An automatic pressing device for felt bonding
By combining the magnetic press-fit and lifting components with the template fixing components, the fast and efficient press-fit of felt is achieved, which solves the problem of long press-fit time and poor effect in the prior art, and improves the efficiency and quality of felt bonding.
Patent Information
- Application Number
- CN202310650674.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-02
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2043-06-02
AI Technical Summary
In the prior art, there is a problem that the pressing time of felt bonding is long and the effect is poor.
The magnetic press-fit assembly and magnetic lift assembly are adopted, combined with the template fixing assembly, to achieve rapid combination and separation of the upper template and the lower mold seat, and continuously press the felt, reducing the press-fit time and improving the effect.
The fast pressing and efficient pressing effects of felt bonding are achieved, reducing pressing time and improving pressing quality.
Smart Images

Figure CN116638776B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automotive parts processing, and specifically relates to an automatic pressing device for felt bonding. Background Art
[0002] In the process of automotive parts processing, such as in the processing of the trunk carpet of a vehicle, sound insulation felt is laminated on the basis of an existing formed polypropylene honeycomb board. At the same time, in the process of producing this automotive trunk carpet, it is also necessary to meet the performance requirements of the vehicle design and use, such as environmental resistance, aging resistance, and environmental-friendly odor properties, such as: high-temperature resistance, low-temperature resistance, temperature change resistance, peel strength, odor, formaldehyde content, total carbon volatilization, etc. The polypropylene honeycomb board and the sound insulation felt in the automotive trunk carpet are compounded with glue.
[0003] In the prior art (patent publication number CN104527203B, which proposes an automatic glue spraying and compounding integrated machine and production method for automotive trunk carpet production), it includes an upper frame, a lower frame, and a pressing plate. The upper frame is fixed on the lower frame. The lower frame is provided with a horizontal sliding mechanism for realizing horizontal displacement and a vertical sliding mechanism for realizing vertical displacement, and the vertical sliding mechanism is arranged above the horizontal sliding mechanism. A template is fixed on the horizontal sliding mechanism, and a glue spraying device corresponding to the template is fixed on the vertical sliding mechanism, and the glue spraying port of the glue spraying device faces the template. A power mechanism for pushing the pressing plate is arranged on the upper frame, and the pressing plate is fixed on the push rod of the power mechanism. The pressing plate matches the template during the pressing and compounding forming process. In order to make the pressure of the pressing plate greater during pressing, the preferred technical solution is: the power mechanism is a cylinder.
[0004] In the prior art, the felt is bonded by a pressing method. During pressing, a long time is required for pressing, and the pressing effect is poor. Summary of the Invention
[0005] Technical Problems to be Solved
[0006] Aiming at the deficiencies of the prior art, the present invention provides an automatic pressing device for felt bonding, which has the advantages that the upper template and the lower die base can be combined together, and after the pressing is completed, the felt can be continuously pressed, only requiring less time for pressing, and at the same time, the pressing effect can be improved, solving the problems that a long time is required for pressing and the pressing effect is poor during pressing.
[0007] (II) Technical Solution
[0008] To achieve the above object, the present invention provides the following technical solution: An automatic pressing device for felt bonding, comprising a pressing slide table assembly and a frame fixed on the top of the pressing slide table assembly;
[0009] A magnetic adsorption pressing component and a magnetic adsorption lifting component are installed at the inner top of the frame, and the magnetic adsorption pressing component and the magnetic adsorption lifting component are arranged oppositely;
[0010] A lower die base is provided at the moving end of the pressing slide table component, and an upper die component is provided above the lower die base. The upper die component includes:
[0011] An upper die frame;
[0012] A pressing buckle seat, which is arranged at the top of the upper die frame;
[0013] A lifting buckle seat, which is arranged at the top of the upper die frame;
[0014] An upper die connecting rod, which is fixedly connected to the bottom of the upper die frame;
[0015] An upper template, which is fixedly connected to the bottom of the upper die connecting rod;
[0016] A template fixing component is provided at the connection between the upper template and the lower die base. The template fixing component includes:
[0017] Upper die fixing seats, which are arranged on both sides of the upper template;
[0018] Insertion columns, which are fixedly connected to the bottoms of the upper die fixing seats;
[0019] Lower die fixing seats, which are arranged on both sides of the lower die base;
[0020] Insertion seats, which are fixedly connected to the tops of the lower die fixing seats.
[0021] Preferably, the pressing slide table component includes:
[0022] A slide seat;
[0023] A slide table lead screw, which is rotatably connected to the inside of the slide seat;
[0024] A driving motor, which is installed on one side of the slide seat, and the output shaft is connected to the slide table lead screw;
[0025] A lead screw nut, which is threadedly connected to the outer side wall of the slide table lead screw;
[0026] A slider, which is fixedly connected to the top of the lead screw nut.
[0027] Preferably, there are two groups of the magnetic adsorption pressing components, and the two groups of the magnetic adsorption pressing components are symmetrically distributed with reference to the midline of the upper die component.
[0028] Preferably, the magnetic adsorption pressing component includes:
[0029] A pressing hydraulic cylinder;
[0030] The pressing electromagnet is fixedly connected to the telescopic end of the pressing hydraulic cylinder;
[0031] The pressing buckle plate is fixedly connected to the bottom of the pressing electromagnet.
[0032] Preferably, the magnetic attraction lifting assembly includes:
[0033] A lifting air cylinder;
[0034] The lifting electromagnet is fixedly connected to the telescopic end of the lifting air cylinder;
[0035] The lifting buckle plate is fixedly connected to the bottom of the lifting electromagnet.
[0036] Preferably, clamping grooves are formed above both the pressing buckle seat and the lifting buckle seat.
[0037] Preferably, the plug post and the socket are in interference fit.
[0038] Preferably, a cooling fan is installed on one side of the frame.
[0039] (III) Beneficial effects
[0040] Compared with the prior art, the present invention provides an automatic pressing device for felt bonding, which has the following beneficial effects:
[0041] For this automatic pressing device for felt bonding, by setting the template fixing component, the template fixing component fixes the lower die base and the upper die assembly. During pressing, only need to press down for a short time through the magnetic attraction pressing assembly, so that the upper template and the lower die base can be combined together. After the pressing is completed, the felt can be continuously pressed. When it is transported below the magnetic attraction lifting assembly, the upper template and the lower die base are separated by the magnetic attraction lifting assembly. Compared with the traditional pressing structure that requires the hydraulic cylinder to continuously press the felt, this pressing device only needs less time for pressing. At the same time, since the template fixing component continuously presses, the pressing effect can also be improved. Description of the drawings
[0042] Figure 1 is a schematic structural diagram of the present invention;
[0043] Figure 2 is a schematic structural diagram of the pressing slide table assembly in the present invention;
[0044] Figure 3 is a schematic structural diagram of the magnetic attraction pressing assembly in the present invention;
[0045] Figure 4 is a schematic structural diagram of the magnetic attraction lifting assembly in the present invention;
[0046] Figure 5Schematic diagram of the upper die assembly in the present invention;
[0047] Figure 6 In the present invention Figure 5 Enlarged view of part A.
[0048] In the figure:
[0049] 10. Pressing and sliding table assembly; 11. Slide base; 12. Slide table lead screw; 13. Driving motor; 14. Lead screw nut; 15. Slide block;
[0050] 20. Frame;
[0051] 30. Magnetic attraction pressing assembly; 31. Pressing hydraulic cylinder; 32. Pressing electromagnet; 33. Pressing buckle plate;
[0052] 40. Magnetic attraction lifting assembly; 41. Lifting cylinder; 42. Lifting electromagnet; 43. Lifting buckle plate;
[0053] 50. Lower die base;
[0054] 60. Upper die assembly; 61. Upper die frame; 62. Pressing buckle seat; 63. Lifting buckle seat; 64. Upper die connecting rod; 65. Upper template;
[0055] 70. Template fixing assembly; 71. Upper die fixing seat; 72. Insertion column; 73. Lower die fixing seat; 74. Insertion seat;
[0056] 80. Cooling fan. Detailed implementation manners
[0057] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0058] Embodiment 1
[0059] A felt bonding automatic pressing device includes a pressing and sliding table assembly 10 and a frame 20 fixed on the top of the pressing and sliding table assembly 10. The pressing and sliding table assembly 10 includes: a slide base 11; a slide table lead screw 12 rotatably connected to the inside of the slide base 11; a driving motor 13 installed on one side of the slide base 11, and the output shaft is connected to the slide table lead screw 12; a lead screw nut 14 threadedly connected to the outer side wall of the slide table lead screw 12; a slide block 15 fixedly connected to the top of the lead screw nut 14;
[0060] The pressing slide table assembly 10 is used to drive the lower die holder 50 to move, so that the lower die holder 50 moves below the magnetic adsorption pressing assembly 30 or the magnetic adsorption lifting assembly 40. When moving the lower die holder 50, by starting the driving motor 13, the driving motor 13 drives the slide screw 12 to rotate, the slide screw 12 drives the screw nut 14 to move horizontally, and the screw nut 14 drives the lower die holder 50 on the slider 15 to move;
[0061] At the inner top of the frame 20, a magnetic adsorption pressing assembly 30 and a magnetic adsorption lifting assembly 40 are installed. The magnetic adsorption pressing assembly 30 and the magnetic adsorption lifting assembly 40 are arranged oppositely. There are two groups of magnetic adsorption pressing assemblies 30, and the two groups of magnetic adsorption pressing assemblies 30 are symmetrically distributed with reference to the midline of the upper die assembly 60. The magnetic adsorption pressing assembly 30 includes: a pressing hydraulic cylinder 31; a pressing electromagnet 32, fixedly connected to the telescopic end of the pressing hydraulic cylinder 31; a pressing buckle plate 33, fixedly connected to the bottom of the pressing electromagnet 32; The magnetic adsorption lifting assembly 40 includes: a lifting cylinder 41; a lifting electromagnet 42, fixedly connected to the telescopic end of the lifting cylinder 41; a lifting buckle plate 43, fixedly connected to the bottom of the lifting electromagnet 42;
[0062] The magnetic adsorption pressing assembly 30 and the magnetic adsorption lifting assembly 40 are used to drive the upper die assembly 60 to rise and fall. When performing the pressing operation, the pressing buckle plate 33 on the pressing electromagnet 32 is combined with the pressing buckle seat 62, so that the pressing hydraulic cylinder 31 drives the upper template 65 on the upper die frame 61 to descend, and the upper template 65 is combined with the lower die holder 50 to press the felt. After the pressing is completed, the pressing electromagnet 32 is powered off, so that the magnetic adsorption pressing assembly 30 is separated from the upper die assembly 60, and the combination of the lower die holder 50 and the upper die assembly 60 is completed. When taking out the felt, the lifting cylinder 41 drives the lifting buckle plate 43 to descend, so that the lifting buckle plate 43 is clamped into the lifting buckle seat 63. At the same time, the lifting electromagnet 42 is started, so that the lifting electromagnet 42 adsorbs the upper die assembly 60, and then the upper die assembly � is driven by the lifting cylinder 41 to rise, separating the upper template 65 from the lower die holder 50, taking out the felt. Finally, the magnetic adsorption lifting assembly 40 clamps the upper die assembly 60 into the lower die holder 50 for the next use;
[0063] The mobile end of the pressing slide table assembly 10 is provided with a lower die holder 50, and an upper die assembly 60 is arranged above the lower die holder 50. The upper die assembly 60 includes: an upper die frame 61; a pressing buckle seat 62, arranged at the top of the upper die frame 61; a lifting buckle seat 63, arranged at the top of the upper die frame 61; an upper die connecting rod 64, fixedly connected to the bottom of the upper die frame 61; an upper template 65, fixedly connected to the bottom of the upper die connecting rod 64. Card slots are opened above both the pressing buckle seat 62 and the lifting buckle seat 63;
[0064] The lower die holder 50 and the upper die assembly 60 form a pressing template for the felt;
[0065] A template fixing assembly 70 is provided at the connection between the upper template 65 and the lower die base 50. The template fixing assembly 70 includes: an upper die fixing base 71 disposed on both sides of the upper template 65; a plugging column 72 fixedly connected to the bottom of the upper die fixing base 71; a lower die fixing base 73 disposed on both sides of the lower die base 50; and a plugging socket 74 fixedly connected to the top of the lower die fixing base 73, with the plugging column 72 and the plugging socket 74 being in interference fit.
[0066] When the lower die base 50 and the upper die assembly 60 are combined, the plugging column 72 is inserted into the plugging socket 74, so that the template fixing assembly 70 fixes the lower die base 50 and the upper die assembly 60, enabling the upper die assembly 60 and the lower die base 50 to be combined together. After the pressing is completed, the pressing of the felt can be continuously carried out.
[0067] Refer to Figures 1-4 , during the pressing operation, the pressing slide table assembly 10 drives the lower die base 50 to move below the magnetic adsorption pressing assembly 30, and then by combining the pressing buckle plate 33 on the pressing electromagnet 32 with the pressing buckle seat 62, the pressing hydraulic cylinder 31 drives the upper template 65 on the upper die carrier 61 to descend, so that the upper template 65 is combined with the lower die base 50 to press the felt. After the pressing is completed, the pressing electromagnet 32 is powered off, so that the magnetic adsorption pressing assembly 30 is separated from the upper die assembly 60, completing the combination of the lower die base 50 and the upper die assembly 60. At the same time, when the lower die base 50 and the upper die assembly 60 are combined, the plugging column 72 is inserted into the plugging socket 74, so that the template fixing assembly 70 fixes the lower die base 50 and the upper die assembly 60, enabling the upper die assembly 60 and the lower die base 50 to be combined together. After the pressing is completed, the pressing of the felt can be continuously carried out. When taking out the felt, the pressing slide table assembly 10 drives the lower die base 50 to move below the magnetic adsorption lifting assembly 40, and the lifting cylinder 41 drives the lifting buckle plate 43 to descend, so that the lifting buckle plate 43 is clamped into the lifting buckle seat 63. At the same time, the lifting electromagnet 42 is started, so that the lifting electromagnet 42 adsorbs the upper die assembly 60, and then the lifting cylinder 41 drives the upper die assembly 60 to rise, separating the upper template 65 from the lower die base 50 to take out the felt. Finally, the magnetic adsorption lifting assembly 40 clamps the upper die assembly 60 into the lower die base 50 for next use.
[0068] Embodiment 2
[0069] On the basis of Embodiment 1, a function of rapid heat dissipation is added.
[0070] A heat dissipation fan 80 is installed on one side of the frame 20.
[0071] Refer to Figures 1-6 , while the pressing is being carried out, the heat dissipation fan 80 is started, so that the heat dissipation fan 80 rapidly dissipates heat inside the frame 20.
[0072] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic pressing device for felt bonding, comprising a pressing slide table assembly (10) and a frame (20) fixed to the top of the pressing slide table assembly (10); It is characterized in that: At the inner top of the frame (20), a magnetic pressing assembly (30) and a magnetic lifting assembly (40) are installed, and the magnetic pressing assembly (30) and the magnetic lifting assembly (40) are arranged opposite to each other; The magnetic pressing assembly (30) includes: A pressing hydraulic cylinder (31); A pressing electromagnet (32), fixedly connected to the telescopic end of the pressing hydraulic cylinder (31); A pressing buckle plate (33), fixedly connected to the bottom of the pressing electromagnet (32); The magnetic lifting assembly (40) includes: A lifting air cylinder (41); A lifting electromagnet (42), fixedly connected to the telescopic end of the lifting air cylinder (41); A lifting buckle plate (43), fixedly connected to the bottom of the lifting electromagnet (42); On the moving end of the pressing slide table assembly (10), a lower die base (50) is provided, and above the lower die base (50), an upper die assembly (60) is provided. The upper die assembly (60) includes: An upper die frame (61); A pressing buckle seat (62), arranged on the top of the upper die frame (61); A lifting buckle seat (63), arranged on the top of the upper die frame (61); An upper die connecting rod (64), fixedly connected to the bottom of the upper die frame (61); An upper template (65), fixedly connected to the bottom of the upper die connecting rod (64); At the connection between the upper template (65) and the lower die base (50), a template fixing assembly (70) is provided. The template fixing assembly (70) includes: Upper die fixing seats (71), arranged on both sides of the upper template (65); Insertion columns (72), fixedly connected to the bottoms of the upper die fixing seats (71); Lower die fixing seats (73), arranged on both sides of the lower die base (50); Insertion seats (74), fixedly connected to the tops of the lower die fixing seats (73); When performing the pressing operation, the pressing slide assembly (10) drives the lower die base (50) to move below the magnetic adsorption pressing assembly (30). Then, by combining the pressing buckle plate (33) on the pressing electromagnet (32) with the pressing buckle seat (62), the pressing hydraulic cylinder (31) drives the upper template (65) on the upper die carrier (61) to descend, so that the upper template (65) is combined with the lower die base (50) to press the felt. After the pressing is completed, the pressing electromagnet (32) is powered off, so that the magnetic adsorption pressing assembly (30) is separated from the upper die assembly (60), and the combination of the lower die base (50) and the upper die assembly (60) is completed; after the pressing is completed, the felt can be continuously pressed. When taking out the felt, the pressing slide assembly (10) drives the lower die base (50) to move below the magnetic adsorption lifting assembly (40). The lifting cylinder (41) drives the lifting buckle plate (43) to descend, so that the lifting buckle plate (43) is clamped into the lifting buckle seat (63). At the same time, the lifting electromagnet (42) is started, so that the lifting electromagnet (42) adsorbs the upper die assembly (60), and then the lifting cylinder (41) drives the upper die assembly (60) to rise to separate the upper template (65) from the lower die base (50), so as to take out the felt.
2. The automatic pressing device for felt bonding according to claim 1, wherein: The pressing slide assembly (10) includes: a slide base (11); a slide table lead screw (12) rotatably connected to the inside of the slide base (11); a driving motor (13) installed on one side of the slide base (11), and the output shaft is connected to the slide table lead screw (12); a lead screw nut (14) threadedly connected to the outer side wall of the slide table lead screw (12); a slider (15) fixedly connected to the top of the lead screw nut (14).
3. The automatic pressing device for felt bonding according to claim 1, characterized in that: There are two groups of the magnetic adsorption pressing assemblies (30), and the two groups of the magnetic adsorption pressing assemblies (30) are symmetrically distributed with reference to the midline of the upper die assembly (60).
4. A felt bonding automatic pressing device according to claim 1, characterized in that: Card slots are provided above the pressing buckle seat (62) and the lifting buckle seat (63).
5. The automatic pressing device for felt bonding according to claim 1, wherein: The insertion post (72) and the insertion seat (74) are in interference fit.
6. The automatic pressing device for felt bonding according to claim 1, characterized in that: A heat dissipation fan (80) is installed on one side of the frame (20).
Citation Information
Patent Citations
Automatic glue spraying and compounding machine for automobile trunk carpet production and production method
CN104527203B
Cell -phone touch screen compression fittings
CN207523046U