Essential oil filling production integrated device and working method thereof
By designing an integrated essential oil filling and production device, and adopting synchronous clamping filling, vibratory plate nozzle sorting and automatic capping technology, the problem of low efficiency in existing essential oil filling production lines has been solved, and efficient automated production has been achieved.
Patent Information
- Application Number
- CN202310632752.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-31
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2043-05-31
AI Technical Summary
Existing essential oil filling production lines suffer from low efficiency, including low efficiency of manual capping, complex and unstable nozzle assembly, and low efficiency due to frequent start-stop of the conveyor belt.
An integrated essential oil filling and production device was designed, including a conveying mechanism, an essential oil bottle nozzle assembly device, and an essential oil bottle cap assembly device. It adopts technologies such as synchronous clamping filling mechanism, vibratory plate nozzle sorting, elastic opening and closing stop for nozzle clamping, and automatic capping to realize automated filling, nozzle assembly, and capping of essential oil bottles.
It improves filling efficiency, simplifies the nozzle assembly process, reduces the probability of equipment damage, and realizes efficient and automated production of essential oil bottles.
Smart Images

Figure CN116654851B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of essential oil filling production integrated device and its working method. BACKGROUND
[0002] Essential oil products have different soothing, moisturizing effects, and are widely used in cosmetics and medical supplies. Essential oil products are generally packaged and stored in essential oil bottles. Currently, essential oil bottles on the market use an inner plug plus an outer cover packaging form. During production, after the essential oil product is filled into the bottle body of the essential oil bottle, the inner plug is first pressed into the bottle opening of the bottle body, and then the outer cover is sleeved outside the bottle opening to prevent essential oil from leaking out of the bottle opening and improve the sealing performance.
[0003] In the essential oil filling industry, by filling essential oil into the essential oil bottle body, then screwing the essential oil bottle nozzle (the essential oil bottle nozzle is composed of a spray cap and a straw connected to the spray cap, and when in use, the nozzle is screwed on the essential oil bottle mouth, and by pressing the spray cap, the essential oil can be sprayed out through the straw), and finally covering the essential oil bottle nozzle with a cover, the finished assembled essential oil can be packaged and then shipped. Traditional essential oil production generally uses manual filling and manual capping, which is time-consuming, labor-intensive and low in efficiency. Some existing essential oil production lines have the following problems: 1. Some essential oil production lines use filling equipment for filling, but the capping work is still mainly manual. After the essential oil product is filled into the essential oil bottle by the filling equipment, the filled essential oil bottle is manually capped. This manual capping method has the problem of low efficiency, which affects the overall production efficiency of essential oil filling and capping. At present, some automatic capping devices are also in use, but these automatic capping devices still mostly need manual operation to place the covers vertically on the capping station, or manually place the covers vertically on different conveying tracks one by one, and then convey the vertically placed covers to the capping devices through different conveying tracks. This manual placement of covers is not convenient enough, reduces the work efficiency of the capping operation, and is not conducive to continuous production; 2. In the process of factory batch production, the nozzle is conveyed by a track, and a lifting block at the end of the track is used to temporarily block the nozzle; when the clamp sends the first nozzle, the block is lowered so that the first nozzle is sent out, and then the block is quickly raised to block the second nozzle; when the clamp sends the second nozzle, the block is lowered so that the second nozzle is sent out, and then the block is quickly raised to block the third nozzle, and so on. In the prior art, the lifting of the block needs to be controlled by a cylinder or a motor, which not only has a complex structure, but also is not designed reasonably. The cylinder or motor is easily damaged when the operation is frequent, and the current device cannot well realize the assembly of the essential oil bottle nozzle and the bottle body; for example, the currently searched Chinese patent "A composite sealing ball essential oil bottle rapid oil filling device" (publication number CN210764252U) includes an auxiliary frame body, a connecting sleeve, an essential oil bottle body, an auxiliary limiting block, and a syringe. The inside of the auxiliary frame body is inserted with a connecting sleeve, the side away from the essential oil bottle body of the connecting sleeve is connected with a handle, the front inside of the connecting sleeve is provided with a placing cavity, and the inside of the placing cavity is connected with a positioning pin. The right side of the connecting sleeve is fixed with a oil filling pipe, the inside of the oil filling pipe is inserted with a syringe, the inner wall of the oil filling pipe is connected with a first fixed block on the left and right sides, and the side away from the oil filling pipe of the first fixed block is provided with a limiting sliding groove; the auxiliary limiting block can effectively increase the stability during oil filling, and the device is provided with a one-way valve, which can stop the flow of essential oil in time after the essential oil is injected, avoiding waste caused by essential oil overflow, but the device cannot complete the conveying of the essential oil bottle nozzle and the screwing of the essential oil bottle nozzle on the bottle body.3. Existing essential oil filling equipment requires the conveyor line to stop for filling when the essential oil bottles are transported to the filling station. After filling is completed, the conveyor line is restarted to send the filled essential oil bottles away and simultaneously send in empty bottles. This results in low work efficiency and the conveyor belt needs to be started and stopped frequently. The automatic essential oil filling equipment disclosed in Chinese Patent CN207861856U is an existing device with the above problems. Summary of the Invention
[0004] The present invention improves upon the above-mentioned problems. Specifically, the technical problem to be solved by the present invention is to provide an integrated device for essential oil filling and production and its working method, which is convenient and efficient to use.
[0005] The present invention is configured as follows: it includes a conveying mechanism and an essential oil filling and feeding device, an essential oil bottle nozzle assembly device, and an essential oil bottle cap assembly device arranged sequentially along the moving direction of the conveying mechanism. The essential oil bottle nozzle assembly device includes an essential oil bottle nozzle sorting and conveying device, an essential oil bottle nozzle clamping and conveying mechanism, and an essential oil bottle nozzle positioning and tightening device. The essential oil bottle cap assembly device includes an essential oil bottle capping, sorting, distributing, and conveying device and an essential oil bottle capping device.
[0006] Furthermore, the essential oil filling and feeding device includes a worktable, on which a conveyor belt for conveying essential oil bottles is provided. Above the conveyor belt is a clamping mechanism capable of reciprocating along a direction parallel to the conveyor belt. Above the clamping mechanism is a filling mechanism capable of synchronously reciprocating and lifting. The clamping mechanism includes a pair of parallel limiting rods capable of synchronously moving towards or away from each other. Multiple pairs of limiting plates are provided on the two limiting rods to clamp the essential oil bottles. The filling mechanism includes a filling head located above the middle of each pair of limiting plates. The filling mechanism also includes a horizontal lifting plate for mounting the filling head. A transverse linear slide is provided behind the horizontal lifting plate, and the slide block of the transverse linear slide is connected to the horizontal lifting plate. Below the worktable is a lifting mechanism for driving the transverse linear slide to rise and fall. The filling head is equipped with a cylinder; an injection pipe is connected to the upper end of the filling head, which passes downward through the horizontal lifting plate and can slide relative to it, and a feeding pipe is connected to the upper end of the injection pipe; vertical guide rods are connected to both sides of the filling head and slide in cooperation with the horizontal lifting plate, and buffer springs are sleeved on the vertical guide rods. A limiting block is provided at the upper end of the vertical guide rods and is locked on the upper side of the horizontal lifting plate; the two limiting rods are driven by double-headed cylinders at both ends to move synchronously towards or away from each other; a horizontal connecting plate is provided below the horizontal linear slide, and the double-headed cylinders are installed at both ends of the horizontal connecting plate; a pair of parallel horizontal guide rods are provided behind the horizontal connecting plate, and a movable seat that slides in cooperation with the horizontal guide rods is fixedly connected to the rear side of the horizontal connecting plate; an upwardly extending linkage rod is fixedly connected to the lower side of the slide seat of the horizontal linear slide, and a through hole that slides in cooperation with the linkage rod is provided on the movable seat.
[0007] Further, the essential oil bottle nozzle finishing conveying device comprises a vibrating disc A, a plurality of air nozzles for blowing air towards the nozzle are distributed along the track trajectory on the side of the top layer track of the vibrating disc A, and a spiral channel is connected to the discharge port of the layer track, the spiral channel spirally winds from top to bottom on the outer peripheral part of the vibrating disc A, the spiral channel itself gradually twists 180° along the direction from the top inlet to the bottom outlet of the spiral channel, so as to overturn the nozzle; the blowing direction of the air nozzles is inclined towards the outside of the track along the moving direction of the nozzle; the spiral channel is composed of a plurality of fixed frames and a plurality of spiral strips; each fixed frame comprises a fixed sheet, a "convex" shaped nozzle conveying gap is formed on the fixed sheet, the narrow port of the conveying gap penetrates through the corresponding side edge of the fixed sheet, so that the suction pipe connected to the nozzle passes through, a plurality of fixed frames are fixed on the outer peripheral part of the vibrating disc A along the spiral track; the narrow port of the conveying gap near the inlet of the spiral channel is upward, the narrow port of the conveying gap near the outlet of the spiral channel is downward, and a plurality of fixed frames are arranged along the direction from the inlet to the outlet and gradually twisted 180°; the spiral strip has four, two of which are fixed on both sides of the narrow port of the conveying gap, and the other two are fixed on both sides of the wide port of the conveying gap, and the spiral track surrounded by the four spiral strips is used for the nozzle to pass through; the fixed position of the spiral strip on each fixed frame is the same.
[0008] Further, the essential oil bottle nozzle finishing conveying device comprises a vibrating disc A, a plurality of air nozzles for blowing air towards the nozzle are distributed along the track trajectory on the side of the top layer track of the vibrating disc A, and a spiral channel is connected to the discharge port of the layer track, the spiral channel spirally winds from top to bottom on the outer peripheral part of the vibrating disc A, the spiral channel itself gradually twists 180° along the direction from the top inlet to the bottom outlet of the spiral channel, so as to overturn the nozzle; the blowing direction of the air nozzles is inclined towards the outside of the track along the moving direction of the nozzle; the spiral channel is composed of a plurality of fixed frames and a plurality of spiral strips; each fixed frame comprises a fixed sheet, a "convex" shaped nozzle conveying gap is formed on the fixed sheet, the narrow port of the conveying gap penetrates through the corresponding side edge of the fixed sheet, so that the suction pipe connected to the nozzle passes through, a plurality of fixed frames are fixed on the outer peripheral part of the vibrating disc A along the spiral track; the narrow port of the conveying gap near the inlet of the spiral channel is upward, the narrow port of the conveying gap near the outlet of the spiral channel is downward, and a plurality of fixed frames are arranged along the direction from the inlet to the outlet and gradually twisted 180°; the spiral strip has four, two of which are fixed on both sides of the narrow port of the conveying gap, and the other two are fixed on both sides of the wide port of the conveying gap, and the spiral track surrounded by the four spiral strips is used for the nozzle to pass through; the fixed position of the spiral strip on each fixed frame is the same.
[0009] Further, the track comprises a track plane, a slot is arranged on the track plane for the suction pipe of the nozzle to extend downward, the slot extends along the conveying direction of the nozzle and penetrates through the end of the track, and the two sides of the slot are provided with a blocking wall on the upper surface of the track plane to guide the outer peripheral part of the pressing head of the nozzle; the elastic opening and closing blocking piece is composed of left and right symmetric blocking rods, the non-end part of the blocking rod is hinged on the track, the end of the blocking rod close to the end of the track is an arc-shaped blocking surface for abutting against the outer peripheral part of the pressing head of the nozzle, and the end of the blocking rod away from the end of the track is connected with the track through a spring; the clamp is composed of left and right symmetric clamping pieces, the end of the clamping piece close to the nozzle is provided with an arc-shaped clamping opening for clamping the outer peripheral part of the pressing head of the nozzle, and the left and right clamping pieces are respectively fixedly connected with the corresponding piston rods of the double-piston cylinder arranged below the track, and the extension direction of the piston rods of the double-piston cylinder is the left and right direction.
[0010] Further, the double-piston cylinder is connected with the installation plane thereof through a sliding block sliding rail movement pair, the guide direction of the sliding block sliding rail movement pair is the conveying direction of the nozzle, the driving assembly is installed between the double-piston cylinder and the installation plane thereof, and the driving assembly adopts a ball screw pair or a telescopic cylinder; the lower surface of the first seat is provided with a pneumatic clamping finger cylinder, two clamping fingers of the pneumatic clamping finger cylinder are respectively fixedly connected with guide sleeve halves for guiding the suction pipe of the bottle nozzle, the guide sleeve halves on the two clamping fingers are oppositely arranged to form a conical guide hole for guiding the suction pipe of the bottle nozzle when buckling, the center of the conical guide hole, the centering position of the two pressing blocks and the rotation axis of the rotating chuck are located on the same axis; the rotating chuck comprises a main body and three recessed grooves arranged in the circumferential direction on the main body, the middle parts of the three swing arms are respectively rotationally hinged in the recessed grooves, the lower ends of the three swing arms are used for clamping the nozzle of the essential oil bottle, the upper ends of the three swing arms are provided with an annular tightening rubber band, the positions of the three swing arms inside the annular tightening rubber band and between the hinged points are wedge surfaces, a telescopic rod driven by a cylinder is arranged in the main body from top to bottom, the lower end of the telescopic rod is fixedly connected with a conical taper nut with a small upper part and a large lower part, the outer periphery of the conical taper nut is matched with the wedge surfaces of the three swing arms, and when the telescopic rod rises, the lower ends of the three swing arms are driven to move inward to clamp the nozzle of the essential oil bottle; the upper part of the main body is fixedly connected with the lower end of a rotating pipe, the upper end of the rotating pipe is fixedly connected with a first gear, the first gear is in meshing transmission with a second gear driven to rotate by a first motor, and the first motor, the first gear and the second gear are supported on a second seat.
[0011] Further, the essential oil bottle cap finishing and distributing device comprises a vibrating disc B provided with a spiral channel on the inner side, at least one discharge channel connected to the outer side of the vibrating disc B, each discharge channel connected to a transversely arranged conveying track through a shunt channel, and a bottle conveying belt longitudinally arranged below the right end of the conveying track; the essential oil bottle cap pressing device comprises a liftable outer cap positioning seat arranged on the right side of the conveying track and a cap pressing station arranged on the front side of the conveying track, the cap pressing station is provided with an outer cap suction seat above the outer cap positioning seat, the outer cap suction seat is driven by a two-dimensional plane moving mechanism to move vertically and longitudinally, and the outer cap suction seat suctions the outer cap conveyed to the outer cap positioning seat to the cap pressing station.
[0012] Further, the shunt channel is a Y-shaped channel with three ports, one of the ports of the shunt channel is connected to the discharge channel, the other two ports of the shunt channel are respectively connected to the two conveying tracks, and each conveying track is connected to an essential oil bottle cap pressing device; an outer cap feeding hopper is arranged above the vibrating disc B, and the outer cap feeding hopper is connected to an outer cap feeding mechanism; the outer cap feeding mechanism comprises a reverse conical frustum-shaped feeding hopper arranged on the left side of the vibrating disc B, the right end of the feeding hopper is provided with a lifting conveying belt with the left end lower than the right end, the surface of the lifting conveying belt is uniformly provided with a plurality of outer cap lifting pallets, the outer cap lifting pallets are perpendicular to the lifting conveying belt, and the right end of the lifting conveying belt is above the outer cap feeding hopper; the bottom surface of the outer cap suction seat is provided with a suction cavity for accommodating the upper end of the outer cap, the shape of the suction cavity is adapted to the shape of the outer cap; the left end of the outer cap positioning seat is provided with an outer cap positioning gap opposite to the output port of the conveying track, the outer cap positioning gap penetrates vertically and is used for accommodating the outer cap output by the conveying track.
[0013] Further, the two-dimensional plane moving mechanism comprises a longitudinal moving assembly, a vertical moving assembly is mounted at the moving end of the longitudinal moving assembly, and the moving end bottom of the vertical moving assembly is connected to the top of the outer cap suction seat through a connecting column; a pair of left and right spaced L-shaped bottle clamps is arranged below the two-dimensional plane moving mechanism and above the bottle conveying belt, a bidirectional air cylinder is transversely arranged between the upper ends of the vertical edges of the pair of L-shaped bottle clamps, the two sides of the bidirectional air cylinder are connected to the upper ends of the vertical edges of the pair of L-shaped bottle clamps, so as to drive the pair of L-shaped bottle clamps to move transversely towards each other to clamp the bottle, and the bidirectional air cylinder is connected to the moving end bottom of the longitudinal moving assembly through a connecting frame; a clamping block for contacting the bottle is arranged on the inner side of the horizontal edge of the pair of L-shaped bottle clamps, and the clamping block corresponds to the position of the outer cap suction seat; the outer cap suction seat is mounted on the top of a lifting plate, and the lifting plate is driven to lift by a lifting air cylinder arranged above the lifting plate.
[0014] Further, the working method of the essential oil filling production integrated device comprises the following steps: (1) the conveying mechanism sequentially outputs the cleaned empty essential oil bottles to the filling station below the essential oil filling feeding device; (2) the filling mechanism of the essential oil filling feeding device fills the essential oil into the empty essential oil bottles; (3) the essential oil bottles filled with the essential oil are conveyed by the conveying mechanism to the essential oil bottle nozzle assembly station, the essential oil bottle nozzle is output after being arranged by the essential oil bottle nozzle arrangement conveying device, the essential oil bottle nozzle clamping and conveying mechanism and the essential oil bottle nozzle positioning and screwing device are used to screw the essential oil bottle nozzle at the outermost end on the bottle mouth of the essential oil bottle; (4) the essential oil bottle with the essential oil bottle nozzle is continuously conveyed by the conveying mechanism to the cap assembly station, the outer cap is output by the essential oil bottle cap arrangement and distribution conveying device, the outermost end of the outer cap is sucked and fixed on the bottle mouth of the essential oil bottle by the essential oil bottle cap device, and the essential oil bottle nozzle is wrapped up; (5) the finished product of the essential oil bottle filling production is continuously conveyed by the conveying mechanism to the next process, and is packed.
[0015] Compared with the prior art, the present application has the following beneficial effects:
[0016] 1. The essential oil filling and feeding device has novel structure, reasonable design, convenient use and strong practicability; the clamping mechanism and the filling mechanism can move synchronously with the essential oil bottle during filling, realizing the conveying and filling of the essential oil bottle simultaneously, without stopping the conveying belt for filling, so that the filling efficiency is greatly improved; and the device can fill multiple essential oil bottles simultaneously, further improving the filling efficiency and being beneficial to batch production; 2. The essential oil bottle nozzle clamping and feeding mechanism temporarily blocks the nozzle by setting an elastic opening and closing blocking piece at the end of the track; since the elastic opening and closing blocking piece is elastically opened and closed in a plane perpendicular to the nozzle axis, and the opening and closing opening is directed to the end of the track, when the nozzle at the end of the track is abutted on the elastic opening and closing blocking piece, the abutment force is small, and the elastic opening and closing blocking piece cannot be easily pushed away under the elastic force; only when the clamp clamps the nozzle at the end of the track and translates towards the opening and closing opening, the clamped nozzle can push away the elastic opening and closing blocking piece and be clamped and fed out from the opening and closing opening, and then the elastic opening and closing blocking piece rapidly closes under the elastic force to block the next nozzle; the opening and closing of the elastic opening and closing blocking piece does not need to be controlled by a cylinder or a motor, and has simple structure, reasonable design, low cost, stable work and low damage probability; 3. The essential oil bottle cap body assembling device integrates the arrangement, conveying and capping of the outer cap, so that manual arrangement and placement of the outer cap are not needed, and the capping efficiency of the essential oil bottle is effectively improved; 4. The essential oil bottle nozzle arrangement and feeding device distributes a plurality of air nozzles for blowing air to the nozzle along the track trajectory on the side of the top layer track of the vibration disc A, and when the nozzles are abutted and passed through the track one by one, when the internal thread opening of the nozzle for being screwed on the bottle opening is aligned and blown by the air nozzle, the nozzle has a certain probability of turning up 90° vertically under the thrust of the gas, that is, the nozzle cap is heavy downward, the straw is upward, the nozzle center of gravity is low, and the vertical standing is not easy to be tilted. The device can realize the arrangement and feeding of the essential oil bottle nozzle, and has high feeding efficiency; 5. The device has simple structure and reasonable design, and the essential oil bottle is cleaned by the bottle arranging machine and conveyed to the conveying mechanism; the empty essential oil bottle is conveyed to the lower side of the essential oil filling and feeding device, the filling mechanism of the essential oil filling and feeding device fills the essential oil into the essential oil bottle; the nozzle of the essential oil bottle is output after being arranged by the essential oil bottle nozzle arrangement and conveying device, the essential oil bottle filled with essential oil is moved to the position of the essential oil bottle nozzle assembling device, the nozzle of the essential oil bottle is screwed on the essential oil bottle by the essential oil bottle nozzle clamping and feeding mechanism and the essential oil bottle nozzle positioning and screwing device; the essential oil bottle continues to move with the conveying mechanism, the outer cap is output by the essential oil bottle capping arrangement and distribution conveying device, and the outer cap is sucked and pressed on the outside of the essential oil bottle nozzle by the essential oil bottle capping device; the essential oil filling production is completed, and the conveying mechanism is conveyed to the next process for packaging. The device is convenient to use, time-saving and labor-saving, and is beneficial to improve the work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The overall top view structure of the embodiment of the application is shown in the figure;
[0018] Figure 2 Front view of the essential oil filling and feeding device according to the embodiment of the present application;
[0019] Figure 3 Top view of the clamping mechanism of the essential oil filling and feeding device according to the embodiment of the present application;
[0020] Figure 4 Structure schematic diagram of the essential oil bottle nozzle arrangement and conveying device according to the embodiment of the present application;
[0021] Figure 5 Partial top view of the air nozzle distribution of the essential oil bottle nozzle arrangement and conveying device according to the embodiment of the present application;
[0022] Figure 6 Schematic diagram of the nozzle overturning state of the essential oil bottle nozzle arrangement and conveying device according to the embodiment of the present application Figure 1 ;
[0023] Figure 7 Schematic diagram of the nozzle overturning state of the essential oil bottle nozzle arrangement and conveying device according to the embodiment of the present application Figure 2 ;
[0024] Figure 8 Schematic diagram of the nozzle overturning state of the essential oil bottle nozzle arrangement and conveying device according to the embodiment of the present application Figure 3 ;
[0025] Figure 9 Top view of the essential oil bottle nozzle clamping and conveying mechanism according to the embodiment of the present application;
[0026] Figure 10 is the bottom view of Figure 9 ;
[0027] Figure 11 Schematic diagram of one working state of the essential oil bottle nozzle clamping and conveying mechanism according to the embodiment of the present application;
[0028] Figure 12 Schematic diagram of another working state of the essential oil bottle nozzle clamping and conveying mechanism according to the embodiment of the present application (the nozzle at the end is clamped and conveyed out);
[0029] Figure 13 Front structure schematic diagram of the essential oil bottle nozzle positioning and tightening device according to the embodiment of the present application;
[0030] Figure 14 , Figure 15 Partial view of the essential oil bottle nozzle positioning and tightening device according to the embodiment of the present application Figure 13 ;
[0031] Figure 16 Partial left view of the essential oil bottle nozzle positioning and tightening device according to the embodiment of the present application Figure 14 ;
[0032] Figure 17Partial left view of the bottle clamping mechanism of the essential oil bottle nozzle positioning and screwing device of the embodiment of the present application;
[0033] Figure 18 Partial view of Figure 14 ; (about the essential oil bottle nozzle positioning and screwing device);
[0034] Figure 19 Partial view of Figure 15 ; (about the pneumatic clamping finger cylinder and the guide sleeve half);
[0035] Figure 20 Top view of Figure 19 ;
[0036] Figure 21 Partial top view of the essential oil bottle nozzle clamping and feeding mechanism and the essential oil bottle nozzle positioning and screwing device of the embodiment of the present application;
[0037] Figure 22 Mechanism schematic diagram of the essential oil bottle cap body assembling device of the embodiment of the present application;
[0038] Figure 23 Front view structure schematic diagram of the essential oil bottle cap sealing and arranging and distributing conveying device of the embodiment of the present application;
[0039] Figure 24 Top view structure schematic diagram of the vibration disc B and the conveying track of the essential oil bottle cap sealing and arranging and distributing conveying device of the embodiment of the present application;
[0040] Figure 25 Top view structure schematic diagram of the shunt passage of the essential oil bottle cap sealing and arranging and distributing conveying device of the embodiment of the present application;
[0041] Figure 26 Front view structure schematic diagram of the essential oil bottle capping device of the embodiment of the present application;
[0042] Figure 27 Right view structure schematic diagram of the essential oil bottle capping device of the embodiment of the present application;
[0043] Figure 28 Partial structure schematic diagram of Figure 27 (omitting the conveying track and the outer cap positioning seat);
[0044] Figure 29 Top view structure schematic diagram of the conveying track and the outer cap positioning seat of the essential oil bottle capping device of the embodiment of the present application. DETAILED DESCRIPTION
[0045] The present application will be further described in detail below in combination with the drawings and specific embodiments.
[0046] Embodiment: as Figures 1-29As shown, in the embodiment, an essential oil filling production integrated device is provided, which comprises a conveying mechanism F and essential oil filling feeding devices B, essential oil bottle nozzle assembly devices AD and essential oil bottle cap body assembly devices C arranged in sequence along the moving direction of the conveying mechanism, the essential oil bottle nozzle assembly device comprises essential oil bottle nozzle arrangement conveying devices E, essential oil bottle nozzle clamping mechanisms D and essential oil bottle nozzle positioning and tightening devices A, and the essential oil bottle cap body assembly device C comprises essential oil bottle cap arrangement and distribution conveying devices and essential oil bottle capping devices.
[0047] The conveying mechanism can be a belt conveying mechanism, a chain plate conveying mechanism or a flexible chain plate conveying belt, which is not limited herein.
[0048] In the embodiment, the essential oil filling feeding device comprises a workbench B100, the workbench B100 is provided with a conveying belt B200 for conveying essential oil bottles, a clamping mechanism B300 capable of reciprocating along a direction parallel to the conveying direction of the conveying belt is arranged above the conveying belt B200, and a filling mechanism B400 capable of reciprocating synchronously with the clamping mechanism and capable of ascending and descending is arranged above the clamping mechanism; the clamping mechanism B300 comprises a pair of limiting rods B310 arranged in parallel and capable of moving synchronously towards or away from each other, a plurality of pairs of limiting plates B320 capable of clamping essential oil bottles are arranged on the two limiting rods, a limiting groove is arranged on the side of the two limiting plates facing each other, the width of the limiting groove is matched with the width of the essential oil bottle, the two sides of the opening of the limiting groove are inclined surfaces, which are beneficial to the entry of the essential oil bottle into the limiting groove, and the cross section of the body of the essential oil bottle is rectangular; the filling mechanism B400 comprises a filling head B410 arranged above the middle of each pair of limiting plates; the essential oil bottles are sent into the conveying belt at equal intervals through the control of the previous process, the arrangement interval of the essential oil bottles is consistent with the arrangement interval of the limiting plates, the conveying belt adopts a flexible chain plate conveying belt, when a specified number of essential oil bottles enter the middle of the two limiting rods, the two limiting rods move towards each other to clamp each essential oil bottle through the limiting plates, at the same time, the clamping mechanism moves to the right at the same speed as the conveying belt, and the filling mechanism descends to fill each essential oil bottle through the filling head, after the filling is completed, the clamping mechanism is loosened and moves to the left to reset for the next filling.
[0049] The clamping mechanism and the filling mechanism of the essential oil filling feeding device can move synchronously with the essential oil bottles during filling, so that the essential oil bottles are conveyed and filled at the same time, the conveying belt does not need to stop for filling, and the filling efficiency is greatly improved; and a plurality of essential oil bottles can be filled at the same time, which further improves the filling efficiency and is beneficial to batch production.
[0050] The filling mechanism B400 further comprises a horizontal lifting plate B420 for mounting the filling head, a transverse linear slide B430 is arranged behind the horizontal lifting plate B420, and the slide of the transverse linear slide is connected with the horizontal lifting plate; a lifting cylinder B500 is arranged below the workbench for driving the transverse linear slide to lift, the lifting cylinder is installed at the bottom of the workbench and the driving end thereof faces upward, a driving plate is connected with the driving end of the lifting cylinder, and driving rods are arranged at both ends of the driving plate and pass through the workbench from the top to the bottom and are connected with the transverse linear slide.
[0051] The upper end of the filling head B410 is connected with a material injection pipe B411 which passes through the horizontal lifting plate B420 downward and can slide relative to the horizontal lifting plate, the upper end of the material injection pipe is connected with a feeding pipe, vertical guide rods B440 which are in sliding cooperation with the horizontal lifting plate are connected with both sides of the filling head B410, buffer springs B450 are sleeved on the vertical guide rods, and limiting blocks B441 are arranged at the upper ends of the vertical guide rods and are clamped on the upper side of the horizontal lifting plate; when the lifting cylinder is elongated, the transverse linear slide is driven to descend, the transverse linear slide drives the whole horizontal lifting plate to descend, the filling head is pressed on the opening of the essential oil bottle for filling the essential oil, and the buffer springs are arranged to buffer the process of pressing the filling head downward, so that the essential oil bottle is prevented from being crushed.
[0052] The two limiting rods B310 are driven by the double-head cylinders B330 to move synchronously towards or away from each other, a horizontal connecting plate B340 is arranged below the transverse linear slide, and the double-head cylinders are installed at both ends of the horizontal connecting plate; a pair of horizontal guide rods B110 are arranged behind the horizontal connecting plate, a moving seat B350 which is in sliding cooperation with the horizontal guide rods is fixedly connected to the rear side of the horizontal connecting plate, upward extending linkage rods B431 are fixedly connected to the lower side of the slide of the transverse linear slide B430, and through holes are arranged in the moving seat and are in sliding cooperation with the linkage rods.
[0053] The horizontal guide rods are fixed to the workbench through brackets at both ends, the linkage rods are used to enable the transverse linear slide to synchronously drive the whole clamping mechanism to reciprocate, and the through holes in the linkage rods and the moving seat are in sliding cooperation, so that the clamping mechanism is not lifted when the transverse linear slide is lifted.
[0054] In the embodiment, the essential oil bottle nozzle arrangement and conveying device comprises a vibrating disc AE1, a plurality of air nozzles E3 for blowing air towards the nozzle E2 are distributed along the track of the track of the top layer of the vibrating disc A, a spiral channel E5 is connected to the discharge port E4 of the layer of the track, the spiral channel is spirally wound on the outer circumferential portion of the vibrating disc A from top to bottom, the spiral channel is gradually twisted by 180° along the direction from the top inlet E6 to the bottom outlet E7 thereof, and the nozzle is turned over.
[0055] The air blowing directions of the air nozzles are all inclined towards the outside of the track along the moving direction of the nozzle.Figure 1 In fact, the air nozzle has several air nozzles.
[0056] The spiral channel is composed of several fixed frames E8 and several spiral strips E9.
[0057] The fixed frame includes a fixed sheet, and a "convex" shaped nozzle delivery gap E10 is formed on the fixed sheet. The narrow gap of the delivery gap penetrates the corresponding side of the fixed sheet, so that the suction pipe connected to the nozzle can pass through. Several fixed frames are fixed along the spiral track on the outer periphery of the vibrating disc A.
[0058] The narrow gap of the delivery gap near the inlet of the spiral channel is upward, and the narrow gap of the delivery gap near the outlet of the spiral channel is downward. Several fixed frames are arranged along the direction from the inlet to the outlet and gradually twisted by 180°.
[0059] The spiral strip has four roots, two of which are fixed on both sides of the narrow gap of the delivery gap, and the other two are fixed on both sides of the wide gap of the delivery gap. The spiral track surrounded by the four spiral strips is used for the nozzle to pass through.
[0060] The fixed position of the spiral strip on each fixed frame is the same.
[0061] The working principle of the essential oil bottle nozzle arrangement and feeding device is as follows:
[0062] By distributing several air nozzles used for blowing air towards the nozzle along the track trajectory on the side of the top track of the vibrating disc A, when the nozzles abut each other and pass through the track one by one, the inner thread hole of the nozzle used to be screwed on the bottle mouth is aligned and blown by the air nozzle. Under the thrust of the gas, the nozzle has a certain probability of turning up 90° vertically, that is, the nozzle cap E11 is heavier downward, the suction pipe D2 is upward, the nozzle center of gravity is low, and the nozzle is not easy to be tilted after being vertically erected. Although the probability of the nozzle turning up 90° vertically is not 100%, but since the number of nozzles on the vibrating disc A is large, and the blowing air pressure can be adjusted to improve the success rate of the nozzle turning up 90° vertically, the number of nozzles successfully turning up 90° vertically can meet the production requirements.
[0063] The nozzle turned up 90° vertically enters the top inlet of the spiral channel from the outlet of the track. Under the action of the spiral conveying and gradually twisting 180° of the spiral channel, the nozzle gradually turns over until it finally turns over 180°, that is, the nozzle cap is upward, the suction pipe is downward, and then the nozzle is conveyed downward to the next process from the bottom outlet of the spiral channel. The device can realize the arrangement and feeding of the essential oil bottle nozzle, and the feeding efficiency is high.
[0064] In the embodiment, the essential oil bottle nozzle clamping and conveying mechanism comprises a track for conveying a plurality of nozzles, wherein the conveying direction of the track is perpendicular to the nozzle axis, the end of the track is provided with an elastic opening and closing stopper and a clamp, the elastic opening and closing stopper is elastically opened and closed in a plane perpendicular to the nozzle axis, and the opening and closing opening is directed to the end of the track, and the clamp is driven by a driving assembly to reciprocatingly translate along the nozzle conveying direction.
[0065] The track comprises a track plane D1, a gap D3 for the suction pipe D2 of the nozzle is arranged on the track plane, the gap extends along the nozzle conveying direction and penetrates the first and last ends of the track, and a stop wall D4 is arranged on the upper surface of the track plane on both sides of the gap, which is used for guiding and conveying the outer circumferential part of the pressing head D5 of the nozzle.
[0066] The elastic opening and closing stopper is composed of left and right symmetrical stop rods D6, the non-end part (middle part) of the stop rod is rotatably connected to the track, the end part (first end part) of the stop rod close to the end of the track has an arc-shaped stop surface D7 for abutting the outer circumferential part of the pressing head, and the end part (second end part) of the stop rod away from the end of the track is connected to the track through a spring D8.
[0067] The clamp is composed of left and right symmetrical clamping pieces D9, the end part of the clamping piece close to the nozzle is provided with an arc-shaped clamping opening D10 for clamping the outer circumferential part of the pressing head, and the free end of the corresponding piston rod of the double-piston cylinder D11 arranged below the track is fixedly connected to the left and right clamping pieces, respectively, the piston rod of the double-piston cylinder extends in the left and right directions, and the extending direction of the piston rod is perpendicular to the conveying direction of the nozzle.
[0068] The double-piston cylinder is connected to the mounting plane thereof through a sliding block sliding rail moving pair D12, the guiding direction of the sliding block sliding rail moving pair is the conveying direction of the nozzle, the driving assembly is installed between the double-piston cylinder and the mounting plane thereof, the driving assembly adopts a ball screw pair or a telescopic cylinder, and when the driving assembly works, the nozzle on the driving clamp D9 and the arc-shaped clamping opening D10 moves along the nozzle conveying direction.
[0069] The working principle of the essential oil bottle nozzle clamping and conveying mechanism is as follows:
[0070] The oil bottle nozzle clamping mechanism uses an elastic opening and closing blocking piece at the end of the track to temporarily block the nozzle, since the elastic opening and closing blocking piece opens and closes in a plane perpendicular to the nozzle axis, and the opening and closing opening faces the end of the track, so when the nozzle at the end of the track abuts against the arc-shaped blocking surface of the elastic opening and closing blocking piece, the abutting force is small, and the elastic opening and closing blocking piece cannot be easily pushed away under the elastic force; only when the clamp clamps the nozzle at the end of the track and translates towards the opening and closing opening, the clamped nozzle can push away the elastic opening and closing blocking piece and be clamped out from the opening and closing opening (sent out along the nozzle conveying direction), and then the elastic opening and closing blocking piece quickly closes under the elastic force to block the next nozzle; the opening and closing of the elastic opening and closing blocking piece does not need to be controlled by a cylinder or a motor, and the structure is simple, reasonable in design, low in cost, stable in work, and low in damage probability.
[0071] In the embodiment, the oil bottle nozzle positioning and tightening mechanism includes an oil bottle horizontal conveying belt A1, which can be a rubber horizontal conveying belt, etc., for conveying the oil bottles on the production line, and a bottle clamping mechanism A2 arranged at a middle position of the oil bottle horizontal conveying belt, which is used to clamp the oil bottle body A29 on the production line to prevent the rotation of the bottle body when the oil bottle nozzle is rotated.
[0072] A side of the bottle clamping mechanism A2 is provided with an oil bottle nozzle positioning and tightening device A4 connected to a horizontally movable sliding frame A3, which is horizontally slid on a horizontal sliding rail A31. The horizontal movement of the sliding frame A3 can be driven by a screw nut mechanism or a linear motor.
[0073] Specifically, the bottle clamping mechanism A2 includes a first seat frame A5 connected to the device frame and a double-rod cylinder A6 arranged on the first seat frame, two free ends of the two telescopic rods of the double-rod cylinder A6 are fixedly connected with oppositely arranged connecting arms A7, and free ends of the connecting arms A7 are connected with oppositely arranged pressing blocks A8 for pressing against the outer surface of the oil bottle body. The pressing blocks A8 can be made of silicone or nylon material. During work, the double-rod cylinder A6 drives the two telescopic rods to axially extend and retract, drives the connecting arms A7 and the pressing blocks A8 to relatively approach or move away, so as to clamp and loosen the oil bottle body.
[0074] Since the suction pipe A25 connected with the spray head of the essential oil bottle is easy to bend, when it is about to be fitted into the bottle body, the bottle spray head suction pipe A25 needs to be guided, in order to realize the above function, a lower surface of the first seat frame A5 is provided with a pneumatic pinch cylinder A11, two pinch fingers of the pneumatic pinch cylinder are respectively fixedly connected with a guide sleeve half A12 for guiding the bottle spray head suction pipe, the two guide sleeve halves are oppositely arranged to form a conical guide hole A13 for guiding the bottle spray head suction pipe when buckling, the center of the conical guide hole, the centering position of the two pressing blocks and the rotation axis of the screw chuck are located on the same axis, when the essential oil bottle spray head positioning and screwing device A4 moves the essential oil bottle spray head to the position directly above the centering position of the pressing block A8, the suction pipe A25 is in a bent state, therefore, the two guide sleeve halves need to be buckled first, so that the lower end of the suction pipe A25 can be directly opposite to the bottle mouth of the bottle body.
[0075] Specifically, the essential oil bottle spray head positioning and screwing device A4 includes a second seat frame A9 connected to the slide capable of vertical lifting and a screw chuck A10 connected below the second seat frame for clamping and rotating the essential oil bottle spray head; the screw chuck A10 includes a main body A14 and three recessed grooves A15 arranged in a circle on the main body, the middle parts of the three swing arms A24 are respectively rotationally connected in the recessed grooves, the three swing arms A24 can swing around the respective hinge axes, the lower ends of the three swing arms are used for clamping the essential oil bottle spray head, the outer periphery of the upper end of the three swing arms is sleeved with an annular tightening rubber band A16, the annular tightening rubber band A16 is in a tightened state, so that the lower ends of the three swing arms are in a state of moving away from each other in a natural state.
[0076] The position of the three swing arms inside the annular tightening rubber band and between the hinge points is a wedge surface A17, a telescopic rod A18 driven by a pneumatic cylinder A26 is arranged in the main body from top to bottom, the lower end of the telescopic rod is fixedly connected with a tapered nut A19 with a small upper part and a large lower part, the outer periphery of the tapered nut cooperates with the wedge surfaces of the three swing arms, when the telescopic rod is pulled, the lower ends of the three swing arms are driven to move inward to clamp the essential oil bottle spray head, when the telescopic rod is extended downward, the upper ends of the swing arms are pulled by the annular tightening rubber band A16 to make the lower ends of the swing arms outward, that is, the essential oil bottle spray head is loosened.
[0077] The upper part of the main body A14 is fixedly connected with the lower end of a rotating pipe A20, the upper end of the rotating pipe A20 is fixedly connected with a first gear A21, the inner hole of the first gear A21 penetrates the telescopic rod A18, a bearing or a bearing bush can be arranged between the telescopic rod A18 and the inner hole of the first gear A21, the first gear is in meshing transmission with a second gear A23 driven to rotate by a first motor A22, the first motor, the first gear and the second gear are supported on a shell A27, the shell A27 is fixedly connected with a second support A9, the second support A9 can be driven to ascend and descend through a screw nut mechanism driven by a second motor A28, before the suction pipe A25 needs to be inserted into the bottle mouth of the bottle body, the second support A9 is at a high position, after the lower end of the suction pipe A25 is clamped and centered by two guide sleeve halves, the second support A9 is driven to descend by the screw nut mechanism driven by the second motor A28, so that the suction pipe A25 is inserted into the inside of the bottle body, and the essential oil bottle nozzle is sleeved to the bottle mouth position, then the essential oil bottle nozzle is driven to rotate by the second gear A23, the first gear A21 and the screw clamp A10 under the action of the first motor A22, so that the essential oil bottle nozzle is screwed with the bottle body.
[0078] In the device, the essential oil bottle nozzle positioning and screwing mechanism is installed on the front side of the end of the essential oil bottle nozzle clamping and conveying mechanism track, the carriage A3 and the horizontal slide rail A31, the second motor A28 and the second support A9 in the drawing are shown in their top view state, the drawing is a schematic view, and the carriage A3 and the horizontal slide rail A31, the second motor A28 and the second support A9 in the view are reduced.
[0079] The working principle of the essential oil bottle nozzle clamping and conveying mechanism and the essential oil bottle nozzle positioning and screwing device is that the nozzle is shifted into the clamping piece 9 of the clamp after passing through the track 1, the track end and the elastic opening and closing blocking piece by the essential oil bottle nozzle clamping and conveying mechanism, and then the nozzle is clamped by the screw clamp A14 of the essential oil bottle nozzle positioning and screwing device and is moved to the upper side of the two guide sleeve halves in the closed state by the carriage A3, the nozzle is moved downward to penetrate the conical guide hole A13 and is inserted into the bottle mouth of the bottle body by the descent of the second support A9 (the bottle body has been clamped and fixed by the pressing block A8), at this time, the essential oil bottle nozzle is sleeved to the bottle mouth position, then the essential oil bottle nozzle is driven to rotate by the screw clamp A10 under the action of the first motor A22, so that the essential oil bottle nozzle is screwed with the bottle body.
[0080] In the embodiment, the oil bottle cap sealing finishing and conveying device comprises a vibrating disc BC101 provided with a spiral channel C102 on the inner side, at least one discharge channel C103 connected to the outer side of the vibrating disc BC101, the vibrating disc B conveying the outer cap along the spiral channel from bottom to top by vibration, and the outer cap output by the vibrating disc B moving along the discharge channel; each discharge channel C103 is connected to a transversely arranged conveying track C105 through a shunt channel C104 respectively, the vibrating disc B automatically and orderly conveying the disordered outer cap to the shunt channel in a vertical state; a bottle body conveying belt C112 is longitudinally arranged below the right end of the conveying track C105, and the bottle body conveying belt C112 is used for longitudinally conveying the oil bottle body from back to front; the oil bottle cap pressing device comprises a liftable outer cap positioning seat C114 arranged on the right side of the conveying track and a cap pressing station C115 arranged on the front side of the conveying track C105, the cap pressing station C115 is provided with an outer cap adsorption seat C116 located above the outer cap positioning seat C114, the outer cap adsorption seat C116 is driven by a two-dimensional plane moving mechanism C117 to move vertically and longitudinally, and the outer cap C113 conveyed to the outer cap positioning seat C114 is adsorbed to the cap pressing station C115. In work, the vibrating disc B automatically and orderly conveys the disordered outer cap to the shunt channel in a vertical state, the outer cap is shunted to the conveying track through the shunt channel, and then conveyed to the oil bottle cap pressing device through the conveying track, the outer cap C113 arranged vertically is conveyed to the outer cap positioning seat C114 by the conveying track C105, then the two-dimensional plane moving mechanism C117 drives the outer cap adsorption seat C116 to move backward to be directly above the outer cap positioning seat C114, then the outer cap positioning seat C114 drives the outer cap to move upward to be in contact with the outer cap adsorption seat C116, and the outer cap adsorption seat C116 adsorbs the outer cap; then the two-dimensional plane moving mechanism C117 drives the outer cap adsorption seat C116 and the outer cap C113 to move forward to the cap pressing station C115, the bottle body is conveyed to the cap pressing station C115 by the bottle body conveying belt C112, the bottle body is opposite to the outer cap, the two-dimensional plane moving mechanism C117 drives the outer cap adsorption seat C116 and the outer cap C113 to move downward, and the outer cap is pressed on the outer side of the bottle mouth of the bottle body, so that the cap pressing is realized.
[0081] It should be noted that the vibrating disc B is a mature product, the vibrating disc B is an auxiliary feeding device of an automatic assembly or automatic processing machine, which is also called a component feeding device, and the working principle of the vibrating disc B is that a frequency converter and a motor realize automatic conveying, which is a known technology in the art, and will not be repeated here.
[0082] The shunt passage C104 is a Y-shaped passage with three ports, one port of the shunt passage C104 is connected with the discharge passage C103, the other two ports of the shunt passage C104 are respectively connected with two conveying tracks C105, namely one input and two outputs, one discharge passage can supply two conveying tracks with the outer cover, and the two conveying tracks are respectively connected with two essential oil bottle cover devices.
[0083] The shunt seat plate C108 is further connected between the discharge passage C103 and the conveying track, and a shunt cover plate is arranged above the shunt seat plate C108; and the shunt passage C104 is arranged on the shunt seat plate C108.
[0084] The outer cover falling hopper C106 is arranged above the vibration disc B101, and the outer cover falling hopper C106 is connected with the outer cover feeding mechanism C107. The outer cover feeding mechanism C107 comprises a reverse conical feeding hopper C109 arranged on the left side of the vibration disc B101, a lifting conveyor belt C110 with a left end lower than a right end is arranged at the right end of the feeding hopper C109, a plurality of outer cover lifting pallets C111 are uniformly arranged on the surface of the lifting conveyor belt C110, the outer cover lifting pallets C111 are perpendicular to the lifting conveyor belt C110, and the right end of the lifting conveyor belt C110 is located above the outer cover falling hopper C106. During work, a large number of outer covers are manually poured into the feeding hopper, the outer covers at the lower end of the feeding hopper fall on the outer cover lifting pallets, then the lifting conveyor belt rotates clockwise, the outer cover lifting pallets are moved when the lifting conveyor belt rotates, and the outer cover lifting pallets move the outer covers upward; when the outer cover lifting pallets move to above the outer cover falling hopper, the outer covers on the outer cover lifting pallets fall into the outer cover falling hopper under the action of gravity, and the outer cover feeding is realized.
[0085] The upper end of the spiral passage C102 is provided with a blowing port for upward blowing, the blowing port can blow the individual outer covers not in the vertical state upward to make the outer covers in the vertical state.
[0086] The upper end of the vibration disc B is provided with two output ports, and the vibration disc B is connected with two discharge passages C103 on the outside, the two discharge passages are respectively connected with the two output ports, and the two discharge passages are spirally arranged on the outside of the vibration disc B101. The two discharge passages can improve the output efficiency of the outer covers.
[0087] It should be noted that the cross section of the conveying track is in a U-shaped structure, and the bottom of the conveying track is provided with a conveying belt.
[0088] The bottom surface of the outer cover suction seat C116 is provided with a suction cavity C118 for accommodating the upper end of the outer cover, the shape of the suction cavity C118 is adapted to the shape of the outer cover C113 and is also circular, and the suction cavity is connected with the negative pressure suction device through an air pipe. When the outer cover suction seat moves backward to the top of the outer cover suction seat, the outer cover positioning seat drives the outer cover to move upward, and the upper end of the outer cover extends into the suction cavity, and the suction cavity adsorbs the upper end of the outer cover.
[0089] The left middle part of the outer cover positioning seat C114 is provided with an outer cover positioning gap C119 opposite to the output port of the conveying track C105, the shape of the outer cover positioning gap is adapted to the shape of the outer cover, the outer cover positioning gap C119 penetrates vertically and is used for accommodating the outer cover output by the conveying track. The outer cover output by the conveying track to the right is located in the outer cover positioning gap and waits for the outer cover suction seat to adsorb.
[0090] The two-dimensional plane moving mechanism C117 includes a longitudinal moving assembly C120, a vertical moving assembly C121 is installed at the moving end of the longitudinal moving assembly C120, and the bottom of the moving end of the vertical moving assembly C121 is connected with the top of the outer cover suction seat C116 through a connecting column C122. In work, the longitudinal moving assembly drives the vertical moving assembly and the outer cover suction seat to move forward and backward along the longitudinal direction, and the vertical moving assembly drives the outer cover suction seat to move vertically through the connecting column, so as to realize the movement of the outer cover suction seat along the longitudinal direction and the vertical direction. It should be noted that the longitudinal moving assembly and the vertical moving assembly can adopt a ball screw mechanism, a linear motor, a linear module and other linear displacement mechanisms, which are all mature products, and the structure will not be repeated here.
[0091] A pair of left and right spaced L-shaped bottle body clamping plates C123 are arranged below the two-dimensional plane moving mechanism C117, the L-shaped bottle body clamping plates C123 are located above the bottle body conveying belt C112, a horizontally installed bidirectional air cylinder C124 is arranged between the upper ends of the vertical edges of the L-shaped bottle body clamping plates C123, the two sides of the bidirectional air cylinder C124 are connected with the upper ends of the vertical edges of the L-shaped bottle body clamping plates C123, and the bidirectional air cylinder C124 drives the L-shaped bottle body clamping plates C123 to move horizontally towards each other to clamp the bottle body; the bidirectional air cylinder C124 is connected with the bottom of the moving end of the longitudinal moving assembly C120 through a connecting frame C125, and the bidirectional air cylinder and the L-shaped bottle body clamping plates move along the longitudinal direction with the moving end of the longitudinal moving assembly.
[0092] The horizontal side of the pair of L-shaped bottle clamping plates C123 is provided with clamping blocks C126 for contacting the bottle, which correspond to the position of the cap suction seat C116. When the bottle conveying belt conveys the vertically arranged bottle to the capping station, the bidirectional cylinder drives the pair of L-shaped bottle clamping plates to move in the transverse direction, clamps the bottle through the clamping blocks, and realizes positioning of the bottle, facilitating subsequent capping.
[0093] The cap suction seat C114 is installed on the top of a lifting plate C127, which is driven to lift by a lifting cylinder C128 located above.
[0094] The top of the bottle conveying belt C112 is provided with a pair of left and right distributed longitudinal guide plates C129, which are used to guide the bottle during conveying and reduce the left and right tilting of the bottle.
[0095] Specific implementation process: The disordered caps are automatically and orderly conveyed to the shunt channel C104 in a vertical state through the vibration disc BC101, and are shunted to the conveying track C105 through the shunt channel C104. The conveying track C105 conveys the vertically arranged cap C113 to the cap positioning gap C119 of the cap positioning seat C114, and then the longitudinal moving assembly C120 of the two-dimensional plane moving mechanism C117 drives the cap suction seat C116 to move backward to the top of the cap positioning seat C114. The position of the suction cavity C118 at the bottom of the cap suction seat C116 corresponds to the position of the cap positioning gap C119. Then the lifting cylinder C128 drives the cap positioning seat C114 to move upward through the lifting plate C127, and the cap C113 on the cap positioning seat C114 moves upward to the top and extends into the suction cavity C118 at the bottom of the cap suction seat C116, and the suction cavity C118 adsorbs the cap. Then the longitudinal moving assembly C120 of the two-dimensional plane moving mechanism C117 drives the cap suction seat C116 and the cap to move forward to the capping station C115, and the bottle conveying belt C112 conveys the bottle to the capping station C115. The bidirectional cylinder C124 drives the pair of L-shaped bottle clamping plates C123 to move in the transverse direction, clamps the bottle through the clamping blocks C126, and realizes positioning of the bottle. At this time, the position of the bottle corresponds to the position of the cap. Finally, the vertical moving assembly C121 of the two-dimensional plane moving mechanism C117 drives the cap suction seat C116 and the cap to move downward, and the cap is pressed on the outside of the bottle mouth of the bottle, realizing capping.
[0096] In the embodiment, the working process of the essential oil filling and production integrated device is as follows: (1) the bottle cleaning machine cleans the essential oil bottles and conveys the cleaned essential oil bottles to the conveying mechanism; (2) the conveying mechanism conveys the empty essential oil bottles to below the essential oil filling and feeding device, and the filling mechanism of the essential oil filling and feeding device fills the essential oil into the essential oil bottles; (3) the essential oil bottle nozzle is output after being arranged by the essential oil bottle nozzle arrangement and conveying device, the essential oil bottles filled with the essential oil are moved to the position of the essential oil bottle nozzle assembling device, and the essential oil bottle nozzle is screwed on the essential oil bottle through the essential oil bottle nozzle clamping mechanism and the essential oil bottle nozzle positioning and screwing device; (4) the essential oil bottles continue to move with the conveying mechanism, the outer cover is output through the essential oil bottle cover arrangement and conveying device, and the outer cover is sucked and pressed on the outside of the essential oil bottle nozzle through the essential oil bottle cover pressing device; (5) the essential oil filling and production are completed, and the essential oil bottles are conveyed to the next process for packaging by the conveying mechanism.
[0097] The specific working process is as follows: in step (2), the essential oil bottles are sent into the conveying belt at equal intervals through the control of the previous process, the arrangement interval of the essential oil bottles is consistent with the arrangement interval of the limiting plates, the conveying belt adopts a flexible chain plate conveying belt, when a specified number of essential oil bottles enter between the two limiting rods, the two limiting rods move towards each other to clamp each essential oil bottle through the limiting plates, at the same time, the clamping mechanism moves to the right at the same speed as the conveying belt, and the filling mechanism descends to fill each essential oil bottle through the filling head, after the filling is completed, the clamping mechanism is loosened and moves to the left to reset for the next filling.
[0098] In step (3), when the essential oil bottle nozzle arrangement and conveying device of the essential oil bottle nozzle assembling device works: a plurality of air nozzles for blowing air towards the nozzle are distributed along the track trajectory on the side of the top track of the vibration disc A, when the nozzles abut each other and pass through the track one by one, when the internal thread opening of the nozzle for being screwed on the bottle opening is aligned with the air nozzle and is blown by the air nozzle, the nozzle has a certain probability of turning up 90° and standing vertically under the thrust of the gas, that is, the nozzle cap E11 is heavier and downward, the straw D2 is upward, the center of gravity of the nozzle is low, and the standing nozzle is not easy to be tilted. Although the probability of the nozzle turning up 90° and standing vertically is not 100%, but since the number of nozzles on the vibration disc A is large, and the blowing air pressure can be adjusted to improve the success rate of the nozzle turning up 90° and standing vertically, therefore, the number of nozzles successfully turning up 90° and standing vertically can meet the production requirements. The nozzles turning up 90° and standing vertically enter the top inlet of the spiral channel from the outlet of the track, and gradually turn 180° under the spiral conveying and gradually turning 180° guiding of the spiral channel, the nozzles gradually turn until a total of 180°, that is, the nozzle cap is upward and the straw is downward, and then the nozzles are output from the bottom outlet of the spiral channel to the essential oil bottle nozzle assembling device.
[0099] In step (3), the essential oil bottle nozzle clamping mechanism and the essential oil bottle nozzle positioning and screwing device of the essential oil bottle nozzle assembly device work first, the nozzle is displaced into the clamping piece 9 of the clamp by the essential oil bottle nozzle clamping mechanism after passing through the track 1, the track end, and the elastic opening and closing blocking piece, then the screwing chuck A14 of the essential oil bottle nozzle positioning and screwing mechanism clamps and moves to the upper side of the closed state of the two guide sleeve halves by the sliding frame A3, the nozzle is lowered by the second seat A9, the suction pipe of the nozzle is moved downward to pass through the conical guide hole A13 and extend into the bottle mouth of the bottle body (the bottle body has been clamped and fixed by the pressing block A8), at this time, the essential oil bottle nozzle is sleeved to the bottle mouth position, then the essential oil bottle nozzle clamped is rotated by the second tooth A23, the first gear A21, and the screwing chuck A10 under the action of the first motor A22, and the screwing of the essential oil bottle nozzle and the bottle body is realized.
[0100] In step (4), when the essential oil bottle cover pressing device works: the disordered outer cover is automatically and orderly transported to the shunt channel in a vertical state by the vibration disc B, is shunted to the conveying track through the shunt channel, and is then conveyed to the essential oil bottle cover pressing device through the conveying track. The conveying track C105 conveys the vertically arranged outer cover C113 to the outer cover positioning seat C114, and then the two-dimensional plane moving mechanism C117 drives the outer cover adsorption seat C116 to move backward to the upper side of the outer cover adsorption seat C114. Then the outer cover positioning seat C114 drives the outer cover to move upward to contact the outer cover adsorption seat C116, and the outer cover adsorption seat C116 adsorbs the outer cover. Then the two-dimensional plane moving mechanism C117 drives the outer cover adsorption seat C116 and the outer cover C113 to move forward to the cover pressing station C115, and the bottle body conveying belt C112 conveys the bottle body to the cover pressing station C115. The positions of the bottle body and the outer cover are opposite, the two-dimensional plane moving mechanism C117 drives the outer cover adsorption seat C116 and the outer cover C113 to move downward, and the outer cover is pressed on the outer side of the bottle mouth of the bottle body, and the cover pressing is realized.
[0101] In step (4), when the essential oil bottle cover pressing device works: the disordered outer cover is automatically and orderly transported to the shunt channel in a vertical state by the vibration disc B, is shunted to the conveying track through the shunt channel, and is then conveyed to the essential oil bottle cover pressing device through the conveying track. The conveying track C105 conveys the vertically arranged outer cover C113 to the outer cover positioning seat C114, and then the two-dimensional plane moving mechanism C117 drives the outer cover adsorption seat C116 to move backward to the upper side of the outer cover adsorption seat C114. Then the outer cover positioning seat C114 drives the outer cover to move upward to contact the outer cover adsorption seat C116, and the outer cover adsorption seat C116 adsorbs the outer cover. Then the two-dimensional plane moving mechanism C117 drives the outer cover adsorption seat C116 and the outer cover C113 to move forward to the cover pressing station C115, and the bottle body conveying belt C112 conveys the bottle body to the cover pressing station C115. The positions of the bottle body and the outer cover are opposite, the two-dimensional plane moving mechanism C117 drives the outer cover adsorption seat C116 and the outer cover C113 to move downward, and the outer cover is pressed on the outer side of the bottle mouth of the bottle body, and the cover pressing is realized.
[0102] Any of the above technical solutions of the present application, if it discloses a numerical range, the disclosed numerical range is a preferred numerical range, any person skilled in the art should understand that the preferred numerical range is only one of the many implementable values with more obvious technical effects or representative values. Because there are too many values to enumerate, the present application discloses some values to illustrate the technical solutions of the present application, and the above enumerated values should not constitute a limitation on the scope of protection of the present application.
[0103] At the same time, if the above-mentioned present application discloses or involves mutually fixed connecting parts or structural parts, except otherwise stated, the fixed connection can be understood as: detachable fixed connection (for example, using bolt or screw connection), but also can be understood as: non-detachable fixed connection (for example, riveting, welding), of course, the mutually fixed connection can also be replaced by an integral structure (for example, using casting process integral forming manufacturing) (obviously cannot use integral forming process except).
[0104] In addition, the terms used to represent the position relationship or shape in any of the above technical solutions of the present application, except otherwise stated, its meaning includes the approximate, similar or close state or shape.
[0105] Any of the components provided by the present application can be assembled from a plurality of individual components, or can be a single component manufactured by integral forming process.
[0106] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application and not to limit it; although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the specific embodiments of the present application can be modified or some technical features can be replaced by equivalent; without departing from the spirit of the technical solutions of the present application, they should be covered in the technical solution range of the present application claimed.
Claims
1. An essential oil filling production integrated device, characterized by, The device comprises a conveying mechanism, an essential oil filling feeding device, an essential oil bottle nozzle assembling device and an essential oil bottle cap assembling device arranged in sequence along the moving direction of the conveying mechanism, the essential oil bottle nozzle assembling device comprises an essential oil bottle nozzle arrangement conveying device, an essential oil bottle nozzle clamping and conveying mechanism and an essential oil bottle nozzle positioning and screwing device, and the essential oil bottle cap assembling device comprises an essential oil bottle cap arrangement and distributing conveying device and an essential oil bottle cap pressing device. The essential oil bottle nozzle arrangement conveying device comprises a vibrating disc A, a plurality of air nozzles for blowing air to the nozzle are arranged along the track of the track on the top layer of the vibrating disc A, and a spiral channel is connected to the discharge port of the track, the spiral channel spirally winds from top to bottom on the outer periphery of the vibrating disc A, the spiral channel twists 180° along the direction from the top inlet to the bottom outlet, and the nozzle is turned over; the blowing direction of the air nozzles is inclined to the outside of the track along the moving direction of the nozzle; the spiral channel is composed of a plurality of fixed frames and a plurality of spiral strips; the fixed frame comprises a fixed sheet, a "convex" nozzle conveying gap is formed on the fixed sheet, the narrow gap of the conveying gap penetrates the corresponding side of the fixed sheet, and the suction tube connected to the nozzle passes through the narrow gap, a plurality of fixed frames are fixed on the outer periphery of the vibrating disc A along the spiral track; the narrow gap of the conveying gap near the inlet of the spiral channel is upward, the narrow gap of the conveying gap near the outlet of the spiral channel is downward, and a plurality of fixed frames are arranged along the direction from the inlet to the outlet and twisted 180°; the spiral strip has four roots, two of which are fixed on both sides of the narrow gap of the conveying gap, and the other two are fixed on both sides of the wide gap of the conveying gap, and the spiral track surrounded by the four spiral strips is used for the nozzle to pass through; the fixed position of the spiral strip on each fixed frame is the same; The essential oil bottle nozzle clamping and conveying mechanism comprises a track for conveying the nozzle, wherein the conveying direction of the track is perpendicular to the axis of the nozzle, an elastic opening and closing stopper and a clamp are arranged at the end of the track, the elastic opening and closing stopper is elastically opened and closed in a plane perpendicular to the axis of the nozzle, and the opening and closing port is directed to the end of the track, the clamp is driven to move reciprocatingly along the conveying direction of the nozzle by a driving assembly; a nozzle positioning and screwing mechanism is arranged beside the end of the track, the nozzle positioning and screwing mechanism comprises a horizontal conveying belt and a bottle clamping mechanism arranged at the middle position of the horizontal conveying belt, a nozzle positioning and screwing device is arranged beside the bottle clamping mechanism, the nozzle positioning and screwing device is connected to a horizontally movable sliding frame, the bottle clamping mechanism comprises a first seat frame connected to the device frame and a double-rod cylinder arranged on the first seat frame, the free ends of the two telescopic rods of the double-rod cylinder are fixedly connected with oppositely arranged connecting arms, the free ends of the connecting arms are connected with oppositely arranged pressing blocks for pressing against the outer surface of the essential oil bottle body; the nozzle positioning and screwing device comprises a second seat frame vertically lifted on the sliding frame and a screwing chuck connected below the second seat frame for clamping and rotating the nozzle of the essential oil bottle.
2. The integrated device for essential oil filling production according to claim 1, characterized in that, The essential oil filling feeding device comprises a workbench, a conveying belt for conveying essential oil bottles arranged on the workbench, a clamping mechanism capable of reciprocating along a direction parallel to the conveying direction of the conveying belt arranged above the conveying belt, and a filling mechanism capable of reciprocating synchronously with the clamping mechanism and capable of ascending and descending arranged above the clamping mechanism; the clamping mechanism comprises a pair of limiting rods arranged in parallel and capable of moving synchronously towards or away from each other, a plurality of pairs of limiting plates for clamping the essential oil bottles arranged on the two limiting rods, and the filling mechanism comprises a filling head arranged above the middle of each pair of limiting plates; the filling mechanism further comprises a horizontal lifting plate for mounting the filling head, a transverse linear sliding table arranged behind the horizontal lifting plate, and a sliding seat of the transverse linear sliding table connected with the horizontal lifting plate; a lifting cylinder for driving the transverse linear sliding table to ascend and descend is arranged below the workbench; a material injection pipe capable of sliding relative to the horizontal lifting plate and penetrating through the horizontal lifting plate downwards is connected to the upper end of the filling head, and a feeding pipe is connected to the upper end of the material injection pipe; vertical guide rods capable of sliding relative to the horizontal lifting plate are connected to the two sides of the filling head, buffer springs are sleeved on the vertical guide rods, and limiting blocks clamped on the upper side of the horizontal lifting plate are arranged on the upper ends of the vertical guide rods; the two limiting rods are driven by double-head cylinders at the two ends to move synchronously towards or away from each other, a horizontal connecting plate is arranged below the transverse linear sliding table, and the double-head cylinders are mounted at the two ends of the horizontal connecting plate; a pair of horizontal guide rods arranged in parallel are arranged behind the horizontal connecting plate, a moving seat capable of sliding relative to the horizontal guide rods is fixedly connected to the rear side of the horizontal connecting plate, an upward extending linkage rod is fixedly connected to the lower side of the sliding seat of the transverse linear sliding table, and a through hole capable of sliding relative to the linkage rod is arranged on the moving seat.
3. The integrated device for essential oil filling production according to claim 1, characterized in that, The track comprises a track plane, a gap slot for a suction pipe of a nozzle to extend downwards is arranged on the track plane, the gap slot extends along a conveying direction of the nozzle and penetrates through end portions of the track, and a blocking wall is arranged on the upper surface of the track plane on both sides of the gap slot to guide and convey an outer circumferential portion of a pressing head of the nozzle; the elastic opening and closing blocking piece is composed of left and right symmetrically arranged blocking rods, non-end portions of the blocking rods are hinged to the track, end portions of the blocking rods close to the end portions of the track are arc-shaped blocking surfaces for abutting against the outer circumferential portion of the pressing head of the nozzle, and the end portions of the blocking rods away from the end portions of the track are connected to the track through springs; the clamp is composed of left and right symmetrically arranged clamping pieces, arc-shaped clamping openings for clamping the outer circumferential portion of the pressing head of the nozzle are arranged on the end portions of the clamping pieces close to the nozzle, and the left and right clamping pieces are fixedly connected to corresponding piston rods of double-piston cylinders arranged below the track, respectively, and the piston rods of the double-piston cylinders extend in left and right directions.
4. The integrated device for essential oil filling production according to claim 3, characterized in that, The double-piston cylinder is connected with its mounting plane through a slider rail moving pair, the guide direction of the slider rail moving pair is the nozzle conveying direction, the driving assembly is installed between the double-piston cylinder and its mounting plane, and the driving assembly adopts a ball screw pair or a telescopic cylinder; the lower surface of the first seat is provided with a pneumatic pinch cylinder, two pinch fingers of the pneumatic pinch cylinder are respectively fixedly connected with guide sleeve halves for guiding the bottle nozzle suction pipe, the guide sleeve halves on the two pinch fingers are oppositely arranged to form a conical guide hole for guiding the bottle nozzle suction pipe when buckling, the center of the conical guide hole, the centering position of the two pressing blocks and the rotation axis of the rotating chuck are located on the same axis; the rotating chuck comprises a main body and three recessed grooves arranged in the circumferential direction on the main body, the middle parts of the three swing arms are respectively rotatably connected in the recessed grooves, the lower ends of the three swing arms are used for clamping the essential oil bottle nozzle, the upper ends of the three swing arms are provided with an annular tightening rubber band, the positions of the three swing arms inside the annular tightening rubber band and between the hinge points are wedge surfaces, a telescopic rod driven by a cylinder is vertically arranged in the main body, the lower end of the telescopic rod is fixedly connected with a conical taper nut, the outer periphery of the conical taper nut is matched with the wedge surfaces of the three swing arms, and when the telescopic rod rises, the lower ends of the three swing arms are driven to move inward to clamp the essential oil bottle nozzle; the upper part of the main body is fixedly connected with the lower end of a rotating pipe, the upper end of the rotating pipe is fixedly connected with a first gear, the first gear is in meshing transmission with a second gear driven to rotate by a first motor, and the first motor, the first gear and the second gear are supported on a second seat.
5. The integrated device for essential oil filling production according to claim 1, characterized in that, The essential oil bottle cover finishing and distributing conveying device comprises a vibrating disc B provided with a spiral channel on the inner side, at least one discharge channel is connected with the outer side of the vibrating disc B, each discharge channel is connected with a horizontally arranged conveying track through a shunt channel, and a bottle conveying belt is longitudinally arranged below the right end of the conveying track; the essential oil bottle cover pressing device comprises a liftable outer cover positioning seat arranged on the right side of the conveying track and a cover pressing station arranged on the front side of the conveying track, the cover pressing station is provided with an outer cover adsorption seat arranged above the outer cover positioning seat, the outer cover adsorption seat is driven by a two-dimensional plane moving mechanism to move vertically and longitudinally, and the outer cover adsorption seat adsorbs the outer cover conveyed to the outer cover positioning seat to the cover pressing station.
6. The integrated device for essential oil filling production according to claim 5, characterized in that, The shunt channel is a Y-shaped channel with three ports, one of which is connected with the discharge channel, and the other two are connected with two conveying tracks respectively, each of which is connected with an essential oil bottle cap device; the upper side of the vibration disc B is provided with an outer cover falling hopper connected with an outer cover feeding mechanism; the outer cover feeding mechanism comprises a reverse cone-shaped feeding hopper arranged on the left side of the vibration disc B, the right end of the feeding hopper is provided with a lifting conveyor belt with the left end lower and the right end higher, the surface of the lifting conveyor belt is uniformly provided with a plurality of outer cover lifting pallets, the outer cover lifting pallets are perpendicular to the lifting conveyor belt, and the right end of the lifting conveyor belt is located above the outer cover falling hopper; the bottom surface of the outer cover adsorption seat is provided with an adsorption cavity for accommodating the upper end of the outer cover, the shape of the adsorption cavity is adapted to the shape of the outer cover; the left end of the outer cover positioning seat is provided with an outer cover positioning gap opposite to the output port of the conveying track, the outer cover positioning gap penetrates vertically and is used for accommodating the outer cover output by the conveying track.
7. The integrated device for essential oil filling production according to claim 5, characterized in that, The two-dimensional plane moving mechanism comprises a longitudinal moving assembly, a vertical moving assembly is installed at the moving end of the longitudinal moving assembly, and the moving end bottom of the vertical moving assembly is connected with the top of the outer cover adsorption seat through a connecting column; a pair of left and right spaced L-shaped bottle body clamps are arranged below the two-dimensional plane moving mechanism, the L-shaped bottle body clamps are located above the bottle body conveying belt, a horizontally installed bidirectional air cylinder is arranged between the upper ends of the vertical edges of the L-shaped bottle body clamps, the two sides of the bidirectional air cylinder are connected with the upper ends of the vertical edges of the L-shaped bottle body clamps respectively, so that the L-shaped bottle body clamps are driven to move towards each other in the horizontal direction to clamp the bottle body, and the bidirectional air cylinder is connected with the moving end bottom of the longitudinal moving assembly through a connecting frame; a clamping block for contacting the bottle body is arranged on the inner side of the horizontal edge of the L-shaped bottle body clamp, and the clamping block corresponds to the position of the outer cover adsorption seat; the outer cover adsorption seat is installed on the top of a lifting plate, and the lifting plate is driven to lift by a lifting air cylinder located above the lifting plate.
8. A method of operating a filling and production integration device for essential oils as claimed in any one of claims 1 to 7, characterized in that The method comprises the following steps: (1) the conveying mechanism sequentially outputs the cleaned empty essential oil bottles to the filling work station below the essential oil filling feeding device; (2) the filling mechanism of the essential oil filling feeding device fills essential oil into the empty essential oil bottles; (3) the essential oil bottles filled with essential oil are conveyed to the essential oil bottle nozzle assembly work station by the conveying mechanism, the essential oil bottle nozzle is output after being arranged by the essential oil bottle nozzle arrangement conveying device, and the essential oil bottle nozzle at the outermost end is screwed on the bottle mouth of the essential oil bottle by the essential oil bottle nozzle clamping and positioning device; (4) the essential oil bottle with the essential oil bottle nozzle is continuously conveyed to the cap assembly work station by the conveying mechanism, the outer cover is output by the essential oil bottle cap arrangement and feeding device, and the outer cover at the outermost end is sucked and pressed on the bottle mouth of the essential oil bottle by the essential oil bottle cap device, so that the essential oil bottle nozzle is wrapped; (5) the finished product of the essential oil bottle filling production is continuously conveyed to the next process by the conveying mechanism, and is packed.
Citation Information
Patent Citations
Automatic filling equipment of essential oil
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