between the bottom of the steel pipe and the inner bottom wall of the accommodating groove plate. Four round blocks are evenly connected to the rear of the steel pipe along the circumferential direction. The rear of the inner bottom wall of the material receiving box is connected to a round-headed guide rod, and the round-headed guide rod and the round block are extruded and fitted.

[0010] As a further preferred scheme, it also includes a pushing mechanism, which includes a first connecting rod, a second connecting rod, a scraping plate and a second clamping tube. The first connecting rod is connected to the top rear of the scraping baffle, the second connecting rod is connected to the front side of the upper part of the first connecting rod, the front part of the second connecting rod is located in the loading funnel, the left and right sides of the lower part of the second connecting rod are connected to the second clamping tube, and the second clamping tube is connected to the scraping plate, and the bottom of the scraping plate is in contact with the bottom wall of the loading funnel.

[0011] As a further preferred scheme, it also includes a suction mechanism, which includes a suction machine, a suction pipe and a discharge pipe. A suction machine is provided at the front part of the loading funnel, and the right part of the suction machine is connected to the suction pipe. The suction pipe passes through the loading funnel, and the lower part of the suction pipe passes into the machine frame, and the lower part of the suction pipe extends into the material receiving box, and the left part of the suction machine is connected to the discharge pipe.

[0012] As a further preferred solution, a protection mechanism is also included, which includes a protection cover and a handle. The protection cover is rotatably connected to the upper front part of the frame, and the front part of the protection cover is connected to the handle.

[0013] A method for evenly applying sauce for processed meat, comprising the following steps:

[0014] Step 1: Insert the cooked meat into the steel tube and pour the sauce into the loading funnel;

[0015] Step 2: Turn on the motor to drive the steel pipe and cooked meat to rotate, and open the opening of the scraper partition intermittently to allow the sauce to drip onto the cooked meat intermittently, and evenly apply the sauce with a large oil brush and a side oil brush;

[0016] Step 3: The rotation of the steel pipe is coordinated between the round-head guide rod and the round block, driving the steel pipe and the cooked meat to shake up and down, so that the sauce on the cooked meat is shaken evenly;

[0017] Step 4: Turn off the motor and take out the cooked meat.

[0018] Compared with the prior art, the present invention has the following advantages: 1. The present invention drives the steel pipe and cooked meat to rotate by a motor, and with the cooperation of the extrusion block and the scraper partition, the sauce intermittently falls onto the cooked meat, and the large oil brush and the side oil brush can spread the sauce on the cooked meat more evenly.

[0019] 2. The present invention can make the steel pipe and the cooked meat move up and down continuously through the extrusion fit between the round-head guide rod and the round block, so that the sauce on the cooked meat can be shaken evenly.

[0020] 3. The present invention enables the scraping partition to move left and right, thereby causing the scraping plate to continuously move left and right to push the sauce evenly to the opening, so that the sauce can be spread on the cooked meat more evenly.

[0021] 4. The present invention can draw the sauce in the receiving box upwards back into the charging funnel through the pumping machine for recycling, thereby avoiding waste of sauce. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0023] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the present invention.

[0024] Figure 3 It is a three-dimensional structural schematic diagram of the intermittent discharge mechanism of the present invention.

[0025] Figure 4 It is a partial three-dimensional structural schematic diagram of the intermittent discharge mechanism of the present invention.

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the first brushing mechanism of the present invention.

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the second brushing mechanism of the present invention.

[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the present invention.

[0029] Figure 8It is a schematic diagram of the three-dimensional structure of part of the shaking mechanism of the present invention.

[0030] Fig. 9 It is a schematic diagram of the three-dimensional structure of the first material pushing mechanism of the present invention.

[0031] Fig.10 It is a schematic diagram of the three-dimensional structure of the second material pushing mechanism of the present invention.

[0032] Fig.11 It is a partial three-dimensional structural schematic diagram of the material suction mechanism of the present invention.

[0033] Fig.12 It is a schematic diagram of the three-dimensional structure of the material suction mechanism of the present invention.

[0034] Fig.13 It is a three-dimensional structural schematic diagram of the protection mechanism of the present invention.

[0035] Wherein: 1: machine frame, 2: charging funnel, 3: motor, 4: receiving box, 5: steel pipe, 6: containing groove plate, 7: first clamping pipe, 8: intermittent discharge mechanism, 81: extrusion block, 82: scraper partition, 83: first spring, 9: brushing mechanism, 91: sliding rod, 92: large oil brush, 93: second spring, 94: side oil brush, 10: shaking mechanism, 101: round head guide rod, 102: round block, 103: third spring, 11: pushing mechanism, 111: first connecting rod, 112: second connecting rod, 113: scraper plate, 114: second clamping pipe, 12: suction mechanism, 121: extraction machine, 122: extraction pipe, 123: discharge pipe, 13: protection mechanism, 131: protection cover plate, 132: handle. DETAILED DESCRIPTION

[0036] The technical solution is further described below in conjunction with specific embodiments. It should be noted that the words indicating directions such as up, down, left, and right mentioned in this article are only for the position of the structure shown in the corresponding drawings. The serial numbers of the parts in this article, such as first, second, etc., are only used to distinguish the objects described and do not have any order or technical meaning. The words such as connection and coupling in this application include direct and indirect connection (coupling) unless otherwise specified.

[0037] Example 1

[0038] A device for uniformly applying sauce for processed meat, such as Figure 1-Figure 2As shown, it includes a machine frame 1, a charging funnel 2, a motor 3, a material receiving box 4, a steel pipe 5, a receiving slot plate 6, a first clamping pipe 7, an intermittent discharge mechanism 8 and a brushing mechanism 9. The charging funnel 2 is connected to the middle of the upper part of the machine frame 1, and the bottom of the charging funnel 2 is opened. The bottom of the machine frame 1 is connected to the receiving box 4 for collecting excess sauce. The first clamping pipe 7 is welded to the rear part of the machine frame 1. The upper rear part of the first clamping pipe 7 is connected to the motor 3 by screws. The front part of the output shaft of the motor 3 passes into the machine frame 1, and the front end of the output shaft of the motor 3 is welded to the receiving slot plate 6. The steel pipe 5 for fixing cooked meat is slidably connected to the receiving slot plate 6. The machine frame 1 is provided with an intermittent discharge mechanism 8, through which the sauce can be intermittently dripped onto the cooked meat. The machine frame 1 is provided with a brushing mechanism 9, and the sauce is evenly applied to the cooked meat by the brushing mechanism 9.

[0039] like Figure 2-Figure 4 As shown, the intermittent discharge mechanism 8 includes an extrusion block 81, a scraper partition 82 and a first spring 83. The scraper partition 82 is slidably connected to the middle of the upper rear part of the machine frame 1. The scraper partition 82 is in contact with the opening at the bottom of the charging funnel 2. The first spring 83 is connected between the left part of the scraper partition 82 and the machine frame 1. The extrusion block 81 is connected to the output shaft of the motor 3. The extrusion block 81 and the scraper partition 82 are extruded and matched. The rotation of the output shaft of the motor 3 can drive the extrusion block 81 to intermittently extrude the scraper partition 82, so that the scraper partition 82 intermittently opens the opening of the charging funnel 2 for discharge.

[0040] like Figure 2 , Figure 5 and Figure 6 As shown, the brushing mechanism 9 includes a sliding rod 91, a large oil brush 92, a second spring 93 and a side oil brush 94. The sliding rods 91 are symmetrically welded on the left and right sides of the inner wall of the frame 1. Large oil brushes 92 for applying sauce to the left and right sides of cooked meat are slidably connected between the two sliding rods 91 on the right and between the two sliding rods 91 on the left. The second spring 93 is connected between the front and rear sides of the left part of the large oil brush 92 on the left and the sliding rod 91. The second spring 93 is also connected between the front and rear sides of the right part of the large oil brush 92 on the right and the sliding rod 91. The side oil brush 94 for applying sauce to the front and rear sides of cooked meat is connected on the front and rear sides of the left part of the large oil brush 92 on the left. The side oil brush 94 is also connected on the front and rear sides of the right part of the large oil brush 92 on the right. After the cooked meat is inserted into the steel pipe 5, under the action of the second spring 93, the large oil brush 92 and the side oil brush 94 can keep in contact with the cooked meat and evenly apply the sauce.

[0041] During the processing of cooked meat, the cooked meat can be put into the steel pipe 5 respectively, and the sauce can be poured into the charging funnel 2. Under the action of the second spring 93, the large oil brush 92 and the side oil brush 94 are kept in a state of being in contact with the cooked meat. Then the sauce is poured into the charging funnel 2, and then the motor 3 is turned on. The rotation of the output shaft of the motor 3 will drive the accommodating groove plate 6 and the extrusion block 81 to rotate. The rotation of the accommodating groove plate 6 drives the steel pipe 5 and the cooked meat to rotate, and the rotation of the extrusion block 81 will squeeze the scraper partition 82, driving the scraper partition 82 to move left to open the opening of the charging funnel 2, and the first spring 83 is compressed. When the squeezing block 81 rotates and stops squeezing the scraper baffle 82, the first spring 83 will drive the scraper baffle 82 to move rightward and reset to block the opening of the loading funnel 2, so that the sauce stops falling. In this way, the sauce will intermittently fall onto the cooked meat, and the cooked meat will continue to rotate. With the cooperation of the large oil brush 92 and the side oil brush 94, the sauce on the cooked meat can be evenly spread, and the excess sauce will fall down to the receiving box 4 for collection. After the even spreading is completed, the motor 3 can be turned off, and the cooked meat can be taken out.

[0042] Example 2

[0043] On the basis of Example 1, Figure 2 , Figure 7 and Figure 8 As shown, it also includes a shaking mechanism 10 for shaking cooked meat, the shaking mechanism 10 includes a round-headed guide rod 101, a round block 102 and a third spring 103, the third spring 103 is connected between the bottom of the steel pipe 5 and the inner bottom wall of the accommodating groove plate 6, four round blocks 102 are evenly connected to the rear part of the steel pipe 5 along the circumferential direction, and the rear part of the inner bottom wall of the material receiving box 4 is connected to the round-headed guide rod 101, the round-headed guide rod 101 and the round block 102 are squeezed together, when the steel pipe 5 rotates and drives the round block 102 to rotate, the round block 102 and the round-headed guide rod 101 are squeezed, so that the steel pipe 5 drives the cooked meat to shake.

[0044] The rotation of the steel pipe 5 drives the circular block 102 to rotate. When the circular block 102 contacts the round-head guide rod 101, the circular block 102 will move upward, and the circular block 102 drives the steel pipe 5 and the cooked meat to move upward. The third spring 103 is stretched. When the circular block 102 and the round-head guide rod 101 are separated, the third spring 103 drives the steel pipe 5 and the cooked meat to move downward and reset. In this way, the steel pipe 5 and the cooked meat continue to move up and down, which can shake the sauce on the cooked meat evenly, so that the excess sauce falls downward, so that the sauce can be more evenly applied to the cooked meat.

[0045] like Figure 2 , Fig. 9 and Fig.10 As shown, it also includes a pushing mechanism 11 for intermittently pushing out the sauce, the pushing mechanism 11 includes a first connecting rod 111, a second connecting rod 112, a scraping plate 113 and a second clamping tube 114, the first connecting rod 111 is connected to the top of the scraper baffle 82, the second connecting rod 112 is connected to the front side of the upper part of the first connecting rod 111, the front part of the second connecting rod 112 is located in the charging funnel 2, the left and right sides of the lower part of the second connecting rod 112 are connected to the second clamping tube 114, the second clamping tube 114 is connected to the scraping plate 113, the bottom of the scraping plate 113 is in contact with the inner bottom wall of the charging funnel 2, the scraper baffle 82 moves left and right through the first connecting rod 111 and the second connecting rod 112, and then the scraping plate 113 moves left and right to push the sauce into the opening.

[0046] When the scraper baffle 82 moves left and right to intermittently open the opening, the left and right movement of the scraper baffle 82 will drive the first connecting rod 111, the second connecting rod 112 and the second clamping tube 114 to move left and right, and the second clamping tube 114 drives the scraper plate 113 to move left and right, so that the scraper plate 113 can push the sauce at the bottom of the loading funnel 2 to the opening respectively, so that the sauce can drip evenly onto the cooked meat, thereby making the sauce on the cooked meat more even.

[0047] like Figure 2 , Fig.11 and Fig.12 As shown, it also includes a suction mechanism 12 for drawing the sauce in the receiving box 4 back into the charging funnel 2, the suction mechanism 12 includes a suction machine 121, a suction pipe 122 and a discharge pipe 123, the charging funnel 2 is provided with a suction machine 121 at the front, the suction machine 121 is connected to the suction pipe 122 on the right, the suction pipe 122 passes through the charging funnel 2, the lower part of the suction pipe 122 passes into the machine frame 1, and the lower part of the suction pipe 122 extends into the receiving box 4, the left part of the suction machine 121 is connected to the discharge pipe 123, the suction machine 121 can be used to draw the sauce in the receiving box 4 upwards back into the charging funnel 2 for recycling.

[0048] A lot of sauce will fall down into the material receiving box 4 for collection. In order to avoid waste of sauce, the extractor 121 can be started so that the sauce in the material receiving box 4 is drawn back into the charging funnel 2 through the extraction pipe 122 and the discharge pipe 123 for recycling. This can avoid waste of sauce. After recycling is completed, the extractor 121 is turned off.

[0049] like Figure 1 and Fig.13 As shown, a protection mechanism 13 is also included, and the protection mechanism 13 includes a protection cover 131 and a handle 132. The upper front part of the frame 1 is rotatably connected to the protection cover 131, and the front part of the protection cover 131 is connected to the handle 132.

[0050] When the cooked meat is coated with sauce, the protective cover 131 can be rotated forward and opened by the handle 132, and then the cooked meat is placed, and then the protective cover 131 is rotated and closed by the handle 132, so that the cooked meat can be protected.

[0051] Example 3

[0052] A method for evenly applying sauce for processed meat, comprising the following steps:

[0053] Step 1: insert the cooked meat into the steel tube 5 and pour the sauce into the loading funnel 2;

[0054] Step 2: Turn on the motor 3, which drives the steel pipe 5 and the cooked meat to rotate, and intermittently opens the opening through the scraper partition 82, allowing the sauce to drip onto the cooked meat intermittently, and the sauce is evenly spread through the large oil brush 92 and the side oil brush 94;

[0055] Step 3: The steel pipe 5 rotates, and the round-head guide rod 101 and the round block 102 cooperate to drive the steel pipe 5 and the cooked meat to shake up and down, so that the sauce on the cooked meat is shaken evenly;

[0056] Step 4: Turn off motor 3 and take out the cooked meat.

[0057] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A device for uniformly applying sauce for processing cooked meat, comprising a machine frame (1), a charging funnel (2), a motor (3), a material receiving box (4), a steel pipe (5), a receiving slot plate (6) and a first clamping pipe (7), wherein the middle of the upper part of the machine frame (1) is connected with the charging funnel (2), the bottom of the charging funnel (2) is opened, the bottom of the inner part of the machine frame (1) is connected with the material receiving box (4), the rear part of the machine frame (1) is welded with the first clamping pipe (7), the upper rear part of the first clamping pipe (7) is connected with the motor (3) by screws, the front part of the output shaft of the motor (3) is inserted into the machine frame (1), the front end of the output shaft of the motor (3) is welded with the receiving slot plate (6), and the steel pipe (5) is slidably connected to the receiving slot plate (6), wherein the first clamping pipe (7) is welded with the first clamping pipe (7), and ... wherein the first clamping pipe (7) is connected with the first clamping pipe (7), wherein the first clamping pipe (7) is connected with the motor (3) by screws, the first clamping pipe (7) is connected with the motor (3) by screws, the first clamping pipe (7) is connected with the motor (3) by screws, the first clamping pipe (7) is connected with the motor (3) by screws, the first clamping pipe (7) is connected with the motor (3) by screws, It also includes an intermittent material discharge mechanism (8) and a material brushing mechanism (9), wherein the intermittent material discharge mechanism (8) is provided on the machine frame (1), and the material brushing mechanism (9) is provided inside the machine frame (1); The intermittent discharge mechanism (8) comprises an extrusion block (81), a scraper baffle (82) and a first spring (83); the scraper baffle (82) is slidably connected to the middle of the upper rear portion of the machine frame (1); the scraper baffle (82) is in contact with an opening at the bottom of the charging hopper (2); the first spring (83) is connected between the left portion of the scraper baffle (82) and the machine frame (1); the extrusion block (81) is connected to the output shaft of the motor (3); the extrusion block (81) and the scraper baffle (82) are extruded and matched; The brushing mechanism (9) comprises a sliding rod (91), a large oil brush (92), a second spring (93) and a side oil brush (94). The sliding rods (91) are welded symmetrically on the left and right sides of the inner wall of the machine frame (1). The two sliding rods (91) on the right and the two sliding rods (91) on the left are both slidably connected with a useful large oil brush (92). The second spring (93) is connected between the left front and rear sides of the large oil brush (92) on the left and the sliding rod (91). The second spring (93) is also connected between the right front and rear sides of the large oil brush (92) on the right and the sliding rod (91). The side oil brush (94) is connected to the left front and rear sides of the large oil brush (92) on the left, and the side oil brush (94) is also connected to the right front and rear sides of the large oil brush (92) on the right. The invention also comprises a shaking mechanism (10), the shaking mechanism (10) comprising a round-headed guide rod (101), a round block (102) and a third spring (103); the third spring (103) is connected between the bottom of the steel pipe (5) and the inner bottom wall of the receiving groove plate (6); four round blocks (102) are evenly connected to the rear of the steel pipe (5) along the circumferential direction; the rear of the inner bottom wall of the receiving box (4) is connected to the round-headed guide rod (101); the round-headed guide rod (101) and the round block (102) are extruded and fitted.

2. A device for uniformly applying sauce for cooked meat processing according to claim 1, characterized in that: The material pushing mechanism (11) further comprises a first connecting rod (111), a second connecting rod (112), a scraping plate (113) and a second clamping tube (114). The first connecting rod (111) is connected to the top of the scraping baffle (82). The front side of the upper part of the first connecting rod (111) is connected to the second connecting rod (112). The front part of the second connecting rod (112) is located in the charging funnel (2). The left and right sides of the lower part of the second connecting rod (112) are connected to the second clamping tube (114). The second clamping tube (114) is connected to the scraping plate (113). The bottom of the scraping plate (113) is in contact with the inner bottom wall of the charging funnel (2).

3. A device for uniformly applying sauce for cooked meat processing according to claim 2, characterized in that: The machine also includes a material suction mechanism (12), the material suction mechanism (12) including a material suction machine (121), a material suction pipe (122) and a material discharge pipe (123). The front portion of the charging hopper (2) is provided with a material suction machine (121), the right portion of the material suction machine (121) is connected to the material suction pipe (122), the material suction pipe (122) passes through the charging hopper (2), the lower portion of the material suction pipe (122) passes through the machine frame (1), and the lower portion of the material suction pipe (122) extends into the material receiving box (4), and the left portion of the material suction machine (121) is connected to the material discharge pipe (123).

4. A device for uniformly applying sauce for cooked meat processing according to claim 3, characterized in that: It also includes a protection mechanism (13), which includes a protection cover plate (131) and a handle (132). The upper front portion of the machine frame (1) is rotatably connected to the protection cover plate (131), and the front portion of the protection cover plate (131) is connected to the handle (132).

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