A cable automatic handling vehicle, method, device and medium

Abstract

The application discloses a kind of cable automatic processing car, method, equipment and medium, by first driving device makes cable automatic processing car according to preset direction moves, generates cable movement data and sends to control device.By ranging device measure the movement distance of cable to be handled on preset transmission site.When movement distance meets preset movement threshold, by cutting device to the cable to be handled is cut, generates cutting cable.By second driving device, cutting cable is sent to binding device, generates waste discharge data.When waste discharge data meets preset quantity threshold, by binding device to the cable after cutting is bound, generates binding data.By control device according to binding data and cable movement data, the cable processing report corresponding to the cable to be handled is constructed.By cable automatic processing car, cable is treated in situ in tunnel, and then segmented, reduce the use of large machinery and operating personnel, reduce the waste of resources, improve operating efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cable, in particular to a cable automatic processing vehicle, method, equipment and medium. BACKGROUND

[0002] Power cable is a cable for transmitting and distributing electric energy, which has the advantages of small occupation, reliable power supply and simple and convenient operation and maintenance. Power cable is often used in urban underground power grid, power station outgoing line, internal power supply of industrial and mining enterprises and underwater power transmission line across rivers and seas. The common laying methods of cable can be divided into direct burial type, tunnel type, cable trench type, pipe type, vertical shaft type, suspension and bridge type and underwater type.

[0003] The cable in the tunnel is well protected, but due to the closed space in the tunnel, it is difficult to transport the abandoned cable out of the tunnel, and only large mechanical equipment can be used at the tunnel entrance to pull out the cable, which consumes a lot of manpower and material resources, resulting in low operation efficiency. SUMMARY

[0004] The present application provides a cable automatic processing vehicle, method, equipment and medium, which solves the technical problem that the existing tunnel cable processing method can only use large mechanical equipment at the tunnel entrance to pull out the cable, which consumes a lot of manpower and material resources, resulting in low operation efficiency.

[0005] The present application provides a cable automatic processing vehicle, which comprises a control device, a bottom plate provided with wheels, and a ranging device, a first driving device, a cutting device, a second driving device and a binding device arranged in sequence from left to right on the bottom plate.

[0006] The first driving device is used to move the cable automatic processing vehicle in a preset direction when the cable to be processed is placed in a preset transmission position, generate cable movement data and send it to the control device.

[0007] The ranging device is used to measure the movement distance of the cable to be processed in the preset transmission position and send it to the control device.

[0008] The cutting device is used to cut the cable to be processed when the movement distance meets the preset movement threshold, and generate cut cable.

[0009] The second driving device is used to convey the cut cable to the binding device, generate waste discharge data and send it to the control device.

[0010] The binding device is used to bind the cut cable when the waste discharge data meets the preset quantity threshold, and generate binding data and send it to the control device.

[0011] The control device is configured to construct a cable processing report corresponding to the cable to be processed according to the binding data and the cable movement data.

[0012] Optionally, the first driving device comprises a first driving structure and a second driving structure, and the first driving structure and the second driving structure are symmetrically arranged on the upper and lower sides of the bottom plate.

[0013] The first driving structure comprises a first driving wheel support arranged on the bottom plate, a first driving wheel arranged on the first driving wheel support, and a first driving wheel motor.

[0014] The driving end of the first driving wheel motor is connected with the first driving wheel.

[0015] The second driving structure comprises a second driving wheel support arranged on the bottom plate, a second driving wheel arranged on the second driving wheel support, and a second driving wheel motor.

[0016] The driving end of the second driving wheel motor is connected with the second driving wheel, and the second driving wheel is opposite in steering direction to the first driving wheel.

[0017] Optionally, the distance measuring device comprises a distance measuring wheel and a mounting support for mounting the distance measuring wheel on the bottom plate.

[0018] The distance measuring wheel is configured to determine the movement distance of the cable to be processed on the preset transmission position according to the number of rotations and send the movement distance to the control device.

[0019] Optionally, the bottom plate is further provided with a debris discharge device.

[0020] The debris discharge device comprises a first support block, a second support block, and a debris discharge groove.

[0021] The bottom portions of the first support block and the second support block are respectively connected with the bottom plate.

[0022] The debris discharge groove is arranged between the first support block and the second support block and is parallel to the cutting device.

[0023] Optionally, the cutting device comprises a door-shaped frame, a hydraulic cylinder, a cutting motor, and a cutting wheel.

[0024] The bottom portion of the door-shaped frame is connected with the bottom plate.

[0025] The bottom portion of the hydraulic cylinder is connected with the top portion of the door-shaped frame, and the top portion is connected with the bottom portion of the cutting motor perpendicularly to the ground.

[0026] The driving end of the cutting motor is connected with the cutting wheel, and the top portion of the cutting wheel is parallel to the debris discharge groove.

[0027] Optionally, the binding device comprises a waste discharge groove, a thrust motor, a circular guide rail, a locking structure and a plurality of locking tapes;

[0028] The locking tapes are stacked in the circular guide rail, and the locking tapes are used for binding a plurality of the cutting cables;

[0029] The locking structure comprises a locking wheel and a locking block, and the locking block is internally provided with a rotating motor for driving the locking wheel to rotate;

[0030] The locking wheel is used for driving the locking tape to move, outputting a torque generated by the movement and sending the torque to the control device;

[0031] The waste discharge groove is arranged on the bottom plate, one end of the waste discharge groove is provided with the thrust motor, the other end is connected with the circular guide rail, and the waste discharge groove is used for collecting the cutting cables;

[0032] The thrust motor is used for pushing the bound cutting cables out of the waste discharge groove.

[0033] Optionally, the control device is specifically used for:

[0034] When the torque is equal to a preset torque threshold, the torque and a plurality of cutting times corresponding to the torque are used to construct binding success data;

[0035] When the cable movement data is equal to a preset cable threshold, all the binding success data corresponding to the current time is used to construct a cable processing report corresponding to the to-be-processed cable.

[0036] The application further provides a cable automatic processing method applied to any of the above-mentioned cable automatic processing vehicles, wherein the cable automatic processing vehicle comprises a control device, a bottom plate provided with wheels, and a ranging device, a first driving device, a cutting device, a second driving device and a binding device arranged on the bottom plate from left to right; and the method comprises the following steps:

[0037] When a to-be-processed cable is placed in a preset transmission position, the cable automatic processing vehicle is moved in a preset direction by the first driving device, cable movement data is generated and sent to the control device;

[0038] The movement distance of the to-be-processed cable on the preset transmission position is measured by the ranging device and sent to the control device;

[0039] When the movement distance meets a preset movement threshold, the to-be-processed cable is cut by the cutting device to generate a cutting cable;

[0040] transmitting the waste discharge data to the control device;

[0041] when the waste discharge data meets a preset quantity threshold, binding the cut cable by the binding device, generating binding data and transmitting the binding data to the control device;

[0042] constructing, by the control device, a cable processing report corresponding to the to-be-processed cable according to the binding data and the cable movement data.

[0043] The application further provides an electronic device including a memory and a processor, the memory storing a computer program, and the computer program being executed by the processor to enable the processor to perform the steps of the cable automatic processing method.

[0044] The application further provides a computer readable storage medium storing a computer program, and the computer program being executed to implement the cable automatic processing method.

[0045] From the above technical solutions, the application has the following advantages:

[0046] The application enables the cable automatic processing vehicle to move in a preset direction by the first driving device, generates cable movement data and transmits the cable movement data to the control device. The movement distance of the to-be-processed cable on the preset transmission position is measured by the distance measuring device and transmitted to the control device. When the movement distance meets a preset movement threshold, the to-be-processed cable is cut by the cutting device to generate a cut cable. The cut cable is transmitted to the binding device by the second driving device, waste discharge data is generated and transmitted to the control device. When the waste discharge data meets a preset quantity threshold, the cut cable is bound by the binding device, binding data is generated and transmitted to the control device. The control device constructs a cable processing report corresponding to the to-be-processed cable according to the binding data and the cable movement data. The existing tunnel cable processing method can only use large mechanical equipment to pull out the cable from the tunnel entrance, which consumes a large amount of manpower and resources, resulting in low work efficiency. The cable is processed in place in the tunnel by the cable automatic processing vehicle, and then transported out in sections, reducing the use of large machinery and workers and reducing resource waste, improving work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0047] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the application, and for those skilled in the art, other drawings can be obtained without creative labor.

[0048] Figure 1 The axonometric view of the cable automatic processing vehicle provided in Embodiment One of the present application;

[0049] Figure 2 The front view of the cable automatic processing vehicle provided in Embodiment One of the present application;

[0050] Figure 3 The side view of the cable automatic processing vehicle provided in Embodiment One of the present application;

[0051] Figure 4 The structure diagram of the bottom plate and the door-shaped frame in the cable automatic processing vehicle provided in Embodiment One of the present application;

[0052] Figure 5 The structure diagram of the first driving device and the second driving device in the cable automatic processing vehicle provided in Embodiment One of the present application;

[0053] Figure 6 The axonometric view of the first driving structure in the cable automatic processing vehicle provided in Embodiment One of the present application;

[0054] Figure 7 The structure diagram among the circular guide rail, the locking structure and the locking belt in the cable automatic processing vehicle provided in Embodiment One of the present application;

[0055] Figure 8 The hydraulic oil circuit and the control circuit diagram in the cable automatic processing vehicle provided in Embodiment One of the present application;

[0056] Figure 9 The step flow chart of the cable automatic processing method provided in Embodiment Two of the present application.

[0057] In Figures 1-8 , the present application provides a cable automatic processing vehicle, which comprises a bottom plate, a plurality of wheels, a driving wheel support, a driving wheel, a driving wheel motor, a door-shaped frame, a hydraulic cylinder, a cutting motor, a cutting wheel, a distance measuring structure, a circular guide rail, a locking structure, a locking belt, a pushing force motor and a first supporting block.

[0058] 1, bottom plate; 2, wheel; 3, driving wheel support; 4, driving wheel; 5, driving wheel motor; 6, door-shaped frame; 7, hydraulic cylinder; 8, cutting motor; 9, cutting wheel; 10, cable to be processed; 11, distance measuring structure; 12, circular guide rail; 13, locking structure; 14, locking belt; 15, pushing force motor; 101, first supporting block; 102, debris discharge groove; 103, waste discharge groove; 601, mounting disc; 501, first driving structure; 502, second driving structure; 503, third driving structure; 504, fourth driving structure; 1301, locking wheel; 1302, locking block. DETAILED DESCRIPTION

[0059] The cable automatic processing vehicle, method, equipment and medium provided by the embodiment of the present application are used for solving the technical problem that the existing tunnel cable processing mode can only use large mechanical equipment to pull out the cable from the tunnel entrance, consumes a large amount of manpower and material resources, and leads to low work efficiency.

[0060] In order to make the technical scheme of the present application more apparent and easy to understand, the following will describe the technical scheme in the embodiments of the present application with reference to the accompanying drawings. Obviously, the embodiments described below are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.

[0061] For the convenience of understanding, please refer to Figures 1-8 The cable automatic processing vehicle provided by the present application comprises a control device, a bottom plate 1 provided with wheels 2, and a ranging device, a first driving device, a cutting device, a second driving device and a binding device arranged on the bottom plate 1 from left to right.

[0062] The first driving device is used for moving the cable automatic processing vehicle in a preset direction when the cable to be processed 10 is placed in a preset transmission position, generating cable movement data and sending the cable movement data to the control device.

[0063] The ranging device is used for measuring the movement distance of the cable to be processed 10 on the preset transmission position and sending the movement distance to the control device.

[0064] The cutting device is used for cutting the cable to be processed 10 when the movement distance meets a preset movement threshold, generating a cut cable.

[0065] The second driving device is used for conveying the cut cable to the binding device, generating waste discharge data and sending the waste discharge data to the control device.

[0066] The binding device is used for binding the cut cable when the waste discharge data meets a preset quantity threshold, generating binding data and sending the binding data to the control device.

[0067] The control device is used for constructing a cable processing report corresponding to the cable to be processed 10 according to the binding data and the cable movement data.

[0068] In the embodiment, the preset transmission position refers to a position at which the first driving device can place the cable to be processed 10 in a clamped position according to actual needs. The preset movement threshold refers to a length of the cut cable obtained by cutting the cable to be processed 10 according to actual needs. The preset quantity threshold refers to a critical value of the number of cut cables in the binding device. The base plate 1 is used as a device arrangement main body, and other parts are mounted on the base plate 1. The base plate 1 and the four wheels 2 are combined, and rotation can occur between the wheels 2 and the base plate 1.

[0069] The cable to be processed 10 is placed at the preset transmission position, and the first driving device clamps the cable to be processed 10. The first driving device is controlled to rotate by the control device. Since the cable to be processed 10 is on the ground of the tunnel and has a large friction with the ground, the cable to be processed 10 does not move after the first driving device rotates. The cable automatic processing vehicle moves forward. When the cable automatic processing vehicle reaches a predetermined position, that is, the movement distance of the cable to be processed 10 on the preset transmission position meets the preset movement threshold, the first driving device stops moving under the control of the control device, and the cable to be processed 10 and the cable automatic processing vehicle stop moving. The control device controls the cutting device to cut the cable to be processed 10 to generate a cut cable. The second driving device transports the cut cable to the binding device. When the waste discharge data meets the preset quantity threshold, that is, the cut cables in the binding device meet the preset quantity threshold, all the cut cables in the binding device are bound, and are transported out of the cable tunnel. The binding data is sent to the control device, and the control device uses the binding data and the cable movement data to construct a cable processing report corresponding to the cable to be processed 10. The entire process does not use large mechanical equipment, saving manpower and resources.

[0070] Further, the first driving device includes a first driving structure 501 and a second driving structure 502, which are symmetrically arranged on the upper and lower sides of the base plate 1. The first driving structure 501 includes a first driving wheel support arranged on the base plate 1, a first driving wheel arranged on the first driving wheel support, and a first driving wheel motor. The driving end of the first driving wheel motor is connected with the first driving wheel. The second driving structure 502 includes a second driving wheel support arranged on the base plate 1, a second driving wheel arranged on the second driving wheel support, and a second driving wheel motor. The driving end of the second driving wheel motor is connected with the second driving wheel, and the second driving wheel rotates in the opposite direction of the first driving wheel.

[0071] The second driving device comprises a third driving structure 503 and a fourth driving structure 504, which are symmetrically arranged on the upper and lower sides of the bottom plate 1. The third driving structure 503 comprises a third driving wheel support arranged on the bottom plate 1, a third driving wheel arranged on the third driving wheel support, and a third driving wheel motor. The driving end of the third driving wheel motor is connected with the third driving wheel. The fourth driving structure 504 comprises a fourth driving wheel support arranged on the bottom plate 1, a fourth driving wheel arranged on the fourth driving wheel support, and a fourth driving wheel motor. The driving end of the fourth driving wheel motor is connected with the fourth driving wheel, and the fourth driving wheel rotates in the opposite direction of the third driving wheel.

[0072] In the embodiment, as shown in Figure 1 and Figure 5 , the driving structure on the cable automatic processing vehicle has four, which are the first driving structure 501, the second driving structure 502, the third driving structure 503 and the fourth driving structure 504, the first driving structure 501 and the third driving structure 503 rotate counterclockwise, and the second driving structure 502 and the fourth driving structure 504 rotate clockwise. The first driving structure 501 and the second driving structure 502 clamp the cable, the first driving structure 501 rotates counterclockwise, and the second driving structure 502 rotates clockwise, which can realize the relative displacement of the cable and the device, and the processed cable 10 is stationary on the ground, and the driving structure drives the device to move forward. Since the processed cable 10 in the tunnel is stationary, the cable automatic processing vehicle will move forward, the processed cable 10 extends to the position of the third driving structure 503 and the fourth driving structure 504, and the four driving structures act together, when the action cable automatic processing vehicle reaches the predetermined position, that is, the moving distance of the processed cable 10 on the preset transmission position meets the preset moving threshold, the first driving structure 501 and the second driving structure 502 stop moving, the cutting device cuts the processed cable 10, and then the third driving structure 503 and the fourth driving structure 504 start to act, and the cut cable is sent into the binding device.

[0073] As shown in Figure 6 , the first driving structure 501, the second driving structure 502, the third driving structure 503 and the fourth driving structure 504 all comprise a driving wheel support 3, a driving wheel 4 and a driving wheel motor 5, the driving wheel support 3 is fixed on the bottom plate 1 by bolts, the driving wheel motor 5 can drive the driving wheel 4 to rotate, and the opposite two driving wheels 4 can drive the cable between the driving wheels 4 to move according to the opposite rotation directions.

[0074] Further, the distance measuring device comprises a distance measuring wheel and a mounting bracket for mounting the distance measuring wheel on the bottom plate 1.

[0075] The distance measuring wheel is used to determine the moving distance of the processed cable 10 on the preset transmission position according to the number of rotations, and send it to the control device.

[0076] In the embodiment, as shown in Figure 1 and Figure 3 shown, the cable to be processed 10 will make the ranging wheel of the ranging structure 11 rotate during the movement of the cable automatic processing vehicle, the length of the cable to be processed 10 advancing can be calculated according to the number of rotations of the ranging wheel, and the moving distance is sent to the control device, and the control device judges in turn whether the cable to be processed 10 reaches the cutting position.

[0077] Further, the bottom plate 1 is further provided with a debris discharge device, which comprises a first supporting block 101, a second supporting block and a debris discharge groove 102.

[0078] The bottoms of the first supporting block 101 and the second supporting block are connected with the bottom plate 1 respectively, the debris discharge groove 102 is arranged between the first supporting block 101 and the second supporting block, and is parallel to the cutting device.

[0079] In the embodiment, as shown in Figure 4 , the debris discharge device comprises a first supporting block 101, a second supporting block and a debris discharge groove 102. The first supporting block 101 and the second supporting block on the bottom plate 1 are used for supporting the cable to be processed 10, the gap between the two supporting blocks corresponds to the cutting wheel 9, and the supporting blocks and the cutting wheel 9 constrain the vertical displacement of the cable during cutting. The debris generated by cutting the cable falls to the ground through the debris discharge groove 102 between the supporting blocks, and the cut cable is conveyed to the binding device by the second driving device.

[0080] Further, the cutting device comprises a door-shaped frame 6, a hydraulic cylinder 7, a cutting motor 8 and a cutting wheel 9. The bottom of the door-shaped frame 6 is connected with the bottom plate 1. The bottom of the hydraulic cylinder 7 is connected with the top of the door-shaped frame 6, and the top is connected with the bottom of the cutting motor 8 perpendicularly to the ground. The driving end of the cutting motor 8 is connected with the cutting wheel 9, and the top of the cutting wheel 9 is parallel to the debris discharge groove 102.

[0081] In the embodiment of the application, as shown in Figures 1-4 , the door-shaped frame 6 and the bottom plate 1 are welded, and the connection is reliable. The door-shaped frame 6 is provided with a mounting disc 601, the bottom of the hydraulic cylinder 7 is connected with the mounting disc 601 by bolts, the hydraulic cylinder 7 can be elongated and contracted, the hydraulic cylinder 7 transmits load by hydraulic oil, can provide a large range of load, and can meet the requirements of cutting the cable. The hydraulic cylinder 7 can drive the cutting motor 8 and the cutting wheel 9 to move up and down, and when the rotating cutting wheel 9 moves downward, the action of cutting the cable is realized. After cutting is completed, the hydraulic cylinder 7 is contracted, and the cutting wheel 9 is withdrawn. The cutting motor 8 can drive the cutting wheel 9 to rotate at high speed, and the cutting wheel 9 rotating at high speed can cut the cable to be processed 10. The control device drives the cutting motor 8 to start, the cutting wheel 9 rotates, the control device drives the control valve to make the hydraulic cylinder 7 elongate, and the cable to be processed 10 is cut.

[0082] Further, the binding device comprises a waste discharge groove 103, a thrust motor 15, a circular guide rail 12, a locking structure 13 and a plurality of locking bands 14. The locking bands 14 are stacked in the circular guide rail 12, and the locking bands 14 are used to bind the plurality of cutting cables. The locking structure 13 comprises a locking wheel 1301 and a locking block 1302, and the locking block 1302 is internally provided with a rotating motor for driving the locking wheel 1301 to rotate. The locking wheel 1301 is used to drive the locking bands 14 to move, and the torque generated by the movement is output and sent to the control device. The waste discharge groove 103 is arranged on the bottom plate 1, one end of the waste discharge groove 103 is provided with the thrust motor 15, and the other end is connected with the circular guide rail 12. The waste discharge groove 103 is used to collect the cutting cables. The thrust motor 15 is used to push the bound cutting cables out of the waste discharge groove 103.

[0083] In the embodiment of the present application, the locking bands 14 are a plurality of locking bands stacked in the circular guide rail 12, the locking block 1302 is internally provided with a rotating motor for driving the locking wheel 1301 to rotate, the locking wheel 1301 drives the locking bands 14 to move, the locking bands are tightened, and the cutting cables are fixed. After locking, the thrust motor 15 pushes the device out, and the next binding is performed. The locking bands 14 are circular bands with a slot, one end of which can be inserted into the square hole of the other end, and can be clamped tightly.

[0084] The condition for triggering the binding action is that when the number of cutting times of the cutting wheel 9 meets the preset number threshold, that is, when the waste discharge data meets the preset number threshold, the binding is implemented. The preset number threshold x is set in the control device, and the binding is triggered when the set number is reached. After the binding is completed, the thrust motor 15 is triggered to act, and the bound cutting cables are pushed out of the cable automatic processing vehicle. Among them, whether the binding is successful is judged according to the action of the rotating motor in the locking block 1302 driving the locking wheel 1301, and when the output torque is equal to the preset torque threshold, it represents that the binding is successful. If the preset torque threshold is not reached, the action is stopped, and manual inspection is performed.

[0085] Further, the control device is specifically used for: when the torque is equal to the preset torque threshold, using the torque and the plurality of cutting times corresponding to the torque to construct the binding success data. When the cable movement data is equal to the preset cable threshold, using all the binding success data corresponding to the current time to construct the cable processing report corresponding to the to-be-processed cable 10.

[0086] In the embodiment of the present application, the control device can select a single-chip microcomputer. For example, Figure 7As shown, when the hydraulic cylinder 7 is elongated, the hydraulic oil circuit is that the hydraulic oil tank delivers hydraulic oil to the hydraulic cylinder 7 through the control valve, and when the hydraulic cylinder 7 is retracted, the oil circuit is reversed, the control valve can control the flow direction of the hydraulic oil, and the extension and retraction of the hydraulic cylinder 7 can be controlled; the single-chip microcomputer can control the driving wheel motor 5 of the four driving structures, can also control the action of the cutting motor 8, and can also control the control valve, thereby realizing the action process of the whole device. The specific control process is:

[0087] The single-chip microcomputer controls the first driving structure 501 and the second driving structure 502 to act, since the cable in the tunnel is not moved, the device car will move forward, the cable extends to the position of the third driving structure 503 and the fourth driving structure 504, the four driving structures act together, when the to-be-processed cable 10 is placed at the preset transmission position, the driving structure stops acting, the single-chip microcomputer drives the cutting motor 8 to start, the cutting wheel 9 rotates, the single-chip microcomputer drives the control valve to make the hydraulic cylinder 7 elongate, the cable is cut, after the cutting is completed, the third driving structure 503 and the fourth driving structure 504 act to send the cut cable into the waste discharge groove 103, realizing a cutting process, and the automatic processing work of the whole cable in the tunnel can be realized through such reciprocating. After the cable processing is completed, the corresponding cable processing report of the to-be-processed cable 10 is constructed by using all the binding success data corresponding to the current moment, so as to be audited and supervised by the operator. The power cable automatic processing vehicle in the application can realize the process of automatically cutting the cable, after the operator sets the parameters, the power cable automatic processing vehicle completes the cutting process automatically, the process has high automation degree, is safe and rapid.

[0088] Please refer to Figure 9 , Figure 9 A step flow chart of a cable automatic processing method provided for the second embodiment of the application.

[0089] The cable automatic processing method provided by the application is applied to any cable automatic processing vehicle described above, and the cable automatic processing vehicle comprises a control device, a bottom plate provided with wheels, and a ranging device, a first driving device, a cutting device, a second driving device and a binding device arranged in sequence from left to right on the bottom plate. The method comprises the following steps:

[0090] In step 901, when the to-be-processed cable 10 is placed at the preset transmission position, the cable automatic processing vehicle moves in a preset direction through the first driving device, generates cable movement data and sends the cable movement data to the control device.

[0091] In the embodiment of the application, the preset direction refers to that the cable automatic processing vehicle moves towards the binding device. The first driving structure 501 and the second driving structure 502 in the first driving device clamp the to-be-processed cable 10, the first driving structure 501 rotates counterclockwise, and the second driving structure 502 rotates clockwise, so that the cable automatic processing vehicle moves in the preset direction, thereby obtaining the cable movement data and sending the cable movement data to the control device.

[0092] Step 902, measure the moving distance of the cable to be processed 10 on the preset transmission position by the distance measuring device, and send it to the control device.

[0093] In the embodiment of the application, the distance measuring device comprises a distance measuring wheel and a mounting bracket for mounting the distance measuring wheel on the base plate 1. During the movement of the cable automatic processing vehicle, the cable to be processed 10 will make the distance measuring wheel of the distance measuring structure 11 rotate, and the length of the cable to be processed 10 advancing can be calculated according to the number of rotations of the distance measuring wheel, and the moving distance is sent to the control device, and the control device judges whether the cable to be processed 10 reaches the cutting position in turn.

[0094] Step 903, when the moving distance meets the preset moving threshold, the cable to be processed 10 is cut by the cutting device to generate a cut cable.

[0095] In the embodiment of the application, the cutting device comprises a door-shaped frame 6, a hydraulic cylinder 7, a cutting motor 8 and a cutting wheel 9. When the action cable automatic processing vehicle reaches the predetermined position, that is, the moving distance of the cable to be processed 10 on the preset transmission position meets the preset moving threshold, the first driving structure 501 and the second driving structure 502 stop moving, the hydraulic cylinder 7 drives the cutting motor 8 and the cutting wheel 9 to move up and down, and when the rotating cutting wheel 9 moves downward, the action of cutting the cable is realized. After cutting, the hydraulic cylinder 7 is retracted, and the cutting wheel 9 is retracted. The cutting motor 8 can drive the cutting wheel 9 to rotate at high speed, and the cutting wheel 9 rotating at high speed can cut the cable to be processed 10. The control device drives the cutting motor 8 to start, the cutting wheel 9 rotates, the control device drives the control valve to make the hydraulic cylinder 7 extend, and the cable to be processed 10 is cut to generate a cut cable.

[0096] Step 904, the cut cable is transmitted to the binding device by the second driving device, and waste discharge data is generated and sent to the control device.

[0097] In the embodiment of the application, since the cable in the tunnel is not moving, the cable automatic processing vehicle will move forward, and the cable to be processed 10 extends to the position of the third driving structure 503 and the fourth driving structure 504, and the four driving structures act together. When the action cable automatic processing vehicle reaches the predetermined position, that is, the moving distance of the cable to be processed 10 on the preset transmission position meets the preset moving threshold, the first driving structure 501 and the second driving structure 502 stop moving, the cutting device cuts the cable to be processed 10, and then the third driving structure 503 and the fourth driving structure 504 start to act, and the cut cable after cutting is sent into the binding device to generate waste discharge data and send it to the control device.

[0098] Step 905, when the waste discharge data meets the preset quantity threshold, the cut cable is bound by the binding device to generate binding data and send it to the control device.

[0099] In the embodiment of the present application, the binding device includes a waste discharge groove 103, a thrust motor 15, a circular guide rail 12, a locking structure 13 and a plurality of locking bands 14. When the cutting wheel 9 meets the preset number threshold, that is, the waste discharge data meets the preset number threshold, the binding is implemented. The preset number threshold x is set in the control device. When the set number is reached, the binding is triggered. After the binding is completed, the thrust motor 15 is triggered to act, and the bound cutting cable is pushed out of the cable automatic processing vehicle. Among them, according to the action of the locking wheel 1301 driven by the rotary motor in the locking block 1302, it is judged whether the binding is successful. When the output torque is equal to the preset torque threshold, it represents that the binding is successful. If the preset torque threshold is not reached, the action is stopped, and the binding data is generated and sent to the control device by manual inspection.

[0100] Step 906, constructing the cable processing report corresponding to the to-be-processed cable 10 according to the binding data and the cable movement data through the control device.

[0101] In the embodiment of the present application, the control device can select a single-chip microcomputer. The single-chip microcomputer controls the first driving structure 501 and the second driving structure 502 to act. Since the cable in the tunnel is not moving, the device vehicle will move forward, and the cable will extend to the position of the third driving structure 503 and the fourth driving structure 504. The four driving structures act together. When the to-be-processed cable 10 is placed in the preset transmission position, the driving structure stops acting. The single-chip microcomputer drives the cutting motor 8 to start, and the cutting wheel 9 rotates. The single-chip microcomputer drives the control valve to make the hydraulic cylinder 7 elongate, and the cutting cable is cut. After the cutting is completed, the third driving structure 503 and the fourth driving structure 504 act to send the cutting cable into the waste discharge groove 103, realizing a cutting process. The reciprocating operation can realize the automatic processing work of the whole cable in the tunnel.

[0102] In the embodiment of the present application, when the to-be-processed cable 10 is placed in the preset transmission position, the first driving device is used to make the cable automatic processing vehicle move in the preset direction, generate the cable movement data and send it to the control device. The distance that the to-be-processed cable 10 moves in the preset transmission position is measured by the distance measuring device, and is sent to the control device. When the movement distance meets the preset movement threshold, the to-be-processed cable 10 is cut by the cutting device, and the cutting cable is generated. The cutting cable is transmitted to the binding device by the second driving device, and the waste discharge data is generated and sent to the control device. When the waste discharge data meets the preset number threshold, the cutting cable is bound by the binding device, and the binding data is generated and sent to the control device. The control device constructs the cable processing report corresponding to the to-be-processed cable 10 according to the binding data and the cable movement data. The process of automatically cutting the cable is realized. After the operation personnel set the parameters, the power cable automatic processing vehicle completes the cutting process automatically. The process has high automation degree and is safe and rapid.

[0103] The embodiment of the present application further provides an electronic device, which comprises a memory and a processor, and the memory stores a computer program; the computer program is executed by the processor to enable the processor to execute the automatic cable processing method.

[0104] The memory can be an electronic memory such as a flash memory, an EEPROM (Electrically Erasable Programmable Read-Only Memory), an EPROM, a hard disk or a ROM. The memory has a storage space for program codes for executing any method step in the above method. For example, the storage space for program codes can include respective program codes for respectively implementing various steps in the above method. The program codes can be read from or written into one or more computer program products. The computer program products include program code carriers such as a hard disk, a compact disc (CD), a memory card or a floppy disk. The program codes can be compressed in a suitable form, for example. The codes, when executed by a computing processing device, cause the computing processing device to execute respective steps in the above described automatic cable processing method.

[0105] The embodiment of the present application further provides a computer readable storage medium, which stores a computer program, and the computer program is executed by a processor to implement the automatic cable processing method.

[0106] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working process of the above described system, device and unit can refer to the corresponding process in the foregoing method embodiment, and will not be described here.

[0107] In several embodiments provided in the present application, it should be understood that the disclosed system, device and method can be implemented in other manners. For example, the described device embodiments are merely schematic, and the division of units is merely a logical function division, and there can be another division manner in actual implementation, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the displayed or discussed mutual coupling or direct coupling or communication connection can be indirect coupling or communication connection through some interfaces, devices or units, and can be electrical, mechanical or other forms.

[0108] The units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, that is, can be located in one place, or can be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the embodiment scheme.

[0109] In addition, each function unit in each embodiment of the present application can be integrated in one processing unit, or each unit can be physically present separately, or two or more units can be integrated in one unit. The integrated unit can be realized in the form of hardware or in the form of a software function unit.

[0110] When the integrated unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer readable storage medium. Based on such understanding, the technical solutions of the present application, essentially or in the form of a contribution to the prior art, or all or part of the technical solutions can be embodied in the form of a software product. The computer software product is stored in a storage medium, and includes several instructions for causing a computer device (which can be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods in each embodiment of the present application. The foregoing storage medium includes various media that can store program codes, such as a U disk, a mobile hard disk, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), a magnetic disk, or an optical disk.

[0111] The above embodiments are only used to illustrate the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of each embodiment of the present application.

Claims

1. A cable automatic handling vehicle, characterized in that, The application relates to a cable processing device. The device comprises a control device, a bottom plate provided with wheels, and a ranging device, a first driving device, a cutting device, a second driving device and a binding device arranged on the bottom plate in sequence from left to right. The first driving device is used for moving the cable automatic processing vehicle in a preset direction when a cable to be processed is placed on a preset transmission position, generating cable movement data and sending the cable movement data to the control device. The ranging device is used for measuring the movement distance of the cable to be processed on the preset transmission position and sending the movement distance to the control device. The cutting device is used for cutting the cable to be processed when the movement distance meets a preset movement threshold, generating a cut cable. The second driving device is used for conveying the cut cable to the binding device, generating waste discharge data and sending the waste discharge data to the control device. The binding device is used for binding the cut cable when the waste discharge data meets a preset quantity threshold, generating binding data and sending the binding data to the control device. The control device is used for constructing a cable processing report corresponding to the cable to be processed according to the binding data and the cable movement data. The binding device comprises a waste discharge groove, a thrust motor, a circular guide rail, a locking structure and a plurality of locking clamps. The locking clamps are stacked in the circular guide rail, and the locking clamps are used for binding a plurality of cut cables. The locking structure comprises a locking wheel and a locking block, and the locking block is internally provided with a rotating motor used for driving the locking wheel to rotate. The locking wheel is used for driving the locking clamps to move, outputting a torque generated by movement and sending the torque to the control device. The waste discharge groove is arranged on the bottom plate, one end of the waste discharge groove is provided with the thrust motor, the other end of the waste discharge groove is connected with the circular guide rail, and the waste discharge groove is used for collecting the cut cable. The thrust motor is used for pushing the bound cut cable out of the waste discharge groove. The control device is specifically used for: When the torque is equal to a preset torque threshold, adopting the torque and a plurality of cutting times corresponding to the torque to construct binding success data. When the cable movement data is equal to a preset cable threshold, adopting all the binding success data corresponding to the current moment to construct the cable processing report corresponding to the cable to be processed.

2. The cable-handling vehicle of claim 1, wherein, The first driving device comprises first driving structures and second driving structures, and the first driving structures and the second driving structures are symmetrically arranged on the upper and lower sides of the bottom plate. The first driving structure comprises a first driving wheel support arranged on the bottom plate, a first driving wheel arranged on the first driving wheel support and a first driving wheel motor. The driving end of the first driving wheel motor is connected with the first driving wheel. The second driving structure comprises a second driving wheel support arranged on the bottom plate, a second driving wheel arranged on the second driving wheel support and a second driving wheel motor. The driving end of the second driving wheel motor is connected with the second driving wheel, and the second driving wheel is opposite in turning direction to the first driving wheel.

3. The cable-handling vehicle of claim 1, wherein, The ranging device comprises a ranging wheel and a mounting support used for mounting the ranging wheel on the bottom plate. The distance measuring wheel is used to determine the moving distance of the cable to be processed on the preset transmission position according to the number of rotations and send to the control device.

4. The cable-handling vehicle of claim 1, wherein, The bottom plate is further provided with a debris discharge device. The debris discharge device comprises a first supporting block, a second supporting block and a debris discharge groove. The bottom of the first supporting block and the bottom of the second supporting block are connected with the bottom plate respectively. The debris discharge groove is arranged between the first supporting block and the second supporting block and is parallel to the cutting device.

5. The cable-handling vehicle of claim 4, wherein, The cutting device comprises a door-shaped frame, a hydraulic cylinder, a cutting motor and a cutting wheel. The bottom of the door-shaped frame is connected with the bottom plate. The bottom of the hydraulic cylinder is connected with the top of the door-shaped frame, and the top is connected with the bottom of the cutting motor perpendicularly to the ground. The driving end of the cutting motor is connected with the cutting wheel, and the top of the cutting wheel is parallel to the debris discharge groove.

6. A method of automatic cable processing, characterized by, The method is applied to the cable automatic processing vehicle of any one of claims 1 to 5, and the cable automatic processing vehicle comprises a control device, a bottom plate provided with wheels, and a distance measuring device, a first driving device, a cutting device, a second driving device and a binding device arranged on the bottom plate from left to right; the method comprises: When the cable to be processed is placed on the preset transmission position, the cable automatic processing vehicle is moved in a preset direction by the first driving device, cable moving data is generated and sent to the control device; The moving distance of the cable to be processed on the preset transmission position is measured by the distance measuring device and sent to the control device; When the moving distance meets a preset moving threshold, the cable to be processed is cut by the cutting device, and a cut cable is generated; The cut cable is conveyed to the binding device by the second driving device, waste discharge data is generated and sent to the control device; When the waste discharge data meets a preset quantity threshold, the cut cable is bound by the binding device, binding data is generated and sent to the control device; The control device constructs a cable processing report corresponding to the cable to be processed according to the binding data and the cable moving data.

7. An electronic device, comprising: The computer program is executed to realize the cable automatic processing method of claim 6.

8. A computer readable storage medium having stored thereon a computer program, characterized in that, The computer program is executed to realize the cable automatic processing method of claim 6.

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