A deboning machine for preparing pig's trotter collagen
By designing a bone removal machine including rubber sleeve, hammer knocker and splint, the problems of low bone removal efficiency and poor integrity of pig trotters in the prior art are solved, and more efficient bone removal treatment is achieved, suitable for pigs. Preparation of collagen.
Patent Information
- Application Number
- CN202310563758.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-18
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2043-05-18
AI Technical Summary
The existing methods of removing bones from pig trotters cannot ensure the integrity of pig trotters and improve bone removal efficiency, resulting in inefficient preparation of pig trotter collagen.
A bone removal machine was designed. By setting up rubber sleeves, bearing plates, hammering machines and other components on the workbench, repeatedly hammering and hitting the pig's trotters to break the bones, and then using splints and drilling components to break the broken bones. Extract it to achieve bone removal.
The bone deboning machine can effectively protect the integrity of the outer wall of pig trotters, improve bone removal efficiency, and retain more pork trotter meat and tendons, making the boneless pig trotters more suitable for collagen preparation.
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Figure CN116491539B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field related to pig's trotter processing, in particular to a deboning machine for preparing pig's trotter collagen. Background Art
[0002] Pig's trotter is a delicacy with many different cooking methods. It is rich in collagen and has a lower fat content than fatty meat. It can prevent dry and wrinkled skin, enhance skin elasticity and toughness, and has special significance for delaying aging and promoting children's growth and development. In the process of preparing pig's trotter collagen, fresh pig's trotters need to be deboned for cooking.
[0003] There are mostly two existing methods for deboning pig's trotters. One is to cut and collect the trotter meat on the trotter in a rotating clamping state by a cutting structure, and the other method is to first break the trotter, remove the bones, and then sew up the broken pig's feet. The former is simple to operate but cannot obtain complete trotter meat, while the latter has many steps and low efficiency, and it is easy to lose more trotter tendons and trotter meat during the processing. The negative effects of the two methods have a bad influence on the preparation of trotter collagen. Based on this, a deboning machine is proposed which can not only ensure the integrity of the trotter after deboning but also improve the deboning efficiency to meet the use needs. Summary of the invention
[0004] The object of the present invention is to provide a deboning machine for preparing pig trotter collagen to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A deboning machine for preparing pig trotter collagen, comprising a workbench, a loading plate is arranged on one side of the workbench, a rubber sleeve is installed on the loading plate, a bearing plate is arranged below the rubber sleeve, a hammer machine is arranged above the rubber sleeve through an installation frame, rolling belts are symmetrically tied on the rubber sleeve, a support plate and a first slide groove are arranged on the other side of the workbench, an upper splint and a lower splint are arranged on the support plate, the distance between the upper splint and the lower splint is adjustable, an adjustment plate is slidably connected to the first slide groove, a drilling assembly is arranged on the top of the adjustment plate, and a collection frame is arranged on the side of the adjustment plate.
[0007] As a further solution of the present invention: a first vertical plate and a second vertical plate are respectively provided at both ends of the loading plate, a second driving member is installed on the top of the first vertical plate, an output end of the second driving member is connected to one end of the rotating shaft, the other end of the rotating shaft is connected to a rotating plate, a bearing sleeve is provided on the top of the second vertical plate, a rotating sleeve is rotatably connected in the bearing sleeve, and both ends of the rubber sleeve are respectively sleeved on the rotating sleeve and the rotating plate.
[0008] As a further solution of the present invention: second slide grooves are arranged on both sides of the top of the loading plate, and the bottom ends of the first vertical plate and the second vertical plate are connected with second sliding blocks which are respectively slidably matched with the two second slide grooves.
[0009] As a further solution of the present invention: a threaded sleeve and an adjusting column are respectively installed on the top and bottom of the bracket plate, the inner thread of the threaded sleeve is matched with a threaded rod, the top of the threaded rod is connected to a turning handle, the bottom end of the threaded rod is rotatably connected to the top of the upper splint through a rotating connecting piece, and the bottom of the lower splint is connected to the top of the adjusting column.
[0010] As a further solution of the present invention: the upper clamping plate and the lower clamping plate are both arc-shaped, and the inner periphery of the upper clamping plate and the inner periphery of the lower clamping plate are both provided with anti-slip elastic pads.
[0011] As a further solution of the present invention: the drilling assembly includes a straight pipe, a first driving member and a rotating rod, a mounting sleeve is provided on the side of the adjustment plate close to the bracket plate, one end of the straight pipe is installed in the mounting sleeve, the first driving member is installed on the other side of the adjustment plate, the rotating rod is placed in the straight pipe, one end of the rotating rod is connected to the output end of the first driving member, the other end of the rotating rod extends outside the straight pipe and is connected to a drill bit, the outer wall of the rotating rod is connected to a spiral drill piece, the straight pipe is connected to a row pipe at the bottom close to one end of the adjustment plate, and the row pipe is located above the collection frame.
[0012] As a further solution of the present invention: a first sliding block cooperating with the first sliding groove is connected to the bottom of the adjustment plate, a placement plate is connected to the bottom of the adjustment plate close to the bracket plate, the collection frame is placed on the placement plate, and a push-pull rod is connected to the middle of the other side of the adjustment plate.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the deboning machine repeatedly hammers and strikes the pig's trotter through the arrangement of a bearing plate, a rubber sleeve, a hammer machine, etc., and breaks the trotter bone; during hammering, the pig's trotter is placed in the rubber sleeve, so that the integrity of the outer wall of the trotter can be effectively protected; the trotter after hammering is then placed on the upper splint and the lower splint for direct clamping; the position of the drilling assembly is adjusted by the adjustment plate to extract the broken trotter bone in the trotter; the entire deboning process is simple and convenient; the integrity of the trotter after deboning can be guaranteed to a greater extent, and the trotter meat and trotter tendons can be better retained, so that the trotter after deboning is more suitable for the preparation of trotter collagen and more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 Schematic diagram of the overall structure of the embodiment of the present invention.
[0015] Figure 2Schematic diagram of the structure of the loading plate in the embodiment of the present invention.
[0016] Figure 3 Schematic diagram of the structure of the bracket plate in an embodiment of the present invention.
[0017] Figure 4 It is a schematic diagram of the structure of the adjustment plate and the drilling assembly in an embodiment of the present invention.
[0018] Figure 5 Schematic diagram of the internal structure of the drilling component in an embodiment of the present invention.
[0019] Among them: workbench-1, first slide groove-101, adjustment plate-2, placement plate-201, first slider-202, installation sleeve-203, push-pull rod-204, drilling assembly-3, straight pipe-301, first driving member-302, row pipe-303, rotating rod-304, spiral drill piece-305, drill bit-306, collection frame-4, bracket plate-5, adjustment column-501, threaded sleeve-502, threaded rod-503, turning handle-504, limit rod-505, turning Dynamic connecting part -506, upper clamping plate -6, lower clamping plate -7, mounting frame -8, hammer machine -801, loading plate -9, first vertical plate -901, second vertical plate -902, bearing sleeve -903, rotating sleeve -904, cover -905, second driving member -906, rotating shaft -907, rotating plate -908, second slider -909, second slide groove -910, bearing plate -10, rubber sleeve -11, annular groove -1101, rolling belt -12, anti-slip elastic pad -13. Implementation
[0020] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0021] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments. Example
[0022] See also Figure 1 , 2A deboning machine for preparing pig's trotter collagen comprises a workbench 1, a loading plate 9 is arranged on one side of the workbench 1, a rubber sleeve 11 is installed on the loading plate 9, a bearing plate 10 is arranged below the rubber sleeve 11, the loading plate 9 can carry the rubber sleeve 11 and can drive the rubber sleeve 11 to rotate, a hammer machine 801 is arranged above the rubber sleeve 11 through an installation frame 8, the installation frame 8 is connected to the top of the loading plate 9, a rolling belt 12 is symmetrically tied to the rubber sleeve 11, the rubber sleeve 11 is cylindrical, the inner diameter of the rubber sleeve 11 is larger than the outer diameter of the pig's trotter to be processed, after the pig's trotter is placed in the rubber sleeve 11, the rubber sleeve 11 is tightened by the rolling belt 12, so that the pig's trotter is placed in the middle of the inner cavity of the rubber sleeve 11, and the rubber sleeve 11 is placed between the hammer machine 801 and the supporting plate 10, and the hammer machine 801 can be selected as an electric hammer machine in the prior art, etc., a support plate 5 and a first slide groove 101 are arranged on the other side of the workbench 1, an upper clamping plate 6 and a lower clamping plate 7 are arranged on the support plate 5, and the distance between the upper clamping plate 6 and the lower clamping plate 7 is adjustable, an adjusting plate 2 is slidably connected to the first slide groove 101, a drilling component 3 is arranged on the top of the adjusting plate 2, and a collecting frame 4 is arranged on the side of the adjusting plate 2, and a channel is formed in the broken bones of the pig's hoof after the hammering treatment, and the pig's hoof after the hammering treatment is moved between the upper clamping plate 6 and the lower clamping plate 7 and clamped, and the drilling component 3 is adjusted by the adjusting plate 2, so that the drilling component 3 drills into the pig's hoof and removes the broken bones in the pig's hoof.
[0023] See also Figure 1 , 2 The loading plate 9 is provided with a first vertical plate 901 and a second vertical plate 902 at both ends, a second driving member 906 is installed on the top of the first vertical plate 901, an output end of the second driving member 906 is connected to one end of a rotating shaft 907, and a rotating plate 908 is connected to the other end of the rotating shaft 907, a bearing sleeve 903 is provided on the top of the second vertical plate 902, and a rotating sleeve 904 is rotatably connected in the bearing sleeve 903, and the two ends of the rubber sleeve 11 are respectively sleeved on the rotating sleeve 904 and the rotating plate 908, and the rubber sleeve 11 can be sleeved and fixed by screws or fastening wires, and the end of the rotating sleeve 904 can be threadedly connected with a cover 905 to It is closed, and two annular grooves 1101 are symmetrically arranged on the outside of the rubber sleeve 11 to better tighten the rolling strip 12. Considering that the hammer machine 801 may drive the rubber sleeve 11 to drag the rotating plate 908 and the rotating sleeve 904 when working, thereby affecting the connection stability of the rubber sleeve 11, second sliding grooves 910 are arranged on both sides of the top of the loading plate 9, and the bottom ends of the first vertical plate 901 and the second vertical plate 902 are connected to second sliders 909 that slide with the two second sliding grooves 910 respectively. When hammering, the deformation of the rubber sleeve 11 will drive the positions of the first vertical plate 901 and the second vertical plate 902 to be adaptively adjusted. Example
[0024] See also Figure 1 , 3 The top and bottom of the bracket plate 5 are respectively provided with a threaded sleeve 502 and an adjusting column 501, the threaded sleeve 502 has an internal thread matched with a threaded rod 503, the top of the threaded rod 503 is connected with a turning handle 504, the bottom of the threaded rod 503 is rotatably connected to the top of the upper clamping plate 6 through a rotating connecting piece 506, the rotating connecting piece 506 is a rod-shaped connecting piece, and the rotating connecting piece 506 is rotatably connected to the end of the threaded rod 503 by a rotating shaft or a sleeve connection. The bottom of the lower clamping plate 7 is connected to the top of the adjusting column 501, and the adjusting column 501 is selected as the height adjustment column in the prior art. The adjusting column 501 is used to adjust the height of the lower clamping plate 7, and the limiting rods 505 are connected to both sides of the top of the upper clamping plate 6. The limiting rods 505 are plugged into the top of the bracket plate 5 and are parallel to the threaded rod 503. The limiting rods 505 improve the movement stability of the upper clamping plate 6 in the vertical direction.
[0025] See also Figure 3 The upper clamping plate 6 and the lower clamping plate 7 are both in an arc shape that matches the shape of the pig's hoof. The inner periphery of the upper clamping plate 6 and the inner periphery of the lower clamping plate 7 are both provided with anti-slip elastic pads 13, which ensure the clamping effect on the pig's hoof without damaging the outer surface of the pig's hoof. Example
[0026] See also Figure 1 , 4 5. On the basis of the first embodiment, the drilling assembly 3 includes a straight tube 301, a first driving member 302 and a rotating rod 304. The adjusting plate 2 is provided with a mounting sleeve 203 on one side close to the bracket plate 5. One end of the straight tube 301 is mounted in the mounting sleeve 203. The first driving member 302 is mounted on the other side of the adjusting plate 2. The rotating rod 304 is placed in the straight tube 301. One end of the rotating rod 304 is connected to the output end of the first driving member 302. The other end of the rotating rod 304 extends to the straight tube 301. 01 and is connected to a drill bit 306. The outer wall of the rotating rod 304 is connected to a spiral drill piece 305. The size of the spiral drill piece 305 corresponds to the inner diameter of the straight tube 301. The outer diameter of the straight tube 301 corresponds to the outer diameter of the pig's trotter bone. The bottom of the straight tube 301 close to the adjustment plate 2 is connected to a row pipe 303. The straight tube 301, the rotating rod 304 and the spiral drill piece 305 are all made of steel to ensure their structural stability. The row pipe 303 is located above the collecting frame 4, and the drilled bone fragments are discharged into the collecting frame 4 through the row pipe 303.
[0027] See also Figure 1 , 5A first slider 202 cooperating with the first slide groove 101 is connected to the bottom of the adjusting plate 2, and a placement plate 201 is connected to the bottom of the adjusting plate 2 close to the bracket plate 5. The collecting frame 4 is placed on the placement plate 201 to facilitate the taking and replacement of the collecting frame 4. A push-pull rod 204 is connected to the middle of the other side of the adjusting plate 2. The position of the adjusting plate 2 is manually adjusted by the push-pull rod 204 to control the displacement and working efficiency of the drilling assembly 3.
[0028] Working principle: The above-mentioned hammer machine 801, the first driving member 302, and the second driving member 906 are all connected with the power supply and controller outside the deboning machine to meet the working requirements. When deboning, the cleaned pig's trotter is placed in the rubber sleeve 11 through the rotating sleeve 904, and the rolling belt 12 is tightened to tie the rubber sleeve 11. The pig's trotter in the rubber sleeve 11 is repeatedly hammered by the hammer machine 801. When hammering, the rotating shaft 907 is driven to rotate by the second driving member 906, and then the rubber sleeve 11 is driven to rotate slowly, and then the pig's trotter is driven to rotate while being hammered to improve the hammering effect. After a period of time, the pig's trotter that has been hammered is placed on the lower splint 7, and the lower splint 7 is adjusted. The height is adjusted by rotating the handle 504 to drive the threaded rod 503 to rotate, thereby driving the upper clamping plate 6 to approach the lower clamping plate 7 to clamp the pig's trotter. At this time, a channel is formed inside the pig's trotter due to the broken bones, and the port of the channel is located at the incision end of the pig's trotter. The rotating rod 304 is driven to rotate by the first driving member 302, thereby driving the spiral drill piece 305 and the drill bit 306 to rotate. The push-pull rod 204 controls the movement of the adjustment plate 2 and makes the drill bit 306 approach the incision end of the pig's trotter, so that the straight tube 301 gradually penetrates into the inside of the pig's trotter, and the rotating rod 304 and the spiral drill piece 305 cooperate to take out the broken bones in the pig's trotter and discharge them into the collection frame 4 through the discharge pipe 303. The deboned pig's trotter is complete and suitable for subsequent collagen preparation work.
[0029] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.
Claims
1. A deboning machine for preparing pig trotter collagen, comprising a workbench, characterized in that: A loading plate is arranged on one side of the workbench, a rubber sleeve is installed on the loading plate, a bearing plate is arranged below the rubber sleeve, a hammer machine is arranged above the rubber sleeve through a mounting frame, a rolling belt is symmetrically tied to the rubber sleeve, a bracket plate and a first slide groove are arranged on the other side of the workbench, an upper clamping plate and a lower clamping plate are arranged on the bracket plate, the distance between the upper clamping plate and the lower clamping plate is adjustable, an adjusting plate is slidably connected to the first slide groove, a drilling assembly is arranged on the top of the adjusting plate, a collecting frame is arranged on the side of the adjusting plate, the drilling assembly includes a straight pipe, a first driving member and a rotating rod, a mounting sleeve is arranged on the side of the adjusting plate close to the bracket plate, the One end of the straight tube is installed in the mounting sleeve, the first driving member is installed on the other side of the adjusting plate, the rotating rod is placed in the straight tube, one end of the rotating rod is connected to the output end of the first driving member, the other end of the rotating rod extends outside the straight tube and is connected to a drill bit, the outer wall of the rotating rod is connected to a spiral drill piece, the bottom of the straight tube near one end of the adjusting plate is connected to a row of pipes, the row of pipes is located above the collecting frame, the bottom of the adjusting plate is connected to a first sliding block that cooperates with the first sliding groove, the bottom of the adjusting plate is connected to a placing plate near the bottom of one side of the adjusting plate near the bracket plate, the collecting frame is placed on the placing plate, and the middle part of the other side of the adjusting plate is connected to a push-pull rod.
2. A deboning machine for preparing pig trotter collagen according to claim 1, characterized in that: The loading plate is provided with a first vertical plate and a second vertical plate at both ends respectively, a second driving member is installed on the top of the first vertical plate, an output end of the second driving member is connected to one end of a rotating shaft, the other end of the rotating shaft is connected to a rotating plate, a bearing sleeve is provided on the top of the second vertical plate, a rotating sleeve is rotatably connected in the bearing sleeve, and both ends of the rubber sleeve are respectively sleeved on the rotating sleeve and the rotating plate.
3. A deboning machine for preparing pig trotter collagen according to claim 2, characterized in that: Second sliding grooves are arranged on both sides of the top of the loading plate, and the bottom ends of the first vertical plate and the second vertical plate are connected with second sliding blocks which are respectively slidably matched with the two second sliding grooves.
4. A deboning machine for preparing pig trotter collagen according to claim 1, characterized in that: The top and bottom of the bracket plate are respectively installed with a threaded sleeve and an adjusting column, the inner thread of the threaded sleeve is matched with a threaded rod, the top of the threaded rod is connected to a turning handle, the bottom of the threaded rod is rotatably connected to the top of the upper clamping plate through a rotating connecting piece, and the bottom of the lower clamping plate is connected to the top of the adjusting column.
5. A deboning machine for preparing pig trotter collagen according to claim 4, characterized in that: The upper clamping plate and the lower clamping plate are both arc-shaped, and the inner periphery of the upper clamping plate and the inner periphery of the lower clamping plate are both provided with anti-slip elastic pads.
Citation Information
Patent Citations
Deboning method for pettitoes, without surface damage
CN105660810A
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CN113331243A