Diffusion film production device and process
By designing the material winding trough, discharge trough, separation component, and quantitative component in the diffusion film production device, the problems of diffusion film not being able to detach after cutting and low efficiency of manual weighing and packaging have been solved, realizing automated and efficient separation and quantitative packaging.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- AN HUI SUNTECH CO LTD
- Filing Date
- 2023-05-25
- Publication Date
- 2026-04-21
AI Technical Summary
The diffusion film is prone to failure to detach or residue when separated by rubber rollers after cutting, and manual weighing and repackaging are inefficient.
A diffusion film production device is adopted, including a workbench, a conveying mechanism and a die-cutting machine, combined with a winding trough, a discharge trough, a separation component, a metering component and a winding component. The separation and metering of diffusion film and waste are realized through automated equipment, avoiding manual intervention.
It achieves efficient separation and quantitative packaging of diffusion membrane and waste, improving production efficiency and reducing the need for manual intervention.
Smart Images

Figure CN116690957B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of diffusion membrane production technology, specifically to a diffusion membrane production apparatus and process. Background Technology
[0002] Diffusing films are used to diffuse light from point and line light sources, adjusting the emission angle of light to make the light passing through the diffuser uniform and soft, and increasing the viewing angle. When light passes through the diffusion layer with PET as the substrate, it will pass through a medium with a different refractive index, causing many refraction, reflection and scattering phenomena to occur. It can correct the light to become a uniform surface light source to achieve the effect of optical diffusion.
[0003] After being cut by a die-cutting machine, the diffusion film is in a state of not being completely detached. Currently, the separation method is to separate it by using rubber rollers, which can easily result in the film not being able to detach or leaving residue on the diffusion film. After cutting, it is generally transported by a conveyor to a manual place for weighing and packaging, which is time-consuming, labor-intensive and inefficient. In order to solve the above problems, the inventor proposes a diffusion film production device and process. Summary of the Invention
[0004] To address the problems of diffusion film separation via rubber rollers, such as failure to detach or residue, and the time-consuming, labor-intensive, and inefficient manual weighing and repackaging process, the present invention aims to provide a diffusion film production apparatus and process.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a diffusion film production device, including a worktable, a conveying mechanism, and a die-cutting machine. The worktable and the conveying mechanism are aligned. The die-cutting machine is fixedly installed on the worktable and can cut the diffusion film. A winding groove is provided at the end of the worktable away from the conveying mechanism. A winding shaft is rotatably installed inside the winding groove. The winding shaft can easily change the direction of movement of the diffusion film. A discharge groove is provided at the end of the worktable away from the winding groove. A winding shaft is rotatably installed inside the discharge groove. A separation component is provided at the end of the worktable near the conveying mechanism. The separation component can easily separate the die-cut diffusion film from waste. A metering component is provided at the end of the conveying mechanism away from the worktable. The metering component can quantitatively dispense the diffusion film, avoiding the need for manual weighing. Symmetrically distributed auxiliary components are provided on the worktable. The auxiliary components can keep the structural movement in the separation component stable. The opposite side of the auxiliary components is fixedly connected to the separation component. A winding component is provided on the worktable. The winding component can easily wind the diffusion film and the protective film, thereby facilitating loading and unloading.
[0006] Preferably, the separation assembly includes a pressure plate, a connecting plate fixedly mounted on the outer side of the pressure plate, and a fixed connection at the far end of the connecting plate to the moving end of the die-cutting machine. A pair of parallel pressure rods are fixedly mounted on the side of the pressure plate near the worktable. A first groove is fitted on the side of the worktable near the pressure plate. A top plate is slidably fitted inside the first groove, with one side of the top plate aligned with one side of the pressure plate. A pair of parallel guide rods movably pass through the inside of the first groove. One end of each guide rod is fixedly connected to the top plate, and a first spring is movably fitted on the outer side of each guide rod. Both ends of the first spring are fixedly connected to the inner wall of the first groove and one side of the top plate, respectively. The moving end of the die-cutting machine drives the connecting plate to move, which in turn drives the pressure plate to move. The pressure plate then drives the pressure rods to move, causing the pressure rods to press against the diffusion film. The pressure rods continue to move downwards, causing the top plate to move within the first groove. The guide rods maintain the stability of the top plate's movement. The top plate compresses the first spring, causing it to generate elastic force, thus separating the diffusion film from the waste material. The first spring can then use its elastic force to reset the top plate.
[0007] Preferably, the quantitative component includes a support plate, which is symmetrically distributed and fixedly installed on the conveying mechanism. A rotating shaft is rotatably installed on the opposite side of the support plate. A motor is fixedly installed on the side of the support plate away from the rotating shaft. The motor is electrically connected to a PLC controller. The end of the motor output shaft movably passes through the support plate and is fixedly connected to the rotating shaft. A collection box is fixedly installed on the outside of the rotating shaft. A tray is slidably mounted inside the collection box. An elastic arc plate is movably arranged inside the collection box. The elastic arc plate fits against the tray. The diffusion film is conveyed into the collection box by the conveying mechanism and falls onto the tray. As the diffusion film accumulates to a fixed weight, it drives the tray to move downward. The tray squeezes the elastic arc plate, causing the two ends of the elastic arc plate to move in opposite directions. In this way, the weight can deform the elastic arc plate. Then, the end of the motor output shaft drives the rotating shaft to rotate a quarter turn. The rotating shaft drives the collection box to rotate, so that the diffusion film in the collection box falls to the back of another collection box for easy retrieval.
[0008] Preferably, the auxiliary component includes a fixing plate, a first sliding groove is provided on the opposite side of the fixing plate, a slider is slidably mounted inside the first sliding groove, one end of the slider is fixedly connected to the pressure plate, a first fixing rod is fixedly mounted inside the first sliding groove, one end of the first fixing rod movably passes through the slider, the pressure plate drives the slider to move in the first sliding groove, and the first fixing rod keeps the slider moving stably, thus making the pressure plate move stably, thereby achieving the purpose of improving stability.
[0009] Preferably, the collection box has symmetrically distributed second sliding grooves inside, and a push plate is movably engaged inside the second sliding groove. One side of the push plate is fixedly connected to an elastic arc plate. A second fixing rod is fixedly engaged inside the second sliding groove, with one end of the second fixing rod movably penetrating the push plate. A second spring is movably sleeved on the outside of the second fixing rod, with both ends of the second spring fixedly connected to the inner wall of the second sliding groove and one side of the push plate, respectively. The elastic arc plate drives the push plate to move, and the second fixing rod keeps the push plate moving stably. The push plate drives the push rod to move, compressing the second spring and causing it to generate elastic force. A second groove is formed at the end of the collection box away from the rotating shaft, and a first contact opening is slidably engaged inside the second groove. The conveying mechanism has a connecting rod fixedly installed at the end away from the worktable. A second contact switch is installed on the side of the connecting rod away from the worktable. The second contact switch is aligned with the first contact switch. The first and second contact switches are electrically connected to the PLC controller. A push rod drives the first contact switch to move in the second groove, so that the first and second contact switches make contact and form a circuit. This facilitates the transmission of electrical signals to the PLC controller, thereby facilitating motor control. A push rod is fixedly installed on the side of the push plate away from the rotating shaft. One end of the push rod movably passes through the collection box and is fixedly connected to the first touch switch. The push plate drives the push rod to move, and the push rod drives the first contact switch to move, so that the push plate and the first contact switch can be linked.
[0010] Preferably, the winding assembly includes uprights, three of which are arranged side by side and fixedly installed on the worktable. A first feeding roller, a second feeding roller, and a take-up roller are sequentially arranged on the three uprights. The diffusion film and the protective film are respectively installed on the first feeding roller and the second feeding roller. One end of the diffusion film and the protective film are wrapped around the winding shaft in the winding groove and aligned. Then, the waste material is wrapped around the winding shaft in the discharge groove and wound onto the take-up roller.
[0011] Preferably, a guide plate is fixedly provided at one end of the workbench near the conveying mechanism, and the other end of the guide plate away from the workbench is located above the conveying mechanism. The guide plate is aligned with the discharge chute. The fact that one end of the guide plate is located above the conveying mechanism allows the diffusion film to fall directly onto the conveying mechanism, thereby facilitating the conveying of the diffusion film.
[0012] A process for a diffusion film production apparatus, characterized in that it includes the diffusion film production apparatus as described in claims 1-9, comprising the following steps:
[0013] S1, Ingredients: PETG granules, lubricant, compatibilizer, antioxidant, light stabilizer, thixotropic agent and catalyst are added to a mixing device and mixed to obtain a mixture;
[0014] S2, Extrusion: The mixture is added to a single screw extruder for melt extrusion. Extrusion temperature: 240-170℃;
[0015] S3, casting: The extruded workpiece is placed on the PETG film production sheet feeding device for casting.
[0016] S4, stretching, placing the sheet-like workpiece onto the stretching equipment, and stretching the workpiece laterally and longitudinally through the stretching equipment;
[0017] S5, heat treatment, heat treatment of the stretched workpiece using heat treatment equipment;
[0018] S6, Cooling, the workpiece is cooled by a cooler;
[0019] S7. After winding and laminating, the workpiece is wound and packaged according to production requirements.
[0020] S8, Surface treatment, applying a protective coating to the surface of the workpiece;
[0021] S9, Die-cutting, which cuts rolled workpieces into finished products according to actual use.
[0022] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0023] 1. By continuously accumulating diffusion film to a fixed weight, the pallet moves downward. The pallet squeezes the elastic arc plate, causing the two ends of the elastic arc plate to move in opposite directions. The elastic arc plate drives the push plate to move, the push plate drives the push rod to move, and the push rod drives the first contact switch to move, so that the first contact switch and the second contact switch make contact to form a passage. Then, the end of the motor output shaft drives the rotating shaft to rotate a quarter turn, and the rotating shaft drives the collection box to rotate, so that the diffusion film in the collection box falls to the back of another collection box for easy retrieval. This can avoid the need for manual weighing and quantification, thereby improving packaging efficiency.
[0024] 2. The moving end of the die-cutting machine drives the connecting plate to move, the connecting plate drives the pressure plate to move, and the pressure plate drives the pressure rod to move, so that the pressure rod presses the diffusion film tightly. Then, the pressure rod continues to move downward, and the pressure rod drives the top plate to move in the first groove. In this way, the diffusion film and waste can be separated, thereby achieving the purpose of convenient separation. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the structure of the present invention.
[0027] Figure 2 for Figure 1 Enlarged view of the structure of A in the middle.
[0028] Figure 3 This is a cross-sectional schematic diagram of the workbench and its connecting structure of the present invention.
[0029] Figure 4 for Figure 3 Enlarged view of the structure of B in the middle.
[0030] Figure 5 This is a schematic diagram of the conveying mechanism and its connection structure of the present invention.
[0031] Figure 6 This is a schematic diagram of the structural collection box and its connection according to the present invention.
[0032] Figure 7 for Figure 6 Enlarged view of the structure of B in the middle.
[0033] Figure 8 This is a schematic diagram of the material winding assembly structure of the present invention.
[0034] In the diagram: 1. Workbench; 2. Conveying mechanism; 3. Guide plate; 4. Die-cutting machine; 5. Separation assembly; 51. Pressure plate; 52. Pressure rod; 53. Connecting plate; 54. First groove; 55. Top plate; 56. First spring; 57. Guide rod; 6. Quantitative assembly; 601. Support plate; 602. Rotating shaft; 603. Collection box; 604. Pallet; 605. Elastic arc plate; 606. Second chute; 607. Push plate; 6 08. Second fixing rod; 609. Second spring; 610. Second groove; 611. First contact switch; 612. Connecting rod; 613. Second contact switch; 614. Push rod; 615. Motor; 7. Auxiliary component; 71. Fixing plate; 72. First slide groove; 73. Slider; 74. First fixing rod; 8. Winding assembly; 81. Upright; 82. First feeding roller; 83. Second feeding roller; 84. Receiving roller. Detailed Implementation
[0035] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0036] Example 1: As Figure 1-3As shown, the present invention provides a technical solution: a diffusion film production apparatus, including a workbench 1, a conveying mechanism 2, and a die-cutting machine 4. The workbench 1 and the conveying mechanism 2 are aligned. The die-cutting machine 4 is fixedly installed on the workbench 1 and can cut the diffusion film. A winding groove is provided at the end of the workbench 1 away from the conveying mechanism 2. A winding shaft is rotatably installed inside the winding groove, which can easily change the direction of movement of the diffusion film. A discharge groove is provided at the end of the workbench 1 away from the winding groove. A winding shaft is rotatably installed inside the discharge groove. A separation device is provided at the end of the workbench 1 near the conveying mechanism 2. Component 5 and the separation component 5 can facilitate the separation of the die-cut diffusion film from the waste. The conveying mechanism 2 is equipped with a quantitative component 6 at the end away from the workbench 1. The quantitative component 6 can quantitatively dispense the diffusion film, avoiding the need for manual quantitative weighing. The workbench 1 is equipped with symmetrically distributed auxiliary components 7. The auxiliary components 7 can keep the structural movement in the separation component 5 stable. The opposite side of the auxiliary components 7 is fixedly connected to the separation component 5. The workbench 1 is equipped with a winding component 8. The winding component 8 can easily wind the diffusion film and the protective film, thus facilitating loading and unloading.
[0037] The separating component 5 includes a pressure plate 51. A connecting plate 53 is fixedly provided on the outer side of the pressure plate 51. The end of the connecting plate 53 away from the moving end of the die-cutting machine 4 is fixedly connected. A pressure rod 52 arranged in parallel is fixedly provided on the side of the pressure plate 51 near the worktable 1. A first groove 54 is provided on the side of the worktable 1 near the pressure plate 51. A top plate 55 is slidably provided inside the first groove 54. One side of the top plate 55 is aligned with one side of the pressure plate 52. A guide rod 57 arranged in parallel passes through the inside of the first groove 54. One end of the guide rod 57 is fixedly connected to the top plate 55. A first spring 56 is movably sleeved on the outer side of the guide rod 57. The two ends of the first spring 56 are fixedly connected to the inner wall of the first groove 54 and one side of the top plate 55, respectively.
[0038] By adopting the above technical solution, the moving end of the die-cutting machine 4 drives the connecting plate 53 to move, the connecting plate 53 drives the pressure plate 51 to move, the pressure plate 51 drives the pressure rod 52 to move, so that the pressure rod 52 presses the diffusion film. Then the pressure rod 52 continues to move downward, and the pressure rod 52 drives the top plate 55 to move in the first groove 54. The guide rod 57 keeps the top plate 55 moving stably. The top plate 55 compresses the first spring 56, so that the first spring 56 generates elastic force. In this way, the diffusion film and waste can be separated. The first spring 56 can drive the top plate 55 to reset through the elastic force.
[0039] The quantitative component 6 includes a support plate 601, which is symmetrically distributed and fixedly installed on the conveying mechanism 2. A rotating shaft 602 is rotatably installed on the opposite side of the support plate 601. A motor 615 is fixedly installed on the side of the support plate 601 away from the rotating shaft 602. The motor 615 is electrically connected to the PLC controller. The end of the output shaft of the motor 615 moves through the support plate 601 and is fixedly connected to the rotating shaft 602. A collection box 603 is fixedly installed on the outside of the rotating shaft 602. A tray 604 is slidably mounted inside the collection box 603. An elastic arc plate 605 is movably arranged inside the collection box 603 and fits against the tray 604.
[0040] By adopting the above technical solution, the diffusion film is conveyed into the collection box 603 by the conveying mechanism 2 and falls onto the tray 604. As the diffusion film accumulates to a fixed weight, it drives the tray 604 to move downward. The tray 604 squeezes the elastic arc plate 605, causing the two ends of the elastic arc plate 605 to move in opposite directions. In this way, the weight can deform the elastic arc plate 605. Then, the end of the output shaft of the motor 615 drives the rotating shaft 602 to rotate a quarter turn. The rotating shaft 602 drives the collection box 603 to rotate, so that the diffusion film in the collection box 603 falls to the back side of another collection box 603 for easy retrieval.
[0041] The auxiliary component 7 includes a fixing plate 71, a first slide groove 72 is provided on the opposite side of the fixing plate 71, a slider 73 is slidably provided inside the first slide groove 72, one end of the slider 73 is fixedly connected to the pressure plate 51, and a first fixing rod 74 is fixedly provided inside the first slide groove 72, one end of the first fixing rod 74 movably passes through the slider 73.
[0042] By adopting the above technical solution, the slider 73 is moved within the first groove 72 by the pressure plate 51, and the slider 73 is kept moving stably by the first fixed rod 74. In this way, the pressure plate 51 can be moved stably, thereby achieving the purpose of improving stability.
[0043] The collection box 603 has symmetrically distributed second slide grooves 606 inside. A push plate 607 is movably engaged inside the second slide groove 606. The opposite side of the push plate 607 is fixedly connected to the elastic arc plate 605. A second fixing rod 608 is fixedly installed inside the second slide groove 606. One end of the second fixing rod 608 movably passes through the push plate 607. A second spring 609 is movably sleeved on the outside of the second fixing rod 608. The two ends of the second spring 609 are fixedly connected to the inner wall of the second slide groove 606 and one side of the push plate 607, respectively.
[0044] By adopting the above technical solution, the push plate 607 is moved by the elastic arc plate 605, and the second fixed rod 608 keeps the push plate 607 moving stably. The push plate 607 drives the push rod 614 to move, and the push plate 607 compresses the second spring 609, so that the second spring 609 generates elastic force.
[0045] The winding assembly 8 includes three uprights 81, which are arranged side by side and fixedly installed on the workbench 1. A first feeding roller 82, a second feeding roller 83, and a receiving roller 84 are sequentially arranged on the three uprights 81.
[0046] By adopting the above technical solution, the diffusion film and protective film are respectively installed on the first feeding roller 82 and the second feeding roller 83, one end of the diffusion film and the protective film are wrapped around the winding shaft in the winding groove and aligned, and then the waste material is wrapped around the winding shaft in the discharge groove and wound onto the receiving roller 84.
[0047] The collection box 603 has a second groove 610 at the end away from the rotating shaft 602. The first contact switch 611 is slidably locked inside the second groove 610. The conveying mechanism 2 has a connecting rod 612 fixed at the end away from the worktable 1. The connecting rod 612 has a second contact switch 613 on the side away from the worktable 1. The second contact switch 613 is aligned with the first contact switch 611. The first contact switch 611 and the second contact switch 613 are electrically connected to the PLC controller.
[0048] By adopting the above technical solution, the push rod 614 drives the first contact switch 611 to move in the second groove 610, so that the first contact switch 611 and the second contact switch 613 make contact to form a circuit. This makes it convenient to transmit electrical signals to the PLC controller, thereby facilitating the control of the motor 615.
[0049] A guide plate 3 is fixedly provided at one end of the workbench 1 near the conveying mechanism 2, and the other end of the guide plate 3 away from the workbench 1 is located above the conveying mechanism 2.
[0050] By adopting the above technical solution, the guide plate 3 is aligned with the discharge chute, and one end of the guide plate 3 is located above the conveying mechanism 2, which can facilitate the direct fall of the diffusion film onto the conveying mechanism 2, thereby facilitating the conveying of the diffusion film.
[0051] A push rod 614 is fixedly provided on one side of the push plate 607 away from the rotating shaft 602. One end of the push rod 614 movably passes through the collection box 603 and is fixedly connected to the first touch switch 611.
[0052] By adopting the above technical solution, the push plate 607 drives the push rod 614 to move, and the push rod 614 drives the first contact switch 611 to move, so that the push plate 607 and the first contact switch 611 can be linked together.
[0053] Example 2:
[0054] A process for a diffusion film production apparatus, characterized in that it includes the diffusion film production apparatus as described in claims 1-9, comprising the following steps:
[0055] S1, Ingredients: PETG granules, lubricant, compatibilizer, antioxidant, light stabilizer, thixotropic agent and catalyst are added to a mixing device and mixed to obtain a mixture;
[0056] S2, Extrusion: The mixture is added to a single screw extruder for melt extrusion. Extrusion temperature: 240-170℃;
[0057] S3, casting: The extruded workpiece is placed on the PETG film production sheet feeding device for casting.
[0058] S4, stretching, placing the sheet-like workpiece onto the stretching equipment, and stretching the workpiece laterally and longitudinally through the stretching equipment;
[0059] S5, heat treatment, heat treatment of the stretched workpiece using heat treatment equipment;
[0060] S6, Cooling, the workpiece is cooled by a cooler;
[0061] S7. After winding and laminating, the workpiece is wound and packaged according to production requirements.
[0062] S8, Surface treatment, applying a protective coating to the surface of the workpiece;
[0063] S9, Die-cutting, which cuts rolled workpieces into finished products according to actual use.
[0064] Working principle: First, the diffusion film and the protective film are installed on the first feeding roller 82 and the second feeding roller 83 respectively. One end of the diffusion film and the protective film are wrapped around the winding shaft in the winding groove and aligned. Then, they are passed through the die-cutting machine 4 for die cutting. Next, the waste material is wrapped around the winding shaft in the discharge groove and wound onto the take-up roller 84.
[0065] When the die-cut diffusion film moves onto the top plate 55, the moving end of the die-cutting machine 4 moves downward, driving the connecting plate 53 to move. The connecting plate 53 drives the pressure plate 51 to move, and the pressure plate 51 drives the pressure rod 52 to move, causing the pressure rod 52 to press the diffusion film. Then, the pressure rod 52 continues to move downward, driving the top plate 55 to move within the first groove 54. The guide rod 57 keeps the top plate 55 moving stably, and the top plate 55 compresses the first spring 56, causing the first spring 56 to generate elastic force, thus separating the diffusion film from the waste material. At the same time, the pressure plate 51 drives the slider 73 to move within the first groove 72, and the first fixing rod 74 keeps the slider 73 moving stably, thus stabilizing the pressure plate 51. Subsequently, the top plate 55 is reset by the elastic force of the first spring 56, and then the diffusion film moves backward, causing the separated diffusion film to move into the discharge trough. It then moves to the conveying mechanism 2 via the guide slope 3. The conveying mechanism 2 transports the diffusion film into the collection box 603 and onto the tray 604. As the diffusion film accumulates to a fixed weight, it drives the pallet 604 downwards. The pallet 604 presses against the elastic arc plate 605, causing the two ends of the elastic arc plate 605 to move in opposite directions. The elastic arc plate 605 drives the push plate 607 to move, and the second fixing rod 608 keeps the push plate 607 moving stably. At the same time, the push plate 607 compresses the second spring 609, causing the second spring 609 to generate elastic force. The push plate 607 drives the push rod 614 to move, and the push rod 614 drives the first contact switch 611 to move in the second groove 610, so that the first contact switch 611 and the second contact switch 613 make contact to form a passage. Then, the PLC controller starts the motor 615, so that the motor 615 starts to work. The end of the output shaft of the motor 615 drives the rotating shaft 602 to rotate a quarter turn. The rotating shaft 602 drives the collection box 603 to rotate, so that the diffusion film in the collection box 603 falls to the back of another collection box 603 for easy retrieval. This avoids the need for manual weighing and quantitative measurement, thereby improving packaging efficiency.
[0066] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.
Claims
1. A diffusion film production apparatus, comprising a worktable (1), a conveying mechanism (2), and a die-cutting machine (4), characterized in that: The workbench (1) and the conveying mechanism (2) are aligned. The die-cutting machine (4) is fixedly installed on the workbench (1). A separation component (5) is provided at one end of the workbench (1) near the conveying mechanism (2). A quantitative component (6) is provided at one end of the conveying mechanism (2) away from the workbench (1). Auxiliary components (7) are symmetrically distributed on the workbench (1). The opposite side of the auxiliary components (7) is fixedly connected to the separation component (5). A winding component (8) is provided on the workbench (1). The quantitative component (6) includes a support plate (601), which is symmetrically distributed and fixedly installed on the conveying mechanism (2). A rotating shaft (602) is rotatably installed on the opposite side of the support plate (601). A motor (615) is fixedly installed on the side of the support plate (601) away from the rotating shaft (602). The end of the output shaft of the motor (615) movably passes through the support plate (601) and is fixedly connected to the rotating shaft (602). A collection box (603) is fixedly installed on the outside of the rotating shaft (602). A tray (604) is slidably installed inside the collection box (603). An elastic arc plate (605) is movably installed inside the collection box (603). The elastic arc plate (605) fits against the tray (604). The collection box (603) has symmetrically distributed second slide grooves (606) inside. A push plate (607) is movably engaged inside the second slide groove (606). The opposite side of the push plate (607) is fixedly connected to an elastic arc plate (605). A second fixing rod (608) is fixedly installed inside the second slide groove (606). One end of the second fixing rod (608) movably passes through the push plate (607). A second spring (609) is movably sleeved on the outside of the second fixing rod (608). The two ends of the second spring (609) are fixedly connected to the inner wall of the second slide groove (606) and one side of the push plate (607), respectively. The collection box (603) has a second groove (610) at one end away from the rotating shaft (602). A first contact switch (611) is slidably installed inside the second groove (610). A connecting rod (612) is fixedly installed at one end of the conveying mechanism (2) away from the worktable (1). A second contact switch (613) is provided on the side of the connecting rod (612) away from the worktable (1). The second contact switch (613) is aligned with the first contact switch (611) so that the first contact switch (611) and the second contact switch (613) make contact to form a passage, which can facilitate the transmission of electrical signals to the PLC controller, thereby facilitating the control of the motor (615). A push rod (614) is fixedly provided on one side of the push plate (607) away from the rotating shaft (602). One end of the push rod (614) movably passes through the collection box (603) and is fixedly connected to the first contact switch (611).
2. The diffusion film production apparatus as described in claim 1, characterized in that, The separation assembly (5) includes a pressure plate (51), a connecting plate (53) is fixedly provided on the outer side of the pressure plate (51), and the far end of the connecting plate (53) is fixedly connected to the moving end of the die-cutting machine (4). The side of the pressure plate (51) near the worktable (1) is fixedly provided with pressure rods (52) arranged side by side. The side of the worktable (1) near the pressure plate (51) is provided with a first groove (54). The inside of the first groove (54) is slidably provided with a top plate (55). The inside of the first groove (54) is movably connected with a guide rod (57) arranged side by side. One end of the guide rod (57) is fixedly connected to the top plate (55). The outside of the guide rod (57) is movably sleeved with a first spring (56). The two ends of the first spring (56) are fixedly connected to the inner wall of the first groove (54) and one side of the top plate (55), respectively.
3. The diffusion film production apparatus as described in claim 2, characterized in that, The auxiliary component (7) includes a fixing plate (71), a first sliding groove (72) is provided on the opposite side of the fixing plate (71), a slider (73) is slidably provided inside the first sliding groove (72), one end of the slider (73) is fixedly connected to the pressure plate (51), a first fixing rod (74) is fixedly provided inside the first sliding groove (72), and one end of the first fixing rod (74) movably passes through the slider (73).
4. The diffusion film production apparatus as described in claim 1, characterized in that, The winding assembly (8) includes three uprights (81), which are arranged side by side and fixedly installed on the workbench (1). The three uprights (81) are provided with a first feeding roller (82), a second feeding roller (83) and a receiving roller (84) in sequence.
5. The diffusion film production apparatus as described in claim 1, characterized in that, The workbench (1) is fixedly provided with a guide plate (3) at one end near the conveying mechanism (2), and the guide plate (3) is located above the conveying mechanism (2) at the other end away from the workbench (1).
6. A process for producing a diffusion film, characterized in that, An apparatus for producing a diffusion film as described in any one of claims 1-5, comprising the following steps: S1, Ingredients: PETG granules, lubricant, compatibilizer, antioxidant, light stabilizer, thixotropic agent and catalyst are added to a mixing device and mixed to obtain a mixture; S2, Extrusion: The mixture is added to a single screw extruder for melt extrusion. Extrusion temperature: 240-170℃; S3, casting: The extruded workpiece is placed on the PETG film production sheet feeding device for casting. S4, stretching, placing the sheet-like workpiece onto the stretching equipment, and stretching the workpiece laterally and longitudinally through the stretching equipment; S5, heat treatment, heat treatment of the stretched workpiece using heat treatment equipment; S6, Cooling, the workpiece is cooled by a cooler; S7. After winding and laminating, the workpiece is wound and packaged according to production requirements. S8, Surface treatment, applying a protective coating to the surface of the workpiece; S9, Die-cutting, which cuts rolled workpieces into finished products according to actual use.
Citation Information
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