An apparatus and method for resolving right angle arc of PCB pad or antenna

Abstract

The application discloses a device and method for solving the right-angle arc of PCB pads or antennas, which comprises a conveying frame, a cutting frame, a mounting frame and two auxiliary frames, characterized in that the cutting frame is mounted at the upper end center of the conveying frame, the mounting frame is mounted at the lower end center of the conveying frame, the two auxiliary frames are both mounted at the lower end of the conveying frame and are respectively located at the two sides of the mounting frame, the upper end of the cutting frame is provided with a cutting structure, the upper end of the mounting frame and the auxiliary frame is provided with a supporting and fixing structure, and one side of the upper end of the conveying frame is provided with an adjusting and limiting structure; the application relates to the technical field of PCBs, adopts a right-angle optimization protruding design, mainly considers that the bite etching amount of the right-angle position is larger than that of other positions during etching, and the phenomenon of uneven bite etching amount of the right-angle position can be well improved after the right-angle position is designed to be protruding, so that the etched pattern is consistent with the original design.

Description

Technical Field

[0001] This invention relates to the field of PCB technology, and in particular to a device and method for solving the problem of right-angled arcs in PCB pads or antennas. Background Technology

[0002] Printed circuit boards (PCBs) are important electronic components, especially in protruding car antennas, drone antennas, and LDE products. Therefore, the factors affecting signal transmission loss, loss, and interference on PCBs are crucial.

[0003] When etching printed circuit boards, the etching amount at right-angled positions is greater than that at other positions, which causes the right-angled positions of the pads to become arc-shaped, resulting in irregular shapes of the pads and affecting the graphic design within the PCB board.

[0004] Existing patent CN201920353485.0 discloses an automatic PCB board cutting device, which includes a machine body; a positioning component for placing the PCB board, the positioning component being movably disposed on the machine body; a cutting device disposed on the machine body and used for cutting the PCB board; and an electrical control device disposed on the machine body, the cutting device being electrically connected to the electrical control device. The automatic PCB board cutting device provided by this utility model effectively solves the problem of inconvenient PCB board cutting in existing systems, but the following problems still exist;

[0005] The cutting method used in this patent document requires workers to manually place and fix the boards, which is a cumbersome operation. After processing, manual unloading is required, which seriously affects the overall processing time of the boards. In view of this, in-depth research was conducted on the above problems, which led to this case. Summary of the Invention

[0006] The technical solution of the present invention to achieve the above objectives is as follows: a device for solving the problem of right-angle arcs in PCB pads or antennas, comprising a conveying frame, a cutting frame, an mounting frame, and two auxiliary frames. The cutting frame is installed at the center of the upper end of the conveying frame, the mounting frame is installed at the center of the lower end of the conveying frame, and the two auxiliary frames are installed at the lower end of the conveying frame and are respectively located on both sides of the mounting frame. The upper end of the cutting frame is provided with a cutting structure, the upper end of the mounting frame and the auxiliary frames are provided with a supporting and fixing structure, and one side of the upper end of the conveying frame is provided with an adjusting and limiting structure.

[0007] The cutting structure includes: two adjusting slots, two mounting plates, two adjusting motors, two adjusting lead screws, four guide rods, a moving plate, a first linear module, a third linear module, and a laser cutting machine;

[0008] Two adjustment slots are respectively opened on the two side walls of the cutting frame. Two mounting plates are respectively installed on the upper sides of the cutting frame. Two adjustment motors are respectively installed on the upper sides of the two mounting plates. The bottom ends of two adjustment screws are respectively movably installed in the lower ends of the two mounting slots, and the upper ends of both screws movably pass through the two mounting plates and are connected to the drive ends of the two adjustment motors. Four guide rods are respectively installed in the two sides of the two adjustment slots. The two ends of the moving plate are respectively movably fitted onto the upper ends of the two adjustment screws and the four guide rods. The first linear module is installed at the lower end of the moving plate. The third linear module is installed on the drive end of the first linear module. The laser cutting machine is installed at the lower end of the third linear module.

[0009] Preferably, the support and fixing structure includes: two support cylinders, a support frame, several support rods, several support plates, several suction cups, four limiting sleeves, four limiting rods, and an air pump;

[0010] Two support cylinders are respectively installed on both sides of the lower end of the mounting frame. The support frame is installed on the telescopic ends of the two support cylinders. Several support rods are installed on the upper end of the support frame. Several support plates are respectively installed on the upper ends of several support rods. Several suction cups are respectively embedded in the wall surface of several support plates. Four limiting sleeves are respectively embedded in two auxiliary frames. Four limiting rods are respectively installed at the four corners of the lower end of the support frame, and their bottom ends are respectively movably embedded in the four limiting sleeves. The air pump is installed on the lower end of the mounting frame and the two auxiliary frames.

[0011] Preferably, the adjusting limit structure includes: two second linear modules, two limit cylinders, and a limit frame;

[0012] Two second linear modules are respectively installed on the outer walls of both sides of the conveying frame, and two limiting cylinders are respectively installed on the driving ends of the two second linear modules. The two ends of the limiting frame are respectively connected to the telescopic ends of the two limiting cylinders.

[0013] Preferably, the third linear module is connected to the drive end of the first linear module by bolts.

[0014] Preferably, the laser cutting machine is connected to the third linear module by bolts.

[0015] Preferably, a motor bracket is provided at the connection between the regulating motor and the mounting plate.

[0016] Preferably, the third linear module is U-shaped.

[0017] Preferably, the mounting frame is U-shaped.

[0018] Preferably, the auxiliary frame is U-shaped.

[0019] A method for solving the problem of right-angle arcs in PCB pads or antennas includes the following steps: S1, placing the board; S2, conveying the board; S3, limiting the conveying; S4, fixing the board; and S5, adjusting the cutting.

[0020] Step S1: Place the sheet material to be processed on the upper end of the conveyor frame;

[0021] Step S2: The sheet material is conveyed by multiple electric rollers within the conveying frame;

[0022] Step S3: Adjust and limit the conveying position of the plate by driving the adjustment and limiting structure;

[0023] Step S4: The plate is supported and fixed by driving the support and fixing structure;

[0024] Step S5: By driving the cutting structure to work, the plate is cut, and a protruding cut is made at the right angle position to reduce the asymmetric etching effect caused by etching.

[0025] This invention provides a device and method for resolving right-angle arcs in PCB pads or antennas. The invention employs a right-angle optimized protrusion design, primarily considering that the etching amount at right-angle positions is greater than at other positions during etching. The protrusion design at right-angle positions effectively improves the uneven etching amount, ensuring the etched pattern matches the original design. Furthermore, through the combination of a cutting structure, a support and fixing structure, and an adjustment and limiting structure, the board material can be processed automatically, eliminating the need for manual loading, fixing, and unloading, thus ensuring overall processing efficiency. Attached Figure Description

[0026] Figure 1 This is a front-view three-dimensional structural diagram of the device and method for solving the right-angle arc shape of PCB pads or antennas according to the present invention.

[0027] Figure 2 This is a rear-view three-dimensional structural diagram of the device and method for solving the right-angle arc shape of PCB pads or antennas according to the present invention.

[0028] Figure 3 This is a front sectional view of the device and method for solving the problem of right-angled arcs in PCB pads or antennas according to the present invention.

[0029] Figure 4 This is a side view of the device and method for solving the problem of right-angled arcs in PCB pads or antennas according to the present invention.

[0030] Figure 5 This is an enlarged structural diagram of point "A" of the device and method for solving the right-angle arc shape of PCB pads or antennas according to the present invention.

[0031] In the diagram: 1. Conveying frame, 2. Cutting frame, 3. Mounting frame, 4. Auxiliary frame, 5. Adjusting groove, 6. Mounting plate, 7. Adjusting motor, 8. Adjusting screw, 9. Guide rod, 10. Moving plate, 11. First linear module, 12. Third linear module, 13. Laser cutting machine, 14. Support cylinder, 15. Supporting frame, 16. Support rod, 17. Support plate, 18. Suction cup, 19. Limiting sleeve, 20. Limiting rod, 21. Air pump, 22. Second linear module, 23. Limiting cylinder, 24. Limiting frame, 25. Motor frame. Detailed Implementation

[0032] The present invention will now be described in detail with reference to the accompanying drawings, such as... Figure 1-5 As shown, a device and method for resolving right-angled arcs in PCB pads or antennas are disclosed.

[0033] Example: A device for solving the problem of right-angle arcs in PCB pads or antennas includes a conveying frame 1, a cutting frame 2, a mounting frame 3, and two auxiliary frames 4. The cutting frame 2 is installed at the center of the upper end of the conveying frame 1, the mounting frame 3 is installed at the center of the lower end of the conveying frame 1, and the two auxiliary frames 4 are installed at the lower end of the conveying frame 1 and are located on both sides of the mounting frame 3. The upper end of the cutting frame 2 is provided with a cutting structure, the upper end of the mounting frame 3 and the auxiliary frames 4 are provided with a supporting and fixing structure, and the upper end of the conveying frame 1 is provided with an adjustment and limiting structure.

[0034] The cutting structure includes: two adjusting slots 5, two mounting plates 6, two adjusting motors 7, two adjusting lead screws 8, four guide rods 9, a moving plate 10, a first linear module 11, a third linear module 12, and a laser cutting machine 13;

[0035] Two adjustment slots 5 are respectively opened on the two side walls of the cutting frame 2. Two mounting plates 6 are respectively installed on the upper sides of the cutting frame 2. Two adjustment motors 7 are respectively installed on the upper ends of the two mounting plates 6. The bottom ends of the two adjustment screws 8 are respectively movably installed in the lower ends of the two mounting slots, and the upper ends of both screws 8 movably pass through the two mounting plates 6 and are connected to the drive ends of the two adjustment motors 7. Four guide rods 9 are respectively installed on the two sides of the two adjustment slots 5. The two ends of the moving plate 10 are respectively movably fitted onto the upper ends of the two adjustment screws 8 and the four guide rods 9. The first linear module 11 is installed on the lower end of the moving plate 10. The third linear module 12 is installed on the drive end of the first linear module 11. The laser cutting machine 13 is installed on the lower end of the third linear module 12.

[0036] It should be noted that when cutting the sheet material, the sheet material is conveyed by the set conveying frame 1. When it is conveyed to the designated position, the position of the sheet material is limited by the set adjustment limit structure. Then, the support and fixing structure is driven to support and fix the sheet material. Then, the adjustment motor 7 at the upper end of the drive mounting plate 6 is driven to work. The two adjustment motors 7 drive the two adjustment screws 8 to rotate, so that the moving plate 10 moves downward on the upper end of the two adjustment slots 5 and the four guide rods 9 until the laser cutting machine 13 is adjusted to the designated height. Then, the first linear module 11 and the laser cutting machine 13 are driven to work to laser cut the sheet material and make the right angle position of the sheet material protrude.

[0037] In the specific implementation process, the supporting and fixing structure includes: two supporting cylinders 14, a supporting frame 15, several supporting rods 16, several supporting plates 17, several suction cups 18, four limiting sleeves 19, four limiting rods 20, and an air pump 21.

[0038] Two support cylinders 14 are respectively installed on both sides of the lower end of the mounting frame 3. The support frame 15 is installed on the telescopic ends of the two support cylinders 14. Several support rods 16 are installed on the upper end of the support frame 15. Several support plates 17 are respectively installed on the upper ends of several support rods 16. Several suction cups 18 are respectively embedded in the upper wall of several support plates 17. Four limiting sleeves 19 are respectively embedded in two auxiliary frames 4. Four limiting rods 20 are respectively installed at the four corners of the lower end of the support frame 15, and their bottom ends are respectively movably embedded in the four limiting sleeves 19. The air pump 21 is installed on the lower end of the mounting frame 3 and the two auxiliary frames 4.

[0039] It should be noted that when supporting and fixing the board, the operator drives two support cylinders 14 to work, which pushes the support frame 15 upward. The support plate 17 at the upper end of the support rod 16 lifts the board. Then, the operator drives the air pump 21 to work. The air pump 21 cooperates with several suction cups 18 to adsorb the board onto the upper end of the support plate 17. The suction cups 18 adsorb and fix the board. The limiting sleeve 19 and the limiting rod 20 ensure the overall movement stability of the support frame 15.

[0040] In the specific implementation process, the adjustment limit structure includes: two second linear modules 22, two limit cylinders 23, and a limit frame 24;

[0041] Two second linear modules 22 are respectively installed on the outer walls of both sides of the conveying frame 1, and two limit cylinders 23 are respectively installed on the drive ends of the two second linear modules 22. The two ends of the limit frame 24 are respectively connected to the telescopic ends of the two limit cylinders 23.

[0042] It should be noted that when conveying the sheet material, the staff adjusts the two second linear modules 22 according to the specifications of the sheet material. Then, the limit cylinder 23 is driven to move the limit frame 24 downward. The lower end of the limit frame 24 limits the position of the conveyed sheet material.

[0043] In the specific implementation process, the third linear module 12 and the first linear module 11 are connected by bolts at their driving ends.

[0044] In the specific implementation process, the laser cutting machine 13 and the third linear module 12 are connected by bolts.

[0045] In the specific implementation process, a motor bracket 25 is provided at the connection between the adjusting motor 7 and the mounting plate 6.

[0046] In the specific implementation process, the third linear module 12 is U-shaped.

[0047] In the specific implementation process, the shape of the installation frame 3 is "U".

[0048] In the specific implementation process, the auxiliary frame 4 is U-shaped.

[0049] A method for solving the problem of right-angle arcs in PCB pads or antennas includes the following steps: S1, placing the board; S2, conveying the board; S3, limiting the conveying; S4, fixing the board; and S5, adjusting the cutting.

[0050] Step S1: Place the sheet material to be processed on the upper end of the conveyor frame 1;

[0051] Step S2: The sheet material is conveyed by multiple electric rollers within the conveying frame 1;

[0052] Step S3: Adjust and limit the conveying position of the plate by driving the adjustment limit structure;

[0053] Step S4: Support and fix the plate by driving the support and fixing structure;

[0054] Step S5: By driving the cutting structure to work, the plate is cut, and protruding cuts are made at right angle positions to reduce the asymmetric etching effect caused by etching.

[0055] The above technical solutions only embody the preferred technical solutions of the present invention. Any modifications that may be made by those skilled in the art to certain parts thereof embody the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A device for solving the right-angle arc of PCB pads or antennas, comprising a conveying frame (1), a cutting frame (2), a mounting frame (3) and two auxiliary frames (4), characterized in that, The cutting frame (2) is installed at the center of the upper end of the conveying frame (1), the mounting frame (3) is installed at the center of the lower end of the conveying frame (1), the two auxiliary frames (4) are installed at the lower end of the conveying frame (1) and are located on both sides of the mounting frame (3), the upper end of the cutting frame (2) is provided with a cutting structure, the upper end of the mounting frame (3) and the auxiliary frames (4) are provided with a supporting and fixing structure, and the upper end of the conveying frame (1) is provided with an adjustment and limiting structure on one side; The cutting structure includes: two adjustment slots (5), two mounting plates (6), two adjustment motors (7), two adjustment screws (8), four guide rods (9), a moving plate (10), a first linear module (11), a third linear module (12), and a laser cutting machine (13); Two adjustment slots (5) are respectively opened on the two side walls of the cutting frame (2), two mounting plates (6) are respectively installed on the upper sides of the cutting frame (2), two adjustment motors (7) are respectively installed on the upper ends of the two mounting plates (6), the bottom ends of the two adjustment screws (8) are respectively movably installed in the lower ends of the two adjustment slots (5), and the upper ends of both are movably inserted through the two mounting plates (6) and connected to the driving ends of the two adjustment motors (7), four guide rods (9) are respectively installed in the two sides of the two adjustment slots (5), the two ends of the moving plate (10) are respectively movably fitted on the upper ends of the two adjustment screws (8) and the four guide rods (9), the first linear module (11) is installed on the lower end of the moving plate (10), the third linear module (12) is installed on the driving end of the first linear module (11), and the laser cutting machine (13) is installed on the lower end of the third linear module (12); The supporting and fixing structure includes: two supporting cylinders (14), a supporting frame (15), several supporting rods (16), several supporting plates (17), several suction cups (18), four limiting sleeves (19), four limiting rods (20), and an air pump (21). Two support cylinders (14) are respectively installed on the lower sides of the mounting frame (3). The support frame (15) is installed on the telescopic ends of the two support cylinders (14). Several support rods (16) are installed on the upper end of the support frame (15). Several support plates (17) are respectively installed on the upper ends of several support rods (16). Several suction cups (18) are respectively embedded in the upper wall of several support plates (17). Four limiting sleeves (19) are respectively embedded in the two auxiliary frames (4). Four limiting rods (20) are respectively installed at the four corners of the lower end of the support frame (15), and their bottom ends are respectively movably embedded in the four limiting sleeves (19). The air pump (21) is installed on the lower end of the mounting frame (3) and the two auxiliary frames (4).

2. The apparatus of claim 1, wherein, The adjustment and limiting structure includes: two second linear modules (22), two limiting cylinders (23), and a limiting frame (24); Two second linear modules (22) are respectively installed on the outer walls of both sides of the conveying frame (1), and two limiting cylinders (23) are respectively installed on the driving ends of the two second linear modules (22). The two ends of the limiting frame (24) are respectively connected to the telescopic ends of the two limiting cylinders (23).

3. The apparatus of claim 1, wherein the apparatus is configured to solve a right angle arc of a PCB pad or an antenna. The third linear module (12) is connected to the drive end of the first linear module (11) by bolts.

4. The apparatus of claim 1, wherein, The laser cutting machine (13) is connected to the third linear module (12) by bolts.

5. The apparatus of claim 1, wherein, A motor frame (25) is provided at the connection between the regulating motor (7) and the mounting plate (6).

6. The apparatus of claim 1, wherein, The third linear module (12) is U-shaped.

7. The apparatus of claim 1, wherein, The mounting frame (3) is U-shaped.

8. The apparatus of claim 1, wherein, The auxiliary frame (4) is U-shaped.

9. A method for using the apparatus described in any one of claims 1 to 8 to resolve the right-angle arc shape of PCB pads or antennas, characterized in that, The process includes the following steps: S1, placing the sheet material; S2, conveying the sheet material; S3, limiting the conveying; S4, fixing the sheet material; and S5, adjusting the cutting. Step S1: Place the plate to be processed on the upper end of the conveyor frame (1); Step S2: The sheet material is conveyed by multiple electric rollers in the conveying frame (1); Step S3: Adjust and limit the conveying position of the plate by driving the adjustment and limiting structure; Step S4: The plate is supported and fixed by driving the support and fixing structure; Step S5: By driving the cutting structure to work, the plate is cut, and a protruding cut is made at the right angle position to reduce the asymmetric etching effect caused by etching.

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