A grouting molding machine using stacked toilet molds

Abstract

This invention relates to ceramic slip casting equipment, and discloses a slip casting machine using a stacked toilet mold, comprising a lifting device, a rotating device, a blank support plate, and a robotic arm; the toilet mold includes, from top to bottom, an upper outer shell mold, a lower outer shell mold, an upper water channel mold, a lower water channel mold, an upper seat mold, and a lower seat mold, as well as locking cylinders; a pair of locking cylinders are installed on the left and right sides of the top of the lower outer shell mold, the left and right sides of the top of the lower water channel mold, and the left and right sides of the top of the lower seat mold; the rotating device and the lifting device are mounted on the front end face of the frame; the lifting device and the rotating device are driven together; the robotic arm supports the blank support plate, which supports the slip-cast blank; one end of the robotic arm is connected to the rotating device, which drives the robotic arm to rotate horizontally. Slip casting of the toilet outer shell blank, seat blank, and water channel blank can be completed in one operation at a single station, suitable for small-batch production, with convenient production switching and flexible scheduling.

Description

Technical Field

[0001] This invention relates to the field of ceramic slip casting equipment technology, and in particular to a slip casting machine using a stacked toilet mold. Background Technology

[0002] In the prior art, the toilet blank is made by bonding the seat blank, water channel blank and outer shell blank together, and then sintering at high temperature to make a ceramic toilet.

[0003] To improve the production efficiency of large-scale ceramic toilet manufacturing, existing technology uses seat molds, water channel molds, and outer shell molds, which are then cast into seat ring blanks, water channel blanks, and outer shell blanks using different slip casting machines. These blanks are then transported to a robotic assembly station via three conveyor lines. The robot uses three robotic arms to grasp each blank, and adhesive is sprayed onto the areas requiring bonding. The blanks are then stacked from bottom to top and bonded together. Finally, the toilet is sintered in a high-temperature kiln to produce the ceramic toilet.

[0004] While the above production model has high production efficiency, it requires a large amount of space for manufacturing equipment, long production line turnaround time, high turnaround costs, and a large minimum order quantity.

[0005] As economic levels rise, people have increasingly higher demands for personalized products, leading to a continuous increase in the variety of ceramic toilet styles. This has resulted in production orders for each ceramic toilet failing to meet the minimum order quantity requirements for mass production, causing severe losses for ceramic toilet manufacturers that adopt mass production models. Summary of the Invention

[0006] To address the aforementioned problems, the present invention aims to provide a grouting molding machine using a stacked toilet mold, which can complete the grouting molding of the seat ring blank, water channel blank, and outer shell blank in one machine station. This machine has the advantages of low minimum order batch requirements and small production space requirements.

[0007] To achieve this objective, the present invention adopts the following technical solution:

[0008] A grouting molding machine using a stacked toilet mold includes a lifting device, a rotating device, a blank support plate, and a robotic arm;

[0009] The toilet mold includes, from top to bottom, an upper outer shell mold, a lower outer shell mold, an upper water channel mold, a lower water channel mold, an upper seat mold, and a lower seat mold, as well as at least three pairs of locking cylinders;

[0010] The bottom surface of the lower outer shell mold is connected to the top surface of the upper water channel mold; the bottom surface of the lower water channel mold is connected to the top surface of the upper seat ring mold.

[0011] A pair of locking cylinders are installed on the top left and right sides of the outer shell lower mold, the top left and right sides of the water channel lower mold, and the top left and right sides of the seat ring lower mold.

[0012] The rotating device and the lifting device are installed adjacent to each other on the front end face of the frame and close to the right side of the toilet mold; the lifting device and the rotating device are in a transmission cooperation, and the lifting device drives the rotating device to move up and down;

[0013] The robotic arm supports the blank support plate, which is used to support the outer shell blank, water channel blank, or seat ring blank formed by grouting.

[0014] One end of the robotic arm is connected to the rotating device, which drives the robotic arm to rotate horizontally and causes the other end of the robotic arm to move away from the toilet mold or to approach and extend into the space between the open upper and lower outer shell molds, the upper and lower water channel molds, or the upper and lower seat molds.

[0015] Furthermore, it also includes a top beam, a mold-closing cylinder, a frame, guide pillars and a base plate, as well as two sets of tilting devices;

[0016] Multiple screw elevators and multiple lifting screws are installed on the left and right sides of the frame, and a crossbeam extending in the front-to-back direction is also provided in the middle of the left and right sides of the frame.

[0017] The top beam is mounted on the top of the frame, the base plate is mounted on the bottom of the frame, the top of the guide column is connected to the bottom surface of the top beam, and the bottom of the guide column can move up and down through the crossbeam.

[0018] The toilet mold is located inside the frame; the output end of the mold closing cylinder faces downward and is connected to the top of the upper mold of the outer shell, the top end of the mold closing cylinder is connected to the middle of the top beam, and the bottom of the lower mold of the seat ring is fixed to the top surface of the base plate.

[0019] The tilting device includes a support frame, a rotating shaft, a rotating shaft seat, a tilting cylinder, a connecting rod, and a base plate;

[0020] The two base plates are respectively installed near the bottom left and right sides of the frame. The bottom of the upright support frame is fixed to the top surface of the base plate. The pivot seat is installed on the top surface of the support frame. One end of the pivot is rotatably inserted into the pivot seat. The other end of the pivot is connected to the left or right side of the frame. The frame is suspended from the top surface of the two support frames by the two pivots. The bottom surface of the frame and the bottom surface of the base plate are suspended and located above the top surface of the base plate.

[0021] One end of the connecting rod is connected to the left or right side of the rear end face of the frame. The tilting cylinder is located directly below the connecting rod. The bottom end of the tilting cylinder is rotatably connected to the top surface of the base plate. The other end of the connecting rod is movably connected to the upwardly extending output end of the tilting cylinder.

[0022] Furthermore, the lifting device includes a lifting motor, a lifting screw, a support plate, a guide column, and a lifting plate;

[0023] The lifting plate is provided with a first internal threaded hole and a guide post mounting hole spaced apart from each other;

[0024] The rear end of the support plate is fixed to the front right side of the frame; the lifting motor is vertically installed on the top surface of the support plate.

[0025] The upper end of the vertical lifting screw passes through the support plate and is connected to the output end of the lifting motor; the lifting plate is located below the support plate and is fitted onto the outer circumferential surface of the lifting screw through the first internal thread hole;

[0026] The guide post is located in front of the lifting screw. The upper end of the guide post is fixed to the support plate, and the lower end of the guide post extends downward and passes through the guide post mounting hole. A gap is left between the outer peripheral surface of the guide post and the inner wall surface of the guide post mounting hole.

[0027] The rotating device is installed at the front end of the lifting plate.

[0028] Furthermore, the rotating device includes a rotating motor, a rotating column, and a mounting base;

[0029] The rear end face of the mounting base is fixed to the front end of the lifting plate, the rotary motor is mounted on the front end of the mounting base, the upper end of the rotating column is rotatably inserted into the mounting base from bottom to top, the output end of the rotary motor is in transmission cooperation with the outer peripheral surface of the upper end of the rotating column, and the lower end of the rotating column extends downward and is exposed below the mounting base.

[0030] The robotic arm is equipped with two extension rods. One end of each extension rod is connected to the outer side of one end of the robotic arm, and the other end of each extension rod is connected to the outer circumferential surface of the exposed rotating column.

[0031] Furthermore, it also includes lifting devices;

[0032] The lifting device includes a lifting motor, a transmission rod, two linkage rods, two mounting platforms, multiple screw elevators, and multiple lifting lead screws;

[0033] The two mounting platforms are located on the left and right sides of the frame, respectively. The right or left side of the mounting platform is fixed to the left or right side of the frame, respectively. The mounting platform is located above the corresponding support frame.

[0034] The mounting platform is provided with a plurality of second internal threaded holes arranged at intervals in the front and back, and the support frame is provided with a plurality of clearance holes, with the second internal threaded holes and the clearance holes aligned vertically one by one;

[0035] The multiple screw elevators are divided into two groups. In one group, the multiple screw elevators are installed on the top surface of the mounting platform at intervals. The top end of the lifting screw passes upward through the second internal thread hole and connects to the bottom surface of the top beam. The outer circumferential surface of the lifting screw is in transmission cooperation with the screw elevator. The bottom end of the lifting screw extends downward and passes through the corresponding clearance hole. A gap is left between the outer circumferential surface of the lifting screw and the clearance hole.

[0036] The two linkage rods extending in the front-to-back direction are respectively mounted above the two mounting platforms; the output end of the lifting motor is connected to one end of the two linkage rods through the transmission rod, and each screw elevator in the group is respectively engaged with the outer peripheral surface of the corresponding linkage rod.

[0037] Furthermore, it also includes multiple locking pin devices;

[0038] The locking pin device includes a pin plate, a pin rod, a locking pin cylinder, a locking pin plate, and a pin guide sleeve.

[0039] The frame is provided with two columns spaced apart on both the left and right sides, and the front and rear ends of the crossbeam are respectively connected to the two opposite surfaces of the two columns.

[0040] One end of each of the two locking pins is connected to two opposite faces of the two columns, and the locking pins are positioned near the top of the columns.

[0041] The pin plate is a vertical flat plate extending in the front-to-back direction. The locking pin plate includes two straight plates spaced apart from each other on the left and right, with a pin gap between the two straight plates.

[0042] The top of the pin plate is connected to the bottom surface of the top beam. The gaps between the pin plate and the pin are aligned vertically. Both the pin plate and the straight plate are provided with pin holes. The pin holes penetrate the surface of the pin plate or the straight plate in the left-right direction. One end of the pin guide sleeve is installed close to the edge of the pin hole of the straight plate located on the outer side, and the other end of the pin guide sleeve extends outward.

[0043] The locking pin cylinder is installed on the outside of the other end of the pin guide sleeve. The output end of the locking pin cylinder is connected to one end of the pin rod, and the other end of the pin rod extends into the pin guide sleeve and is close to the pin gap.

[0044] Furthermore, the toilet mold also includes a center-parting linkage mechanism;

[0045] The upper mold of the waterway is symmetrically divided into the upper left mold and the upper right mold;

[0046] The central linkage mechanism includes two mold opening cylinders, two transmission chains, two mold opening motors, and multiple transmission wheels;

[0047] The two mold-opening motors are respectively installed on the left and right sides of the lower mold of the outer shell;

[0048] The multiple drive wheels are divided into four groups, with one group of drive wheels installed at the front and rear of the upper left mold of the waterway and at the front and rear of the upper right mold of the waterway, respectively.

[0049] The outer peripheral surfaces of the multiple transmission wheels located in front of the upper left mold of the waterway and the outer peripheral surfaces of the multiple transmission wheels located in front of the upper right mold of the waterway respectively mesh with the inner side of the upper half and the inner side of the lower half of a transmission chain. The left and right ends of the transmission chain are connected to the front output ends of the two mold opening motors.

[0050] The outer peripheral surfaces of the multiple transmission wheels located behind the upper left mold of the waterway and the outer peripheral surfaces of the multiple transmission wheels located behind the upper right mold of the waterway respectively mesh with the inner side of the upper half and the inner side of the lower half of another transmission chain. The left and right ends of this transmission chain are connected to the rear output ends of the two mold opening motors.

[0051] One of the mold-opening cylinders is fixed at the front of the upper left mold of the water channel and the front of the upper right mold of the water channel, respectively; the other mold-opening cylinder is fixed at the rear of the upper left mold of the water channel and the rear of the upper right mold of the water channel, respectively.

[0052] Furthermore, the upper mold of the waterway is an upper concave mold, and the middle part of the lower mold of the waterway is provided with an upper convex waterway mold that matches the upper mold of the waterway.

[0053] The lower mold of the water channel is provided with a mold frame, which is an annular body extending along the edge of the lower mold of the water channel. The mold frame surrounds the periphery of the upper convex water channel mold. An annular groove is formed between the inner wall surface of the mold frame and the outer peripheral surface of the upper convex water channel mold. The inner wall surface of the mold frame is an inclined surface that slopes from bottom to top and outward.

[0054] The outer circumferential surface of the upper mold of the waterway is an inclined surface that slopes inward from top to bottom.

[0055] Furthermore, the toilet mold also includes multiple upper conical plates and multiple lower conical plates;

[0056] The multiple upper conical plates and the multiple lower conical plates are one-to-one vertically corresponding;

[0057] The upper cone plate is installed on the left or right side of the top of the outer shell upper mold, the left or right side of the top of the water channel upper mold, and the left or right side of the top of the seat ring upper mold.

[0058] The lower cone plate is installed on the left or right side of the top of the outer shell lower mold, the left or right side of the top of the water channel lower mold, and the left or right side of the top of the seat ring lower mold.

[0059] The output end of the mold-locking cylinder is provided with a mold-locking groove that matches the outer peripheral surfaces of the upper and lower cone plates that abut against each other.

[0060] Preferably, when the tilting cylinder retracts downward and pulls the frame backward through the connecting plate, the angle between the plane containing the rear end face of the tilted frame and the vertical plane is 6°-9°.

[0061] The above-described technical solution of the present invention has the following beneficial effects:

[0062] The aforementioned injection molding machine using a stacked toilet mold can complete the injection molding of the toilet shell blank, seat ring blank, and water channel blank in one operation at a single station. The seat ring blank, water channel blank, and shell blank can be sequentially removed via a robotic arm, lifting device, rotating device, and blank support plate. Adhesive can be applied manually or by spraying adhesive during blank removal to bond the shell, seat ring, and water channel blanks together. Each of these injection molding machines can serve as a production unit to manufacture one toilet. Therefore, the injection molding machine using a stacked toilet mold of this invention is suitable for small-batch production, offering advantages such as convenient production switching and flexible production scheduling. It also features a compact structure and small footprint, resulting in good economic benefits. Attached Figure Description

[0063] Figure 1 This is a schematic diagram of the injection molding machine using a stacked toilet mold according to the present invention.

[0064] Figure 2 This is a schematic diagram of the structure of the injection molding machine using the stacked toilet mold, showing the toilet mold in a closed state.

[0065] Figure 3 This is a schematic diagram of the structure of the injection molding machine using a stacked toilet mold, in which the tilting cylinder pulls the frame to make the frame tilt backward.

[0066] Figure 4 This is a schematic diagram of the upper and lower water channel molds in the injection molding machine using the stacked toilet mold, with the molds in an open state.

[0067] Figure 5 A schematic diagram of the structure in which the waterway blank in the injection molding machine using the stacked toilet mold is removed and placed on the blank removal plate;

[0068] Figure 6 for Figure 4 A top-down structural diagram;

[0069] The components include: toilet mold 1; tilting device 3; locking pin device 4; lifting device 6; rotating device 7; blank support plate 8; robotic arm 9; waterway blank 10; upper outer shell mold 11; lower outer shell mold 12; upper waterway mold 13; lower waterway mold 14; upper seat mold 15; lower seat mold 16; locking cylinder 17; center-split linkage mechanism 18; lifting device 30; support frame 31; rotating shaft 32; rotating shaft seat 33; tilting cylinder 34; connecting rod 35; base plate 36; pin plate 41; pin rod 42; locking pin cylinder 43; locking pin plate 44; pin guide sleeve 45; lifting motor 61; lifting screw 62; support plate 63; guide column 64; lifting plate 65; rotating motor Machine 71; Rotating column 72; Mounting base 73; Extension rod 91; Upper left mold of waterway 131; Upper right mold of waterway 132; Upper convex waterway mold 140; Annular groove 141; Mold frame 142; Mold locking groove 171; Mold opening cylinder 181; Transmission wheel 182; Transmission chain 183; Mold opening motor 184; Upper cone plate 191; Lower cone plate 192; Top beam 200; Mold closing cylinder 201; Frame 202; Guide column 203; Base plate 204; Screw elevator 301; Lifting screw 302; Lifting motor 303; Linkage rod 304; Mounting platform 305; Transmission rod 306; Insert pin gap 441; Crossbeam 2021; Column 2022. Detailed Implementation

[0070] The following is in conjunction with the appendix Figure 1-6 The technical solution of the present invention will be further illustrated through specific embodiments.

[0071] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0072] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can also refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0073] In the description of this invention, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is generally based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0074] A grouting molding machine using a stacked toilet mold includes a lifting device 6, a rotating device 7, a blank support plate 8, and a robotic arm 9.

[0075] The toilet mold 1 includes an upper outer shell mold 11, a lower outer shell mold 12, an upper water channel mold 13, a lower water channel mold 14, an upper seat mold 15, and a lower seat mold 16, which are mounted sequentially from top to bottom, as well as at least three pairs of locking cylinders 17.

[0076] The bottom surface of the lower outer shell mold 12 is connected to the top surface of the upper water channel mold 13; the bottom surface of the lower water channel mold 14 is connected to the top surface of the upper seat ring mold 15.

[0077] A pair of locking cylinders 17 are installed on the top left and right sides of the outer shell lower mold 12, the top left and right sides of the water channel lower mold 14, and the top left and right sides of the seat ring lower mold 16.

[0078] The rotating device 7 and the lifting device 6 are installed adjacent to each other on the front end face of the frame 202 and close to the right side face of the toilet mold 1; the lifting device 6 is in transmission cooperation with the rotating device 7, and the lifting device 6 drives the rotating device 7 to move up and down;

[0079] The robotic arm 9 supports the blank support plate 8, which is used to support the outer shell blank, water channel blank, or seat ring blank formed by grouting.

[0080] One end of the robotic arm 9 is connected to the rotating device 7. The rotating device 7 drives the robotic arm 9 to rotate in the horizontal direction, and causes the other end of the robotic arm 9 to move away from the toilet mold 1 or to approach and extend into the space between the opened upper outer shell mold 11 and the lower outer shell mold 12, the upper water channel mold 13 and the lower water channel mold 14, or the upper seat mold 15 and the lower seat mold 16.

[0081] like Figure 1 The schematic diagram of the grouting molding machine using a stacked toilet mold according to the present invention is shown. The grouting molding machine includes a top beam 200, a mold closing cylinder 201, a frame 202, guide columns 203, and a base plate 204, as well as multiple screw lifters 301 and multiple lifting screws 302 installed on the left and right sides of the frame 202. All screw lifters 301 are driven by a lifting motor 303 via linkage rods 304. The top beam 200 is mounted on the top of the frame 202, and the base plate 204... The seat plate 204 is mounted on the bottom of the frame 202. The top of the guide post 203 is connected to the bottom surface of the top beam 200. The bottom end of the guide post 203 can move up and down through the cross beams 2021 provided on the left and right sides of the frame 202. The toilet mold 1 is located inside the frame 202. The output end of the mold closing cylinder 201 faces downward and is connected to the top of the upper mold 11 of the outer shell. The top of the mold closing cylinder 201 is connected to the top beam 200. The bottom of the lower mold 16 of the seat ring is fixed to the top surface of the base plate 204.

[0082] Figure 2 This is a schematic diagram of the toilet mold 1 in the closed state of the injection molding machine using the stacked toilet mold. Figure 4 This is a schematic diagram of the upper water channel mold 13 and lower water channel mold 14 in the open state of the injection molding machine using the stacked toilet mold. Figure 5 This is a schematic diagram of the structure in which the waterway blank 10 in the injection molding machine using the stacked toilet mold is taken out and placed on the support plate 8.

[0083] like Figure 1 , 2 As shown in Figures 4 and 5, the grouting operation steps of the grouting molding machine using the stacked toilet mold of the present invention are as follows:

[0084] 1. Mold Closing and Grouting: The mold closing cylinder 201 is activated and extends downward. The bottom end of the mold closing cylinder 201 drives the upper mold 11 of the outer shell to move downward, causing the upper mold 11 of the outer shell to approach and close with the lower mold 12 of the outer shell, the upper mold 13 of the water channel to approach and close with the lower mold 14 of the water channel, and the upper mold 15 of the seat ring to approach and close with the lower mold 16 of the seat ring. At this time, the three pairs of mold locking cylinders 17 are activated, respectively closing the upper mold 11 of the outer shell and the lower mold 12 of the outer shell, and the upper mold 13 of the water channel and the lower mold 16 of the water channel. 14 and the upper mold 15 of the seat ring are locked with the lower mold 16 of the seat ring, forming the outer shell mold cavity, water channel mold cavity and seat ring mold cavity arranged from top to bottom in the toilet mold 1. Then the grouting cylinder is started and grout is injected into the outer shell mold cavity, water channel mold cavity and seat ring mold cavity through the grouting holes provided in each mold. After the grouting pressure reaches 20MPa by the pressure switch, the oil pump of the grouting cylinder stops pressurizing and maintains the pressure so that the grout forms the corresponding blank in the corresponding mold cavity.

[0085] 2. Slurry discharge and consolidation: Each mold has an air blowing hole on its rear end face, left side face, and right side face. Each mold also has a slurry discharge valve on its rear end face that is connected to the corresponding mold cavity. Compressed gas of 0.2MPa is injected into the corresponding mold cavity through the air blowing hole. After opening the slurry discharge valve to discharge the excess slurry in the corresponding mold cavity, the slurry discharge valve is closed. Then, slurry is injected into each mold cavity to consolidate the blank in each mold cavity, so that the blank in each mold cavity forms a complete and flawless whole.

[0086] 3. Mold Opening and Seat Ring Blank Removal: The mold closing cylinder 201 depressurizes, the top beam 200 descends, and a pair of locking cylinders 17 located on the left and right sides of the top of the lower seat ring mold 16 close and retract, unlocking the upper seat ring mold 15 from the lower seat ring mold 16. Then, 0.2MPa of compressed air is injected into the lower seat ring mold 16 to demold the seat ring blank. Multiple screw elevators 301 synchronously drive the corresponding lifting screws 302 to rotate, and through the top beam 200, drive the upper part of the toilet mold 1, which is connected and locked together, to rise, allowing the upper seat ring mold 15 to unlock. The lower mold 16 of the seat ring separates from the upper mold; then the lifting device 6 is activated and drives the rotating device 7 to move upward to between the upper mold 15 and the lower mold 16 of the seat ring. At the same time, the rotating device 7 is activated and drives the robotic arm 9, which holds the blank support plate 8, to rotate and enter below the upper mold 15 of the seat ring. After the blank support plate 8 supports the seat ring blank, the rotating device 7 drives the robotic arm 9 to rotate to the front of the upper mold 15 of the seat ring. The lifting device 6 then drives the rotating device 7 to descend to the lowest position. Then, adhesive putty is applied to the inner edge of the seat ring blank by manual labor or a glue applicator.

[0087] 4. Open the mold and take out the water channel blank: such as Figure 5As shown, multiple screw elevators 301 synchronously drive the corresponding lifting screws 302 to rotate, and drive the top beam 200 and toilet mold 1 to lower downwards, causing the upper seat mold 15 and the lower seat mold 16 to close. A pair of locking cylinders 17 located on the left and right sides of the top of the lower seat mold 16 are activated and extended relative to each other, locking the upper seat mold 15 and the lower seat mold 16. Then, a pair of locking cylinders 17 located on the left and right sides of the top of the lower water channel mold 14 close and retract, unlocking the upper water channel mold 13 and the lower water channel mold 14. Next, 0.2 MPa of compressed air is injected into the lower water channel mold 14 to demold the water channel blank. Afterwards, the multiple screw elevators 301 synchronously drive the corresponding lifting screws 302 to rotate, and through the top beam 200... 00 drives the upper part of the toilet mold 1, which is connected and locked together, to rise, so that the upper mold 13 and the lower mold 14 of the water channel are separated. Then, the lifting device 6 is opened and drives the rotating device 7 to move upward between the upper mold 13 and the lower mold 14 of the water channel. At the same time, the rotating device 7 is opened and drives the mechanical arm 9, which is placed on the blank support plate 8, to enter below the upper mold 13 of the water channel. The blank support plate 8, which is placed on the seat ring blank, supports the water channel blank 10. The seat ring blank and the water channel blank 10 are bonded together. Then, the rotating device 7 drives the mechanical arm 9 to rotate to the front of the upper mold 13 of the water channel. The lifting device 6 drives the rotating device 7 to descend. Then, the adhesive putty is applied to the outer edge of the water channel blank and the seat ring blank by manual labor or glue applicator.

[0088] 5. Demolding the outer shell blank: Multiple screw elevators 301 synchronously drive the corresponding lifting screws 302 to rotate, and drive the top beam 200 and toilet mold 1 to lower downwards, so that the upper water channel mold 13 and the lower water channel mold 14 close together. A pair of locking cylinders 17 on the left and right sides of the top of the lower water channel mold 14 are activated and extended relative to each other, locking the upper water channel mold 13 and the lower water channel mold 14. Then, a pair of locking cylinders 17 on the left and right sides of the top of the lower outer shell mold 12 close and retract, so that the upper outer shell mold 11 and the lower outer shell mold 12 are unlocked. Then, 0.2MPa of compressed air is injected into the lower outer shell mold 12 to demold the outer shell blank. Multiple screw elevators 301 then synchronously drive the corresponding lifting screws 302 to rotate, and drive the upper part of the toilet mold 1, which is connected and locked together, to rise through the top beam 200, so that... The upper mold 11 and the lower mold 12 of the outer shell are separated vertically. Then, the lifting device 6 is activated and drives the rotating device 7 to move upward between the upper mold 11 and the lower mold 12 of the outer shell. At the same time, the rotating device 7 is activated and drives the mechanical arm 9, which holds the blank support plate 8, to enter below the upper mold 11 of the outer shell. The blank support plate 8, which holds the water channel blank 10 and the seat ring blank, supports the outer shell blank. The outer shell blank, the seat ring blank, and the water channel blank 10 are bonded together. Then, the rotating device 7 drives the mechanical arm 9 to rotate in front of the upper mold 11 of the outer shell. The lifting device 6 drives the rotating device 7 to descend to the lowest position. At this point, the removal of the outer shell blank, the seat ring blank, and the water channel blank 10 of a set of toilet mold 1 is completed. After that, the bonded outer shell blank, the seat ring blank, and the water channel blank 10 can be placed on the conveyor line and transported to the kiln for sintering.

[0089] 6. Outer shell mold closing: Multiple screw elevators 301 synchronously drive the corresponding lifting screws 302 to rotate and descend, and drive the top beam 200 and toilet mold 1 to lower down, so that the upper outer shell mold 11 and the lower outer shell mold 12 close together. A pair of locking cylinders 17 located on the left and right sides of the top of the lower outer shell mold 12 extend relative to each other, locking the upper outer shell mold 11 and the lower outer shell mold 12.

[0090] 7. Repeat steps 1-6 above to perform the next cycle of grouting, blank forming, and blank removal of the stacked toilet mold.

[0091] The injection molding machine using a stacked toilet mold of the present invention can complete the injection molding of the toilet shell blank, seat blank, and water channel blank in one station. The seat blank, water channel blank 10, and shell blank can be removed sequentially by the cooperation of the robotic arm 9, lifting device 6, rotating device 7, and blank support plate 8. When removing the blanks, adhesive can be applied manually or by spraying adhesive with an adhesive applicator to bond the shell blank, seat blank, and water channel blank 10 together. Each injection molding machine using a stacked toilet mold can be used as a production unit to produce one toilet. Therefore, the injection molding machine using a stacked toilet mold of the present invention is suitable for small-batch production, has the advantages of convenient production switching and flexible production scheduling, and also has the advantages of compact structure and small footprint, thus having good economic benefits.

[0092] Furthermore, it also includes a top beam 200, a mold closing cylinder 201, a frame 202, a guide column 203 and a base plate 204, as well as two sets of tilting devices 3;

[0093] Multiple screw elevators 301 and multiple lifting screws 302 are installed on the left and right sides of the frame 202. A crossbeam 2021 extending in the front-back direction is also provided in the middle of the left and right sides of the frame 202.

[0094] The top beam 200 is mounted on the top of the frame 202, the base plate 204 is mounted on the bottom of the frame 202, the top of the guide column 203 is connected to the bottom surface of the top beam 200, and the bottom of the guide column 203 can move up and down through the crossbeam 2021.

[0095] The toilet mold 1 is located inside the frame 202; the output end of the mold closing cylinder 201 is downward and connected to the top of the upper mold 11 of the outer shell, the top end of the mold closing cylinder 201 is connected to the middle of the top beam 200, and the bottom of the lower mold 16 of the seat ring is fixed to the top surface of the base plate 204.

[0096] The tilting device 3 includes a support frame 31, a rotating shaft 32, a rotating shaft seat 33, a tilting cylinder 34, a connecting rod 35, and a base plate 36;

[0097] Two base plates 36 are installed near the bottom left and right sides of the frame 202, respectively. The bottom of the upright support frame 31 is fixed to the top surface of the base plate 36. The pivot seat 33 is installed on the top surface of the support frame 31. One end of the pivot 32 is rotatably inserted into the pivot seat 33. The other end of the pivot 32 is connected to the left or right side of the frame 202. The frame 202 is suspended from the top surface of the two support frames 31 by the two pivots 32. The bottom surface of the frame 202 and the bottom surface of the base plate 204 are suspended and located above the top surface of the base plate 36.

[0098] One end of the connecting rod 35 is connected to the left or right side of the rear end face of the frame 202. The tilting cylinder 34 is located directly below the connecting rod 35. The bottom end of the tilting cylinder 34 is rotatably connected to the top surface of the base plate 36. The other end of the connecting rod 35 is movably connected to the upwardly extending output end of the tilting cylinder 34.

[0099] like Figure 4 As shown, when entering the slurry discharge and consolidation step, the two tilting cylinders 34 are activated, causing the output ends of the tilting cylinders 34 to retract downwards. Under the pulling action of the two connecting rods 35, the frame 202 rotates along the rotating shaft 32 and tilts backwards. At this time, each slurry discharge valve is opened, which can completely discharge the residual slurry in each mold cavity, thereby improving the effect of slurry discharge and consolidation, and thus improving the quality of the produced shell blank, seat ring blank and water channel blank.

[0100] After the residual slurry in each mold cavity is completely discharged, the tilting cylinder 34 is closed, the output end of the tilting cylinder 34 extends upward and resets, and pushes the frame 202 to rotate along the rotating shaft 32 through the two connecting rods 35 to reset.

[0101] Furthermore, the lifting device 6 includes a lifting motor 61, a lifting screw 62, a support plate 63, a guide column 64, and a lifting plate 65;

[0102] The lifting plate 65 is provided with a first internal threaded hole and a guide post mounting hole spaced apart from each other.

[0103] The rear end of the support plate 63 is fixed to the front right side of the frame 202; the lifting motor 61 is vertically installed on the top surface of the support plate 63.

[0104] The upper end of the vertical lifting screw 62 passes through the support plate 63 and is connected to the output end of the lifting motor 61; the lifting plate 65 is located below the support plate 63, and the lifting plate 65 is fitted onto the outer circumferential surface of the lifting screw 62 through the first internal thread hole;

[0105] The guide post 64 is located in front of the lifting screw 62. The upper end of the guide post 64 is fixed to the support plate 63. The lower end of the guide post 64 extends downward and passes through the guide post mounting hole. A gap is left between the outer peripheral surface of the guide post 64 and the inner wall surface of the guide post mounting hole.

[0106] The rotating device 7 is installed at the front end of the lifting plate 65.

[0107] like Figure 1As shown, the lifting motor 61 drives the lifting screw 62 to rotate, and drives the lifting plate 65 and the rotating device 7 to rise or fall along the guide column 64. This allows the other end of the robotic arm 9 to rise or fall between the upper mold 11 and the lower mold 12 of the outer shell, between the upper mold 13 and the lower mold 14 of the water channel, or between the upper mold 15 and the lower mold 16 of the seat ring. This can improve the positioning accuracy of the height of the robotic arm 9.

[0108] Furthermore, the rotating device 7 includes a rotating motor 71, a rotating column 72, and a mounting base 73;

[0109] The rear end face of the mounting base 73 is fixed to the front end of the lifting plate 65. The rotary motor 71 is mounted on the front end of the mounting base 73. The upper end of the rotating column 72 is rotatably inserted into the mounting base 73 from bottom to top. The output end of the rotary motor 71 is in transmission cooperation with the outer peripheral surface of the upper end of the rotating column 72. The lower end of the rotating column 72 extends downward and is exposed below the mounting base 73.

[0110] The robotic arm 9 is provided with two extension rods 91. One end of the two extension rods 91 is connected to the outer side of one end of the robotic arm 9, and the other end of the extension rods 91 is connected to the outer peripheral surface of the exposed rotating column 72.

[0111] like Figure 1 , Figure 4 and Figure 5 As shown, the rotary motor 71 drives the rotary column 72 to rotate, and drives the robotic arm 9 to rotate horizontally around the axis of the rotary column 72. This allows the other end of the robotic arm 9 to rotate and extend into the space between the open upper mold 11 and the lower mold 12 of the outer shell, the upper mold 13 and the lower mold 14 of the water channel, or the upper mold 15 and the lower mold 16 of the seat ring. The blanking plate 8 placed on the robotic arm 9 can then receive the demolded outer shell blank, water channel blank 10, or seat ring blank.

[0112] Furthermore, it also includes a lifting device 30;

[0113] The lifting device 30 includes a lifting motor 303, a transmission rod 306, two linkage rods 304, two mounting platforms 305, multiple screw elevators 301, and multiple lifting lead screws 302;

[0114] The two mounting platforms 305 are located on the left and right sides of the frame 202 respectively. The right or left side of the mounting platform 305 is fixed to the left or right side of the frame 202 respectively. The mounting platform 305 is located above the corresponding support frame 31.

[0115] The mounting platform 305 is provided with a plurality of second internal threaded holes arranged at intervals, and the support frame 31 is provided with a plurality of clearance holes, with the second internal threaded holes and the clearance holes aligned vertically.

[0116] The multiple screw elevators 301 are divided into two groups. The multiple screw elevators 301 in one group are installed on the top surface of the mounting platform 305 at intervals. The top end of the lifting screw 302 passes upward through the second internal thread hole and is connected to the bottom surface of the top beam 200. The outer peripheral surface of the lifting screw 302 is in transmission cooperation with the screw elevator 301. The bottom end of the lifting screw 302 extends downward and passes through the corresponding clearance hole. A gap is left between the outer peripheral surface of the lifting screw 302 and the clearance hole.

[0117] Two linkage rods 304 extending in the front-back direction are respectively mounted on the two mounting platforms 305; the output end of the lifting motor 303 is connected to one end of the two linkage rods 304 through the transmission rod 306, and each screw elevator 301 in the group is respectively engaged with the outer peripheral surface of the corresponding linkage rod 30.

[0118] like Figure 1 , Figure 4 and Figure 6 As shown, the lifting motor 303 drives multiple screw lifters 301 located on the left and right sides of the frame 202 to rotate synchronously through the transmission rod 306 and two linkage rods 304, thereby driving multiple lifting screws 302 to rotate, which in turn drives the top beam 200 to rise or fall, and then drives the toilet mold 1 to rise to open the mold or fall to close the mold through the mold closing cylinder 201, which has better lifting stability.

[0119] Furthermore, it also includes multiple locking pin devices 4;

[0120] The locking pin device 4 includes a pin plate 41, a pin rod 42, a locking pin cylinder 43, a locking pin plate 44, and a pin guide sleeve 45.

[0121] The frame 202 has two columns 2022 spaced apart on both the left and right sides, and the front and rear ends of the crossbeam 2021 are respectively connected to the two opposite surfaces of the two columns 2022.

[0122] One end of each of the two locking pin plates 44 is connected to two opposite surfaces of the two columns 2022, and the locking pin plates 44 are disposed near the top of the columns 2022;

[0123] The pin plate 41 is a vertical flat plate extending in the front-back direction, and the locking pin plate 44 includes two straight plates spaced apart from each other on the left and right, with a pin gap 441 between the two straight plates.

[0124] The top of the pin plate 41 is connected to the bottom surface of the top beam 200. The pin plate 41 and the pin gap 441 are aligned vertically. Both the pin plate 41 and the straight plate are provided with pin holes. The pin holes penetrate the surface of the pin plate 41 or the straight plate in the left-right direction. One end of the pin guide sleeve 45 is installed close to the edge of the pin hole of the straight plate located on the outer side, and the other end of the pin guide sleeve 45 extends outward.

[0125] The locking cylinder 43 is installed on the outside of the other end of the pin guide sleeve 45. The output end of the locking cylinder 43 is connected to one end of the pin rod 42. The other end of the pin rod 42 extends into the pin guide sleeve 45 and is close to the pin gap 441.

[0126] like Figure 2 , 4 As shown in Figure 6, when the mold closing cylinder 201 is activated, the output end of the mold closing cylinder 201 pushes the top surface of the upper mold 11 of the outer shell downward. Under the action of the reaction force, the middle part of the top beam 200 will deform upward, thereby causing the left and right sides of the top beam 200 to press down, which in turn drives the pin plate 41 to insert downward into the corresponding pin gap 441. At this time, the locking pin cylinder 43 is activated. The output end of the locking pin cylinder 43 extends out and pushes the other end of the pin rod 42 through the locking pin hole on the outer straight plate, the pin gap 441, the pin hole on the pin plate 41 and the locking pin hole on the inner straight plate in sequence, so that the top beam 200 and the frame 202 are locked and connected as one unit by the four locking pin devices 4.

[0127] Conversely, when the mold closing cylinder 201 is closed and depressurized, the output end of the mold closing cylinder 201 pulls the upper mold 11 of the outer shell upward, the middle part of the top beam 200 is reset, the locking pin cylinder 43 is closed, the output end of the locking pin cylinder 43 retracts and pulls the other end of the pin rod 42 back into the pin guide sleeve 45, the locking pin device 4 is unlocked, and the top beam 200 is disconnected from the frame 202 and separated.

[0128] Therefore, when the mold closing cylinder 201 is started, the column 2022 can share the pressure of the left and right sides of the top beam 200, thereby reducing the pressure on the lifting screw 302 caused by the left and right sides of the top beam 200, thus preventing the lifting screw 302 from deforming and improving the service life of the lifting screw 302.

[0129] Furthermore, the toilet mold 1 also includes a center-parting linkage mechanism 18;

[0130] The upper mold 13 of the waterway is symmetrically divided into the upper left mold 131 and the upper right mold 132 of the waterway;

[0131] The central linkage mechanism 18 includes two mold opening cylinders 181, two transmission chains 183, two mold opening motors 184, and multiple transmission wheels 182;

[0132] The two mold-opening motors 184 are respectively installed on the left and right sides of the lower mold 12 of the outer shell;

[0133] The multiple drive wheels 182 are divided into four groups, and a group of drive wheels 182 is installed at the front and rear of the upper left mold 131 of the waterway and at the front and rear of the upper right mold 132 of the waterway, respectively.

[0134] The outer peripheral surfaces of the plurality of transmission wheels 182 located in front of the upper left mold 131 of the waterway and the outer peripheral surfaces of the plurality of transmission wheels 182 located in front of the upper right mold 132 of the waterway respectively mesh with the inner surface of the upper half and the inner surface of the lower half of a transmission chain 183. The left and right ends of the transmission chain 183 are in transmission cooperation with the front output ends of the two mold opening motors 184.

[0135] The outer peripheral surfaces of the plurality of transmission wheels 182 located behind the upper left mold 131 of the waterway and the outer peripheral surfaces of the plurality of transmission wheels 182 located behind the upper right mold 132 of the waterway respectively mesh with the inner side of the upper half and the inner side of the lower half of another transmission chain 183. The left and right ends of this transmission chain 183 are connected to the rear output ends of the two mold opening motors 184.

[0136] One of the mold-opening cylinders 181 is fixed at the front of the upper left mold 131 of the water channel and the front of the upper right mold 132 of the water channel, respectively; the other mold-opening cylinder 181 is fixed at the rear of the upper left mold 131 of the water channel and the rear of the upper right mold 132 of the water channel, respectively.

[0137] like Figure 4 As shown, when it is necessary to separate the upper mold 13 of the waterway into the left and right halves, the two mold opening cylinders 181 start simultaneously and extend their respective slide rods. At the same time, the two mold opening motors 184 start synchronously and drive the four sets of transmission wheels 182 to rotate through the two transmission chains 183, thereby causing the upper left mold 131 of the waterway and the upper right mold 132 of the waterway to move away from each other and open the mold.

[0138] Conversely, when it is necessary to close the upper mold 13 of the waterway, the two mold-opening cylinders 181 close and retract their slide rods. At the same time, the two mold-opening motors 184 start synchronously and move in opposite directions, driving the four sets of transmission wheels 182 to rotate through the two transmission chains 183, causing the upper left mold 131 and the upper right mold 132 of the waterway to come together and close the mold. Figure 2 As shown.

[0139] This improves the smoothness of the opening and closing of the upper mold 13 in the waterway.

[0140] Furthermore, the upper waterway mold 13 is an upper concave mold, and the lower waterway mold 14 has an upper convex waterway mold 140 in the middle that matches the upper waterway mold 13.

[0141] The lower water channel mold 14 is provided with a mold frame 142. The mold frame 142 is an annular body extending along the edge of the lower water channel mold 14. The mold frame 142 surrounds the periphery of the upper convex water channel mold 140. An annular groove 141 is formed between the inner wall surface of the mold frame 142 and the outer peripheral surface of the upper convex water channel mold 140. The inner wall surface of the mold frame 142 is an inclined surface that slopes from bottom to top and outward.

[0142] The outer periphery of the upper mold 13 of the waterway is an inclined surface that slopes inward from top to bottom.

[0143] like Figure 4 As shown, the inner wall surface of the mold frame 142 is an inclined surface that slopes outward from bottom to top, and the outer peripheral surface of the upper mold 13 of the water channel is an inclined surface that slopes inward from top to bottom, matching the inner wall surface of the mold frame 142. When the upper mold 13 of the water channel and the lower mold 14 of the water channel are closed, the inner wall surface of the mold frame 142 can exert a better squeezing effect on the outer peripheral surface of the upper mold 13 of the water channel, thereby improving the tightness of the mold closing of the upper left mold 131 and the upper right mold 132 of the water channel.

[0144] Furthermore, the toilet mold 1 also includes a plurality of upper conical plates 191 and a plurality of lower conical plates 192;

[0145] The plurality of upper conical plates 191 and the plurality of lower conical plates 192 are corresponding one above the other;

[0146] The upper cone plate 191 is installed on the left or right side of the top of the outer shell upper mold 11, the left or right side of the top of the water channel upper mold 13, and the left or right side of the top of the seat ring upper mold 15.

[0147] The lower cone plate 192 is installed on the left or right side of the top of the outer shell lower mold 12, the left or right side of the top of the water channel lower mold 14, and the left or right side of the top of the seat ring lower mold 16.

[0148] The output end of the mold-locking cylinder 17 is provided with a mold-locking groove 171 that matches the outer peripheral surfaces of the upper cone plate 191 and the lower cone plate 192 that abut against each other.

[0149] like Figure 2 and Figure 4 As shown, when mold locking is required, the two output ends of the two corresponding mold locking cylinders 17 extend out and abut against the outer peripheral surfaces of the upper cone plate 191 and the lower cone plate 192 through the groove wall surfaces of the mold locking grooves 171 provided at the two output ends, thereby locking the closed upper mold 11 and lower mold 12 of the outer shell, the upper mold 13 and lower mold 14 of the water channel, or the upper mold 15 and lower mold 16 of the seat ring.

[0150] Preferably, when the tilting cylinder 34 retracts downward and pulls the frame 202 backward through the connecting plate 35, the angle between the plane containing the rear end face of the tilted frame 202 and the vertical plane is 6°-9°.

[0151] like Figure 5 As shown, by pulling down the corresponding connecting plate 35 by two tilting cylinders 34 respectively, the frame 202 is tilted backward by 6°-9°. This can not only completely discharge the residual slurry in each mold cavity and improve the effect of slurry discharge and consolidation, but also prevent the bottom edge of the base plate 204 from touching the ground at the installation site.

[0152] In summary, such as Figure 1-6 The embodiment of the present invention shown describes a grouting machine using a stacked toilet mold. This machine can complete the grouting of the toilet shell blank, seat ring blank, and water channel blank in one continuous operation at a single station. The seat ring blank, water channel blank 10, and shell blank can be sequentially removed via the cooperation of a robotic arm 9, lifting device 6, rotating device 7, and blank support plate 8. Adhesive can be applied manually or by spraying adhesive during blank removal to bond the shell blank, seat ring blank, and water channel blank 10 together. Each grouting machine using a stacked toilet mold can serve as a production unit to manufacture one toilet. Therefore, the grouting machine using a stacked toilet mold of the present invention is suitable for small-batch production, offering advantages such as convenient production switching and flexible production scheduling. It also features a compact structure and small footprint, resulting in good economic benefits.

[0153] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of the invention and should not be construed as limiting the scope of protection of the invention in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of the invention without inventive effort, and these embodiments will all fall within the scope of protection of the present invention.

Claims

1. A grouting molding machine using a stacked toilet mold, characterized in that, It includes a frame, lifting device, rotating device, billet support plate, and robotic arm; The toilet mold includes, from top to bottom, an upper outer shell mold, a lower outer shell mold, an upper water channel mold, a lower water channel mold, an upper seat mold, and a lower seat mold, as well as at least three pairs of locking cylinders; The bottom surface of the lower outer shell mold is connected to the top surface of the upper water channel mold; the bottom surface of the lower water channel mold is connected to the top surface of the upper seat ring mold. A pair of locking cylinders are installed on the top left and right sides of the outer shell lower mold, the top left and right sides of the water channel lower mold, and the top left and right sides of the seat ring lower mold. The rotating device and the lifting device are installed adjacent to each other on the front end face of the frame and close to the right side of the toilet mold; the lifting device and the rotating device are in a transmission cooperation, and the lifting device drives the rotating device to move up and down; The robotic arm supports the blank support plate, which is used to support the outer shell blank, water channel blank, or seat ring blank formed by grouting. One end of the robotic arm is connected to the rotating device, which drives the robotic arm to rotate horizontally and causes the other end of the robotic arm to move away from the toilet mold or to approach and extend into the space between the open upper and lower outer shell molds, the upper and lower water channel molds, or the upper and lower seat molds.

2. The injection molding machine using a stacked toilet mold according to claim 1, characterized in that, It also includes a top beam, a mold-closing cylinder, guide pillars and a base plate, as well as two sets of tilting devices; Multiple screw elevators and multiple lifting screws are installed on the left and right sides of the frame, and a crossbeam extending in the front-to-back direction is also provided in the middle of the left and right sides of the frame. The top beam is mounted on the top of the frame, the base plate is mounted on the bottom of the frame, the top of the guide column is connected to the bottom surface of the top beam, and the bottom of the guide column can move up and down through the crossbeam. The toilet mold is located inside the frame; the output end of the mold closing cylinder faces downward and is connected to the top of the upper mold of the outer shell, the top end of the mold closing cylinder is connected to the middle of the top beam, and the bottom of the lower mold of the seat ring is fixed to the top surface of the base plate. The tilting device includes a support frame, a rotating shaft, a rotating shaft seat, a tilting cylinder, a connecting rod, and a base plate; The two base plates are respectively installed near the bottom left and right sides of the frame. The bottom of the upright support frame is fixed to the top surface of the base plate. The pivot seat is installed on the top surface of the support frame. One end of the pivot is rotatably inserted into the pivot seat. The other end of the pivot is connected to the left or right side of the frame. The frame is suspended from the top surface of the two support frames by the two pivots. The bottom surface of the frame and the bottom surface of the base plate are suspended and located above the top surface of the base plate. One end of the connecting rod is connected to the left or right side of the rear end face of the frame. The tilting cylinder is located directly below the connecting rod. The bottom end of the tilting cylinder is rotatably connected to the top surface of the base plate. The other end of the connecting rod is movably connected to the upwardly extending output end of the tilting cylinder.

3. The injection molding machine using a stacked toilet mold according to claim 1, characterized in that, The lifting device includes a lifting motor, a lifting screw, a support plate, a guide column, and a lifting plate; The lifting plate is provided with a first internal threaded hole and a guide post mounting hole spaced apart from each other; The rear end of the support plate is fixed to the front right side of the frame; the lifting motor is vertically installed on the top surface of the support plate. The upper end of the vertical lifting screw passes through the support plate and is connected to the output end of the lifting motor; the lifting plate is located below the support plate and is fitted onto the outer circumferential surface of the lifting screw through the first internal thread hole; The guide post is located in front of the lifting screw. The upper end of the guide post is fixed to the support plate, and the lower end of the guide post extends downward and passes through the guide post mounting hole. A gap is left between the outer peripheral surface of the guide post and the inner wall surface of the guide post mounting hole. The rotating device is installed at the front end of the lifting plate.

4. The injection molding machine using a stacked toilet mold according to claim 3, characterized in that, The rotating device includes a rotating motor, a rotating column, and a mounting base; The rear end face of the mounting base is fixed to the front end of the lifting plate, the rotary motor is mounted on the front end of the mounting base, the upper end of the rotating column is rotatably inserted into the mounting base from bottom to top, the output end of the rotary motor is in transmission cooperation with the outer peripheral surface of the upper end of the rotating column, and the lower end of the rotating column extends downward and is exposed below the mounting base. The robotic arm is equipped with two extension rods. One end of each extension rod is connected to the outer side of one end of the robotic arm, and the other end of each extension rod is connected to the outer circumferential surface of the exposed rotating column.

5. The injection molding machine using a stacked toilet mold according to claim 2, characterized in that, It also includes a lifting device; The lifting device includes a lifting motor, a transmission rod, two linkage rods, two mounting platforms, multiple screw elevators, and multiple lifting lead screws; The two mounting platforms are located on the left and right sides of the frame, respectively. The right or left side of the mounting platform is fixed to the left or right side of the frame, respectively. The mounting platform is located above the corresponding support frame. The mounting platform is provided with a plurality of second internal threaded holes arranged at intervals in the front and back, and the support frame is provided with a plurality of clearance holes, with the second internal threaded holes and the clearance holes aligned vertically one by one; The multiple screw elevators are divided into two groups. In one group, the multiple screw elevators are installed on the top surface of the mounting platform at intervals. The top end of the lifting screw passes upward through the second internal thread hole and connects to the bottom surface of the top beam. The outer circumferential surface of the lifting screw is in transmission cooperation with the screw elevator. The bottom end of the lifting screw extends downward and passes through the corresponding clearance hole. A gap is left between the outer circumferential surface of the lifting screw and the clearance hole. The two linkage rods extending in the front-to-back direction are respectively mounted above the two mounting platforms; the output end of the lifting motor is connected to one end of the two linkage rods through the transmission rod, and each screw elevator in the group is respectively engaged with the outer peripheral surface of the corresponding linkage rod.

6. The injection molding machine using a stacked toilet mold according to claim 5, characterized in that, It also includes multiple locking pin devices; The locking pin device includes a pin plate, a pin rod, a locking pin cylinder, a locking pin plate, and a pin guide sleeve. The frame is provided with two columns spaced apart on both the left and right sides, and the front and rear ends of the crossbeam are respectively connected to the two opposite surfaces of the two columns. One end of each of the two locking pins is connected to two opposite faces of the two columns, and the locking pins are positioned near the top of the columns. The pin plate is a vertical flat plate extending in the front-to-back direction. The locking pin plate includes two straight plates spaced apart from each other on the left and right, with a pin gap between the two straight plates. The top of the pin plate is connected to the bottom surface of the top beam. The gaps between the pin plate and the pin are aligned vertically. Both the pin plate and the straight plate are provided with pin holes. The pin holes penetrate the surface of the pin plate or the straight plate in the left-right direction. One end of the pin guide sleeve is installed close to the edge of the pin hole of the straight plate located on the outer side, and the other end of the pin guide sleeve extends outward. The locking pin cylinder is installed on the outside of the other end of the pin guide sleeve. The output end of the locking pin cylinder is connected to one end of the pin rod, and the other end of the pin rod extends into the pin guide sleeve and is close to the pin gap.

7. The injection molding machine using a stacked toilet mold according to claim 1, characterized in that, The toilet mold also includes a central linkage mechanism; The upper mold of the waterway is symmetrically divided into the upper left mold and the upper right mold; The central linkage mechanism includes two mold opening cylinders, two transmission chains, two mold opening motors, and multiple transmission wheels; The two mold-opening motors are respectively installed on the left and right sides of the lower mold of the outer shell; The multiple drive wheels are divided into four groups, with one group of drive wheels installed at the front and rear of the upper left mold of the waterway and at the front and rear of the upper right mold of the waterway, respectively. The outer peripheral surfaces of the multiple transmission wheels located in front of the upper left mold of the waterway and the outer peripheral surfaces of the multiple transmission wheels located in front of the upper right mold of the waterway respectively mesh with the inner side of the upper half and the inner side of the lower half of a transmission chain. The left and right ends of the transmission chain are connected to the front output ends of the two mold opening motors. The outer peripheral surfaces of the multiple transmission wheels located behind the upper left mold of the waterway and the outer peripheral surfaces of the multiple transmission wheels located behind the upper right mold of the waterway respectively mesh with the inner side of the upper half and the inner side of the lower half of another transmission chain. The left and right ends of this transmission chain are connected to the rear output ends of the two mold opening motors. One of the mold-opening cylinders is fixed at the front of the upper left mold of the water channel and the front of the upper right mold of the water channel, respectively; the other mold-opening cylinder is fixed at the rear of the upper left mold of the water channel and the rear of the upper right mold of the water channel, respectively.

8. The injection molding machine using a stacked toilet mold according to claim 7, characterized in that, The upper mold of the waterway is an upper concave mold, and the middle part of the lower mold of the waterway is provided with an upper convex waterway mold that matches the upper mold of the waterway. The lower mold of the water channel is provided with a mold frame, which is an annular body extending along the edge of the lower mold of the water channel. The mold frame surrounds the periphery of the upper convex water channel mold. An annular groove is formed between the inner wall surface of the mold frame and the outer peripheral surface of the upper convex water channel mold. The inner wall surface of the mold frame is an inclined surface that slopes from bottom to top and outward. The outer circumferential surface of the upper mold of the waterway is an inclined surface that slopes inward from top to bottom.

9. The injection molding machine using a stacked toilet mold according to claim 1, characterized in that, The toilet mold also includes multiple upper cone plates and multiple lower cone plates; The multiple upper conical plates and the multiple lower conical plates are one-to-one vertically corresponding; The upper cone plate is installed on the left or right side of the top of the outer shell upper mold, the left or right side of the top of the water channel upper mold, and the left or right side of the top of the seat ring upper mold. The lower cone plate is installed on the left or right side of the top of the outer shell lower mold, the left or right side of the top of the water channel lower mold, and the left or right side of the top of the seat ring lower mold. The output end of the mold-locking cylinder is provided with a mold-locking groove that matches the outer peripheral surfaces of the upper and lower cone plates that abut against each other.

10. The injection molding machine using a stacked toilet mold according to claim 2, characterized in that, When the tilting cylinder retracts downward and pulls the frame backward through the connecting plate, the angle between the plane containing the rear end face of the tilted frame and the vertical plane is 6°-9°.

Images