Terminal automatic cutting, detection and packaging equipment

Abstract

The present invention provides a terminal automatic cutting, detection and packaging equipment, characterized in that it comprises: a chassis; a cutting module, which is installed on the chassis; a detection module, which is installed at the outlet of the cutting module; a packaging film group, which is installed at the outlet of the detection module; a material discharging rack, which is installed on the chassis and located on both sides of the cutting module, the material discharging rack is driven by a rotating motor and is rotatably connected with a terminal disk, and a material channel serving as a guide is provided below the terminal disk; a material supporting mechanism is provided below the cutting mechanism, and a placing rack is provided on the chassis along the length direction, and a material discharging tray is provided on the placing rack. It has a cutting module, a material supporting mechanism and a packaging film group, which can accurately position and simultaneously cut the material strip terminals, cooperate with the dragging mechanism to place multiple terminals on the discharging tray and send them to the packaging film group for packaging, and the process is automatically cut once and multiple terminals can be packaged, saving time and labor.

Description

Technical Field

[0001] The invention relates to automatic terminal cutting, detecting and packaging equipment. Background Art

[0002] Terminals are the parts that connect batteries to external conductors. In electrical engineering, terminals mostly refer to wiring terminals, also called wiring terminals. They are divided into single-hole, double-hole, socket, hook, etc., and are divided into materials such as silver-plated copper, zinc-plated copper, copper, aluminum, iron, etc. Their main function is to transmit electrical signals or conduct electricity, and they are often used in electronic components.

[0003] The finished terminal has holes on both sides of the strip.

[0004] After the terminal processing is completed, the processed terminals need to be placed in a tray for packaging. Most of the packaging equipment in the prior art performs packaging when the terminal spacing is consistent with the tray spacing. When the terminal spacing is different from the slot spacing on the tray, manual packaging or sucking one terminal at a time for packaging can only be used, which is time-consuming and labor-intensive and increases labor costs. Summary of the invention

[0005] The purpose of the present invention is to address the above-mentioned problems existing in the prior art and to propose an automatic terminal cutting, detection and packaging equipment, which has a cutting module, a material supporting mechanism and a packaging film group, which can accurately position the terminals of the material strip and cut them at the same time, and cooperate with the dragging mechanism to place multiple terminals on the material discharge tray and send them to the packaging film group for packaging. This process automatically performs one cutting and can package multiple terminals, saving time and effort.

[0006] The object of the present invention can be achieved by the following technical scheme: a terminal automatic cutting, detection and packaging device, characterized in that it comprises:

[0007] Chassis;

[0008] A cutting module, which is mounted on the chassis;

[0009] A detection module installed at the exit of the cutting module;

[0010] A packaging film group, which is installed at the outlet of the detection module;

[0011] A material unloading rack is installed on the chassis and located on both sides of the cutting module. The material unloading rack is driven by a rotating motor and is rotatably connected to a terminal plate. A material channel is provided below the terminal plate to serve as a guide.

[0012] A material supporting mechanism is arranged below the cutting mechanism, a placing rack is arranged on the chassis along the length direction, and a material placing tray is arranged on the placing rack.

[0013] Furthermore, the cutting module comprises:

[0014] A linear guide rail, which is fixed to the chassis;

[0015] The frame is in a frame structure and the lower end is connected to the linear slide rail. The upper end of the frame is provided with a mounting plate, the mounting plate is provided with a material discharge port, and a supporting mechanism is installed below the material discharge port;

[0016] A flow channel plate, through which the feed belt passes and is mounted on the mounting plate;

[0017] A transverse feeding mechanism, which is mounted on the flow channel plate and is used to feed the material belt;

[0018] A longitudinal positioning mechanism, which is fixed to the feeding end of the transverse feeding mechanism;

[0019] a cutting frame fixed to the mounting plate;

[0020] A cutting cylinder, with its output end facing downwards, is mounted on the cutting frame;

[0021] An upper pad, which is mounted on the cutting cylinder;

[0022] A discharge head, which has a plurality of discharge heads and is vertically fixed to the lower end surface of the upper pad;

[0023] A lower pad, which is mounted on the mounting plate and has a discharge channel for the discharge head to run vertically, wherein the lower end of the discharge channel corresponds to the discharge port of the mounting plate;

[0024] The flow channel plate is located between the lower pad and the mounting plate.

[0025] Furthermore, the upper end of the rack is higher than the placement rack.

[0026] Furthermore, the lateral feeding mechanism comprises:

[0027] A feed cylinder, which is fixed on the flow channel plate;

[0028] A lateral positioning cylinder, which is installed at the output end of the feed cylinder;

[0029] Connecting plate, which is installed at the output end of the lateral positioning cylinder.

[0030] Furthermore, the longitudinal positioning mechanism includes:

[0031] A longitudinal positioning cylinder mounted on the connecting plate;

[0032] The positioning block is connected to the output end of the longitudinal positioning cylinder, and the lower end surface of the positioning block is provided with positioning pins inserted into the holes at both ends of the material strip.

[0033] Furthermore, the support mechanism comprises:

[0034] A linear guide rail is fixed obliquely on a mounting plate below the feed opening;

[0035] A compression spring is sleeved on the linear guide rail;

[0036] A supporting block has a connecting end which is sleeved on the linear guide rail and compresses the compression spring, and the supporting end of the supporting block extends upwardly and obliquely into the feeding port;

[0037] The supporting end of the supporting block can abut against the discharge head.

[0038] Furthermore, the detection module includes:

[0039] A mounting column, which is vertically mounted on one side of the placement rack;

[0040] a detection camera mounted on a mounting post;

[0041] Furthermore, the packaging module includes:

[0042] A material receiving motor, which is fixed on the side of the placement rack;

[0043] A material pulling ratchet wheel connected to the material receiving motor, and a rotating wheel cooperating with the material pulling ratchet wheel is arranged above the material pulling ratchet wheel;

[0044] A cover tape reel is fixed on a placement rack on one side of the mounting column, and a cover tape pressing machine is provided below the cover tape reel;

[0045] The tape carrier plate is installed on the outside of the receiving plate and the two are connected by a connecting rod.

[0046] Furthermore, a human-machine interaction box is installed on the chassis.

[0047] Compared with the prior art, the advantages of the present application are as follows: it has a cutting module, a material supporting mechanism and a packaging film group, which can accurately position the terminals of the material strip and cut them at the same time, and cooperate with the material dragging mechanism to place multiple terminals on the material discharge tray and send them to the packaging film group for packaging. The process is automatically performed and multiple terminals can be packaged at one time, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] Figure 1 It is the overall schematic diagram of the equipment;

[0049] Figure 2 It is a stereogram of the equipment;

[0050] Figure 3 is a schematic diagram of the cutting module;

[0051] Figure 4 This is a schematic diagram of the cutting module from another angle;

[0052] Figure 5 is a schematic diagram of a longitudinal positioning mechanism;

[0053] Figure 6It is a schematic diagram of the discharge head and the supporting mechanism;

[0054] In the figure, 1, chassis; 11, placement rack; 12, material discharge tray; 2, material discharge rack; 21, terminal plate; 3, cutting module; 31, linear guide rail; 311, mounting plate; 312, material discharge port; 32, rack; 33, material support mechanism; 331, linear guide rail; 332, material support block; 333, compression spring; 34, cutting rack; 35, upper pad; 351, material discharge head; 36, lower pad; 37, cutting Cylinder; 301, feed cylinder; 302, lateral positioning cylinder; 303, connecting plate; 304, longitudinal positioning cylinder; 305, positioning block; 3051, positioning pin; 4, mounting column; 41, detection camera; 5, packaging film group; 51, cover tape reel; 52, cover tape pressing machine; 53, rotating wheel; 54, pulling ratchet; 55 carrying reel; 56, connecting rod; 57, material receiving motor; 6, human-computer interaction box. DETAILED DESCRIPTION

[0055] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention.

[0056] like Figure 1-6 As shown, a terminal automatic cutting, detection and packaging equipment is characterized in that it includes:

[0057] Chassis 1;

[0058] A cutting module 3, which is mounted on the chassis 1;

[0059] A detection module, which is installed at the exit of the cutting module 3;

[0060] A packaging film group 5, which is installed at the outlet of the detection module;

[0061] A material unloading rack 2 is mounted on the chassis 1 and is located on both sides of the cutting module 3. The material unloading rack 2 is driven by a rotating motor and is rotatably connected to a terminal plate 21. A material channel serving as a guide is provided below the terminal plate 21.

[0062] A supporting mechanism 33 is provided below the cutting mechanism, a placing rack 11 is provided on the chassis 1 along the length direction, and a material placing tray 12 is provided on the placing rack 11 .

[0063] The equipment as a whole consists of five parts: a chassis 1, a cutting module 3, a detection module, a packaging module, and a discharge rack 2. The plated stamped terminal strip is installed on the terminal disk 21 of the discharge rack 2, and the terminal disk 21 rotates through the feed channel to the cutting module 3. After the terminals are cut, they are synchronously placed in the discharge tray 12 below. The terminal size and appearance are detected at the detection module, and then hot-melt packaging is performed.

[0064] The cutting module 3 comprises:

[0065] A linear guide rail 31, which is fixed on the chassis 1;

[0066] The frame 32 is a frame structure and the lower end is connected to the linear guide rail 31. The upper end of the frame 32 is mounted with a mounting plate 311. The mounting plate 311 is provided with a material discharge port 312, and a material support mechanism 33 is mounted below the material discharge port 312.

[0067] A flow channel plate, through which the feed belt passes and is mounted on the mounting plate 311;

[0068] A transverse feeding mechanism, which is mounted on the flow channel plate and is used to feed the material belt;

[0069] A longitudinal positioning mechanism, which is fixed to the feeding end of the transverse feeding mechanism;

[0070] A cutting frame 34 fixed on the mounting plate 311;

[0071] A cutting cylinder 37, with its output end downwardly mounted on the cutting frame 34;

[0072] An upper pad 35 mounted on a cutting cylinder 37;

[0073] A discharge head 351, which has a plurality of and is vertically fixed to the lower end surface of the upper pad 35;

[0074] A lower pad 36, which is mounted on the mounting plate 311 and has a discharge channel for the discharge head 351 to run vertically, and the lower end of the discharge channel corresponds to the discharge port 312 of the mounting plate 311;

[0075] The flow channel plate is located between the lower pad 36 and the mounting plate 311 .

[0076] The upper end of the frame 32 is higher than the placement rack 11 .

[0077] The lateral feeding mechanism comprises:

[0078] A feed cylinder 301, which is fixed on the flow channel plate;

[0079] A lateral positioning cylinder 302, which is installed at the output end of the feed cylinder 301;

[0080] The connecting plate 303 is installed at the output end of the lateral positioning cylinder 302 .

[0081] The longitudinal positioning mechanism comprises:

[0082] A longitudinal positioning cylinder 304, which is mounted on the connecting plate 303;

[0083] The positioning block 305 is connected to the output end of the longitudinal positioning cylinder 304. The lower end surface of the positioning block 305 has positioning pins 3051 inserted into the holes at both ends of the material strip.

[0084] The cutting module 3 can pull the material forward and backward and confirm the position through the linear slide rail 31 when loading the terminal. After the terminal material strip enters the flow channel plate and is placed, the horizontal positioning cylinder 302 is fine-tuned so that the longitudinal positioning cylinder 304 inserts the positioning pin 3051 into the hole of the material strip downward for positioning. The feed cylinder 301 feeds the material forward at an equal distance, and the cutting cylinder 37 moves downward for cutting. This positioning process ensures the cutting accuracy.

[0085] The supporting mechanism 33 comprises:

[0086] A linear guide rail 331, which is tilted and fixed on the mounting plate 311 below the feed opening 312;

[0087] A compression spring 333 is sleeved on the linear guide rail 331;

[0088] A supporting block 332, which has a connecting end sleeved on the linear guide rail 331 and compresses the compression spring 333, and the supporting end of the supporting block 332 extends obliquely upward into the discharge port 312;

[0089] The supporting end of the supporting block 332 can abut against the discharge head 351 .

[0090] The support block 332 under the mounting plate 311 is pressed against the bottom of the terminal product under the upward thrust of the compression spring 333. When the cutting cylinder 37 acts downward, the unloading head 351 and the support block 332 are pressed against the clamped terminal, and move downward synchronously through the linear guide 331 until they are close to the product placement position of the discharge tray 12 below. After the cutting cylinder 37 retracts, the cut terminal falls into the discharge tray 12. This mechanism has high requirements for the angle of the support block 332, the elastic force of the compression spring 333, and the precision of the cutting module 3. It cleverly uses the mechanism linkage to reduce the manual handling action of the cut terminal, which is stable and greatly improves the production efficiency.

[0091] The detection module comprises:

[0092] A mounting column 4, which is vertically mounted on one side of the placement rack 11;

[0093] A detection camera 41, which is mounted on the mounting column 4;

[0094] The packaging module comprises:

[0095] A material receiving motor 57, which is fixed to the side of the placement rack 11;

[0096] A material pulling ratchet 54 connected to a material receiving motor 57, and a rotating wheel 53 cooperating with the material pulling ratchet 54 is arranged above the material pulling ratchet 54;

[0097] A cover tape reel 51 is fixed on a placement rack 11 on one side of the mounting column 4, and a cover tape pressing machine 52 is provided below the cover tape reel 51;

[0098] The tape carrier plate 55 is installed outside the receiving plate and the two are connected by a connecting rod 56 .

[0099] The material receiving motor 57 drives the pulling ratchet 54, and the rotating wheel 53 of the pulling ratchet 54 moves simultaneously, and moves forward according to the designed equal distance, so that the cut terminals are placed in the corresponding position of the product on the discharge tray 12 and then move with the discharge tray 12, and then are detected and judged by the detection camera 41, and the cover tape pressing machine 52 presses and heat-seals, and finally rolled into the finished product carrier tray 55.

[0100] A human-machine interaction box 6 is installed on the chassis 1 .

[0101] The technical solution of the present invention above provides a solution that is significantly different from the prior art to the technical problem that the prior art solution is too single, and the parts not involved in the technical solution of this application are the same as the prior art or can be implemented by the prior art, and will not be described in detail. The technical solutions in the above embodiments have clearly and completely described the contents of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

Claims

1. A terminal automatic cutting, detection and packaging equipment, which include: Chassis; A cutting module, which is mounted on the chassis; A detection module installed at the exit of the cutting module; A packaging film group, which is installed at the outlet of the detection module; A material unloading rack is installed on the chassis and located on both sides of the cutting module. The material unloading rack is driven by a rotating motor and is rotatably connected to a terminal plate. A material channel is provided below the terminal plate to serve as a guide. A supporting mechanism is arranged below the cutting mechanism, a placing rack is arranged on the chassis along the length direction, and a material placing tray is arranged on the placing rack; the cutting module comprises: a linear slide rail, which is fixed on the chassis; a frame, which is in a frame structure and the lower end of which is connected to the linear slide rail, a mounting plate is installed on the upper end of the frame, a material discharge port is opened on the mounting plate, and a supporting mechanism is installed below the material discharge port; a flow channel plate, a material feeding belt passes through and is mounted on the mounting plate; a transverse feeding mechanism, which is mounted on the flow channel plate and is used for feeding the material belt; a longitudinal positioning mechanism, which is fixed on the feeding end of the transverse feeding mechanism; a cutting frame, which is fixed on the mounting plate; a cutting cylinder, whose output end is mounted on the cutting frame downward; an upper pad, which is mounted on the cutting cylinder; a discharge head, which has several and is vertically fixed on the lower end face of the upper pad; a lower pad, which is mounted on the mounting plate and has a discharge channel for the vertical operation of the discharge head, and the lower end of the discharge channel corresponds to the discharge port of the mounting plate; the flow channel plate position between the lower pad and the mounting plate; the lateral feeding mechanism includes: a feeding cylinder, which is fixed on the flow channel plate; a lateral positioning cylinder, which is installed on the output end of the feeding cylinder; a connecting plate, which is installed on the output end of the lateral positioning cylinder; the longitudinal positioning mechanism includes: a longitudinal positioning cylinder, which is installed on the connecting plate; a positioning block, which is connected to the output end of the longitudinal positioning cylinder, and the lower end surface of the positioning block has a positioning pin inserted into the holes at both ends of the material belt; the supporting mechanism includes: a linear guide rail, which is tilted and fixed on the mounting plate below the discharge port; a compression spring, which is sleeved on the linear guide rail; a supporting block, which has a connecting end sleeved on the linear guide rail and squeezes the compression spring, and the supporting end of the supporting block is tilted upward and extends into the discharge port; the supporting end of the supporting block abuts against the unloading head; the packaging module includes: a material receiving motor, which is fixed on the side of the placement rack; a material pulling ratchet, which is connected to the material receiving motor, and a rotating wheel matching the material pulling ratchet is arranged above the material pulling ratchet; The cover tape reel is fixed on a placement rack on one side of the mounting column, and a cover tape pressing machine is also arranged below the cover tape reel; the tape carrier reel is installed on the outside of the receiving plate and the two are connected by a connecting rod.

2. The terminal automatic cutting, detection and packaging equipment according to claim 1, Features: The upper end of the rack is higher than the placement rack.

3. The terminal automatic cutting, detection and packaging equipment according to claim 1, It is characterized in that The detection module comprises: a mounting column which is vertically mounted on one side of the placement frame; and a detection camera which is mounted on the mounting column.

4. The terminal automatic cutting, detection and packaging equipment according to claim 1, It is characterized in that A human-machine interaction box is installed on the chassis.

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