A novel photovoltaic module diode tin reservoir device
By combining the positioning frame and ultrasonic vibrating head of the novel photovoltaic module diode tin storage device, bonding of tin blocks to heat sinks without high-temperature heating is achieved, solving the problems of dust generation and high material failure rate in the existing technology, and improving the quality reliability and appearance consistency of photovoltaic modules.
Patent Information
- Application Number
- CN202310726335.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-19
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2043-06-19
AI Technical Summary
Existing photovoltaic module pre-storage tin processes suffer from problems such as high-temperature heating leading to dust generation, high material failure rates, and poor appearance consistency.
A novel photovoltaic module diode tin storage device is adopted. By combining a positioning frame, a vacuum suction pen, and an ultrasonic vibrating head, the bonding of the tin block to the heat sink without heating is achieved. The vacuum suction pen picks up the tin block and the ultrasonic vibrating head fixes the tin block to the heat sink through high-frequency vibration.
No high-temperature operation is required, which avoids the generation of smoke and dust, reduces material failure rate, and improves product quality reliability and appearance consistency.
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Figure CN116638169B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tin storage machines, in particular to a novel photovoltaic module diode tin storage device. BACKGROUND
[0002] The existing photovoltaic module pre-tin storage melts the tin wire by high-temperature heating of the tin storage machine and accumulates on the surface of the heat dissipation fin of the module after electroplating. The temperature during the process is as high as 340 DEG C, a large amount of smoke and dust is generated at the same time, the tin layer of the material itself is also remelted, and the appearance consistency is poor. Moreover, the material itself is also subjected to high-temperature impact, greatly increasing the failure rate of the material. SUMMARY
[0003] The purpose of the present application is to solve at least one of the above technical defects.
[0004] The technical scheme of the present application is as follows: a novel photovoltaic module diode tin storage device, comprising a base table, the top of the base table is connected with two positioning frames, the positioning frame is a U-shaped frame, the openings of the two positioning frames are respectively outwardly arranged, the middle of the positioning frame is a limiting plate, the limiting plate is movably connected to the base table; the inside of the positioning frame is used for clamping a frame, the inside of the frame is connected with a photovoltaic module, and the photovoltaic module is provided with a heat dissipation fin.
[0005] The left and right sides of one side of the top of the base table are both provided with adjusting grooves, and the two ends of the base table are symmetrically provided with processing assemblies, and the processing assemblies and the adjusting grooves are one-to-one corresponding,
[0006] The processing assembly is: the side of the base table close to the adjusting groove is connected with a motor, the output end of the motor is connected with a screw rod, the outer surface of the screw rod is threadedly connected with an adjusting block, the top of the adjusting block is connected with a vertical rod, the vertical rod is located in the adjusting groove, the top of the vertical rod is connected with a linear module, the inside of the linear module is movably connected with a sliding block, and the bottom end of the sliding block is connected with an electric push rod.
[0007] Among them, the bottom of the left electric push rod is connected with a vacuum suction pen, and the bottom of the right electric push rod is connected with an ultrasonic vibration head.
[0008] Preferably, the side of the base table close to the vacuum suction pen is welded with a fixed block, the top of the fixed block is welded with an enclosure, the shape of the enclosure is U-shaped, and the opening of the enclosure corresponds to the position of the vacuum suction pen.
[0009] Preferably, a groove is formed in the base table, a spring is fixedly connected in the groove, and a limiting plate is fixedly connected to the top of the spring.
[0010] The left and right sides of the top of the limiting plate are provided with pull plate grooves, the pull plate grooves are movably connected with pull plates, the bottom of the pull plate is connected with an insertion plate, the side close to the insertion plate of the groove is provided with an insertion hole, and the insertion plate is a rectangular plate.
[0011] Preferably, the number of springs is several, the linear array of the several springs is at the bottom of the limiting plate, the top end of the spring is welded with the limiting plate, the spring is a compression spring, and the depth of the groove is greater than the height of the limiting plate.
[0012] Preferably, the motor is a servo motor, the end of the screw rod away from the motor is welded with a bearing, the bearing is embeddedly installed on the inner wall of the adjusting groove, and the length of the adjusting groove is matched with the length of the frame.
[0013] Preferably, the transmission belt one and the transmission belt two are respectively located at the two ends of the base table.
[0014] Preferably, the connecting angle between the vertical rod and the linear module is ninety degrees, and the top end of the vertical rod is welded with the end of the linear module.
[0015] Compared with the prior art, the present application has the following advantages:
[0016] 1. The novel photovoltaic module diode tin storage device is characterized in that two positioning frames are connected at the top of the base table, the positioning frames are used for clamping the frame, the limiting plates in the two positioning frames are adjusted, then the frame is pushed from the left positioning frame to the right positioning frame, and the position of the frame is replaced, so that the processing is facilitated.
[0017] 2. The novel photovoltaic module diode tin storage device is characterized in that the vacuum suction pen is arranged, the bottom end of the sliding block is connected with the electric push rod, the bottom of the left electric push rod is connected with the vacuum suction pen, the bottom of the right electric push rod is connected with the ultrasonic vibration head, the left linear module is started to move the vacuum suction pen above the fixed block for storing the tin block, the tin block is sucked by the vacuum suction pen and then is moved to the top of the cooling fin by the linear module, then the tin block is placed at the specified position by the electric push rod, then the frame is moved into the right positioning frame as a whole, the ultrasonic vibration head is aligned with the tin block by the movement of the right linear module and the vertical rod, finally the ultrasonic vibration head is pressed down by the electric push rod, the tin block is bonded with the cooling fin by high-frequency vibration, so that the tin block is fixed. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The figure is a structural schematic diagram of the present application;
[0019] Figure 2 The figure is a structural schematic diagram of the frame of the present application;
[0020] Figure 3The structural schematic view of the limiting plate of the application;
[0021] Figure 4 The structural schematic view of the processing assembly of the application;
[0022] Figure 5 The structural schematic view of the linear module of the application;
[0023] Figure 6 The structural schematic view of the application Figure 1 The enlarged structural schematic view of A in the application;
[0024] Figure 7 The structural schematic view of the application Figure 1 The enlarged structural schematic view of B in the application.
[0025] In the figure: 1 - base, 2 - positioning frame, 3 - frame, 4 - spring, 5 - limiting plate, 6 - heat sink, 7 - adjusting groove, 8 - motor, 9 - screw, 10 - adjusting block, 11 - vertical rod, 12 - bearing, 13 - linear module, 14 - electric push rod, 15 - vacuum pen, 16 - ultrasonic vibration head, 17 - fixed block, 18 - fence, 19 - pull plate groove, 20 - pull plate, 21 - plugboard. DETAILED DESCRIPTION
[0026] The additional aspects and advantages of the application will be further given in the following description in combination with the drawings, some of which will become apparent from the following description or will be understood through practice of the application.
[0027] As Figures 1-3 shown, a novel photovoltaic module diode tin storage device, it includes base 1, the top of base 1 is connected with two positioning frames 2, the positioning frame 2 is a shape frame, the opening of two positioning frames 2 is outwardly arranged respectively, the middle of the positioning frame is a limiting plate 5, the limiting plate 5 is movably connected on the base 1, the inside of the positioning frame 2 is used for clamping frame 3, the inside of the frame 3 is connected with photovoltaic module, the photovoltaic module is provided with heat sink 6.
[0028] Through the above setting, the limiting plate is convenient for lifting action, when the limiting plate is raised, a complete positioning frame is formed, which is convenient for accurate positioning of the frame (i.e. three edge positioning), and subsequent processing; after the limiting plate is lowered, the frame is moved from the left side to the right side.
[0029] As Figure 1 and Figures 4-7 shown, the left and right sides of the top of base 1 are both provided with adjusting grooves 7, the two ends of base 1 are symmetrically provided with processing assemblies, the processing assemblies correspond to the adjusting grooves 7 one by one,
[0030] The processing assembly is that a motor 8 is installed on one side of the base table 1 close to the adjusting groove 7 through a screw, a screw rod 9 is welded at the output end of the motor 8, an adjusting block 10 is threadedly connected to the outer surface of the screw rod 9, a vertical rod 11 is welded at the top of the adjusting block 10, the vertical rod 11 is located in the adjusting groove 7, a linear module 13 is welded at the top of the vertical rod 11, a sliding block is movably connected in the linear module 13, an electric push rod 14 is welded at the bottom end of the sliding block, a vacuum suction pen 15 is installed at the bottom of the left electric push rod 14, and an ultrasonic vibration head 16 is installed at the bottom of the right electric push rod 14.
[0031] Through the above setting, the left linear module 13 is started to move the vacuum suction pen 15 above the fixed block 17 storing the tin block, the vacuum suction pen 15 is moved to the top of the heat sink 6 after sucking the tin block, then the electric push rod 14 is used to place the tin block at the specified position, then the frame 3 is moved to the positioning frame 2 on the right side as a whole, the ultrasonic vibration head 16 is aligned with the tin block through the movement of the right linear module 13 and the vertical rod 11, and finally the ultrasonic vibration head 16 is pressed down through the electric push rod 14, so that the tin block is bonded with the heat sink 6 through high-frequency vibration, thereby achieving the purpose of fixing the tin block.
[0032] As a preferred technical scheme of the present application, a fixed block 17 is welded on one side of the base table 1 close to the vacuum suction pen 15, a fence 18 is welded at the top of the fixed block 17, the fence 18 is shaped as a U-shaped, and the opening of the fence 18 corresponds to the position of the vacuum suction pen 15.
[0033] Through the above technical scheme, the fence can prevent the tin block on the top of the fixed block from falling outside.
[0034] As a preferred technical scheme of the present application, a recess is formed in the base table 1, a spring 4 is fixedly connected in the recess, and a limiting plate 5 is fixedly connected at the top of the spring 4.
[0035] Pulling plate grooves 19 are formed in the left and right sides of the top of the limiting plate 5, pulling plates 20 are movably connected in the pulling plate grooves 19, plug plates 21 are connected at the bottom of the pulling plates 20, plug holes are formed in the side of the recess close to the plug plates 21, and the plug plates 21 are rectangular plates.
[0036] Through the above technical scheme, after the pulling plates at the two corners of the top of the limiting plate are pulled, the limiting plate can be pressed down to the inside of the recess, the plug plates can be inserted into the inside of the plug holes after the pulling plates are released, the position limitation of the limiting plate is completed, and the frame can be conveniently slid from the top.
[0037] As a preferred technical scheme of the present application, the number of the springs 4 is several, the several springs 4 are linearly arrayed at the bottom of the limiting plate 5, the top end of the spring 4 is welded with the limiting plate 5, the spring 4 is a compression spring, and the depth of the recess is greater than the height of the limiting plate 5.
[0038] By adopting the technical scheme, the pull plate can be automatically reset by the spring to pop out the limiting plate.
[0039] As a preferred technical scheme of the present application, the motor 8 is a servo motor, the output end of the motor 8 is welded with the screw rod 9, the end of the screw rod 9 away from the motor 8 is welded with the bearing 12, the bearing 12 is embeddedly installed in the inner wall of the adjusting groove 7, and the length of the adjusting groove 7 is adapted to the length of the frame 3.
[0040] By adopting the technical scheme, the motor can adjust the position of the vertical rod in the adjusting groove.
[0041] As a preferred technical scheme of the present application, the transmission belt one and the transmission belt two (not shown in the figure) are arranged at two ends of the base table.
[0042] By adopting the technical scheme, the frame can be conveniently transferred from the transmission belt one to the positioning frame, then moved to another positioning frame, and finally transferred from the transmission belt two, so that the efficiency is improved.
[0043] As a preferred technical scheme of the present application, the connecting angle between the vertical rod 11 and the linear module 13 is ninety degrees, and the top end of the vertical rod 11 is welded with the end of the linear module 13.
[0044] The working process of the present application is as follows:
[0045] S1, the left limiting plate is lifted to limit the frame, and the left linear module 13 is started to move the vacuum suction pen 15 above the fixed block 17 storing the tin block;
[0046] S2, after the vacuum suction pen 15 sucks the tin block, the linear module 13 is moved to the directly above the heat sink 6, and then the electric push rod 14 is used to place the tin block at the specified position;
[0047] S3, the two limiting plates 5 are pressed downward, the frame 3 is pushed from the left positioning frame 2 to the right positioning frame 2, then the right limiting plate is lifted to limit;
[0048] S5, the ultrasonic vibration head 16 is aligned with the tin block through the movement of the right linear module 13 and the vertical rod 11, and finally the electric push rod 14 is used to press down the ultrasonic vibration head 16 to make the tin block and the heat sink 6 bonded through high-frequency vibration.
[0049] The present application does not need heating, eliminates high-temperature operation, does not produce smoke dust, and can avoid the failure of photovoltaic modules caused by high-temperature impact, so as to ensure the reliability of product quality.
[0050] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.
Claims
1. A novel photovoltaic module diode tin storage device comprising a base table (1) characterized in that: The top of the base table (1) is connected with two positioning frames (2), the positioning frames (2) are shaped frames, the openings of the two positioning frames (2) are outwardly arranged respectively, the middle of the positioning frame is a limiting plate (5), the limiting plate (5) is movably connected on the base table (1); the inside of the positioning frame (2) is used for clamping a frame (3), the inside of the frame (3) is connected with a photovoltaic module, the photovoltaic module is provided with a cooling fin (6); The left and right sides of one side of the top of the base table (1) are both provided with adjusting grooves (7), the two ends of the base table (1) are symmetrically provided with processing assemblies, the processing assemblies correspond to the adjusting grooves (7) one by one, The processing assembly is that: the side, close to the adjusting groove (7), of the base table (1) is connected with a motor (8), the output end of the motor (8) is connected with a screw rod (9), the outer surface of the screw rod (9) is threadedly connected with an adjusting block (10), the top of the adjusting block (10) is connected with a vertical rod (11), the vertical rod (11) is located in the adjusting groove (7), the top of the vertical rod (11) is connected with a linear module (13), the inside of the linear module (13) is movably connected with a sliding block, the bottom end of the sliding block is connected with an electric push rod (14), Wherein, the bottom of the left electric push rod (14) is connected with a vacuum suction pen (15), the bottom of the right electric push rod (14) is connected with an ultrasonic vibration head (16); The vacuum suction pen is used for sucking tin blocks, and then the tin blocks are moved to the top of the cooling fin through the linear module, and the tin blocks are placed in the specified position through the electric push rod; The ultrasonic vibration head is used for bonding the tin blocks and the cooling fin through high-frequency vibration; The base table (1) is provided with a recess, the inside of the recess is connected with a spring (4), and the top of the spring (4) is connected with a limiting plate (5); The left and right sides of the top of the limiting plate (5) are both provided with pull plate grooves (19), the inside of the pull plate groove (19) is movably connected with a pull plate (20), the bottom of the pull plate (20) is connected with a plug plate (21), one side of the recess, close to the plug plate (21), is provided with a plug hole, and the plug plate (21) is a rectangular plate.
2. A novel photovoltaic module diode storage tin device according to claim 1, characterized by: The side, close to the vacuum suction pen (15), of the base table (1) is welded with a fixing block (17), the top of the fixing block (17) is welded with an enclosure (18), the shape of the enclosure (18) is shaped, and the opening of the enclosure (18) corresponds to the position of the vacuum suction pen (15).
3. A novel photovoltaic module diode storage tin device according to claim 1, characterized by: The number of the spring (4) is several, the several spring (4) are linearly arranged at the bottom of the limiting plate (5), the top end of the spring (4) is welded with the limiting plate (5), the spring (4) is a compression spring, and the depth of the recess is greater than the height of the limiting plate (5).
4. A novel photovoltaic module diode storage tin device according to claim 1, characterized by: The motor (8) is a servo motor, one end, away from the motor (8), of the screw rod (9) is welded with a bearing (12), the bearing (12) is embeddedly installed on the inner wall of the adjusting groove (7), and the length of the adjusting groove (7) is matched with the length of the frame (3).
5. A novel photovoltaic module diode storage tin device according to claim 1, characterized by: It also comprises a transmission belt one and a transmission belt two, and the transmission belt one and the transmission belt two are respectively located at the two ends of the base table (1).
6. A novel photovoltaic module diode storage tin device according to claim 1, characterized by: The connecting angle between the vertical rod (11) and the linear module (13) is 90 degrees, and the top end of the vertical rod (11) is welded with the end of the linear module (13).
Citation Information
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