Hydrothermal treatment system
Through the multi-stage treatment of the hydrothermal treatment system, including humidification, pressurized separation and solubilization, the problem of unstable gas generation caused by different ratios of organic waste was solved, and stable and efficient gas generation effect was achieved.
Patent Information
- Application Number
- CN202180083971.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2020-12-16
- Filing Date
- 2021-12-09
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2041-12-09
AI Technical Summary
In the existing technology, the different ratios of organic waste lead to inconsistent properties of hydrothermal treatment products, making it difficult to stably generate gas. In particular, at low moisture content, the power consumption is high and it is easy to cause malfunctions. At high moisture content, the concentration of tiny organic matter is unstable, affecting the efficiency of methane fermentation.
A hydrothermal treatment system was designed, including a hydrothermal treatment device, an adjustment tank, a pressurized separation device, a solubilization tank, and a gas generation device. Through humidification, pressurized separation, and solubilization treatment, the concentration of organic matter in the hydrothermal treatment liquid was ensured to be stable within a range suitable for gas generation. The first and second transfer devices were used to achieve material circulation and concentration adjustment.
This achieves stable gas generation regardless of the organic waste ratio, reduces energy consumption, and improves the stability and efficiency of gas generation.
Smart Images

Figure CN116615394B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a hydrothermal treatment system for generating gas from waste containing organic matter. Background Art
[0002] A system has been developed that uses high-temperature, high-pressure steam to hydrothermally react and solubilize organic wastes such as household kitchen waste (domestic waste), paper and grass waste, livestock manure, and sludge using high-temperature, high-pressure steam. This system then separates a liquid (hydrothermally treated liquid) such as a solution or slurry from the organic waste (hydrothermally treated product) after the hydrothermal treatment. This liquid is then used to generate gas, such as methane fermentation, using microorganisms or fungi (e.g., Patent Documents 1 and 2). In this system, a screen or a screw press, such as that described in Patent Document 3, can be used to separate the hydrothermally treated liquid from the hydrothermally treated product.
[0003] Prior art literature
[0004] Patent Literature
[0005] Patent Document 1: Japanese Patent Application Laid-Open No. 2009-119378
[0006] Patent Document 2: Japanese Patent Application Publication No. 2019-181397
[0007] Patent Document 3: Japanese Patent Application Laid-Open No. 2011-200836 Summary of the Invention
[0008] Problems to be solved by the invention
[0009] Generally speaking, in organic waste collected by garbage trucks and stored in garbage chutes at garbage disposal plants, in addition to organic matter that contributes to gas production, inorganic matter such as organic matter that does not or only rarely contributes to gas production (such as plastics) and metals and glass are not completely removed and remain. Furthermore, the ratio of organic to inorganic matter contained in collected or stored organic waste, the ratio of organic matter that is actually kitchen waste and paper, and the ratio of organic matter that contributes to gas production to organic matter that has little to no contribution to gas production (i.e., the proportion of each of these various components in a given amount of organic waste) vary depending on the region, season, and time of day.
[0010] Furthermore, generally speaking, regardless of the ratio of each content to the organic waste, a predetermined amount of organic waste is hydrothermally treated in a hydrothermal treatment apparatus for a predetermined fixed time (prescribed time). Upon expiration of the prescribed time, the hydrothermal treatment is terminated, and the hydrothermally treated product is removed from the hydrothermal treatment apparatus. Therefore, depending on the ratio of each content to the organic waste, the properties of the removed hydrothermally treated product vary. For example, a hydrothermally treated product with low water content may be obtained, resulting in a sandy or powdery state, while a hydrothermally treated product with high water content may be obtained, resulting in a muddy or liquid state.
[0011] On the other hand, when using hydrothermal treatment liquid to carry out gas generation based on microorganism, fungi, in the case of for example carrying out methane generation based on methane fermentation, it is ideal that the tiny organic matter included in the hydrothermal treatment product is contained in the hydrothermal treatment liquid as much as possible.Therefore, preferably, as described in patent documentation 3, when separating hydrothermal treatment liquid from hydrothermal treatment product, a pressurized screw press is used.But, pressurizing the hydrothermal treatment product of low moisture content (for example, sandy) by screw press may increase power consumption, may also cause failure, and is therefore not preferred.
[0012] Furthermore, when using a hydrothermal treatment solution for gas generation using microorganisms or fungi, the concentration of minute organic matter contained in the solution is a crucial factor in improving gas generation efficiency. However, the concentration of this organic matter differs significantly between hydrothermally treated products containing high and low amounts of water, making stable gas generation difficult in gas generation equipment such as methane fermentation devices.
[0013] Therefore, an object of the present invention is to provide a hydrothermal treatment system capable of stably generating gas regardless of the ratio of each content contained in organic matter-containing waste.
[0014] Technical Solution
[0015] The hydrothermal treatment system of the present invention comprises: a hydrothermal treatment device for causing a hydrothermal reaction of waste containing organic matter; an adjustment tank for humidifying the hydrothermally treated product after the hydrothermal reaction; a first transfer device for transferring the hydrothermally treated product humidified by the adjustment tank; a pressurized separation device for pressurizing the hydrothermally treated product transferred by the first transfer device to separate the hydrothermally treated product into a hydrothermally treated liquid and a residue; a solubilizing tank for storing and heating the hydrothermally treated liquid separated by the pressurized separation device; and a second transfer device for storing the hydrothermally treated liquid heated by the solubilizing tank. The dissolved hydrothermal treatment liquid is returned to the adjustment tank; and a gas generating device is used to generate gas using the hydrothermal treatment liquid stored in the solubilizing tank, the second transferring device returns the hydrothermal treatment liquid to the adjustment tank when the concentration of organic matter contained in the hydrothermal treatment liquid stored in the solubilizing tank is less than a specified concentration, and transfers the hydrothermal treatment liquid to the gas generating device when the concentration of the organic matter is greater than the specified concentration, wherein the specified concentration is a concentration of organic matter suitable for generating gas by microorganisms or fungi.
[0016] Effects of the Invention
[0017] According to the present invention, gas can be stably generated regardless of the ratio of each content contained in organic matter-containing waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Schematic diagram showing a hydrothermal treatment system according to an embodiment.
[0019] Figure 2 It is a schematic diagram showing an example of the second equipment of the hydrothermal treatment system according to the embodiment. DETAILED DESCRIPTION
[0020] The hydrothermal treatment system of the present invention is described below with reference to the accompanying drawings. The following configurations are merely illustrative and are not intended to exclude variations or technical applications not explicitly described. The following configurations may be modified and implemented in various ways without departing from the essential components and the spirit of the present invention.
[0021] Figure 1 This is a schematic diagram of a hydrothermal treatment system 1 according to this embodiment. The hydrothermal treatment system 1 is a system that uses high-temperature, high-pressure steam to hydrothermally react and solubilize organic waste (hereinafter referred to as "hydrothermal treatment"), and then uses a liquid (hereinafter referred to as "hydrothermally treated liquid"), such as a solution, mixed liquid, or slurry, separated from the organic waste after the hydrothermal treatment (hereinafter referred to as "hydrothermally treated product"), to generate gas using microorganisms and fungi.
[0022] The hydrothermal treatment system 1 includes at least a hydrothermal treatment device 10 , an adjustment tank 11 , a first transfer device 21 , a pressurized separation device 12 , a solubilization tank 13 , a second transfer device 22 , and a gas generator 14 .
[0023] Then, the following Figure 1 All the components of the hydrothermal treatment system 1 shown will be described in detail.
[0024] The hydrothermal treatment device 10 is a device for performing hydrothermal treatment on waste containing organic matter. Examples of waste containing organic matter that can be fed into the hydrothermal treatment device 10 include kitchen garbage (domestic garbage), wood-based waste, livestock feces, and sludge discharged from households. Organic waste collected by garbage collection trucks and organic waste stored in garbage chutes of garbage disposal plants can be fed into the hydrothermal treatment device 10 as they are, or they can be fed into the hydrothermal treatment device 10 after inorganic matter is removed from these organic wastes. It is also possible to selectively extract kitchen garbage, paper, and grass containing organic matter suitable for gas generation from these organic wastes and feed the extracted kitchen garbage, paper, or grass into the hydrothermal treatment device 10. The hydrothermal treatment device 10 can also perform hydrothermal treatment on disposable diapers, which have become a problem in handling in facilities for the elderly in recent years.
[0025] It will be understood later that in the hydrothermal treatment system 1, even if the ratio of each content in a predetermined amount of organic-containing waste treated by the hydrothermal treatment device 10 through a single hydrothermal treatment varies greatly depending on each organic-containing waste treated in each hydrothermal treatment performed multiple times, gas can be stably generated by the gas generating device 14 described later.
[0026] The hydrothermal treatment is performed for a predetermined time in the hydrothermal treatment apparatus 10 , and the hydrothermally treated product discharged from the hydrothermal treatment apparatus 10 is stored in the adjustment tank 11 .
[0027] The adjustment tank 11 is a device for adjusting the properties of the hydrothermally treated material discharged from the hydrothermal treatment device 10 by humidifying the material. It should be noted that, herein, "humidifying" the hydrothermally treated material includes not only wetting the hydrothermally treated material with water or liquid, but also immersing the hydrothermally treated material in water or liquid.
[0028] The hydrothermal treatment liquid stored in the solubilization tank 13 described later is poured into the adjustment tank 11, thereby humidifying the hydrothermally treated product stored in the adjustment tank 11. In addition to pouring the hydrothermal treatment liquid into the adjustment tank 11, tap water (not shown) or recycled water described later may be appropriately poured into the adjustment tank 11.
[0029] Furthermore, a stirring device may be provided in the adjustment tank 11 to stir and mix the hydrothermally treated product stored in the adjustment tank 11 and the injected liquid or water. When provided with a stirring device, the adjustment tank 11 can adjust the properties of the hydrothermally treated product in a short time. For example, if the hydrothermally treated product stored in the adjustment tank 11 is in the form of sand, the stirring device can be operated while the liquid or water is injected, thereby converting the hydrothermally treated product into a slurry in a short time.
[0030] The stirring device may be any device as long as it stirs and mixes the hydrothermally treated product stored in the adjustment tank 11 and the injected liquid or water by air stirring, mechanical stirring, or the like.
[0031] It should be noted that the hydrothermal treatment device 10 and the adjustment tank 11 are equipment for hydrothermally treating waste containing organic matter and humidifying and storing the hydrothermally treated product obtained by the hydrothermal treatment. They are components of the first equipment 2 for performing the first stage of treatment in the hydrothermal treatment system 1.
[0032] Although described later, the device that pressurizes the hydrothermally treated product stored in the first device 2 to separate the hydrothermally treated liquid (hereinafter referred to as "pressurized separation") and solubilizes the hydrothermally treated liquid obtained by this pressurized separation is the second device 3 that performs the second-stage treatment in the hydrothermal treatment system 1. Furthermore, the device that generates gas using the hydrothermally treated liquid solubilized in the second device 3 is the third device 4 that performs the third-stage treatment in the hydrothermal treatment system 1.
[0033] The first transfer device 21 is a device that transfers the hydrothermally treated product moistened in the adjustment tank 11 of the first device 2 to the second device 3 .
[0034] When the first device 2 and the second device 3 are located close to each other, for example, when the first device 2 and the second device 3 are located in the same or adjacent locations with a distance of less than about 500 m between the first device 2 and the second device 3, the first transfer device 21 is preferably a pipeline connected to the adjustment tank 11 of the first device 2 and the pressurized separation device 12 of the second device 3, and including a pulverizing pump for pressurizing the hydrothermally treated product, whose properties have been adjusted in the adjustment tank 11, to the pressurized separation device 12. Generally, the pipeline is constructed by connecting a plurality of pipes to form a single path.
[0035] In this case, the hydrothermally treated product stored in the adjustment tank 11 of the first equipment 2 is pulverized by a pulverizing pump through a pipeline and transferred to the pressurized separation device 12 of the second equipment 3. When the hydrothermally treated product is transferred, the pulverizing pump can be used to pulverize the hydrothermally treated product, thereby reducing the load on the pressurized separation device 12 (for example, a screw press) described later.
[0036] It should be noted that, in the following, when two devices among the first device 2, the second device 3 and the third device 4 are set "closely", it means that the two devices are set in the same or different places with a distance between the two devices less than about 500m.
[0037] On the other hand, when the first facility 2 and the second facility 3 are remotely located, the first transfer device 21 is ideally a vehicle equipped with a storage tank (e.g., a vacuum truck). For example, if the first facility 2 and the second facility 3 are located approximately 500 meters or more apart, they can be considered "remotely located," regardless of whether they are located at the same or different sites. In this case, the hydrothermally treated product stored in the adjustment tank 11 of the first facility 2 is loaded onto the vehicle and transported to the pressurized separation device 12 of the second facility 3, where it is then fed into the pressurized separation device 12.
[0038] Here, the car may be a car driven by a person, or an autonomous car whose driving is controlled not by a person but by a computer such as artificial intelligence (so-called AI).
[0039] Alternatively, a central control room may be provided in the hydrothermal treatment system 1, and a person may remotely monitor the system using surveillance cameras while controlling the operation of the vehicle. In this case, if surveillance cameras are provided in the equipment, devices, and facilities included in the hydrothermal treatment system 1, these can be remotely monitored from the central control room, thereby improving the safety of the operation of the hydrothermal treatment system 1.
[0040] Furthermore, the hydrothermal treatment system 1 may be configured to control the operation of each of the equipment, devices, and facilities included in the hydrothermal treatment system 1 through a central control room, or the operation of the hydrothermal treatment system 1 may be fully automated by utilizing AI.
[0041] It should be noted that, in the following, when two devices among the first device 2, the second device 3 and the third device 4 are “remotely” arranged, it means that the two devices are arranged in the same or different places with a distance of about 500m or more from each other.
[0042] In the following, when a "car" is referred to, the car may be a car driven by a person or a car that drives itself. The car may also be a car controlled by a person through remote monitoring.
[0043] The pressurized separation device 12 of the second apparatus 3 is a device that pressurizes the hydrothermally treated product transferred from the adjustment tank 11 of the first apparatus 2 by the first transfer device 21, thereby separating the hydrothermally treated product into a hydrothermally treated liquid and a residue (the material remaining after the hydrothermally treated liquid is separated from the hydrothermally treated product). It should be noted that the hydrothermally treated liquid is also called a fermentation-suitable product, and the residue is also called a fermentation-unsuitable product.
[0044] The pressurized separation device 12 can be constructed as follows: Figure 2 As shown, a rotary drum screen 12A is arranged at the front end, and a screw press 12B is arranged at the rear end. Rotary drum screen 12A may be, for example, a punched metal drum screen device described in Japanese Patent No. 6384015, registered by Mitsubishi Heavy Industries & Chemicals, Ltd. Furthermore, screw press 12B may be, for example, a dehydration system described in FIG. 13 of Japanese Patent No. 6734496, registered by Mitsubishi Heavy Industries & Chemicals, Ltd.
[0045] In the pressurized separation device 12, the mesh size, opening ratio, and screw pitch (the distance between the screw and the discharge port) are carefully set because the moisture content and viscosity of the hydrothermally treated product affect the recovery rate of the hydrothermally treated liquid and the removal rate of fermentation-inappropriate substances. The dehydration system described in Figure 13 of the registered gazette of Japanese Patent No. 6734496, which changes the mesh size in response to changes in the properties of the hydrothermally treated product, is therefore suitable for use in the pressurized separation device 12. The pressurized separation device 12 can also adjust the pressure within the device in response to changes in the properties of the hydrothermally treated product, for example by increasing or decreasing the size of the discharge port.
[0046] In addition, the pressurized separation device 12 can also be used with Figure 2 It is different from the conventional machine and consists of a single unit consisting of only a screw press.
[0047] exist Figure 2 In the pressurized separation device 12, the hydrothermally treated product, transferred from the adjustment tank 11 of the first equipment 2 by the first transfer device 21, is first fed into the rotary drum screen 12A. The rotary drum screen 12A then separates a portion of the hydrothermally treated liquid from the hydrothermally treated product. The hydrothermally treated product, discharged from the rotary drum screen 12A, is then fed into the screw press 12B.
[0048] Therefore, compared to the case where the rotary drum screen 12A is not provided at the front stage (the case where the pressurized separation device 12 is a single screw press), the screw press 12B at the rear stage pressurizes the hydrothermally treated material whose amount is reduced compared to the total amount of the hydrothermally treated material transferred by the first transfer device 21, thereby separating the hydrothermally treated material into the hydrothermally treated liquid and the remainder. Figure 2 The pressurized separation device 12 can achieve power reduction (electricity saving) of the screw press 12B.
[0049] It should be noted that a portion of the hydrothermal treatment liquid separated by the rotary drum screen 12A and the hydrothermal treatment liquid separated by the screw press 12B are both stored in the solubilization tank 13 of the second equipment 3 .
[0050] The solubilization tank 13 of the second device 3 is a device for storing and heating the hydrothermal treatment liquid separated by the pressure separation device 12 to solubilize the hydrothermal treatment liquid. The heating temperature can be set to about 40°C to 60°C, for example.
[0051] By solubilizing the hydrothermal treatment liquid in the solubilization tank 13, the insoluble solids (suspended solids, hereinafter referred to as "SS") suspended in the hydrothermal treatment liquid are converted into dissolved solids (hereinafter referred to as "DS"). Consequently, the proportion of SS in the total solids (hereinafter referred to as "TS"; TS = SS + DS) contained in the hydrothermal treatment liquid stored in the solubilization tank 13 decreases. Therefore, the solubilization tank 13 can be said to be a device that reduces the SS in the stored hydrothermal treatment liquid and increases the DS, thereby promoting acid fermentation.
[0052] Generally speaking, a larger amount of DS of organic matter in TS is more desirable for gas generation by microorganisms and fungi. TS, SS, or DS of the hydrothermal treatment liquid stored in the solubilization tank 13 can be measured by a dedicated measuring device (not shown).
[0053] Furthermore, similarly to the adjustment tank 11 , the solubilization tank 13 may be provided with a stirring device to stir the hydrothermally treated liquid stored in the solubilization tank 13 to promote solubilization of the hydrothermally treated liquid.
[0054] The second transfer device 22 is a device that, when the concentration of organic matter contained in the hydrothermal treatment liquid stored in the solubilization tank 13 of the second device 3 is less than a specified concentration (for example, TS is about 10% and DS is about 6%), returns the hydrothermal treatment liquid from the solubilization tank 13 to the adjustment tank 11 of the first device 2; and when the concentration of the organic matter reaches the specified concentration (substantially including the case where it is above the specified concentration. In addition, the specified concentration may also be a concentration with a range, such as TS of about 10% to 12% and DS of about 6% to 8%), transfers the hydrothermal treatment liquid from the solubilization tank 13 to the gas generating device 14 of the third device 4.
[0055] The second transfer device 22 may be configured to automatically select one of the adjustment tank 11 and the gas generator 14 as a transfer destination based on the measurement results of the above-mentioned measuring device, and transfer the hydrothermal treatment liquid stored in the solubilization tank 13 to the selected transfer destination.
[0056] It should be noted that this predetermined concentration is set to a concentration of organic matter suitable for gas generation by microorganisms or fungi in the gas generation device 14 described later. At this predetermined concentration, the pH (acidity) of the hydrothermal treatment liquid stored in the solubilization tank 13 is acidic and less than 7, and ideally, the pH is 5 or less.
[0057] Ideally, similar to the first transfer device 21, when the first device 2 and the second device 3 are arranged close to each other, the second transfer device 22 is a pipeline that is connected to the adjustment tank 11 of the first device 2 and the solubilization tank 13 of the second device 3, and is equipped with a pump that pressurizes the hydrothermal treatment liquid of the solubilization tank 13 to the adjustment tank 11.
[0058] On the other hand, when the first equipment 2 and the second equipment 3 are remotely located from each other, it is desirable that the second transfer device 22 is a vehicle (e.g., a vacuum cleaning vehicle) equipped with a storage tank, etc. In this case, the hydrothermal treatment liquid is transported from the solubilization tank 13 to the adjustment tank 11 by the vehicle.
[0059] In either case, the hydrothermal treatment liquid circulates between the first device 2 and the second device 3 via the second transfer device 22 .
[0060] In addition, ideally, when the second device 3 and the third device 4 are arranged close to each other, the second transfer device 22 is a pipeline that is connected to the solubilization tank 13 of the second device 3 and the gas generation device 14 of the third device 4, and is equipped with a pump that pressurizes the hydrothermal treatment liquid of the solubilization tank 13 to the inlet of the gas generation device 14.
[0061] It should be noted that, when the first device 2, the second device 3 and the third device 4 are arranged close to each other, the second transfer device 22 can also be configured as follows: a switching device is provided in the middle of the pipeline connecting the solubilization tank 13 of the second device 3 and the adjustment tank 11 of the first device 2, and another pipeline branched from the pipeline is connected to the switching device and the inlet of the gas generating device 14 of the third device 4.
[0062] As described above, depending on the concentration of organic matter contained in the hydrothermal treatment liquid stored in the solubilization tank 13 of the second device 3, the second transfer device 22 can selectively select, through a switching device, to transfer the hydrothermal treatment liquid stored in the solubilization tank 13 through either the pipeline connecting the solubilization tank 13 of the second device 3 and the adjustment tank 11 of the first device 2 or the above-mentioned other pipeline.
[0063] On the other hand, when the second equipment 3 and the third equipment 4 are remotely located from each other, the second transfer device 22 is preferably a vehicle equipped with a storage tank (e.g., a vacuum cleaning vehicle). In this case, the hydrothermal treatment liquid is transported from the solubilization tank 13 to the gas generator 14 by the vehicle and is then fed into the feed port of the gas generator 14.
[0064] It should be noted that, when the first device 2 and the second device 3 are located close to each other and the second device 3 and the third device 4 are located remotely from each other, the second transfer device 22 may be a pipeline for transferring the hydrothermal treatment liquid between the first device 2 and the second device 3, and a vehicle for transferring the hydrothermal treatment liquid between the second device 3 and the third device 4. In other words, the second transfer device 22 may serve as both a pipeline and a vehicle.
[0065] Similarly, when the first device 2 and the second device 3 are remotely located from each other and the second device 3 and the third device 4 are close to each other, in the transfer of the hydrothermal treatment liquid between the first device 2 and the second device 3, the second transfer device 22 is a car, and further, in the transfer of the hydrothermal treatment liquid between the second device 3 and the third device 4, the second transfer device 22 is a pipeline.
[0066] The second transfer device 22 returns the hydrothermally treated liquid to the adjustment tank 11 of the first device 2 until the concentration of the organic matter contained in the hydrothermally treated liquid stored in the solubilization tank 13 of the second device 3 reaches the predetermined concentration.
[0067] Therefore, the hydrothermally treated product stored in the adjustment tank 11 of the first device 2 can be humidified, so that the hydrothermally treated product can be easily transferred by the first transfer device 21, and the power of the pressurized separation device 12 of the second device 3 can be reduced.
[0068] In addition, the hydrothermal treatment liquid returned from the solubilization tank 13 of the second device 3 to the adjustment tank 11 of the first device 2 has been heated by the solubilization tank 13, so the hydrothermal treatment liquid can be injected into the adjustment tank 11 in the state of the heated temperature or in the state of maintaining a temperature higher than normal temperature even if it is slightly cooled due to natural heat dissipation, etc.
[0069] In this case, the returned hydrothermal treatment liquid can contribute to the adjustment of the properties of the hydrothermally treated product by promoting the solubilization of at least a portion of the hydrothermally treated product stored in the adjustment tank 11 .
[0070] Furthermore, in the hydrothermal treatment system 1, multiple hydrothermal treatments are performed sequentially in time. However, even if the ratio of each content in the organic waste to be hydrothermally treated by the hydrothermal treatment device 10 of the first device 2 is greatly different during each hydrothermal treatment, and there is a large deviation in the concentration of organic matter contained in the hydrothermal treatment liquid obtained by each hydrothermal treatment, the hydrothermal treatment liquid can be circulated between the first device 2 and the second device 3 by the above-mentioned return, thereby averaging the concentration of organic matter contained in the hydrothermal treatment liquid stored in the solubilization tank 13.
[0071] When the concentration of organic matter in the hydrothermal treatment liquid stored in the solubilization tank 13 reaches a predetermined concentration, the hydrothermal treatment liquid of the predetermined concentration is transferred to the gas generator 14 by the second transfer device 22. Therefore, the concentration of organic matter in the hydrothermal treatment liquid fed to the gas generator 14 remains substantially constant with minimal variation, and the hydrothermal treatment liquid contains a high amount of organic matter that contributes to gas generation. Consequently, the gas generator 14 can stably generate gas.
[0072] In a general gas generating device that uses a hydrothermal treatment liquid as a raw material and generates gas by microorganisms or fungi, solubilization and acid fermentation need to proceed inside the device.
[0073] However, in the hydrothermal treatment system 1, when the concentration of organic matter contained in the hydrothermal treatment liquid stored in the solubilization tank 13 reaches the predetermined concentration, solubilization and acid fermentation in the solubilization tank 13 are already in a state suitable for gas generation. Therefore, the gas generator 14 can omit the solubilization and acid fermentation performed by a conventional gas generator, and thus can generate gas at a higher speed than conventional gas generators.
[0074] Gas generator 14 of third equipment 4 uses the hydrothermally treated liquid stored in solubilization tank 13 of second equipment 3 to generate gas using microorganisms or fungi. Gas generator 14 can be any device that uses the hydrothermally treated liquid as a raw material and generates gas using microorganisms or fungi. It can be a methane fermentation device that generates methane gas through methane fermentation or a device that generates gases such as hydrogen. Gas generator 14 generates gas by heating the hydrothermally treated liquid.
[0075] The above description has been given of the at least one structure of the hydrothermal treatment system 1. Figure 1 As shown, the hydrothermal treatment system 1 may further include the following devices and facilities.
[0076] The waste liquid treatment device 15 purifies waste liquid (eg, digestion liquid) discharged when gas is generated in the gas generator 14 to generate reuse water. The waste liquid treatment device 15 is, for example, a device that performs nitrification and denitrification, ie, biological treatment, on the waste liquid.
[0077] Recyclable water generated by purifying the waste liquid of the gas generating device 14 in the waste liquid treatment device 15 can be supplied to the adjustment tank 11 of the first device 2 through a supply path 19 formed by a pipeline.
[0078] Immediately after the operation of the hydrothermal treatment system 1 is started, no hydrothermal treatment liquid is stored in the solubilization tank 13 of the second device 3. Therefore, the hydrothermal treatment system 1 cannot return the hydrothermal treatment liquid to the adjustment tank 11, and cannot use the hydrothermal treatment liquid to humidify the hydrothermally treated product stored in the adjustment tank 11. Therefore, in this case, the hydrothermal treatment system 1 supplies recycled water from the waste liquid treatment device 15 to the adjustment tank 11, thereby humidifying the hydrothermally treated product stored in the adjustment tank 11, and enabling smooth transfer of the hydrothermally treated product by the first transfer device 21 and operation of the pressurized separation device 12 of the second device 3 from the start of the operation of the hydrothermal treatment system 1.
[0079] When the above-mentioned return is not possible, the hydrothermal treatment system 1 may also humidify the hydrothermal treatment product by injecting tap water into the adjustment tank 11. However, in order to improve the cost performance of the hydrothermal treatment system 1, it is ideal to use recycled water instead of tap water.
[0080] The third transfer device 23 is a device that transfers the gas generated by the gas generation device 14 of the third equipment 4 to the gas utilization facility 16 described later.
[0081] When the gas generating device 14 and the gas utilization facility 16 are installed close to each other, the third transfer device 23 is preferably a pipeline that connects the gas generating device 14 and the gas utilization facility 16 and transfers the gas generated by the gas generating device 14 to the gas utilization facility 16 .
[0082] On the other hand, if the gas generation device 14 and the gas utilization facility 16 are remotely located, the third transfer device 23 is preferably a vehicle (truck) equipped with a cargo platform for loading gas cylinders, or a vehicle equipped with gas tanks. In this case, the gas generated by the gas generation device 14 can be filled into gas cylinders or gas tanks, loaded or carried on the vehicle, and then transferred to the gas utilization facility 16.
[0083] Gas utilization facility 16 utilizes the gas generated by gas generator 14 of third equipment 4. Gas utilization facility 16 is, for example, a power plant that generates steam using the heat generated by burning the gas in a boiler, and uses this steam to rotate a steam turbine, thereby generating electricity. Gas utilization facility 16 may also be a power plant equipped with a gas turbine, gas engine, or fuel cell, or a facility that reforms the gas to generate city gas.
[0084] When the gas utilization facility 16 is a power plant equipped with a gas engine, it is generally equipped with a heat recovery device for exhaust gas generated by the gas engine. The heat recovery device can generate hot water from the exhaust gas.
[0085] When the gas utilization facility 16 is a power plant that generates electricity through a steam turbine and at least one of the first device 2 and the second device 3 is arranged close to the gas utilization facility 16, high-temperature water vapor, i.e., waste water vapor, produced after being used for power generation in the steam turbine of the gas utilization facility 16 can be utilized in the close first device 2 and the second device 3.
[0086] For example, when a gas utilization facility 16 equipped with a steam turbine is installed close to the first device 2, a pipeline can be used to connect the gas utilization facility 16 and the first device 2, and the waste water vapor can be transferred to the hydrothermal treatment device 10 of the first device 2 via the pipeline to be used as high-temperature and high-pressure water vapor or a part thereof for use in the hydrothermal treatment device 10.
[0087] Furthermore, when the gas utilization facility 16 equipped with a steam turbine is installed close to the second device 3, the gas utilization facility 16 and the second device 3 can be connected by a pipeline, and the waste water vapor can be transferred to the solubilization tank 13 of the second device 3 via the pipeline to be used for heating the hydrothermal treatment liquid stored in the solubilization tank 13.
[0088] Moreover, when the gas utilization facility 16 equipped with a steam turbine is installed close to the third device 4, the gas utilization facility 16 and the third device 4 can be connected by a pipeline, and the waste water vapor can be transferred to the gas generation device 14 of the third device 4 via the pipeline for heating the hydrothermal treatment liquid stored in the gas generation device 14.
[0089] Furthermore, when gas utilization facility 16 equipped with a gas engine is located close to second equipment 3, a pipeline can be connected between gas utilization facility 16 and second equipment 3, and the warm water generated by the heat recovery device can be transferred via this pipeline to solubilization tank 13 of second equipment 3 for use in heating the hydrothermally treated liquid stored in solubilization tank 13. Furthermore, gas utilization facility 16 and third equipment 4 can be connected via a pipeline, and this warm water can be transferred via this pipeline to gas generation device 14 of third equipment 4 for use in heating the hydrothermally treated liquid stored in gas generation device 14.
[0090] In this way, when the gas utilization facility 16 is equipped with a steam turbine, the waste water vapor discharged from the steam turbine can be used as a heat source in the hydrothermal treatment system 1. In addition, when the gas utilization facility 16 is equipped with a gas engine, the warm water generated by the above-mentioned heat recovery device can be used as a heat source in the hydrothermal treatment system 1, thereby further improving the cost-effectiveness of the hydrothermal treatment system 1.
[0091] The fourth transfer device 24 is a device for transferring the residue separated by the pressurized separation device 12 of the second equipment 3 to the waste incineration facility 17 described later.
[0092] When the second device 3 and the waste incineration facility 17 are arranged close to each other, it is ideal that the fourth transfer device 24 is a conveyor belt that is connected to the discharge outlet of the residue of the pressurized separation device 12 and the garbage chute of the waste incineration facility 17, and transfers the residue discharged from the pressurized separation device 12 to the garbage chute.
[0093] On the other hand, when the second equipment 3 and the waste incineration facility 17 are remotely located, the fourth transfer device 24 is preferably a vehicle such as a truck or a garbage truck. In this case, the residue discharged from the pressurized separation device 12 can be loaded or stored on the truck bed or the garbage truck and then transferred to the waste incineration facility 17.
[0094] The waste incineration facility 17 is a facility that incinerates waste using an incinerator and can also incinerate the residue discharged from the pressurized separation device 12 of the second equipment 3. The waste incineration facility 17 can use the heat generated by the incinerator to generate high-temperature, high-pressure steam in a boiler, and use this high-temperature, high-pressure steam to rotate a steam turbine, thereby generating electricity.
[0095] When at least one of the first device 2 and the second device 3 is arranged close to the waste incineration facility 17, the high-temperature water vapor, i.e., waste water vapor, which is used for power generation in the steam turbine of the waste incineration facility 17 can be utilized in the close first device 2 and the second device 3.
[0096] For example, if the waste incineration facility 17 is located close to the first equipment 2, a pipeline can be used to connect the waste incineration facility 17 and the first equipment 2, and the waste water vapor can be transferred to the hydrothermal treatment device 10 of the first equipment 2 via the pipeline, and used as high-temperature and high-pressure water vapor or a portion thereof for use in the hydrothermal treatment device 10. Furthermore, if the waste incineration facility 17 is located close to the second equipment 3, a pipeline can be used to connect the waste incineration facility 17 and the second equipment 3, and the waste water vapor can be transferred to the solubilization tank 13 of the second equipment 3 via the pipeline, and used to heat the hydrothermal treatment liquid stored in the solubilization tank 13.
[0097] In this manner, the wastewater vapor from the waste incineration facility 17 can be effectively utilized as a heat source in the hydrothermal treatment system 1 , thereby further improving the cost-effectiveness of the hydrothermal treatment system 1 .
[0098] It should be noted that the hydrothermal treatment system 1 can be a system that does not have (1) the waste liquid treatment device 15, (2) the third transfer device 23 and the gas utilization facility 16, and (3) the fourth transfer device 24 and the waste incineration facility 17, or a system that only has any one or any two of the three, or a system that has all three.
[0099] Description of Reference Numerals
[0100] 1: Hydrothermal treatment system;
[0101] 2: First device;
[0102] 3: Second device;
[0103] 4: Third device;
[0104] 10: Hydrothermal treatment device;
[0105] 11: Adjustment slot;
[0106] 12: pressurized separation device;
[0107] 12A: Rotary drum screen;
[0108] 12B: screw press;
[0109] 13: Soluble tank;
[0110] 14: Gas generating device;
[0111] 15: Waste liquid treatment device;
[0112] 16: Gas utilization facilities;
[0113] 17: Waste incineration facilities;
[0114] 19: Supply Road;
[0115] 21: first transfer device;
[0116] 22: second transfer device;
[0117] 23: third transfer device;
[0118] 24: The fourth transfer device.
Claims
1. A hydrothermal treatment system, comprising: A hydrothermal treatment device to cause the waste containing organic matter to undergo a hydrothermal reaction; an adjustment tank for humidifying the hydrothermally treated product after the hydrothermal reaction; a first transfer device for transferring the hydrothermally treated product humidified by the adjustment tank; a pressurizing separation device for pressurizing the hydrothermally treated product transferred by the first transfer device to separate the hydrothermally treated product into a hydrothermally treated liquid and a residue; a solubilization tank for storing and heating the hydrothermal treatment liquid separated by the pressurized separation device; a second transfer device for returning the hydrothermal treatment liquid heated and dissolved in the solubilization tank to the adjustment tank; and A gas generating device generates gas using the hydrothermal treatment liquid stored in the solubilization tank. The second transfer device returns the hydrothermally treated liquid stored in the solubilization tank to the adjustment tank when the concentration of organic matter contained in the hydrothermally treated liquid is less than a specified concentration, and transfers the hydrothermally treated liquid to the gas generating device when the concentration of the organic matter is greater than or equal to the specified concentration, wherein the specified concentration is a concentration of organic matter suitable for generating gas by microorganisms or fungi.
2. The hydrothermal treatment system according to claim 1, wherein: The hydrothermal treatment system further includes a waste liquid treatment device for generating reuse water from the waste liquid discharged from the gas generating device. The hydrothermal treatment system supplies the reused water generated by the waste liquid treatment device to the adjustment tank.
3. The hydrothermal treatment system according to claim 2, wherein: The hydrothermal treatment system further comprises: a third transfer device for transferring the gas generated by the gas generating device; and The gas utilization facility utilizes the gas transferred by the third transfer device.
4. The hydrothermal treatment system according to claim 3, wherein: The hydrothermal treatment system further comprises: a fourth transfer device for transferring the residue separated by the pressurized separation device; and The waste incineration facility incinerates the residue transferred by the fourth transfer device.
5. The hydrothermal treatment system according to claim 4, wherein: At least one of the gas utilization facility and the waste incineration facility includes a steam turbine. The hydrothermal treatment system supplies steam used for power generation in the steam turbine to at least one of the hydrothermal treatment device and the solubilization tank.
6. The hydrothermal treatment system according to claim 5, wherein: When the hydrothermal treatment device and the adjustment tank are both installed close to the pressurized separation device and the solubilization tank, the first transfer device is a pipeline equipped with a pulverizing pump, and the second transfer device is a pipeline equipped with a pump. When both the hydrothermal treatment device and the adjustment tank are remotely located from both the pressurized separation device and the solubilization tank, the first transfer device and the second transfer device are both vehicles.
7. The hydrothermal treatment system according to claim 6, wherein: When the gas generating device and the gas utilizing facility are arranged close to each other, the third transfer device is a pipeline. When the gas generating device and the gas utilizing facility are remotely located from each other, the third transfer device is a vehicle. When the waste incineration facility, the pressurized separation device, and the solubilization tank are all located close to each other, the fourth transfer device is a conveyor belt. When the waste incineration facility, the pressurized separation device, and the solubilization tank are all remotely located from each other, the fourth transfer device is a vehicle.
8. The hydrothermal treatment system according to any one of claims 1 to 7, wherein: The pressurized separation device is provided with a rotary drum screen at the front end and a screw press at the rear end. The hydrothermal treatment liquid separated by the rotary drum screen and the hydrothermal treatment liquid separated by the screw press are stored in the solubilization tank.
Citation Information
Patent Citations
Manufacture of semiconductor element
JP1988084015A
Methane fermentation method and methane fermentation system of organic waste
JP2009119378A
Hydrothermal treatment apparatus, treatment apparatus, hydrothermal treatment method, and treatment method of garbage
JP2011200836A
Waste disposal system and waste disposal method
JP2019181397A
Method and system for methane fermentation processing of sludge using hydrothermal reactions
CN103547537A