A ceramsite board production device and process

Abstract

The present invention discloses equipment and a process for producing ceramsite boards. The equipment includes a forming device for forming ceramsite boards, a conveying device for conveying the ceramsite boards, and a conveying device for conveying the ceramsite boards from the forming device to the conveying device. The forming device includes a vibrating table, a base plate disposed on the vibrating table, multiple molds disposed on the base plate, a feeding mechanism for conveying ceramsite into the molds, a mortar injection mechanism for injecting mortar into the molds under high pressure, and a lifting mechanism for driving the molds to move up and down. The multiple molds are stacked from bottom to top, with a cover plate provided on the topmost mold. Multiple grouting holes are provided on the sides of the molds, one end of each grouting hole being connected to the inner cavity of the mold and the other end being connected to the mortar injection mechanism. During the production and forming process of the ceramsite boards, the equipment can ensure that the ceramsite and mortar are fully and evenly mixed, thereby improving the production quality of the ceramsite boards.

Description

Technical Field

[0001] The present invention relates to the technical field of building material equipment, and in particular to equipment and a process for producing ceramsite boards. Background Art

[0002] Ceramic granules are man-made ceramic particles with high overall strength, excellent fire resistance, and weathering resistance. Ceramic granules are an excellent lightweight building material. In the construction industry, ceramsite boards are widely used to replace bricks. These boards offer advantages such as fire resistance, lightweight, high strength, heat insulation, and moisture resistance. They also offer lower costs, wider applicability, and faster construction.

[0003] In the existing technology, the production of ceramsite boards mainly involves mixing ceramsite with mortar, then placing it into a mold and vibrating it with a vibrating device to form the ceramsite board. However, due to the different densities of ceramsite and mortar in this production process, the ceramsite and mortar will separate after vibration, resulting in uneven mixing of the ceramsite and mortar, and reducing the production quality of the ceramsite board. Summary of the Invention

[0004] The purpose of the present invention is to overcome the above-mentioned problems and provide a ceramsite board production equipment, which can fully and evenly mix the ceramsite and mortar during the production and molding process of the ceramsite board, thereby improving the production quality of the ceramsite board.

[0005] Another object of the present invention is to provide a production process for ceramsite boards.

[0006] The purpose of the present invention is achieved through the following technical solutions:

[0007] A ceramsite board production device includes a forming device for forming ceramsite boards, a conveying device for conveying the ceramsite boards, and a conveying device for conveying the ceramsite boards in the forming device to the conveying device; wherein,

[0008] The forming device includes a vibration table, a base plate arranged on the vibration table, a plurality of molds arranged on the base plate, a ceramsite feeding mechanism for conveying ceramsite into the mold, a mortar pouring mechanism for pouring mortar into the mold at high pressure, and an up and down lifting mechanism for driving the mold to move up and down; wherein, the plurality of molds are stacked from bottom to top, and a cover plate is provided on the mold located on the top layer; a plurality of grouting holes are provided on the side of the mold, one end of the grouting hole is connected to the inner cavity of the mold, and the other end is connected to the mortar pouring mechanism.

[0009] The working principle of the above-mentioned ceramsite board production equipment is:

[0010] The mold at the bottom layer is the first layer mold. When working, the molds above the second layer are moved upward as a whole through the up and down lifting mechanism, so that the first layer mold is separated from the molds above the second layer; then the ceramsite feeding mechanism is used to transport the ceramsite to the first layer mold, and the first layer mold is fed. After the ceramsite feeding is completed; the lifting mechanism transports the molds above the second layer as a whole downward, and stacks the second layer mold on the top of the first layer mold to serve as the cover of the first layer mold; then, the up and down lifting mechanism is used to move the molds above the third layer as a whole upward, so that the second layer mold is separated from the molds above the third layer; then the ceramsite feeding mechanism is used to transport the ceramsite to the second layer mold, and the second layer mold is fed; and so on, the ceramsite feeding is carried out from bottom to top until the feeding of the second-to-last layer mold is completed. When the ceramsite feeding of the second-to-last layer mold is completed, the up and down lifting mechanism stacks the topmost (the first-to-last layer) mold on the top The top of the second layer of mold; then the upper and lower lifting mechanisms lift the cover plate upward, and then the ceramsite feeding mechanism transports the ceramsite to the uppermost mold, and the uppermost mold is loaded with ceramsite. After the ceramsite loading is completed; the upper and lower lifting mechanisms cover the top of the uppermost mold; at this time, all molds have completed the ceramsite loading; then, the vibrating table vibrates to make the ceramsite in the mold more compact and uniformly distributed; then the mortar infusion mechanism simultaneously infuses mortar into all molds under high pressure, and the mortar enters the mold from the grouting hole and penetrates into the gaps between the ceramsite and the ceramsite, so that the mortar and the ceramsite are fully mixed and evenly mixed. After standing, a ceramsite board is formed. When the demoulding time is reached, the upper and lower lifting mechanisms can separate the cover plate and the mold or the mold and the mold up and down, and the ceramsite board in the mold is transported to the conveying device by the transporting device, and the conveying device transports the ceramsite board to the next station, such as the ceramsite board blank cutting station, maintenance station or packaging station, etc.

[0011] In a preferred embodiment of the present invention, multiple grouting holes are provided on all four sides of the mold, with the multiple grouting holes on each side being evenly spaced. This is to further improve the uniformity of the mixing of the ceramsite and the mortar, allowing the mortar to fully penetrate the gaps between the ceramsite particles.

[0012] Preferably, upper edge plates are provided on both upper ends of the mold, and lower edge plates are provided on both lower ends of the mold; the upper edge plates and the bottom plate are both provided with a plurality of positioning holes, and the cover plate and the bottom plate are both provided with positioning pins at positions corresponding to the positioning holes; the positioning pins are engaged with the positioning holes. In the above structure, the positioning holes on the bottom plate are engaged with the positioning pins located on the bottom mold layer, facilitating the positioning of the bottom mold layer; the positioning pins in the upper mold layer are engaged with the positioning holes in the lower mold layer, facilitating the positioning between the molds and making the mold stacking more stable; the positioning pins on the cover plate are engaged with the positioning holes in the top mold layer, facilitating the positioning of the cover plate and improving the installation stability of the cover plate.

[0013] Preferably, the up and down lifting mechanism includes a lifting frame, a mounting plate arranged on the lifting frame, two groups of plug-in modules arranged on the mounting plate for plugging in molds or cover plates, and an up and down synchronous driving mechanism for synchronously driving the two groups of plug-in modules to move up and down; wherein, the two groups of plug-in modules are arranged along the length direction of the mold, and each group of plug-in modules includes two groups of plug-in components; the two groups of plug-in components are arranged relative to each other in the width direction of the mold, wherein each group of the plug-in components includes an plug-in arm vertically slidingly arranged on the mounting plate, an plug-in plate arranged at the lower end of the plug-in arm, and a first plug-in cylinder for driving the plug-in plate to move toward or away from the mold. In the above mechanism, when the mold needs to be lifted, the four insertion arms are driven to move by the upper and lower synchronous drive mechanisms, driving the insertion plate to move in the up and down directions until the insertion plate moves to the position corresponding to the mold that needs to be lifted. The first insertion cylinder drives the insertion plate to move toward the direction close to the mold until the insertion plate is inserted between the upper edge plate and the lower edge plate of the mold that needs to be lifted. When the four insertion plates are all located between the upper edge plate and the lower edge plate, the upper and lower synchronous drive mechanisms drive the four insertion arms to move upward, driving the insertion plate to move. The insertion plate will press against the bottom of the upper edge plate, thereby lifting the mold. When the mold needs to be stacked, the upper and lower synchronous drive mechanisms drive the four insertion arms to move downward, driving the insertion plate to move downward, and the mold on the insertion plate moves downward. When the mold on the insertion plate reaches the top of the mold below, the insertion plate continues to move downward a short distance until the insertion plate is separated from the upper edge plate. At this time, the upper mold will be stacked on the lower mold, and the insertion plate is driven by the first insertion cylinder to move away from the mold. The insertion plate is reset. When other molds need to be lifted, the above steps are repeated; the upper and lower lifting mechanisms can also lift the cover plate. The lifting principle can refer to the principle of lifting the mold.

[0014] Preferably, each of the insertion and extraction arms is provided with an insertion and extraction lifting and separation mechanism; the insertion and extraction lifting and separation mechanism is located above the insertion and extraction plate; the insertion and extraction lifting and separation mechanism includes a sliding mounting block slidably arranged on the insertion and extraction arm, a second insertion and extraction cylinder for driving the sliding mounting block to move toward or away from the mold, a lifting plate for lifting the mold, and a lifting cylinder arranged on the sliding mounting block for driving the lifting plate to rise or fall. In the above structure, the plug-in lifting and separation mechanism cooperates with the plug-in component to realize the separation of two adjacent layers of molds; when the ceramsite board in the mold is formed, the two adjacent layers of molds fit very tightly, and it is difficult to separate the two adjacent layers of molds by relying on the plug-in component in the upper and lower lifting mechanisms. It is possible that when the upper mold is lifted, the lower mold sticks to the upper mold, making it difficult to separate. Therefore, the two adjacent layers of molds can be separated by the plug-in lifting and separation mechanism in cooperation with the plug-in component; specifically: the first plug-in cylinder drives the plug-in plate to extend between the upper edge plate and the lower edge plate in the lower mold; the second plug-in cylinder drives the lifting plate to extend between the upper edge plate and the lower edge plate in the upper mold; then the lifting cylinder drives the lifting plate to move upward, the plug-in plate limits the lower mold, and the lifting plate lifts the upper mold, thereby realizing the separation of the upper and lower molds.

[0015] Preferably, a clamping mechanism is provided on the base plate, comprising two sets of clamping assemblies disposed opposite each other, each set comprising a fixed frame, a rotating shaft disposed on the fixed frame, a plurality of clamping plates disposed on the rotating shaft and evenly distributed along the axis of the rotating shaft, and a clamping drive mechanism for driving the rotating shaft to rotate. In the above structure, before mortar is poured, the clamping drive mechanism rotates the rotating shaft, causing the clamping plates to swing downward. The clamping plates contact the cover plate, pressing it downward, thereby compressing all stacked molds and ensuring a tight fit between the molds, thereby ensuring the quality of the ceramsite board production.

[0016] Preferably, the upper and lower synchronous drive mechanisms include a synchronous drive motor, a driving gear, a driven gear, a first synchronous transmission mechanism and a second synchronous transmission mechanism; wherein the driving gear and the driven gear are both rotatably arranged on the mounting plate; the driving gear and the driven gear are meshed with each other, and the synchronous drive motor is connected to the driving gear; the first synchronous transmission mechanism is arranged between the driving gear and one group of plug-in modules; the second synchronous transmission mechanism is arranged between the driven gear and the other group of plug-in modules; the first synchronous transmission mechanism and the second synchronous transmission mechanism each include two racks, two synchronous gears, a driving sprocket, a driven sprocket and a transmission chain; wherein the two racks are respectively arranged on the two plug-in arms in the plug-in module, and the two synchronous gears correspond to the two racks one by one and mesh with each other; the two synchronous gears are coaxially arranged with the driven sprocket, and the transmission chain is connected between the driving sprocket and the driven sprocket; the driving sprocket of the first synchronous transmission mechanism is coaxially arranged with the driving gear; the driving sprocket of the second synchronous transmission mechanism is coaxially arranged with the driven gear. In the above structure, the synchronous drive motor drives the driving gear to move, which drives the driven gear to move. The driving gear drives the first synchronous transmission mechanism to move, and the driven gear drives the second synchronous transmission mechanism to move, thereby realizing the synchronous upward or downward movement of the four plug-in arms in the two groups of plug-in modules.

[0017] Preferably, a transverse drive mechanism is provided between the mounting plate and the lifting frame to drive the mounting plate along the length of the mold. This transverse drive mechanism allows for adjustment of the mounting plate's position, thereby adjusting the position of the insertion and removal modules. During lifting, the mold's horizontal position can also be altered, enhancing the flexibility of the vertical lifting mechanism.

[0018] Preferably, the ceramsite feeding mechanism includes a feeding platform, a feeding tube arranged on the feeding platform, a transverse feeding drive mechanism for driving the feeding tube to move along the length direction of the mold, a longitudinal feeding drive mechanism for driving the feeding tube to move along the width direction of the mold, and a vertical feeding drive mechanism for driving the feeding tube to move along the up and down directions. By setting the above structure, the feeding tube can move in three directions, ensuring the flexibility of the feeding tube movement. When feeding, the ceramsite can be discharged from the feeding tube into the mold cavity of the mold; wherein, the transverse feeding drive mechanism can drive the feeding tube to move along the length direction of the mold, thereby ensuring the uniformity in the length direction when feeding; the longitudinal feeding drive mechanism can drive the feeding tube to approach or move away from the mold. When feeding is required, the feeding tube approaches the mold, and when feeding is not required, the feeding tube moves away from the mold, so that the feeding tube does not interfere with the operation of other mechanisms; the vertical feeding drive mechanism can adjust the height of the feeding tube to adapt to the height of the mold stack, thereby realizing the ceramsite feeding of each mold.

[0019] Preferably, a sensor is installed between two adjacent mold layers to detect whether the two mold layers are properly fitted. After the ceramsite is loaded into all molds, the vibration table will vibrate. During the vibration process, the sensor detects whether the two mold layers are properly fitted. If the two mold layers are tightly connected, they are properly fitted; if there is a gap between the two mold layers, they are not properly fitted. If the sensor detects that the two mold layers are not properly fitted, the vibration table continues to vibrate to compact the ceramsite in the mold until the two adjacent mold layers are properly fitted, at which point the vibration table stops. After the vibration table completes its vibration, the compression drive mechanism rotates the rotating shaft, causing the compression plate to swing downward. The compression plate contacts the cover plate, pressing it downward, thereby compacting all the stacked molds. The grouting mortar injection mechanism injects mortar into the molds at high pressure. After grouting is completed, when the ceramsite board needs to be demolded, the compression drive mechanism drives the rotating shaft to rotate in the opposite direction, causing the compression plate to swing upward, separating the compression plate from the cover plate.

[0020] A ceramsite board production process comprises the following steps:

[0021] (1) The upper and lower lifting mechanisms work in conjunction with the ceramsite feeding mechanism. The ceramsite feeding mechanism feeds ceramsite to each layer of the mold from bottom to top, specifically including:

[0022] (1.1) Use the up and down lifting mechanism to move the molds above the second layer upward as a whole, so that the first layer molds are separated from the second layer molds;

[0023] (1.2) The ceramsite feeding mechanism is used to deliver a certain amount of ceramsite to the first layer mold;

[0024] (1.3) After the first layer of molds are loaded, the lifting mechanism moves the molds above the second layer downward as a whole, and stacks the second layer of molds on top of the first layer of molds;

[0025] (1.4) Using the up and down lifting mechanism, the molds above the third layer are moved upward as a whole, so that the second layer molds are separated from the third layer molds;

[0026] (1.5) The ceramsite feeding mechanism is used to deliver a certain amount of ceramsite to the second layer mold;

[0027] (1.6) After the second layer of molds are loaded, the lifting mechanism moves the molds above the third layer downward as a whole, and stacks the third layer of molds on top of the second layer of molds;

[0028] (1.7) Repeat this process until the ceramsite loading of the second-to-last mold is completed and the first-to-last mold is stacked on top of the second-to-last mold;

[0029] (1.8) The upper and lower lifting mechanisms lift the cover plate upwards, separating the cover plate from the penultimate layer of the mold;

[0030] (1.9) The ceramsite feeding mechanism is used to deliver a certain amount of ceramsite to the penultimate layer of the mold;

[0031] (1.10) After the loading of the penultimate layer of mold is completed, the upper and lower lifting mechanisms will cover the top of the penultimate layer of mold;

[0032] (2) The vibration table vibrates, causing the bottom plate, all molds, cover plates, and the ceramsite in the mold to vibrate;

[0033] (3) After the vibration is completed, the mortar pouring mechanism works, pouring a certain amount of mortar into the mold from the grouting hole under high pressure, and penetrating into the gaps between the ceramsite particles. The mortar and ceramsite particles are mixed and, after standing, form a ceramsite board;

[0034] (4) When the demoulding time is reached, the transport device and the upper and lower lifting mechanisms cooperate with each other to transport the ceramsite board in the mold from top to bottom to the conveying device, and the conveying device transports the ceramsite board to the next station; specifically including:

[0035] (4.1) The upper and lower lifting mechanisms lift the cover plate upwards, separating the cover plate from the penultimate layer of the mold;

[0036] (4.2) The ceramsite board in the last layer of the mold is transported to the conveying device through the transport device to complete the demoulding, and the conveying device transports the ceramsite board to the next station;

[0037] (4.3) After the last layer of mold is demoulded, the upper and lower lifting mechanisms cover the top of the last layer of mold;

[0038] (4.4) Using the up and down lifting mechanism, the mold of the last layer is moved upward, so that the mold of the last layer is separated from the mold of the second to last layer;

[0039] (4.5) The ceramsite board in the penultimate mold is transported to the conveying device through the transport device to complete demoulding, and the conveying device transports the ceramsite board to the next station;

[0040] (4.6) After the second-to-last layer of mold is demoulded, the upper and lower lifting mechanisms stack the first-to-last layer of mold on top of the second-to-last layer of mold;

[0041] (4.7) Using the up and down lifting mechanism, the molds above the second to last layer are moved upward as a whole, so that the second to last layer molds are separated from the third to last layer molds;

[0042] (4.8) The ceramsite board in the third-to-last mold is transported to the conveying device through the transport device to complete demoulding, and the conveying device transports the ceramsite board to the next station;

[0043] (4.9) After the third-to-last layer of mold is demoulded, the upper and lower lifting mechanisms stack the second-to-last layer of mold on top of the third-to-last layer of mold;

[0044] (4.10) And so on, until the demoulding and transportation of the first layer of mold are completed.

[0045] Compared with the prior art, the present invention has the following beneficial effects:

[0046] 1. In the ceramsite board production equipment of the present invention, the upper and lower lifting mechanisms and the ceramsite feeding mechanism work in coordination with each other, and the ceramsite feeding mechanism sequentially feeds ceramsite to each layer of the mold from bottom to top; after the ceramsite feeding is completed, the vibration table vibrates, and the ceramsite in the mold vibrates, so that the ceramsite in the mold is more evenly distributed; after the vibration is completed, the mortar infusion mechanism works, and the mortar is infused into the mold from the grouting hole at high pressure, and penetrates into the gaps between the ceramsite, so that the ceramsite and the mortar can be fully and evenly mixed, thereby improving the production quality of the ceramsite board.

[0047] 2. The ceramsite board production equipment of the present invention can effectively improve the production efficiency of ceramsite boards by setting multiple molds, and the multiple molds are stacked and take up less space. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1-Figure 3 This is a structural diagram of one specific embodiment of a ceramsite board production device in the present invention. Figure 1 For the main view, Figure 2 For top view, Figure 3 It is a three-dimensional picture.

[0049] Figure 4-Figure 5 This is a structural diagram of the molding device of the present invention without the ceramsite feeding mechanism, wherein: Figure 4 For a three-dimensional image, Figure 5 A stereogram from another viewing direction.

[0050] Figure 6 for Figure 5 A partial enlarged view of point A in the middle.

[0051] Figure 7 It is a schematic diagram of the three-dimensional structure of multiple molds in the present invention.

[0052] Figure 8 It is a schematic diagram of the three-dimensional structure of a mold in the present invention.

[0053] Figure 9It is a schematic diagram of the three-dimensional structure of the upper and lower lifting mechanism in the present invention.

[0054] Figure 10 It is a three-dimensional structural diagram of part of the structure of the upper and lower lifting mechanism in the present invention.

[0055] Figure 11-12 It is a partial schematic diagram of the plug-in assembly in the present invention, wherein: Figure 11 is a side view, Figure 12 It is a three-dimensional picture.

[0056] Figure 13 It is a partial schematic diagram of the insertion and extraction arm in the present invention.

[0057] Figure 14 It is a schematic diagram of the three-dimensional structure of the pressing mechanism in the present invention.

[0058] Figure 15 3D is a schematic diagram of the three-dimensional structure of the ceramsite feeding mechanism of the present invention, wherein the three arrows represent the movement direction of the feeding pipe.

[0059] Figure 16 It is a schematic diagram of the three-dimensional structure of the transport device in the present invention.

[0060] Figure 17 It is a schematic diagram of the three-dimensional structure of the conveying device in the present invention. DETAILED DESCRIPTION

[0061] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described below in conjunction with embodiments and drawings, but the embodiments of the present invention are not limited thereto.

[0062] Example 1

[0063] See also Figure 1-Figure 3 This embodiment discloses a ceramsite board production device, including a forming device 1 for forming ceramsite boards, a conveying device 2 for conveying the ceramsite boards, and a conveying device 3 for conveying the ceramsite boards in the forming device 1 to the conveying device 2.

[0064] See also Figures 1-8 The forming device 1 includes a vibration table 4, a base plate 5 arranged on the vibration table 4, a plurality of molds 6 arranged on the base plate 5, a ceramsite feeding mechanism 7 for conveying ceramsite into the mold 6, a mortar pouring mechanism for pouring mortar into the mold 6 under high pressure, and an up and down lifting mechanism 8 for driving the mold 6 to move up and down; wherein, the plurality of molds 6 are stacked from bottom to top, and a cover plate 9 is provided on the mold 6 located on the top layer; a plurality of grouting holes 10 are provided on the side of the mold 6, one end of the grouting hole 10 is connected to the inner cavity of the mold 6, and the other end is connected to the mortar pouring mechanism.

[0065] See also Figure 7-Figure 8 The mold 6 is provided with a plurality of grouting holes 10 on all sides, and the plurality of grouting holes 10 on each side are evenly spaced. The purpose is to further improve the uniformity of the mixture of ceramsite and mortar, so that the mortar can fully enter the gaps between the ceramsite.

[0066] See also Figure 7-Figure 8 The mold 6 is a rectangular mold 6 , the number of grouting holes 10 on the length side of the mold 6 is 12, the number of grouting holes 10 on the width side of the mold 6 is 2, and the interval between two adjacent grouting holes 10 can be 20 cm.

[0067] See also Figure 7-Figure 8 The mortar pouring mechanism (not shown) includes a tank for storing mortar, a pipe connected between the grouting hole 10 and the tank, and a high-pressure pump provided on the pipe. The high-pressure pump can achieve high-pressure delivery, ensuring that the mortar can fully penetrate the gaps between the ceramsite particles.

[0068] See also Figure 4-Figure 8 , upper edge plates 11 are provided on both upper ends of the mold 6, and lower edge plates 12 are provided on both lower ends of the mold 6; multiple positioning holes 13 are provided on the upper edge plates 11 and the bottom plate 5, and the positions of the positioning holes 13 on the bottom plate 5 correspond to the positions of the positioning holes 13 on the upper edge plates 11; the cover plate 9 and the bottom edge plate 12 are provided with positioning pins 14 at positions corresponding to the positioning holes 13; the positioning pins 14 are engaged with the positioning holes 13. In the above structure, the positioning holes 13 on the bottom plate 5 are engaged with the positioning pins 14 located on the bottom mold 6, which facilitates the positioning of the bottom mold 6; the positioning pins 14 in the upper mold 6 are engaged with the positioning holes 13 in the lower mold 6, which facilitates the positioning between the molds 6 and makes the stacking of the molds 6 more stable; the positioning pins 14 on the cover plate 9 are engaged with the positioning holes 13 of the top mold 6, which facilitates the positioning of the cover plate 9 and improves the installation stability of the cover plate 9.

[0069] See also Figure 7-Figure 8 The lower end of the positioning pin 14 is tapered, which facilitates the positioning pin 14 to enter the positioning hole 13 and plays a guiding role; the number of positioning holes 13 on each side of the upper edge plate 11 is 4, and correspondingly, the number of positioning holes 13 on each side of the bottom plate 5 is 4, the number of positioning pins 14 on each side of the lower edge plate 12 and the number of positioning pins 14 on each side of the cover plate 9 are also 4.

[0070] See also Figure 7-Figure 8 In this embodiment, the number of molds 6 is 10, that is, there are 10 layers of molds in total, the mold 6 located at the bottom layer is the first layer mold 6, and the mold 6 located at the top layer is the penultimate layer mold 6.

[0071] See also Figures 1-12 The upper and lower lifting mechanism 8 includes a lifting frame 15, a mounting plate 16 arranged on the lifting frame 15, two groups of plug-in modules for inserting and removing the mold 6 or the cover plate 9 arranged on the mounting plate 16, and an upper and lower synchronous driving mechanism 17 for synchronously driving the two groups of plug-in modules to move up and down; wherein, the two groups of plug-in modules are arranged along the length direction of the mold 6, and each group of plug-in modules includes two groups of plug-in components 18; the two groups of plug-in components 18 are arranged opposite to each other in the width direction of the mold 6, wherein each group of the plug-in components 18 includes an plug-in arm 18-1 vertically slidingly arranged on the mounting plate 16, an plug-in plate 18-2 arranged at the lower end of the plug-in arm 18-1, and a first plug-in cylinder 18-3 for driving the plug-in plate 18-2 to move toward or away from the mold 6. In the above mechanism, when it is necessary to lift the mold 6, the four insertion arms 18-1 are driven to move by the upper and lower synchronous drive mechanisms 17, driving the insertion plate 18-2 to move in the up and down directions until the insertion plate 18-2 moves to the position corresponding to the mold 6 that needs to be lifted. The first insertion cylinder 18-3 drives the insertion plate 18-2 to move toward the direction close to the mold 6 until the insertion plate 18-2 is inserted between the upper edge plate 11 and the lower edge plate 12 of the mold 6 that needs to be lifted. When the four insertion plates 18-2 are all located between the upper edge plate 11 and the lower edge plate 12, the upper and lower synchronous drive mechanisms 17 drive the four insertion arms 18-1 to move upward, driving the insertion plate 18-2 to move. The insertion plate 18-2 will be pressed against the bottom of the upper edge plate 11, thereby lifting the mold 6. When the mold 6 needs to be stacked, the upper and lower synchronous drive mechanisms 17 drive the four insertion arms 18-1 to move downward, driving the insertion plate 18-2 to move downward, and the mold 6 on the insertion plate 18-2 moves downward accordingly. When the mold 6 on the insertion plate 18-2 reaches the top of the mold 6 below, the insertion plate 18-2 continues to move downward a short distance until the insertion plate 18-2 is separated from the upper edge plate 11. At this time, the upper mold 6 will be stacked on the lower mold 6, and the insertion plate 18-2 is driven by the first insertion cylinder 18-3 to move away from the mold 6. The insertion plate 18-2 is reset. When it is necessary to lift other molds 6, the above steps are repeated; the upper and lower lifting mechanisms 8 can also lift the cover plate 9. The lifting principle can refer to the principle of lifting the mold 6.

[0072] See also Figure 7 The upper end of the cover plate 9 is provided with an insertion ear 19 for inserting and removing the insertion plate 18-2. The space between the upper edge plate 11 and the lower edge plate 12 constitutes a slot, and the insertion plate 18-2 extends into the slot to insert and remove the mold 6 and lift or lower it.

[0073] See also Figure 5-Figure 12Each of the insertion and extraction arms 18-1 is provided with an insertion and extraction lifting and separation mechanism 20; the insertion and extraction lifting and separation mechanism 20 is located above the insertion and extraction plate 18-2; the insertion and extraction lifting and separation mechanism 20 includes a sliding mounting block 20-1 slidingly arranged on the insertion and extraction arm 18-1, a second insertion and extraction cylinder 20-2 for driving the sliding mounting block 20-1 to move toward or away from the mold 6, a lifting plate 20-3 for lifting the mold 6, and a lifting cylinder 20-4 arranged on the sliding mounting block 20-1 for driving the lifting plate 20-3 to rise or fall. In the above structure, the insertion and lifting separation mechanism 20 cooperates with the insertion assembly 18 to realize the separation of the two adjacent layers of molds 6, and also to realize the separation of the mold 6 and the cover plate 9; after the ceramsite plate in the mold 6 is formed, the two adjacent layers of molds 6 are very tightly fitted together, and it is difficult to separate the two adjacent layers of molds 6 by relying on the insertion assembly 18 in the upper and lower lifting mechanisms 8. It is possible that when the upper mold 6 is lifted, the lower mold 6 sticks to the upper mold 6, making it difficult to separate. Therefore, the insertion and lifting separation mechanism 20 can be cooperated with the insertion assembly 18 to The two adjacent layers of mold 6 are separated. Specifically, the first insertion cylinder 18-3 drives the insertion plate 18-2 to extend between the upper edge plate 11 and the lower edge plate 12 of the lower mold 6. The second insertion cylinder 20-2 drives the lifting plate 20-3 to extend between the upper edge plate 11 and the lower edge plate 12 of the upper mold 6. The lifting cylinder 20-4 then drives the lifting plate 20-3 upward. The insertion plate 18-2 limits the lower mold 6, and the lifting plate 20-3 lifts the upper mold 6, thereby separating the upper and lower molds 6. The direction of approaching or moving away from the mold 6 is the width direction of the mold 6. Similarly, the lifting plate 20-3 extends into the insertion ear 19 to separate the mold 6 from the cover plate 9. Before the ceramsite board is demolded, the insertion, lifting and separation mechanism 20 separates the mold 6 from the cover plate 9 and the molds 6 from each other.

[0074] See also Figure 11-13 A first sliding hole 18-11 is provided on the insertion arm 18-1, and the insertion plate 18-2 is slidably connected to the first sliding hole 18-11, the purpose of which is to facilitate the installation of the insertion plate 18-2, and at the same time, to ensure that the movement of the insertion plate 18-2 is more stable; wherein, the first insertion cylinder 18-3 is arranged on the outside of the insertion arm 18-1, the cylinder body of the first insertion cylinder 18-3 is fixedly connected to the insertion arm 18-1, and the telescopic rod of the first insertion cylinder 18-3 is connected to the insertion plate 18-2.

[0075] See also Figure 11-13The insertion arm 18-1 is provided with a second sliding hole 18-12, and the sliding mounting block 20-1 is slidably connected to the second sliding hole 18-12. The purpose is to facilitate the installation of the sliding mounting block 20-1 and at the same time ensure that the movement of the sliding mounting block 20-1 is more stable. The second insertion cylinder 20-2 is arranged on the outside of the insertion arm 18-1, and the cylinder body of the second insertion cylinder 20-2 is fixedly connected to the insertion arm 18-1, and the telescopic rod of the second insertion cylinder 20-2 is connected to the sliding mounting block 20-1. The cylinder body of the lifting cylinder 20-4 is fixedly connected to the inside of the sliding mounting block 20-1, and the telescopic rod of the lifting cylinder 20-4 is connected to the lifting plate 20-3. In the above structure, the structure becomes more compact.

[0076] See also Figure 1-Figure 5 and Figure 14 The bottom plate 5 is provided with a clamping mechanism 21, which includes two sets of clamping assemblies. The two sets of clamping assemblies are arranged opposite to each other. Each set of clamping assemblies includes a fixed frame 21-1, a rotating shaft 21-2 provided on the fixed frame 21-1, a plurality of clamping plates 21-3 provided on the rotating shaft 21-2 and evenly distributed along the axis of the rotating shaft 21-2, and a clamping drive mechanism 21-4 for driving the rotating shaft 21-2 to rotate. The clamping drive mechanism 21-4 is a clamping motor, which is directly connected to the rotating shaft 21-2. In the above structure, the clamping drive mechanism 21-4 drives the rotating shaft 21-2 to rotate, driving the clamping plates 21-3 to swing downward. The clamping plates 21-3 will touch the cover plate 9 and press the cover plate 9 downward, thereby compressing all the stacked molds 6, causing the molds 6 to fit tightly with each other, thereby ensuring the quality of the ceramsite board production. Specifically, before pouring mortar into the mold 6, the mold 6 and the cover plate 9 can be pressed by the pressing mechanism 21 to prevent the molds 6 from not fitting properly with each other and with the cover plate, so that the mortar and expanded clay are mixed more evenly and tightly, thereby improving the production quality of the expanded clay board.

[0077] See also Figure 14 The number of the pressing plates 21 - 3 on each rotating shaft 21 - 2 is 3.

[0078] See also Figure 4-Figure 5 and Figure 9-10, the upper and lower synchronous drive mechanisms 17 include a synchronous drive motor 17-1, a driving gear 17-2, a driven gear 17-3, a first synchronous transmission mechanism and a second synchronous transmission mechanism; wherein, the driving gear 17-2 and the driven gear 17-3 are both rotatably arranged on the mounting plate 16; the driving gear 17-2 and the driven gear 17-3 are engaged with each other, and the synchronous drive motor 17-1 is connected to the driving gear 17-2; the first synchronous transmission mechanism is arranged between the driving gear 17-2 and one group of plug-in modules; the second synchronous transmission mechanism is arranged between the driven gear 17-3 and the other group of plug-in modules; the first synchronous transmission mechanism and the second synchronous transmission mechanism each include two A rack 17-4, two synchronous gears 17-5, a driving sprocket 17-6, a driven sprocket 17-7 and a transmission chain 17-8; wherein, the two racks 17-4 are respectively arranged on the two plug-in arms 18-1 in the plug-in module, and the two synchronous gears 17-5 correspond to the two racks 17-4 one by one and mesh with each other; the two synchronous gears 17-5 are coaxially arranged with the driven sprocket 17-7, and the transmission chain 17-8 is connected between the driving sprocket 17-6 and the driven sprocket 17-7; the driving sprocket 17-6 of the first synchronous transmission mechanism is coaxially arranged with the driving gear 17-2; the driving sprocket 17-6 of the second synchronous transmission mechanism is coaxially arranged with the driven gear 17-3. In the above structure, the synchronous drive motor 17-1 drives the driving gear 17-2 to move, which drives the driven gear 17-3 to move. The driving gear 17-2 drives the first synchronous transmission mechanism to move, and the driven gear 17-3 drives the second synchronous transmission mechanism to move, thereby realizing the synchronous upward or downward movement of the four plug-in arms 18-1 in the two groups of plug-in modules.

[0079] See also Figure 4-Figure 5 and Figure 9-10 The rack 17-4 is integrally formed with the insertion / removal arm 18-1. A vertical sliding groove 16-1 is provided on the mounting plate 16 at a position corresponding to the insertion / removal arm 18-1. The insertion / removal arm 18-1 is slidably connected to the vertical sliding groove 16-1. This improves the stability of the vertical movement of the insertion / removal arm 18-1.

[0080] See also Figure 4-Figure 5 A transverse drive mechanism 22 is provided between the mounting plate 16 and the lifting frame 15 for driving the mounting plate 16 to move along the length direction of the mold 6. By providing the transverse drive mechanism 22, the position of the mounting plate 16 can be adjusted, thereby adjusting the position of the insertion and removal module. When lifting, the horizontal position of the mold 6 can also be changed, thereby improving the flexibility of the upper and lower lifting mechanism 8.

[0081] See also Figure 4-Figure 5A guide mechanism 23 is provided between the mounting plate 16 and the lifting frame 15 for guiding the mounting plate 16 to move along the length direction of the mold 6. The guide mechanism 23 is composed of a guide rail and a slider.

[0082] See also Figure 1-Figure 3 and Figure 15 The ceramsite feeding mechanism 7 includes a feeding platform 7-1, a feeding pipe 7-2 arranged on the feeding platform 7-1, a horizontal feeding drive mechanism for driving the feeding pipe 7-2 to move along the length direction of the mold 6, a longitudinal feeding drive mechanism for driving the feeding pipe 7-2 to move along the width direction of the mold 6, and a vertical feeding drive mechanism for driving the feeding pipe 7-2 to move along the up and down directions. By setting the above structure, the feeding tube 7-2 can move in three directions, ensuring the flexibility of the movement of the feeding tube 7-2. When feeding, the expanded clay can be discharged from the feeding tube 7-2 into the mold cavity of the mold 6; wherein, the horizontal feeding drive mechanism can drive the feeding tube 7-2 to move along the length direction of the mold 6, thereby ensuring the uniformity in the length direction during feeding; the longitudinal feeding drive mechanism can drive the feeding tube 7-2 close to or away from the mold 6. When feeding is required, the feeding tube 7-2 is close to the mold 6. When feeding is not required, the feeding tube 7-2 is away from the mold 6, so that the feeding tube 7-2 will not hinder the operation of other mechanisms; the vertical feeding drive mechanism can adjust the height of the feeding tube 7-2 to adapt to the height of the stacking of the mold 6, thereby realizing the feeding of expanded clay to each mold 6.

[0083] The horizontal feeding drive mechanism can be driven by a motor combined with a belt, the longitudinal feeding drive mechanism can be driven by a cylinder, and the vertical feeding drive mechanism can be driven by a motor combined with a screw.

[0084] See also Figures 1-8A sensor is installed between two adjacent layers of molds 6 to detect whether the two layers of molds 6 are properly fitted. After all molds 6 are loaded with ceramsite, the vibration table 4 will vibrate. During the vibration process, the sensor detects whether the two layers of molds 6 are properly fitted. If the two layers of molds 6 are tightly connected, it means they are properly fitted; if there is a gap between the two layers of molds 6, it means they are not properly fitted. When the sensor detects that the two layers of molds 6 are not properly fitted, the vibration table 4 continues to vibrate to compact the ceramsite in the molds 6 until the two adjacent layers of molds 6 are properly fitted, and then the vibration table 4 stops vibrating. After the vibration table 4 completes the vibration, the compacting drive mechanism 21 drives the rotating shaft 21-2 to rotate, driving the compacting plate 21-3 to swing downward, and the compacting plate 21-3 will touch the cover plate 9, pressing the cover plate 9 downward, thereby compacting all the stacked molds 6; the grouting mortar pouring mechanism pours mortar into the mold 6 at high pressure. After the grouting is completed, when the expanded clay board needs to be demolded, the compacting drive mechanism drives the rotating shaft 21-2 to rotate in the opposite direction, driving the compacting plate 21-3 to swing upward, and the compacting plate 21-3 is separated from the cover plate 9.

[0085] The sensors are also provided between the cover plate 9 and the mold 6, and between the mold 6 and the bottom plate 5; their purpose is to detect in real time during the vibration process whether the cover plate 9 and the mold 6, and between the mold 6 and the bottom plate 5 are in place, so as to ensure the fit between the cover plate 9 and the mold 6, and between the mold 6 and the bottom plate 5.

[0086] See also Figure 1-Figure 3 and Figure 16 The transport device 3 includes a transport frame 3-1, a suction cup 3-2 mounted on the transport frame 3-1, a longitudinal transport drive mechanism for driving the suction cup 3-2 to move along the width direction of the mold 6, and a vertical transport drive mechanism for driving the suction cup 3-2 to move in the up-down direction. In the above structure, the longitudinal transport drive mechanism and the vertical transport drive mechanism cooperate to transport the ceramsite board in the mold 6 to the conveying device 2.

[0087] See also Figure 1-Figure 3 and Figure 16 The transport frame 3-1 is provided with a longitudinal sliding frame 3-5, and the longitudinal sliding frame 3-5 is provided with four vertical sliding arms 3-6; the suction cup 3-2 is arranged at the lower end of the four vertical sliding arms 3-6, and the longitudinal transport drive mechanism is connected to the vertical sliding arms 3-6; the longitudinal transport drive mechanism is connected to the longitudinal sliding frame 3-5.

[0088] The transverse drive mechanism 22 and the longitudinal transport drive mechanism both adopt a combination of motor and belt drive; the specific structure of the longitudinal transport drive mechanism is the same as that of the upper and lower synchronous drive mechanism 17.

[0089] See also Figure 1-Figure 3 and Figure 17 The conveying device 2 includes a conveyor 2-1 and a conveyor belt 2-2 arranged on the conveyor frame 2-1.

[0090] See also Figures 1-8 The working principle of the above-mentioned ceramsite board production equipment is:

[0091] The mold 6 at the bottom layer is the first layer mold 6. When working, the molds 6 above the second layer are moved upward as a whole through the up and down lifting mechanism 8, so that the first layer mold 6 is separated from the molds 6 above the second layer; then the ceramsite feeding mechanism 7 is used to transport the ceramsite to the first layer mold 6, and the first layer mold 6 is fed. After the ceramsite feeding is completed, the lifting mechanism moves the molds 6 above the second layer downward as a whole, and the second layer mold 6 is stacked on the top of the first layer mold 6. The second layer mold 6 serves as the cover of the first layer mold 6; then, The upper and lower lifting mechanism 8 moves the molds 6 above the third layer upward as a whole, so that the second layer mold 6 is separated from the molds 6 above the third layer; then the ceramsite is transported to the second layer mold 6 through the ceramsite feeding mechanism 7, and the second layer mold 6 is fed; and so on, the ceramsite is fed from bottom to top until the feeding of the penultimate layer mold 6 is completed. When the ceramsite feeding of the penultimate layer mold 6 is completed, the upper and lower lifting mechanism 8 stacks the top layer (the first to last layer) mold 6 on the top of the second to last layer mold 6, and the first to last layer mold 6 acts as The cover of the second-to-last layer of mold 6; then the upper and lower lifting mechanism 8 lifts the cover plate 9 upwards, and then the ceramsite feeding mechanism 7 transports the ceramsite to the uppermost layer of mold 6, and the uppermost layer of mold 6 is fed with ceramsite. After the ceramsite feeding is completed; the upper and lower lifting mechanism 8 covers the cover plate 9 on the top of the uppermost layer of mold 6; at this time, all molds 6 have completed the ceramsite feeding; then, the vibration table 4 vibrates, vibrating all molds 6, so that the ceramsite in the mold 6 is distributed more tightly and evenly; then the mortar infusion mechanism simultaneously performs high-pressure mortar infusion on all molds 6, and the mortar The mortar enters the mold 6 from the grouting hole 10 and penetrates into the gaps between the ceramsite and the ceramsite, so that the mortar and the ceramsite are fully mixed and evenly distributed. After standing, a ceramsite board is formed. When the demoulding time is reached, the cover plate 9 and the mold 6 or the mold 6 and the mold 6 can be separated up and down by the up and down lifting mechanism 8. The ceramsite boards in each layer of the mold 6 can be transported to the conveying device 2 from top to bottom by the conveying device 3. The conveying device 2 conveys the ceramsite board to the next station, for example, to the ceramsite board blank cutting station, maintenance station or packaging station, etc.

[0092] Example 2

[0093] See also Figures 1-8 This embodiment discloses a ceramsite board production process, comprising the following steps:

[0094] (1) The upper and lower lifting mechanism 8 cooperates with the ceramsite feeding mechanism 7 to feed ceramsite to each layer of the mold 6 from bottom to top, specifically including:

[0095] (1.1) Using the up and down lifting mechanism 8, the molds 6 above the second layer are moved upward as a whole, so that the first layer molds 6 are separated from the second layer molds 6;

[0096] (1.2) A fixed amount of ceramsite is delivered to the first layer mold 6 through the ceramsite feeding mechanism 7;

[0097] (1.3) After the first layer of mold 6 is loaded, the lifting mechanism moves the molds 6 above the second layer downward as a whole, and stacks the second layer of mold 6 on top of the first layer of mold 6;

[0098] (1.4) The molds 6 above the third layer are moved upward as a whole by the up-and-down lifting mechanism 8, so that the second layer molds 6 are separated from the third layer molds 6;

[0099] (1.5) The ceramsite feeding mechanism 7 is used to deliver a certain amount of ceramsite to the second layer mold 6;

[0100] (1.6) After the second layer of mold 6 is loaded, the lifting mechanism moves the molds 6 above the third layer downward as a whole, and stacks the third layer of mold 6 on top of the second layer of mold 6;

[0101] (1.7) This process is repeated until the ceramsite loading of the penultimate layer of mold 6 is completed, and the penultimate layer of mold 6 is stacked on top of the penultimate layer of mold 6;

[0102] (1.8) The upper and lower lifting mechanism 8 lifts the cover plate 9 upward, so that the cover plate 9 is separated from the penultimate layer mold 6;

[0103] (1.9) The ceramsite feeding mechanism 7 is used to deliver a certain amount of ceramsite to the penultimate layer mold 6;

[0104] (1.10) After the penultimate layer mold 6 is loaded, the upper and lower lifting mechanism 8 covers the cover plate 9 on the top of the penultimate layer mold 6;

[0105] (2) The vibration table 4 vibrates, causing the bottom plate 5, all the molds 6, the cover plate 9 and the ceramsite in the mold 6 to vibrate;

[0106] (3) After the vibration is completed, the mortar pouring mechanism works to pour a certain amount of mortar into the mold 6 from the grouting hole 10 under high pressure, and penetrate into the gaps between the ceramsite particles. The mortar and ceramsite particles are mixed and, after standing, form a ceramsite board.

[0107] (4) When the demoulding time is reached, the transport device 3 cooperates with the upper and lower lifting mechanisms 8 to transport the ceramsite board in the mold 6 to the conveying device 2 from top to bottom, and the conveying device 2 transports the ceramsite board to the next station; specifically, the following steps are included:

[0108] (4.1) The upper and lower lifting mechanism 8 lifts the cover plate 9 upward, so that the cover plate 9 is separated from the penultimate layer mold 6;

[0109] (4.2) The ceramsite board in the last layer of mold 6 is transported to the conveying device 2 by the transporting device 3 to complete demoulding, and the conveying device 2 transports the ceramsite board to the next station;

[0110] (4.3) After the last layer of mold 6 is demoulded, the upper and lower lifting mechanisms 8 cover the cover plate 9 on the top of the last layer of mold 6;

[0111] (4.4) Using the up-and-down lifting mechanism 8, the mold 6 of the last layer is moved upward, so that the mold 6 of the last layer is separated from the mold 6 of the second-to-last layer;

[0112] (4.5) The ceramsite board in the penultimate mold 6 is transported to the conveying device 2 by the transporting device 3 to complete demoulding, and the conveying device 2 transports the ceramsite board to the next station;

[0113] (4.6) After the second-to-last layer of mold 6 is demoulded, the up-down lifting mechanism 8 stacks the first-to-last layer of mold 6 on top of the second-to-last layer of mold 6;

[0114] (4.7) Using the up-and-down lifting mechanism 8, the molds 6 above the second-to-last layer are moved upward as a whole, so that the second-to-last layer mold 6 is separated from the third-to-last layer mold 6;

[0115] (4.8) The ceramsite board in the third-to-last mold 6 is transported to the conveying device 2 by the transporting device 3 to complete demoulding, and the conveying device 2 transports the ceramsite board to the next station;

[0116] (4.9) After the third-to-last layer of mold 6 is demoulded, the up-down lifting mechanism 8 stacks the second-to-last layer of mold 6 on top of the third-to-last layer of mold 6;

[0117] (4.10) And so on, until the demoulding and transportation of the first layer mold 6 are completed.

[0118] The above is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited to the above content. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principles of the present invention should be considered as equivalent replacement methods and are included in the scope of protection of the present invention.

Claims

1. A ceramsite board production equipment, characterized in that, It includes a forming device for forming ceramsite boards, a conveying device for conveying the ceramsite boards, and a conveying device for conveying the ceramsite boards in the forming device to the conveying device; wherein, The molding device includes a vibration table, a bottom plate arranged on the vibration table, a plurality of molds arranged on the bottom plate, a ceramsite feeding mechanism for conveying ceramsite into the mold, a mortar pouring mechanism for pouring mortar into the mold under high pressure, and an up-and-down lifting mechanism for driving the mold to move up and down; wherein the plurality of molds are stacked from bottom to top, and a cover plate is provided on the mold located on the top layer; a plurality of grouting holes are provided on the side of the mold, one end of the grouting hole is connected to the inner cavity of the mold, and the other end is connected to the mortar pouring mechanism; The up-and-down lifting mechanism includes a lifting frame, a mounting plate arranged on the lifting frame, two groups of plug-in modules arranged on the mounting plate for inserting and removing molds or cover plates, and an up-and-down synchronous driving mechanism for synchronously driving the two groups of plug-in modules to move up and down; wherein the two groups of plug-in modules are arranged along the length direction of the mold, and each group of plug-in modules includes two groups of plug-in components; the two groups of plug-in components are arranged opposite to each other in the width direction of the mold, wherein each group of the plug-in components includes an plug-in arm vertically slidably arranged on the mounting plate, an plug-in plate arranged at the lower end of the plug-in arm, and a first plug-in cylinder for driving the plug-in plate to move toward or away from the mold; Each of the insertion and removal arms is provided with an insertion and removal lifting and separation mechanism; the insertion and removal lifting and separation mechanism is located above the insertion and removal plate; the insertion and removal lifting and separation mechanism includes a sliding mounting block slidably arranged on the insertion and removal arm, a second insertion and removal cylinder for driving the sliding mounting block to move toward or away from the mold, a lifting plate for lifting the mold, and a lifting cylinder arranged on the sliding mounting block for driving the lifting plate to rise or fall.

2. A ceramsite board production equipment according to claim 1, characterized in that, The four sides of the mold are all provided with a plurality of grouting holes, and the plurality of grouting holes on each side are evenly distributed at intervals.

3. The ceramsite board production equipment according to claim 1, characterized in that: An upper edge plate is provided on the upper ends of both sides of the mold, and a lower edge plate is provided on the lower ends of both sides of the mold; a plurality of positioning holes are provided on the upper edge plate and the bottom plate, and positioning pins are provided on the cover plate and the lower edge plate at positions corresponding to the positioning holes; the positioning pins are matched and connected with the positioning holes.

4. The ceramsite board production equipment according to claim 1, characterized in that: A clamping mechanism is provided on the base plate, and the clamping mechanism includes two groups of clamping components, which are arranged opposite to each other. Each group of clamping components includes a fixed frame, a rotating shaft arranged on the fixed frame, a plurality of clamping plates arranged on the rotating shaft and evenly distributed along the axis of the rotating shaft, and a clamping drive mechanism for driving the rotating shaft to rotate.

5. The ceramsite board production equipment according to claim 1, characterized in that: The upper and lower synchronous drive mechanisms include a synchronous drive motor, a driving gear, a driven gear, a first synchronous transmission mechanism and a second synchronous transmission mechanism; wherein the driving gear and the driven gear are both rotatably arranged on the mounting plate; the driving gear and the driven gear are meshed with each other, and the synchronous drive motor is connected to the driving gear; the first synchronous transmission mechanism is arranged between the driving gear and one group of plug-in modules; the second synchronous transmission mechanism is arranged between the driven gear and the other group of plug-in modules; the first synchronous transmission mechanism and the second synchronous transmission mechanism each include two racks, two synchronous gears, a driving sprocket, a driven sprocket and a transmission chain; wherein the two racks are respectively arranged on the two plug-in arms in the plug-in module, and the two synchronous gears correspond to the two racks one by one and mesh with each other; the two synchronous gears are coaxially arranged with the driven sprocket, and the transmission chain is connected between the driving sprocket and the driven sprocket; the driving sprocket of the first synchronous transmission mechanism is coaxially arranged with the driving gear; the driving sprocket of the second synchronous transmission mechanism is coaxially arranged with the driven gear.

6. The ceramsite board production equipment according to claim 1, characterized in that: A transverse driving mechanism for driving the mounting plate to move along the length direction of the mold is provided between the mounting plate and the lifting frame.

7. The ceramsite board production equipment according to claim 1, characterized in that: A sensor is provided between two adjacent layers of molds, and the sensor is used to detect whether the two layers of molds are properly fitted.

8. A ceramsite board production process, characterized in that: The ceramsite board production process is applied to the ceramsite board production equipment according to any one of claims 1 to 7, and the ceramsite board production process comprises the following steps: (1) The upper and lower lifting mechanisms work in conjunction with the ceramsite feeding mechanism. The ceramsite feeding mechanism feeds ceramsite to each layer of the mold from bottom to top, specifically including: (1.1) Use the up and down lifting mechanism to move the molds above the second layer upward as a whole, so that the first layer molds are separated from the second layer molds; (1.2) The ceramsite feeding mechanism is used to deliver a certain amount of ceramsite to the first layer mold; (1.3) After the first layer of molds are loaded, the lifting mechanism moves the molds above the second layer downward as a whole, and stacks the second layer of molds on top of the first layer of molds; (1.4) Use the up and down lifting mechanism to move the molds above the third layer upward as a whole, so that the second layer molds are separated from the third layer molds; (1.5) The ceramsite feeding mechanism is used to deliver a certain amount of ceramsite to the second-layer mold; (1.6) After the second layer of molds are loaded, the lifting mechanism moves the molds above the third layer downward as a whole, and stacks the third layer of molds on top of the second layer of molds; (1.7) Repeat this process until the ceramsite loading of the second-to-last mold is completed and the first-to-last mold is stacked on top of the second-to-last mold; (1.8) The upper and lower lifting mechanisms lift the cover plate upwards, separating the cover plate from the penultimate layer of the mold; (1.9) The ceramsite feeding mechanism is used to deliver a certain amount of ceramsite to the penultimate layer of the mold; (1.10) After the loading of the last layer of mold is completed, the upper and lower lifting mechanisms will cover the top of the last layer of mold; (2) The vibration table vibrates, causing the bottom plate, all molds, cover plates, and ceramsite in the mold to vibrate; (3) After the vibration is completed, the mortar pouring mechanism works, pouring a certain amount of mortar into the mold from the grouting hole under high pressure, and penetrating into the gaps between the ceramsite particles. The mortar and ceramsite particles are mixed and, after standing, form a ceramsite board. (4) When the demoulding time is reached, the transport device and the upper and lower lifting mechanisms work together, and the transport device transports the ceramsite board in the mold from top to bottom to the conveying device, and the conveying device transports the ceramsite board to the next station; specifically including: (4.1) The upper and lower lifting mechanisms lift the cover plate upwards, separating the cover plate from the penultimate layer of the mold; (4.2) The ceramsite board in the last layer of the mold is transported to the conveying device through the transport device to complete the demoulding. The conveying device then transports the ceramsite board to the next station; (4.3) After the last layer of mold is demoulded, the upper and lower lifting mechanisms will cover the top of the last layer of mold; (4.4) Using the up and down lifting mechanism, the mold of the last layer is moved upward, so that the mold of the last layer is separated from the mold of the second to last layer; (4.5) The ceramsite board in the penultimate layer of the mold is transported to the conveying device through the transport device to complete demoulding. The conveying device then transports the ceramsite board to the next station; (4.6) After the second-to-last layer of mold is demoulded, the upper and lower lifting mechanisms stack the first-to-last layer of mold on top of the second-to-last layer of mold; (4.7) Using the up and down lifting mechanism, the molds above the second to last layer are moved upward as a whole, so that the second to last layer molds are separated from the third to last layer molds; (4.8) The ceramsite board in the third-to-last mold is transported to the conveying device through the transport device to complete demoulding. The conveying device then transports the ceramsite board to the next station; (4.9) After the third-to-last mold is demoulded, the upper and lower lifting mechanisms stack the second-to-last mold on top of the third-to-last mold; (4.10) And so on, until the demoulding and transportation of the first layer of mold are completed.

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