A water-cooled plate leakage detection device

Abstract

The present application relates to the technical field of water-cooled plate leakage detection, and particularly relates to a water-cooled plate leakage detection device, which comprises a water tank, a water-cooled plate is placed in the water tank, a plugging head is fixedly installed at an outlet end of the water-cooled plate, a gas guide hose is fixedly installed at an inlet end of the water-cooled plate, a sealing assembly is installed at an inlet end of the gas guide hose, an air tube is fixedly installed at an inlet end of the sealing assembly, and a leakage detection instrument is fixedly installed at an inlet end of the air tube. The leakage detection device adopts a water detection and air detection combined leakage detection mode to determine the leakage point and leakage amount of the water-cooled plate simultaneously, so that good products and NG products can be accurately distinguished, and the production efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of water-cooled plate leakage detection, and particularly relates to a water-cooled plate leakage detection device. BACKGROUND

[0002] With the development of current new energy vehicles, the application of water-cooled plates, and the liquid-cooled plate water-cooled system as one of the current main cooling methods, it is extremely important to test the leakage of the sealing property, and the current leakage detection methods for liquid-cooled plates mainly include water detection and gas detection;

[0003] The water detection method is to pass a certain air pressure into the product, place the product in water, and observe whether bubbles are generated, so that the position of the leakage point of the product can be clearly and directly observed, and the position of the leakage point and the leakage amount can be directly judged and the leaking product can be effectively identified, but the leakage amount cannot be accurately judged;

[0004] The air tightness detection method is to fill a certain air pressure into the product and connect it to a leakage detection instrument, and observe whether the leakage amount is within the standard range, so that the leaking part and the non-leaking part can be judged by the direct numerical value; but when the leaking part appears, the position of the leakage point cannot be accurately judged, and the crc gas leakage detection agent foam needs to be used to detect the leakage point, and the detection process is complicated. SUMMARY

[0005] The present application aims to solve the problem in the prior art that the leakage point and the leakage amount cannot be accurately detected at the same time, and provides a water-cooled plate leakage detection device.

[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0007] A water-cooled plate leakage detection device is designed, which comprises a water tank, the water-cooled plate is placed in the water tank, a plugging head is fixedly installed at the outlet end of the water-cooled plate, a gas guide hose is fixedly installed at the inlet end of the water-cooled plate, a sealing assembly is installed at the inlet end of the gas guide hose, a gas pipe is fixedly installed at the inlet end of the sealing assembly, and a leakage detection instrument is fixedly installed at the inlet end of the gas pipe.

[0008] Preferably, the sealing assembly comprises a fixed plate, an external threaded head, a spigot, an internal threaded sleeve and a butt joint piece; the fixed plate is fixedly installed on the outer side of the water tank, the external threaded head is fixedly installed on the fixed plate and is in communication with the inlet end of the gas guide hose, the spigot is fixedly installed on the outer side of the external threaded head, the internal threaded sleeve is threadedly matched with the external threaded head and is in communication with the outlet end of the gas pipe, and the butt joint piece is installed on the inner side of the internal threaded sleeve and is matched with the spigot.

[0009] Preferably, the adapter comprises a seat, a sealing plate, a plurality of sliding rods, a plurality of limiting blocks and a plurality of springs; the seat is fixedly installed on the inner side of the inner threaded sleeve, the cannula is insertable into the seat; the plurality of sliding rods are all penetrated through the seat and are in sliding connection with the seat, the plurality of sliding rods are equidistantly distributed around the seat, one end of the plurality of sliding rods is all in fixed connection with the sealing plate, the sealing plate is cooperable with the seat, the plurality of limiting blocks are all fixedly installed on the other end of the corresponding sliding rod, and the plurality of spring sleeves are all arranged on the corresponding sliding rod.

[0010] Preferably, the water tank is provided with a turnover mechanism, the turnover mechanism comprises a first air cylinder, a driving piece and a turnover piece; the first air cylinder is fixedly installed on the outer side of the water tank, the driving piece is installed on the output end of the first air cylinder to drive the turnover piece to rotate, and the turnover piece is installed on the output end of the driving piece to drive the water cooling plate to turn over.

[0011] Preferably, the driving piece comprises a mounting box, a first motor, a first gear, a hollow shaft, a second gear, a second motor and a rotating shaft; the mounting box is fixedly installed on the output end of the first air cylinder, the first motor is fixedly installed on the inner side of the mounting box and the output shaft is in fixed connection with the first gear, the hollow shaft is penetrated through the side wall of the mounting box and is in rotational connection with the mounting box, the second gear is fixedly installed on one end of the hollow shaft and is in meshing with the first gear, the rotating shaft is penetrated through the hollow shaft and is in rotational connection with the hollow shaft, and the second motor is fixedly installed on the inner side of the mounting box and the output shaft is in fixed connection with the rotating shaft.

[0012] Preferably, the turnover piece comprises a mounting frame, a limiting frame, a bidirectional screw rod, a sliding rail and two clamping plates; the mounting frame is fixedly installed on the other end of the hollow shaft, the limiting frame is fixedly installed on the middle part of the inner side of the mounting frame, the bidirectional screw rod is penetrated through the limiting frame and is in rotational connection with the limiting frame, the sliding rail is fixedly installed on the inner side of the mounting frame and is arranged in parallel with the bidirectional screw rod, two clamping plates are respectively in threaded connection with the two ends of the bidirectional screw rod, and the end portions of the two clamping plates are all in sliding connection with the sliding rail.

[0013] Preferably, the turnover piece further comprises a first bevel gear and a second bevel gear; the first bevel gear is fixedly installed on the bidirectional screw rod and is located on the inner side of the limiting frame, and the second bevel gear is fixedly installed on the end portion of the rotating shaft and is in meshing with the first bevel gear.

[0014] Preferably, the water tank is provided with a positioning mechanism, the positioning mechanism comprises a second air cylinder, a suction disc, a connecting pipe, a control valve and a suction pump; the second air cylinder is fixedly installed on the bottom wall of the inner side of the water tank, the suction disc is fixedly installed on the output end of the second air cylinder and is contactable with the water cooling plate, a through hole is formed in the suction disc, one end of the connecting pipe is in communication with the suction disc, the control valve is fixedly installed on the other end of the connecting pipe, and the suction pump is fixedly installed on the outer side of the water tank and is in communication with the connecting pipe through a conduit.

[0015] The water-cooled plate leakage detection equipment provided by the application has the beneficial effects that: during detection, the water-cooled plate is completely immersed in the water tank, then the leakage detection instrument is used to introduce gas into the water-cooled plate, and then it is observed whether bubbles are generated in the water, if the water-cooled plate has a leakage, the leakage point can be directly observed, the leakage detection instrument can directly detect the leakage amount, the leakage point and the leakage amount of the water-cooled plate can be determined simultaneously by using the water detection and gas detection combination leakage detection mode, so that the good products and the NG products can be accurately distinguished, and the production efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The figure is a structure diagram of the water-cooled plate leakage detection equipment provided by the application;

[0017] Figure 2 The figure is a structure diagram of the water-cooled plate leakage detection equipment provided by the application;

[0018] Figure 3 The figure is a structure diagram of the sealing assembly of the water-cooled plate leakage detection equipment provided by the application;

[0019] Figure 4 The figure is a structure diagram of the docking piece of the water-cooled plate leakage detection equipment provided by the application;

[0020] Figure 5 The figure is a structure diagram of the turnover mechanism of the water-cooled plate leakage detection equipment provided by the application;

[0021] Figure 6 The figure is a structure diagram of the driving piece of the water-cooled plate leakage detection equipment provided by the application;

[0022] Figure 7 The figure is a structure diagram of the turnover piece of the water-cooled plate leakage detection equipment provided by the application;

[0023] Figure 8 The figure is a structure diagram of the positioning mechanism of the water-cooled plate leakage detection equipment provided by the application.

[0024] As shown in the figure, the water tank 1, the water-cooled plate 2, the air pipe 3, the leakage detection instrument 4, the overturning mechanism 5, the first air cylinder 51, the driving part 52, the mounting box 521, the first motor 522, the first gear 523, the hollow shaft 524, the second gear 525, the second motor 526, the rotating shaft 527, the overturning part 53, the mounting frame 531, the limiting frame 532, the bidirectional screw rod 533, the sliding rail 534, the clamping plate 535, the first bevel gear 536, the second bevel gear 537, the positioning mechanism 6, the second air cylinder 61, the suction cup 62, the through hole 63, the connecting pipe 64, the control valve 65, the air suction pump 66, the plugging head 7, the air guide hose 8, the sealing assembly 9, the fixed plate 91, the external thread head 92, the cannula 93, the internal thread sleeve 94, the butt joint part 95, the clamping seat 951, the sealing plate 952, the sliding rod 953, the limiting block 954, and the spring 955. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application.

[0026] Embodiment 1

[0027] Reference Figures 1-2 The water-cooled plate leakage detection device comprises a water tank 1, the water tank 1 is internally provided with a water-cooled plate 2, the outlet end of the water-cooled plate 2 is fixedly provided with a plugging head 7, the inlet end of the water-cooled plate 2 is fixedly provided with an air guide hose 8, the inlet end of the air guide hose 8 is provided with a sealing assembly 9, the inlet end of the sealing assembly 9 is fixedly provided with an air pipe 3, and the inlet end of the air pipe 3 is fixedly provided with a leakage detection instrument 4.

[0028] Working principle: during detection, the water-cooled plate 2 is completely immersed in the water tank 1, then the leakage detection instrument 4 is used to introduce gas into the water-cooled plate 2, and then it is observed whether bubbles are generated in the water, if the water-cooled plate 2 has a leakage, the leakage point position can be directly observed, the leakage detection instrument 4 can directly detect the leakage amount, the water detection and gas detection are combined in the whole process, the leakage point and the leakage amount of the water-cooled plate 2 can be determined at the same time, so that the good products and the NG products can be accurately distinguished, and the production efficiency is greatly improved.

[0029] Embodiment 2

[0030] In the embodiment 1, the pipeline between the leakage detection instrument 4 and the water-cooled plate 2 needs to be sealed by the sealing assembly 9, and the prior art generally adopts a threaded pipe joint for sealing connection, the sealing property of the threaded pipe joint is poor due to the gap between the thread and the thread groove, and thus the final detection result is easily affected.

[0031] Reference Figures 1-4As another preferred embodiment of the present application, different from the embodiment 1, the sealing assembly 9 comprises a fixed plate 91, an outer threaded head 92, a cannula 93, an inner threaded sleeve 94 and a docking piece 95; the fixed plate 91 is fixedly installed on the outer side of the water tank 1, the outer threaded head 92 is fixedly installed on the fixed plate 91 and communicates with the inlet end of the air guide hose 8, the cannula 93 is fixedly installed on the outer side of the outer threaded head 92, the inner threaded sleeve 94 is threadedly matched with the outer threaded head 92 and communicates with the outlet end of the air pipe 3, and the docking piece 95 is installed on the inner side of the inner threaded sleeve 94 and matches with the cannula 93; the outer layer sealing of the cannula 93 is completed by matching the inner threaded sleeve 94 with the outer threaded head 92, and the air pipe 3 and the air guide hose 8 are communicated after the cannula 93 matches with the docking piece 95.

[0032] The docking piece 95 comprises a clamping seat 951, a sealing plate 952, a plurality of sliding rods 953, a plurality of limiting blocks 954 and a plurality of springs 955; the clamping seat 951 is fixedly installed on the inner side of the inner threaded sleeve 94, and the cannula 93 is insertably connected in the clamping seat 951; the plurality of sliding rods 953 are all penetrated through the clamping seat 951 and are in sliding connection with the clamping seat 951, the plurality of sliding rods 953 are equidistantly distributed around the clamping seat 951, one end of each of the plurality of sliding rods 953 is fixedly connected with the sealing plate 952, the sealing plate 952 is matchable with the clamping seat 951, the plurality of limiting blocks 954 are respectively fixedly installed on the other end of the corresponding sliding rod 953, and the plurality of springs 955 are sleeved on the corresponding sliding rod 953.

[0033] During the installation of the pipeline, the outer layer sealing of the cannula 93 is completed by matching the inner threaded sleeve 94 with the outer threaded head 92, and the cannula 93 can be directly matched with the clamping seat 951, the cannula 93 acts on the sealing plate 952 to make it disengage from the clamping seat 951 in the whole process, which can form an air passage between the cannula 93 and the air pipe 3, and the clamping seat 951 can seal the cannula 93, the whole structure seals the cannula 93 from the inside and outside, which can greatly improve the sealing performance of the pipeline and effectively avoid the low sealing performance of the pipeline affecting the detection result.

[0034] Embodiment 3:

[0035] In the embodiment 1 or the embodiment 2, the water cooling plate 2 will sink into the bottom wall of the water tank 1 after being completely immersed in the water tank 1, so that the bottom of the water cooling plate 2 is attached to the bottom wall of the water tank 1, and if the leakage point of the water cooling plate 2 is at the bottom of the water cooling plate 2, it will be difficult to visually observe the leakage point.

[0036] Reference Figures 1-7As another preferred embodiment of the present application, different from the embodiment 1 or the embodiment 2, the water tank 1 is provided with a turnover mechanism 5, the turnover mechanism 5 comprising a first air cylinder 51, a driving member 52 and a turnover member 53; the first air cylinder 51 is fixedly installed on the outer side of the water tank 1, the driving member 52 is installed on the output end of the first air cylinder 51 to drive the turnover member 53 to rotate, and the turnover member 53 is installed on the output end of the driving member 52 to drive the water-cooled plate 2 to turn over; by controlling the first air cylinder 51, the turnover member 53 can be brought into contact with the water-cooled plate 2, and then by driving the driving member 52, the turnover member 53 can turn over the water-cooled plate 2 by 180 degrees, so as to facilitate the observation of whether there is a leakage problem on the other side of the water-cooled plate 2.

[0037] The driving member 52 comprises a mounting box 521, a first motor 522, a first gear 523, a hollow shaft 524, a second gear 525, a second motor 526 and a rotating shaft 527; the mounting box 521 is fixedly installed on the output end of the first air cylinder 51, the first motor 522 is fixedly installed on the inner side of the mounting box 521 and the output shaft thereof is fixedly connected with the first gear 523, the hollow shaft 524 penetrates through the side wall of the mounting box 521 and is rotationally connected with the mounting box 521, the second gear 525 is fixedly installed on one end of the hollow shaft 524 and is engaged with the first gear 523, the rotating shaft 527 penetrates through the hollow shaft 524 and is rotationally connected with the hollow shaft 524, and the second motor 526 is fixedly installed on the inner side of the mounting box 521 and the output shaft thereof is fixedly connected with the rotating shaft 527.

[0038] The turnover member 53 comprises a mounting frame 531, a limiting frame 532, a bidirectional screw rod 533, a sliding rail 534, two clamping plates 535, a first bevel gear 536 and a second bevel gear 537; the mounting frame 531 is fixedly installed on the other end of the hollow shaft 524, the limiting frame 532 is fixedly installed on the middle portion of the inner side of the mounting frame 531, the bidirectional screw rod 533 penetrates through the limiting frame 532 and is rotationally connected with the limiting frame 532, the sliding rail 534 is fixedly installed on the inner side of the mounting frame 531 and is arranged in parallel with the bidirectional screw rod 533, the two clamping plates 535 are respectively threadedly connected with the two ends of the bidirectional screw rod 533, and the end portions of the two clamping plates 535 are slidingly connected with the sliding rail 534; the first bevel gear 536 is fixedly installed on the bidirectional screw rod 533 and is located on the inner side of the limiting frame 532, and the second bevel gear 537 is fixedly installed on the end portion of the rotating shaft 527 and is engaged with the first bevel gear 536.

[0039] Working principle; first, by controlling the first air cylinder 51, the limiting frame 532 is brought into contact with the water-cooled plate 2, then the second motor 526 is started to drive the rotating shaft 527 to rotate the second bevel gear 537, so as to drive the first bevel gear 536 to synchronously rotate the bidirectional screw rod 533, which can drive the two clamping plates 535 to move towards each other, and finally can clamp the water-cooled plate 2 by the two clamping plates 535;

[0040] Finally, the first motor 522 is started to rotate the first gear 523, which drives the hollow shaft 524 to rotate synchronously, so that the mounting frame 531 drives the water-cooling plate 2 to rotate by 180 degrees as a whole, thereby facilitating observation of the leakage of the other side of the water-cooling plate 2 and effectively avoiding the problem of missing the leakage point.

[0041] Embodiment 4:

[0042] In embodiment 3, the two clamping plates 535 need to be separated from the water-cooling plate 2 after the water-cooling plate 2 is flipped, so as to avoid the influence of the clamping plates 535 on the observation of the leakage point of the water-cooling plate 2, and once the clamping plates 535 are separated from the water-cooling plate 2, the water-cooling plate 2 will sink, which is not convenient for the secondary flipping of the water-cooling plate 2;

[0043] Reference Figures 1-8 As another preferred embodiment of the present application, the difference from embodiment 1 or embodiment 2 is that the water tank 1 is provided with a positioning mechanism 6, which comprises a second air cylinder 61, a suction cup 62, a connecting pipe 64, a control valve 65 and a suction pump 66; the second air cylinder 61 is fixedly installed on the bottom wall of the inner side of the water tank 1, the suction cup 62 is fixedly installed on the output end of the second air cylinder 61 and can contact the water-cooling plate 2, a through hole 63 is formed in the suction cup 62, one end of the connecting pipe 64 is communicated with the suction cup 62, the control valve 65 is fixedly installed on the other end of the connecting pipe 64, and the suction pump 66 is fixedly installed on the outer side of the water tank 1 and communicated with the connecting pipe 64 through a conduit.

[0044] After the water-cooling plate 2 is put into the water tank 1, the bottom of the water-cooling plate 2 will contact the suction cup 62, and the air and water on the contact surface between the suction cup 62 and the water-cooling plate 2 are sucked out by starting the suction pump 66, so that the suction cup 62 can stably adsorb the water-cooling plate 2, which facilitates the clamping of the water-cooling plate 2 by the subsequent flipping mechanism 5;

[0045] During flipping, the control valve 65 is opened to make external air enter the suction cup 62, so that the suction cup 62 can be separated from the water-cooling plate 2, and the second air cylinder 61 is controlled to make the suction cup 62 descend to the lowest position, which facilitates the flipping of the water-cooling plate 2 by the flipping mechanism 5.

[0046] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacement or change within the technical range disclosed by the present application according to the technical solution and inventive concept of the present application, which should be covered within the protection scope of the present application.

Claims

1. A water-cooled plate leakage detection device, comprising a water tank, characterized in that, The water tank contains a water-cooled plate. A plug is fixedly installed at the outlet end of the water-cooled plate. A gas guide hose is fixedly installed at the inlet end of the water-cooled plate. A sealing assembly is installed at the inlet end of the gas guide hose. A gas pipe is fixedly installed at the inlet end of the sealing assembly. A leak detection instrument is fixedly installed at the inlet end of the gas pipe. The sealing assembly includes a fixing plate, an external threaded head, a tube, an internal threaded sleeve, and a mating part; the fixing plate is fixedly installed on the outside of the water tank, the external threaded head is fixedly installed on the fixing plate and connected to the inlet end of the air guide hose, the tube is fixedly installed on the outside of the external threaded head, the internal threaded sleeve is threadedly engaged with the external threaded head and connected to the outlet end of the air tube, and the mating part is installed inside the internal threaded sleeve and engages with the tube; The docking component includes a retaining seat, a sealing plate, several sliding rods, several limiting blocks, and several springs; the retaining seat is fixedly installed inside the internal threaded sleeve, and the insertion tube can be inserted into the retaining seat; several sliding rods all pass through the retaining seat and are slidably connected to the retaining seat, several sliding rods are equidistantly distributed around the retaining seat, one end of several sliding rods is fixedly connected to the sealing plate, the sealing plate can cooperate with the retaining seat, several limiting blocks are respectively fixedly installed on the other end of the corresponding sliding rod, and several springs are sleeved on the corresponding sliding rod; The water tank is equipped with a tilting mechanism, which includes a first cylinder, a driving component, and a tilting component. The first cylinder is fixedly installed on the outside of the water tank. The driving component is installed at the output end of the first cylinder to drive the tilting component to rotate. The tilting component is installed at the output end of the driving component to drive the water cooling plate to tilt. The driving component includes a mounting box, a first motor, a first gear, a hollow shaft, a second gear, a second motor, and a rotating shaft. The mounting box is fixedly installed at the output end of the first cylinder. The first motor is fixedly installed inside the mounting box and its output shaft is fixedly connected to the first gear. The hollow shaft passes through the side wall of the mounting box and is rotatably connected to the mounting box. The second gear is fixedly installed at one end of the hollow shaft and meshes with the first gear. The rotating shaft passes through the hollow shaft and is rotatably connected to the hollow shaft. The second motor is fixedly installed inside the mounting box and its output shaft is fixedly connected to the rotating shaft.

2. The water-cooled plate leakage detection device according to claim 1, characterized in that, The flipping component includes a mounting frame, a limiting frame, a bidirectional screw, a slide rail, and two clamping plates. The mounting frame is fixedly installed at the other end of the hollow shaft. The limiting frame is fixedly installed in the middle of the inner side of the mounting frame. The bidirectional screw passes through the limiting frame and is rotatably connected to the limiting frame. The slide rail is fixedly installed inside the mounting frame and is arranged parallel to the bidirectional screw. The two clamping plates are threaded to both ends of the bidirectional screw, and the ends of the two clamping plates are slidably connected to the slide rail.

3. The water-cooled plate leakage detection device according to claim 2, characterized in that, The flipping component also includes a first bevel gear and a second bevel gear; the first bevel gear is fixedly mounted on the bidirectional screw and located inside the limiting frame, and the second bevel gear is fixedly mounted on the end of the rotating shaft and meshes with the first bevel gear.

4. The water-cooled plate leakage detection device according to claim 3, characterized in that, The water tank is equipped with a positioning mechanism, which includes a second cylinder, a suction cup, a connecting pipe, a control valve, and a suction pump. The second cylinder is fixedly installed on the bottom wall inside the water tank. The suction cup is fixedly installed on the output end of the second cylinder and can contact the water-cooling plate. The suction cup has a through hole. One end of the connecting pipe is connected to the suction cup. The control valve is fixedly installed on the other end of the connecting pipe. The suction pump is fixedly installed on the outside of the water tank and is connected to the connecting pipe through a conduit.

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