A ceramic brick curtain wall system, a construction process thereof and a repairing process thereof

Abstract

The application discloses a kind of ceramic brick curtain wall systems, including embedded part, vertical keel, horizontal keel, support rod, ceramic brick, sleeve column pad and repair ceramic brick.The application discloses the construction technology and repair process of the ceramic brick curtain wall system;The application has the advantages of convenient construction, realizes the effect of automatic flush when ceramic brick is hung, the ceramic brick curtain wall has high flatness, better appearance, and by configuring repair ceramic brick, it is convenient to replace and repair broken ceramic brick, which provides convenience for the maintenance of ceramic brick curtain wall.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of curtain wall, and particularly relates to a ceramic brick curtain wall system. BACKGROUND

[0002] The new ceramic brick is made of natural clay as the main raw material and is sintered at high temperature, has the advantages of high-temperature and high-cold resistance, corrosion resistance, heat and sound insulation, color stability and the like, is an energy-saving and environment-friendly green building material, and is also an ideal building decoration material. Traditional ceramic brick construction methods usually adopt masonry or wet decoration wall body; however, both methods have the problem of long construction time, and the wet ceramic brick is prone to falling off during long-time use, and can only be applied to low-rise buildings. A ceramic brick dry hanging construction method is currently used to solve the problems in the traditional methods, has strong texture, simple and elegant color, flexible facade combination, and unique slotting structure, so that the building facade has a unique visual effect and is widely used. However, the existing ceramic brick curtain wall still has the following problems:

[0003] (1) In order to overcome the problem of thermal expansion and cold contraction of the ceramic brick, a certain gap is left between the ceramic brick perforation and the steel bar, however, the gap makes the ceramic brick position not fixed during the hanging of the ceramic brick, resulting in the problem of poor flatness of the ceramic brick curtain wall.

[0004] (2) Part of the ceramic brick will be damaged during long-time use, and the existing hanging method is not easy to replace the broken ceramic brick. SUMMARY

[0005] In order to solve the above problems, the application provides a ceramic brick curtain wall system, a construction process thereof and a repairing process thereof, which has the advantages of convenient construction, high flatness of the ceramic brick curtain wall, good aesthetic property and convenient repair of the broken ceramic brick.

[0006] The embodiment of the application is implemented by the following technical solutions:

[0007] A ceramic brick curtain wall system comprises:

[0008] A pre-embedded part is embedded in the base of the main body structure;

[0009] A vertical keel is vertically arranged on the outer side of the outer wall of the main body structure and is fixedly connected with the pre-embedded part;

[0010] A horizontal keel is horizontally arranged on the vertical keel, and the horizontal keel is transversely provided with a plurality of through holes;

[0011] A support rod is vertically penetrated through the through hole and fixedly arranged on the horizontal keel;

[0012] A ceramic brick is provided with a plurality of perforations matched with the support rod, and the ceramic brick is hung on the support rod;

[0013] A sleeve column pad is sleeved on the support rod to be padded between two ceramic tiles, the top and bottom of the sleeve column pad are respectively provided with a limiting sleeve, the inner diameter of the limiting sleeve is larger than the diameter of the support rod, the outer diameter of the limiting sleeve matches the diameter of the through hole, and the limiting sleeve is correspondingly inserted into the adjacent through hole.

[0014] A repair ceramic tile is used to replace a damaged ceramic tile.

[0015] The outer wall of the limiting sleeve is provided with a transverse limiting block, the inner wall of the through hole is provided with a transverse limiting groove matched with the transverse limiting block, and the transverse limiting block is slidingly arranged in the transverse limiting groove.

[0016] The limiting sleeve is also provided with a vertical limiting block, the extension line of the vertical limiting block is perpendicular to the extension line of the transverse limiting block, the inner wall of the through hole is provided with a vertical limiting groove matched with the vertical limiting block, and the vertical limiting block is slidingly arranged in the vertical limiting groove.

[0017] The repair ceramic tile comprises a ceramic tile body and a plurality of insertion holes arranged on the ceramic tile body, the insertion hole is matched with the support rod, the cross section of the insertion hole is L-shaped, and one end of the L-shaped insertion hole extends out of the outer wall of the ceramic tile body.

[0018] A gasket is also provided between the sleeve column pad and the ceramic tile, and the gasket is U-shaped.

[0019] The inner side of the horizontal keel is provided with a limiting baffle.

[0020] The support rod comprises a plurality of joint rods and a plurality of sleeves, the top end and the bottom end of the joint rod are respectively provided with a first thread, the inner wall of the sleeve is provided with a second thread matched with the first thread, and the adjacent upper and lower joint rods are connected through the sleeve.

[0021] A waterproof thermal insulation layer is also provided on the outer wall of the main body structure.

[0022] The construction process of the ceramic tile curtain wall system comprises the following steps:

[0023] S1. Install the vertical keel: fix the vertical keel on the embedded part;

[0024] S2. Install the horizontal keel: the horizontal keel installation is from bottom to top, and the first layer of horizontal keel is fixed on the vertical keel;

[0025] S3. Install the support rod: vertically insert the support rod into the through hole and fix it on the horizontal keel;

[0026] S4. Mounting the ceramic bricks: The ceramic bricks are sequentially stacked and hung on the support rods, and the sleeve column pads are used to pad between the adjacent ceramic bricks, and the limiting sleeves are correspondingly inserted into the perforations of the adjacent ceramic bricks to automatically level;

[0027] S5. The second layer of cross-beam sleeves is sleeved on the support rods and fixed with the vertical keels, and the steps S2, S3 and S4 are repeated until the ceramic brick curtain wall is completed.

[0028] The repair process applied to the ceramic brick curtain wall system comprises the following steps:

[0029] T1. The damaged ceramic brick is knocked off by using a tool;

[0030] T2. The repair ceramic brick is aligned with the support rod, and the repair ceramic brick is laterally placed into the ceramic brick curtain wall through the L-shaped insertion hole;

[0031] T3. The position of the repair ceramic brick is adjusted to complete the repair of the damaged ceramic brick.

[0032] The technical scheme of the embodiment of the present application has at least the following advantages and beneficial effects:

[0033] (1) The vertical keel and the cross-beam are used as the support main body of the ceramic brick curtain wall, and the ceramic bricks are hung on the support rods, which is convenient for construction, and the ceramic bricks are not easy to fall off, and can be applied to high-rise buildings. The damaged ceramic bricks are repaired by using the repair ceramic bricks, and the ceramic bricks are repaired simply and quickly, and the stability of the repair ceramic brick assembly is ensured by using the L-shaped insertion hole.

[0034] (2) The sleeve column pad is used to pad between the upper and lower ceramic bricks, the limiting sleeves of the sleeve column pad are inserted into the perforations of the corresponding ceramic bricks, the limiting sleeves are used to realize the stable connection between the upper and lower ceramic bricks, the stability of the ceramic brick curtain wall is improved, the horizontal degree of the ceramic brick assembly is ensured by the horizontal limiting groove and the horizontal limiting block, the ceramic bricks located on the same horizontal plane are located on the same horizontal straight line, the ceramic bricks are located on the same vertical plane by the vertical limiting block and the vertical limiting groove, the effect of automatic leveling when hanging the ceramic bricks is achieved, the ceramic bricks are ensured to be located on the same vertical plane, and the aesthetic property of the ceramic brick curtain wall is improved. BRIEF DESCRIPTION OF DRAWINGS

[0035] In order to more clearly illustrate the technical scheme of the embodiment of the present application, the following will briefly introduce the drawings needed to be used in the embodiment, and it should be understood that the following drawings only show some embodiments of the present application, and should not be regarded as a limitation to the scope. Other related drawings can also be obtained by those skilled in the art without creative labor.

[0036] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0037] Figure 2 Figure 1 is a schematic view of a partial enlargement of a ceramic brick curtain wall according to the present application;

[0038] Figure 3 Figure 2 is a top view of a ceramic brick after repair according to the present application;

[0039] Figure 4 Figure 3 is a front view of a sleeve column pad according to the present application;

[0040] Figure 5 Figure 4 is a top view of a sleeve column pad according to the present application;

[0041] Figure 6 Figure 5 is a schematic view of the structure of a spacer according to the present application;

[0042] Figure 7 Figure 6 is a flow chart of the repair of ceramic bricks according to the present application;

[0043] Figure 8 Figure 7 is a schematic view of the structure applied to the upper layer of the outer wall of the main structure according to the present application;

[0044] Figure 1 is a schematic view of a partial enlargement of a ceramic brick curtain wall according to the present application; DETAILED DESCRIPTION

[0045] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0046] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.

[0047] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0048] In the description of the present application, it should be noted that if the terms "inner", "outer" and the like indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the application is used, and are only for the convenience of describing the application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the application.

[0049] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, if the terms "set", "install", "configure", "connect" appear, they should be understood broadly, for example, can be fixedly connected, can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0050] Embodiment 1

[0051] Please refer to Figures 1-6 The embodiment provides a kind of ceramic brick curtain wall system, including embedded part 1, vertical keel 2, horizontal keel 3, support rod 4, ceramic brick 6, sleeve column pad 5 and repair ceramic brick 7.

[0052] The embedded part 1 is embedded in the bottom main body structure outer wall 9; the vertical keel 2 is vertically arranged outside the main body structure outer wall 9 and is fixedly connected with the embedded part 1, and the stability during assembly of the vertical keel 2 is improved and the bearing capacity of the vertical keel 2 is improved by using the embedded part 1; the horizontal keel 3 is horizontally arranged on the vertical keel 2, and specifically, the horizontal keel 3 is fixed on the vertical keel 2 by welding or by bolts, the horizontal keel 3 and the vertical keel 2 serve as the support body of the ceramic brick curtain wall, and the horizontal keel 3 is transversely provided with a plurality of through holes; the support rod 4 is vertically arranged through the through holes and is fixedly arranged on the horizontal keel 3, the ceramic brick 6 is provided with a plurality of perforations 61 matched with the support rod 4, and the ceramic brick 6 is hung on the support rod 4 through the perforations 61; the sleeve column pad 5 is sleeved on the support rod 4 and is arranged between two ceramic bricks 6, so that the sleeve column pad 5 limits the brick joint, the brick joint of the ceramic brick curtain wall is uniform, the aesthetic appearance is improved, the top and the bottom of the sleeve column pad 5 are respectively provided with limiting sleeves 51, the inner diameter of the limiting sleeve 51 is greater than the diameter of the support rod 4, the outer diameter of the limiting sleeve 51 is matched with the diameter of the perforation 61, and the limiting sleeve 51 is correspondingly inserted into the adjacent perforation 61, when the ceramic brick 6 is hung, the sleeve column pad 5 is arranged between the upper and lower ceramic bricks 6, and the limiting sleeves 51 of the sleeve column pad 5 are inserted into the perforations 61 of the corresponding ceramic bricks 6, the limiting sleeves 51 realize the stable connection between the upper and lower ceramic bricks 6, the stability of the ceramic brick curtain wall is improved, and the ceramic bricks 6 are ensured to be located on the same vertical plane, so that the aesthetic appearance of the ceramic brick curtain wall is improved; the repair ceramic brick 7 is used to replace the damaged ceramic brick 6.

[0053] Further in the embodiment, the outer wall of the limiting sleeve 51 is provided with a transverse limiting block 52, the inner wall of the perforation 61 is provided with a transverse limiting groove 62 matched with the transverse limiting block 52, and the transverse limiting block 52 is slidingly arranged in the transverse limiting groove 62, so that the horizontal degree of the ceramic brick 6 during assembly is ensured by the transverse limiting groove 62 and the transverse limiting block 52, and the ceramic bricks 6 located on the same horizontal plane are located on the same transverse straight line; further in the embodiment, the limiting sleeve 51 is also provided with a vertical limiting block 53, the extension line of the vertical limiting block 53 is perpendicular to the extension line of the transverse limiting block 52, the inner wall of the perforation 61 is provided with a vertical limiting groove 63 matched with the vertical limiting block 53, and the vertical limiting block 53 is slidingly arranged in the vertical limiting groove 63, so that the ceramic bricks 6 are all located on the same vertical plane by the vertical limiting block 53 and the vertical limiting groove 63, and the effect of automatic flush during hanging of the ceramic brick 6 is achieved, and subsequent adjustment is not needed, and in addition, the weight of the ceramic brick 6 is further reduced by the transverse limiting groove 62 and the vertical limiting groove 63.

[0054] Further, the inner side of the cross-beam 3 is provided with a limiting baffle 7, and it is to be noted that the top surface of the cross-beam 3 is horizontal, and the side surface of the limiting baffle 7 is perpendicular to the vertical plane, so that when the bottom ceramic tile 6 is hung, the top surface of the cross-beam 3 and the side surface of the limiting baffle 7 are used to automatically limit the bottom ceramic tile 6, and when the upper ceramic tile 6 is hung, the limiting sleeve 51 is used to ensure the horizontal and vertical flatness of the upper ceramic tile 6 and the bottom ceramic tile 6, thereby ensuring the flatness of the whole ceramic tile curtain wall, and the automatic alignment during the hanging of the ceramic tile 6 is realized, and the ceramic tile curtain wall has high aesthetic degree.

[0055] Further, referring to the drawings, the repair ceramic tile 7 comprises a ceramic tile 6 body and a plurality of plug-in holes 72 arranged on the ceramic tile 6 body, the plug-in hole 72 is matched with the support rod 4, the cross section of the plug-in hole 72 is L-shaped, and one end of the L-shaped plug-in hole extends out of the outer wall of the ceramic tile 6 body, and the other end of the plug-in hole 72 is provided with a second horizontal limiting groove 73 and a second vertical limiting groove 74, so that when the ceramic tile 6 is damaged, the damaged ceramic tile 6 is knocked off, then the repair ceramic tile 7 is inserted into the support rod 4 from the side, and then is moved horizontally along the L-shaped plug-in hole 72, and then the automatic corresponding adjustment of the repair ceramic tile 7 is realized through the two horizontal limiting grooves 62 and the second vertical limiting groove 74, so that the repair of the ceramic tile curtain wall is completed, the L-shaped plug-in hole 72 has the advantages of convenient repair and good stability, and the repair ceramic tile 7 is not easy to fall off.

[0056] Further, the embodiment further comprises a gasket 8, and the gasket 8 is arranged between the sleeve column pad 5 and the ceramic tile 6, so that the gasket 8 is used to further adjust the levelness of the ceramic tile 6, so as to avoid the influence of the quality deviation of part of the ceramic tile 6 generated in the manufacturing process, and the gasket 8 is U-shaped, and the U-shaped gasket 8 is inserted between the sleeve column pad 5 and the ceramic tile 6, so as to be adjusted for use.

[0057] The support rod 4 comprises a plurality of joint rods 41 and a plurality of sleeves 42, the top end and the bottom end of the joint rod 41 are respectively provided with a first thread, the inner wall of the sleeve 42 is provided with a second thread matched with the first thread, and adjacent upper and lower joint rods 41 are connected through the sleeve 42.

[0058] Further, the embodiment further comprises a waterproof thermal insulation layer 11, and the waterproof thermal insulation layer 11 is arranged on the outer wall 9 of the main structure, and specifically, the waterproof thermal insulation layer 11 adopts rock wool board.

[0059] Referring to the drawings, Figure 8 When the hanging height of the ceramic tile 6 is high, the vertical keel 2 is connected with the main body steel structure 13 of the house through the channel steel adapter, so as to improve the stability of the vertical keel 2 in high-rise construction, and the ceramic tile curtain wall and the outer wall 9 of the main structure are further provided with fireproof rock wool 12, so as to improve the fireproof performance.

[0060] Embodiment 2

[0061] Please refer to Figure 1 The embodiment discloses a construction process applied to the ceramic brick curtain wall system in embodiment 1, and comprises the following steps.

[0062] S1. Installing vertical keels 2: fixing the vertical keels 2 on the embedded parts 1;

[0063] S2. Installing horizontal keels 3: installing the horizontal keels 3 from bottom to top, and fixing the first layer of horizontal keels 3 on the vertical keels 2;

[0064] S3. Installing support rods 4: vertically inserting the support rods 4 into the through holes and fixing the support rods 4 on the horizontal keels 3;

[0065] S4. Installing ceramic bricks 6: sequentially and layer by layer hanging the ceramic bricks 6 on the support rods 4, and using the sleeve column pads 5 to pad between the adjacent ceramic bricks 6, and automatically leveling the limiting sleeves 51 corresponding to the adjacent ceramic brick 6 perforations 61;

[0066] S5. sleeving the second layer of horizontal keels 3 on the support rods 4 and fixing the horizontal keels 3 on the vertical keels 2, using the sleeve 42 and the joint rod 41 to extend the length of the support rods 4, and repeating steps S2, S3 and S4 until the ceramic brick curtain wall is completed.

[0067] Embodiment 3

[0068] Please refer to Figure 7 The embodiment discloses a repairing process applied to the ceramic brick curtain wall system in embodiment 1, and comprises the following steps.

[0069] T1. Knocking and removing the damaged ceramic bricks 6 by using tools;

[0070] T2. Aligning the support rods 4 by using the repairing ceramic bricks 7, and laterally placing the repairing ceramic bricks 7 into the ceramic brick curtain wall through the L-shaped insertion holes 72, and corresponding inserting the second horizontal limiting grooves 73 and the second vertical limiting grooves 74 into the horizontal limiting blocks 52 and the vertical limiting blocks 53, and the repairing ceramic bricks 7 are self-adapted to align the wall surface;

[0071] T3. Adjusting the position of the repairing ceramic bricks by using the gaskets, and completing the repairing of the damaged ceramic bricks.

[0072] The above only provides preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A ceramic brick curtain wall system, characterized in that, include: Embedded parts, which are embedded in the foundation of the main structure; Vertical keel, which is vertically installed on the outside of the main structure's exterior wall and fixedly connected to the embedded parts; A horizontal keel, which is horizontally positioned above the vertical keel, and has several through holes arranged horizontally on the horizontal keel; A support rod that passes vertically through a through hole and is fixedly mounted to the horizontal keel; A ceramic brick, which has several perforations that match the support rod, is attached to the support rod; A sleeve pad, fitted onto a support rod, is used to place between two ceramic bricks. The top and bottom of the sleeve pad are respectively equipped with limiting sleeves. The inner diameter of the limiting sleeve is larger than the diameter of the support rod, and the outer diameter of the limiting sleeve matches the diameter of the perforation. The limiting sleeve is inserted into adjacent perforations. A repair terracotta brick is used to replace a broken terracotta brick. The repair terracotta brick includes a terracotta brick body and several insertion holes disposed on the terracotta brick body. The insertion holes match the support rods. The cross-section of the insertion holes is L-shaped, and one end of the L-shaped insertion hole extends out of the outer wall of the terracotta brick body.

2. The ceramic brick curtain wall system according to claim 1, characterized in that, The outer wall of the limiting sleeve is provided with a transverse limiting block, and the inner wall of the perforation is provided with a transverse limiting groove that matches the transverse limiting block. The transverse limiting block is slidably disposed in the transverse limiting groove.

3. The ceramic brick curtain wall system according to claim 2, characterized in that, The limiting sleeve is also equipped with a vertical limiting block. The extension line of the vertical limiting block is perpendicular to the extension line of the horizontal limiting block. The inner wall of the perforation is equipped with a vertical limiting groove that matches the vertical limiting block. The vertical limiting block is slidably disposed in the vertical limiting groove.

4. The ceramic brick curtain wall system according to claim 1, characterized in that, It also includes a gasket, which is placed between the sleeve pad and the ceramic brick, and the gasket is U-shaped.

5. A ceramic brick curtain wall system according to claim 1, characterized in that, The inner side of the horizontal keel is equipped with a limit baffle.

6. A ceramic brick curtain wall system according to claim 1, characterized in that, The support rod includes several sections and several sleeves. The top and bottom ends of the sections are respectively provided with a first thread, and the inner wall of the sleeve is provided with a second thread that matches the first thread. Adjacent upper and lower sections are connected by sleeve threads.

7. A ceramic brick curtain wall system according to claim 1, characterized in that, It also includes a waterproof and thermal insulation layer, which is installed on the exterior wall of the main structure.

8. A construction process applicable to the ceramic brick curtain wall system according to any one of claims 1 to 7, characterized in that, Includes the following steps: S1. Install vertical keel: Fix the vertical keel to the embedded parts; S2. Install horizontal keel: The horizontal keel is installed from bottom to top, fixing the first layer of horizontal keel to the vertical keel; S3. Install the support rod: Insert the support rod vertically into the through hole and fix it to the horizontal keel; S4. Install ceramic bricks: Stack the ceramic bricks one by one on the support rod, and use sleeve pads to support adjacent ceramic bricks. The limiting sleeves are inserted into the corresponding holes of the adjacent ceramic bricks to automatically level them. S5. Connect the second layer of horizontal keel to the support rod and fix it to the vertical keel. Repeat steps S2, S3, and S4 until the terracotta brick curtain wall is completed.

9. A repair process applied to the ceramic brick curtain wall system of claim 1, characterized in that, Includes the following steps: T1. Use tools to break the damaged ceramic bricks and remove them; T2. Use the repaired ceramic brick alignment support rod, and insert the repaired ceramic brick laterally into the ceramic brick curtain wall through the L-shaped insertion hole; T3. Adjust the position of the terracotta brick to complete the repair of the damaged terracotta brick.

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