A kind of powder coating equipment based on ultrasonic cleaning

By designing the powder-up mechanism and mixing mechanism in the ultrasonic cleaning equipment, the automatic uniform quantitative discharge of powdered water-based cleaning agents is realized and the problem of difficult to control the filling amount and low filling efficiency in traditional methods is solved, and the efficiency and effect of ultrasonic cleaning is improved.

CN116765080BActive Publication Date: 2025-06-06JIANGSU HONGYUN PRECISION IND CO LTD
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Patent Information

Application Number
CN202310747924.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-21
Publication Date
2025-06-06
Estimated Expiration
2043-06-21

AI Technical Summary

Technical Problem

When using an ultrasonic cleaning machine, the amount of powdered water-based cleaning agent in traditional methods is difficult to effectively control, which can easily lead to waste or poor cleaning effect, and low filling and mixing efficiency, affecting ultrasonic cleaning efficiency.

Method used

An ultrasonic cleaning powder-raising equipment is designed, including a powder-raising mechanism, a powder storage cylinder, a mixing mechanism and a filter assembly. Through automatic uniform discharge and synchronous automatic stirring and mixing, the efficient filling and mixing of powdered water-based cleaning agent is achieved.

Benefits of technology

Through the automated powdering and mixing process, the filling efficiency of powdered water-based cleaning agent is improved, avoiding waste and undesirable cleaning effects, and at the same time improving the overall efficiency of ultrasonic cleaning.

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Abstract

The invention discloses a powder-loading device based on ultrasonic cleaning, and specifically relates to the technical field of ultrasonic cleaning, comprising an ultrasonic cleaning device, wherein a powder-loading mechanism is fixedly installed on the top of the ultrasonic cleaning device, a powder storage cylinder is fixedly installed on the powder-loading mechanism, a mixing mechanism is fixedly installed on the inner bottom of the ultrasonic cleaning device, a filter assembly is provided between the powder-loading mechanism and the mixing mechanism, and a liquid discharge port is fixedly installed on the bottom of the ultrasonic cleaning device. According to the invention, by arranging the powder-loading mechanism, the powder storage cylinder and the mixing mechanism are used in combination, so that powdered water-based cleaning agent can be automatically and evenly quantitatively discharged into the ultrasonic cleaning device, so that waste caused by excessive discharge of the powdered water-based cleaning agent or subsequent cleaning effect affected by insufficient discharge, and at the same time, the cleaning liquid and the powdered water-based cleaning agent in the ultrasonic cleaning device are synchronously and automatically stirred and mixed, so that the filling efficiency of the powdered water-based cleaning agent is improved, thereby improving the ultrasonic cleaning efficiency of the object.
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Description

Technical Field

[0001] The invention relates to the technical field of ultrasonic cleaning, in particular to a powder coating device based on ultrasonic cleaning. Background Art

[0002] Ultrasonic cleaning uses the cavitation effect, acceleration effect and straight flow effect of ultrasound in liquid to directly and indirectly affect liquid and dirt, so that the dirt layer is dispersed, emulsified and peeled off to achieve the purpose of cleaning; in the ultrasonic cleaning machines currently used, cavitation and straight flow effects are more widely used; there are generally two types of cleaning agents for ultrasonic cleaning, namely chemical solvents and water-based cleaning agents. The chemical effect of the cleaning medium can accelerate the ultrasonic cleaning effect, and ultrasonic cleaning is a physical effect. The combination of the two effects can fully and thoroughly clean the object.

[0003] When using an ultrasonic cleaning machine to clean objects, it is necessary to regularly add powdered water-based cleaning agents to the cleaning liquid to improve the cleaning effect of the ultrasonic cleaning machine on the objects and improve the powdering effect of the product. Traditional powdered water-based cleaning agents are mostly added manually on a regular basis, and the filling amount cannot be effectively controlled. Too much filling can easily cause waste of water-based cleaning agents, or too little filling can result in unsatisfactory subsequent cleaning effects. Moreover, after filling, it needs to be mixed with the cleaning liquid again, and the filling efficiency is average, which can easily affect the ultrasonic cleaning efficiency of the objects. In addition, the traditional cleaning process and the powdering process are two separate operations, which are relatively cumbersome. To this end, we propose an ultrasonic cleaning and powdering device to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a powder coating device based on ultrasonic cleaning to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a powder-loading device based on ultrasonic cleaning, comprising an ultrasonic cleaning device, a powder-loading mechanism is fixedly installed on the top of the ultrasonic cleaning device, a powder storage cylinder is fixedly installed on the powder-loading mechanism, a mixing mechanism is fixedly installed on the inner bottom of the ultrasonic cleaning device, a filtering assembly is provided between the powder-loading mechanism and the mixing mechanism, and a drain port is fixedly installed on the bottom of the ultrasonic cleaning device.

[0006] Preferably, the powder applying mechanism includes two groups of symmetrically distributed mounting frames, each group of the mounting frames is fixedly mounted on both sides of the top end of the ultrasonic cleaning equipment, a first sliding frame is fixedly mounted between each group of the mounting frames, a second sliding frame is fixedly mounted on the bottom end of the first sliding frame, a first sliding seat is slidably provided on opposite sides of the two second sliding frames, a first screw is rotatably mounted on the second sliding frame, the first screw thread passes through the middle part of the first sliding seat, a first mounting shaft seat is rotatably mounted on the middle part of the opposite sides of the two first sliding seats, a first fixed shaft rod is fixedly mounted between the two first mounting shaft seats by bolts, longitudinal side plates are fixedly mounted on the opposite ends of the two first fixed shaft rods, and arc-shaped baffles are fixedly mounted on the bottom of the opposite sides of the two longitudinal side plates.

[0007] Preferably, a first gear is provided on an outer fixed sleeve of the first mounting shaft seat, and first racks are fixedly mounted on opposite ends of the first sliding frame, and the first racks are meshingly connected with the corresponding first gear.

[0008] Preferably, one end of the two first screw rods extends out of the mounting frame, and one end of the two first screw rods is fixedly sleeved with a first pulley transmission group, the first pulley transmission group includes two pulleys and a transmission belt movably sleeved on the outside of the two pulleys, and the two pulleys are fixedly sleeved on one end of the corresponding first screw rod.

[0009] Preferably, a first motor is fixedly mounted on one side of one group of the mounting frames away from the first pulley transmission group, and a driving end of the first motor and an end portion of the corresponding first screw are coaxially fixedly mounted.

[0010] Preferably, the bottom of the powder storage barrel is movably clamped in the arc-shaped baffle, the outer wall of the powder storage barrel is in contact with the inner wall of the arc-shaped baffle, the bottom of the powder storage barrel is provided with a plurality of evenly distributed powder leakage grooves, an L-shaped fixing frame is fixedly installed on the top of the side end of the powder storage barrel, the L-shaped fixing frame is slidably clamped on the corresponding first sliding frame, and the bottom end of the L-shaped fixing frame is fixedly installed on the top end of the corresponding first sliding seat.

[0011] Preferably, the mixing mechanism includes two symmetrically distributed third sliding frames, and a fourth sliding frame is fixedly installed on the bottom end of the third sliding frame. The third sliding frame and the fourth sliding frame are fixedly installed on the inner bottom of the ultrasonic cleaning equipment. A second sliding seat is slidingly provided in the third sliding frame, and a second mounting shaft seat is rotatably installed in the middle of the opposite sides of the two second sliding seats. A stirring shaft rod is fixedly installed between the two second mounting shaft seats by bolts, and an outer fixed sleeve of the stirring shaft rod is provided with a uniformly distributed stirring frame.

[0012] Preferably, a second gear is provided on the outer fixed sleeve of the second mounting shaft seat, and second racks are fixedly mounted on opposite ends of the fourth sliding frame, and the second racks are meshingly connected with the corresponding second gear.

[0013] Preferably, the filter assembly includes two symmetrically distributed connecting longitudinal frames, the connecting longitudinal frames are slidably clamped between the first sliding frame and the fourth sliding frame, a connecting top rod is fixedly installed on the top of the connecting longitudinal frame, a connecting middle rod is fixedly installed on the middle of the connecting longitudinal frame, the connecting top rod is fixedly installed on the corresponding first sliding seat, the connecting middle rod is fixedly installed on the corresponding second sliding seat, a partition frame is fixedly installed on the side of the connecting longitudinal frame away from the connecting top rod by screws, the outer side of the partition frame is in contact with the inner wall of the ultrasonic cleaning equipment, a filter plate is fixedly clamped on the middle of the partition frame, and a third sliding seat is slidably clamped on both ends of the side of the partition frame away from the connecting longitudinal frame, and the ends of the two third sliding seats A filter base is fixedly installed, and the side end of the filter base contacts the outer wall of the partition frame, and the second screws are rotatably installed at both ends of the side of the partition frame away from the connecting longitudinal frame, and the second screw thread passes through the middle of the corresponding third slide seat, and the tops of the two second screws extend out of the top of the partition frame, and the tops of the two second screws are fixedly sleeved with a second pulley transmission group, and the second pulley transmission group includes two pulleys and a transmission belt movably sleeved on the outside of the two pulleys, and the two pulleys are fixedly sleeved on the tops of the corresponding second screws, and a second motor is fixedly installed on one side of the top of the partition frame, and the driving end of the second motor and the top of the corresponding second screw are coaxially fixedly installed.

[0014] A powder coating process based on ultrasonic cleaning includes the following steps:

[0015] Step 1: Use ultrasonic cleaning equipment to clean the product ultrasonically to remove oil stains. While cleaning, use the powder feeding mechanism and the powder storage cylinder to indirectly and evenly discharge the powdered water-based cleaning agent quantitatively. At the same time, use the filter component to filter the cleaning liquid in the ultrasonic cleaning equipment for large impurities, and isolate and filter the large impurities in the cleaning liquid on one side of the filter plate;

[0016] Step 2, distilling the product after ultrasonic cleaning;

[0017] Step 3: Use a powdering device and a mixing mechanism to automatically stir and mix the cleaning liquid and powdered water-based cleaning agent in the ultrasonic cleaning equipment, and apply powder to the degreased product. The powder can be evenly attached to the surface of the product after the degreased product is removed.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. By setting up a powder loading mechanism and using a powder storage cylinder and a mixing mechanism, the powdered water-based cleaning agent can be automatically and evenly discharged into the ultrasonic cleaning equipment in a quantitative manner to prevent excessive discharge of the powdered water-based cleaning agent causing waste or too little discharge affecting the subsequent cleaning effect. At the same time, the cleaning liquid and the powdered water-based cleaning agent in the ultrasonic cleaning equipment are automatically stirred and mixed synchronously, thereby improving the filling efficiency of the powdered water-based cleaning agent, thereby improving the ultrasonic cleaning efficiency of the object.

[0020] 2. When used in conjunction with the filter assembly, the first slide seat drives the connecting longitudinal frame, the partition frame and the filter plate to move horizontally when sliding, so as to filter large impurities in the cleaning liquid in the ultrasonic cleaning equipment, isolate and filter the large impurities in the cleaning liquid on one side of the filter plate, thereby filtering large impurities in the cleaning liquid in the ultrasonic cleaning equipment, and being able to move the large impurities to the upper side for easy cleaning of the large impurities. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the structure of the present invention.

[0023] Figure 2 It is a schematic diagram of the structure after the present invention is split,

[0024] Figure 3 This is a schematic diagram of the structural connection of the powder loading mechanism, the mixing mechanism and the filtering assembly in the present invention.

[0025] Figure 4 This is a schematic diagram of the structural connection of the powder loading mechanism and the powder storage cylinder in the present invention.

[0026] Figure 5 For the present invention Figure 4 The enlarged view of point A in the middle.

[0027] Figure 6 It is a schematic diagram of the structural connection of the mixing mechanism in the present invention,

[0028] Figure 7 For the present invention Figure 6 The enlarged view of point B in the middle.

[0029] Figure 8 This is a schematic diagram of the structural connection of the filter assembly in the present invention.

[0030] Fig. 9 For the present invention Figure 8The enlarged image of point C in the middle.

[0031] Fig.10 For the present invention Figure 8 Enlarged view of point D in the middle.

[0032] In the figure: 1, ultrasonic cleaning equipment; 2, powder loading mechanism; 3, mixing mechanism; 4, filtering assembly; 5, drain port; 6, powder storage cylinder; 601, leakage powder slot; 7, L-shaped fixing frame; 21, mounting frame; 22, first slide frame; 23, second slide frame; 24, first slide seat; 241, first screw rod; 242, first pulley transmission group; 243, first motor; 25, first mounting shaft seat; 26, first fixed shaft rod; 261, longitudinal side plate; 262, arc baffle plate; 27, The first gear; 271, the first rack; 31, the third slide frame; 311, the fourth slide frame; 32, the second slide seat; 33, the second mounting shaft seat; 34, the stirring shaft rod; 35, the second gear; 36, the second rack; 37, the stirring frame; 41, the connecting longitudinal frame; 411, the connecting top rod; 412, the connecting middle rod; 42, the partition frame; 43, the filter plate; 44, the third slide seat; 45, the filter bottom plate; 46, the second screw rod; 461, the second pulley transmission group; 47, the second motor. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example: Figure 1-10 As shown, the present invention provides a powder-coating device based on ultrasonic cleaning, comprising an ultrasonic cleaning device 1, a powder-coating mechanism 2 is fixedly installed on the top of the ultrasonic cleaning device 1, a powder storage cylinder 6 is fixedly installed on the powder-coating mechanism 2, a mixing mechanism 3 is fixedly installed on the inner bottom of the ultrasonic cleaning device 1, a filtering assembly 4 is provided between the powder-coating mechanism 2 and the mixing mechanism 3, and a liquid discharge port 5 is fixedly installed on the bottom of the ultrasonic cleaning device 1.

[0035] The powder loading mechanism 2 includes two groups of symmetrically distributed mounting frames 21, each group of the mounting frames 21 is fixedly mounted on both sides of the top of the ultrasonic cleaning equipment 1, a first sliding frame 22 is fixedly mounted between each group of the mounting frames 21, a second sliding frame 23 is fixedly mounted on the bottom end of the first sliding frame 22, a first sliding seat 24 is slidably mounted on the opposite sides of the two second sliding frames 23, the first sliding seat 24 can slide in the corresponding second sliding frame 23, a first screw 241 is rotatably mounted in the second sliding frame 23, the first screw 241 threadedly penetrates the middle of the first sliding seat 24; one end of the two first screws 241 extends out of the mounting frame 21, and one end of the two first screws 241 is fixedly sleeved with a first A pulley transmission group 242, wherein the first pulley transmission group 242 includes two pulleys and a transmission belt movably sleeved on the outside of the two pulleys, and the two pulleys are fixedly sleeved on one end of the corresponding first screw rod 241; a first motor 243 is fixedly installed on one side of one group of the mounting frames 21 away from the first pulley transmission group 242, and the driving end of the first motor 243 and one end of the corresponding first screw rod 241 are coaxially fixedly installed. When in use, the first motor 243 is controlled to start and drive the corresponding first screw rod 241 to rotate, and the first pulley transmission group 242 is used in conjunction to drive the other first screw rod 241 to rotate synchronously, thereby driving the first slide seats 24 on both sides to slide back and forth in the corresponding second slide frames 23;

[0036] A first mounting shaft seat 25 is rotatably installed in the middle of the opposite sides of the two first sliding seats 24, a first fixed shaft rod 26 is fixedly installed between the two first mounting shaft seats 25 by bolts, a longitudinal side plate 261 is fixedly installed at the opposite ends of the two first fixed shaft rods 26, and an arc-shaped baffle plate 262 is fixedly installed at the bottom of the opposite sides of the two longitudinal side plates 261. The first sliding seat 24 slides back and forth in the corresponding second sliding frame 23, driving the first mounting shaft seat 25, the first fixed shaft rod 26, the longitudinal side plate 261 and the arc-shaped baffle plate 262 to slide back and forth.

[0037] The outer fixed sleeve of the first mounting shaft seat 25 is provided with a first gear 27, and the opposite ends of the first sliding frame 22 are fixedly installed with first racks 271, and the first rack 271 is meshingly connected with the corresponding first gear 27. When the first mounting shaft seat 25 slides back and forth, the meshing connection between the first rack 271 and the corresponding first gear 27 drives the first gear 27 and the first mounting shaft seat 25 to rotate synchronously, thereby driving the first fixed shaft rod 26, the longitudinal side plate 261 and the arc baffle 262 to rotate synchronously.

[0038] The bottom of the powder storage barrel 6 is movably connected to the arc-shaped baffle 262, and the powder storage barrel 6 stores powdered water-based cleaning agent. An oscillator is provided inside the powder storage barrel 6 to evenly oscillate the powdered water-based cleaning agent in the powder storage barrel 6. The outer wall of the powder storage barrel 6 contacts the inner wall of the arc-shaped baffle 262, and the arc-shaped baffle 262 rotates on the outside of the powder storage barrel 6. The bottom of the powder storage barrel 6 is provided with a plurality of evenly distributed powder leakage grooves 601. When the arc-shaped baffle 262 is at the bottom of the powder storage barrel 6, the arc-shaped baffle 262 blocks the plurality of powder leakage grooves 601, and the powdered water-based cleaning agent cannot be discharged through the plurality of powder leakage grooves 601. When the arc-shaped baffle 262 rotates on the outside of the powder storage barrel 6 and detaches from the bottom of the powder storage barrel 6, the powdered water-based cleaning agent can be discharged through the plurality of powder leakage grooves 601, thereby realizing indirect uniform quantitative discharge of the powdered water-based cleaning agent.

[0039] An L-shaped fixing frame 7 is fixedly installed on the top of the side end of the powder storage cylinder 6, and the L-shaped fixing frame 7 is slidably connected to the corresponding first sliding frame 22. The bottom end of the L-shaped fixing frame 7 and the top end of the corresponding first sliding seat 24 are fixedly installed. When the first sliding seat 24 slides back and forth in the corresponding second sliding frame 23, it synchronously drives the L-shaped fixing frame 7 and the powder storage cylinder 6 to slide back and forth, so that the powdered water-based cleaning agent can be automatically and evenly discharged into the ultrasonic cleaning equipment 1 in a quantitative manner, so as to prevent the powdered water-based cleaning agent from being discharged too much to cause waste or being discharged too little to affect the subsequent cleaning effect.

[0040] The mixing mechanism 3 includes two symmetrically distributed third slide frames 31, and the bottom ends of the third slide frames 31 are fixedly installed with fourth slide frames 311. The third slide frames 31 and the fourth slide frames 311 are fixedly installed on the inner bottom of the ultrasonic cleaning device 1. The third slide frame 31 is provided with a second slide seat 32 for sliding. The second slide seat 32 can slide back and forth in the corresponding third slide frame 31. The middle parts of the opposite sides of the two second slide seats 32 are rotatably installed with second mounting shaft seats 33. When the second slide seat 32 slides back and forth in the corresponding third slide frame 31, it drives the second mounting shaft seat 33 to slide back and forth.

[0041] The outer fixed sleeve of the second mounting shaft seat 33 is provided with a second gear 35, and the opposite ends of the fourth sliding frame 311 are fixedly installed with second racks 36, and the second racks 36 are meshed and connected with the corresponding second gears 35. When the second mounting shaft seat 33 slides back and forth, the meshing connection between the second racks 36 and the corresponding second gears 35 drives the second gears 35 and the second mounting shaft seat 33 to rotate synchronously;

[0042] A stirring shaft 34 is fixedly installed between the two second mounting shaft seats 33 by bolts, and an outer fixed sleeve of the stirring shaft 34 is provided with a uniformly distributed stirring frame 37. The second mounting shaft seat 33 slides back and forth, driving the stirring shaft 34 and the stirring frame 37 to slide back and forth in the ultrasonic cleaning equipment 1, and through the synchronous rotation of the second mounting shaft seat 33, the stirring shaft 34 and the stirring frame 37 are driven to rotate synchronously, and the cleaning liquid and the powdered water-based cleaning agent in the ultrasonic cleaning equipment 1 are synchronously and automatically stirred and mixed, thereby improving the filling efficiency of the powdered water-based cleaning agent, thereby improving the ultrasonic cleaning efficiency of the object.

[0043] The filter assembly 4 includes two symmetrically distributed connecting longitudinal frames 41, the connecting longitudinal frames 41 are slidably clamped between the first sliding frame 22 and the fourth sliding frame 311, and the connecting longitudinal frames 41 can slide between the first sliding frame 22 and the fourth sliding frame 311. A connecting top rod 411 is fixedly installed on the top of the connecting longitudinal frame 41, and a connecting middle rod 412 is fixedly installed in the middle of the connecting longitudinal frame 41. The connecting top rod 411 is fixedly installed with the corresponding first sliding seat 24, and the connecting middle rod 412 is fixedly installed with the corresponding second sliding seat 32 to connect the first sliding seat 24 and the second sliding seat 32. When the first sliding seat 24 slides, the connecting longitudinal frames 41, The connection between the connecting top rod 411 and the connecting middle rod 412 drives the second slide 32 to slide synchronously. The side of the connecting longitudinal frame 41 away from the connecting top rod 411 is fixedly installed with a partition frame 42 by screws. The outer side of the partition frame 42 is in contact with the inner wall of the ultrasonic cleaning equipment 1. The middle part of the partition frame 42 is fixedly provided with a filter plate 43. When the first slide 24 slides, it drives the connecting longitudinal frame 41, the partition frame 42 and the filter plate 43 to move horizontally, and the large impurities in the cleaning liquid in the ultrasonic cleaning equipment 1 are filtered, and the large impurities in the cleaning liquid are isolated and filtered on one side of the filter plate 43, so as to realize the filtering of large impurities in the cleaning liquid in the ultrasonic cleaning equipment 1.

[0044] The two ends of the partition frame 42 away from the connecting longitudinal frame 41 are slidably clamped with third slide seats 44, and the ends of the two third slide seats 44 are fixedly installed with filter bottom plates 45. The side ends of the filter bottom plates 45 are in contact with the outer wall of the partition frame 42, and the partition frame 42 and the filter plate 43 move horizontally, driving the filter bottom plate 45 to move horizontally until the filter bottom plate 45 contacts the inner wall of one side of the ultrasonic cleaning device 1, filtering and isolating large impurities between the filter plate 43 and the inner wall of one side of the ultrasonic cleaning device 1, and located above the filter bottom plate 45;

[0045] The second screw rod 46 is rotatably installed at both ends of the partition frame 42 away from the connecting longitudinal frame 41, and the second screw rod 46 threadably penetrates the middle part of the corresponding third slide seat 44, and the top of the two second screw rods 46 extends out of the top of the partition frame 42, and the top of the two second screw rods 46 is fixedly sleeved with a second pulley transmission group 461, and the second pulley transmission group 461 includes two pulleys and a transmission belt movably sleeved on the outer sides of the two pulleys, and the two pulleys are fixedly sleeved on the top of the corresponding second screw rod 46, and a second motor 47 is fixedly installed on one side of the top of the partition frame 42, and the driving end of the second motor 47 and the top of the corresponding second screw rod 46 are coaxially fixedly installed. When in use, the second motor 47 is controlled to start and drive the second screw rod 46 to rotate, and the second pulley transmission group 461 is used in conjunction to drive the other second screw rod 46 to rotate synchronously, thereby driving the third slide seat 44 and the filter bottom plate 45 to move upward, and large impurities are moved to the top, which is convenient for cleaning large impurities.

[0046] A powder coating process based on ultrasonic cleaning includes the following steps:

[0047] Step 1: Use ultrasonic cleaning equipment 1 to perform ultrasonic cleaning on the product to remove oil stains. During cleaning, use the powder loading mechanism 2 in conjunction with the powder storage cylinder 6 to perform indirect uniform quantitative discharge of the powdered water-based cleaning agent. At the same time, use the filter component 4 in conjunction with the ultrasonic cleaning equipment 1 to filter large impurities from the cleaning liquid, and isolate and filter the large impurities in the cleaning liquid on one side of the filter plate 43;

[0048] Step 2, distilling the product after ultrasonic cleaning;

[0049] Step 3: Use a powdering device to automatically stir and mix the cleaning liquid and the powdered water-based cleaning agent in the ultrasonic cleaning device 1, and apply powder to the degreased product. The powder can be evenly attached to the surface of the product after the degreased product is degreased.

[0050] Working principle: When in use, the first motor 243 is controlled to start and drive the corresponding first screw rod 241 to rotate, and the first pulley transmission group 242 is used in conjunction to drive the other first screw rod 241 to rotate synchronously, thereby driving the first slide seats 24 on both sides to slide back and forth in the corresponding second slide frame 23, and through the connection of the connecting longitudinal frame 41, the connecting top rod 411, and the connecting middle rod 412, the second slide seat 32 is driven to slide synchronously, and the connecting longitudinal frame 41, the partition frame 42 and the filter plate 43 are driven to move horizontally;

[0051] The powder storage cylinder 6 stores a powdered water-based cleaning agent, and an oscillator is provided inside the powder storage cylinder 6 to oscillate the powdered water-based cleaning agent in the powder storage cylinder 6 evenly;

[0052] The first slide seat 24 slides back and forth in the corresponding second slide frame 23, driving the first mounting shaft seat 25, the first fixed shaft rod 26, the longitudinal side plate 261 and the arc-shaped baffle plate 262 to slide back and forth. When the first mounting shaft seat 25 slides back and forth, it cooperates with the meshing connection between the first rack 271 and the corresponding first gear 27 to drive the first gear 27 and the first mounting shaft seat 25 to rotate synchronously, and then drives the first fixed shaft rod 26, the longitudinal side plate 261 and the arc-shaped baffle plate 262 to rotate synchronously. When the arc-shaped baffle plate 262 is at the bottom of the powder storage barrel 6, the arc-shaped baffle plate 262 blocks the multiple powder leakage grooves 601, and the powdered water-based cleaning agent cannot be discharged through the multiple powder leakage grooves 601. When the arc-shaped baffle plate 262 rotates outside the powder storage barrel 6 and separates from the bottom of the powder storage barrel 6, the powdered water-based cleaning agent can be discharged through the multiple powder leakage grooves 601, thereby realizing indirect uniform quantitative discharge of the powdered water-based cleaning agent.

[0053] When the first slide seat 24 slides back and forth in the corresponding second slide frame 23, it synchronously drives the L-shaped fixing frame 7 and the powder storage cylinder 6 to slide back and forth, so that the powdered water-based cleaning agent can be automatically and evenly and quantitatively discharged into the ultrasonic cleaning device 1, thereby preventing the powdered water-based cleaning agent from being discharged too much to cause waste or being discharged too little to affect the subsequent cleaning effect;

[0054] When the second slide seat 32 slides back and forth in the corresponding third slide frame 31, it drives the second mounting shaft seat 33 to slide back and forth, cooperates with the meshing connection between the second rack 36 and the corresponding second gear 35, drives the second gear 35 and the second mounting shaft seat 33 to rotate synchronously, and the second mounting shaft seat 33 slides back and forth, drives the stirring shaft rod 34 and the stirring frame 37 to slide back and forth in the ultrasonic cleaning equipment 1, and through the synchronous rotation of the second mounting shaft seat 33, drives the stirring shaft rod 34 and the stirring frame 37 to rotate synchronously, and the cleaning liquid and the powdered water-based cleaning agent in the ultrasonic cleaning equipment 1 are synchronously and automatically stirred and mixed, thereby improving the filling efficiency of the powdered water-based cleaning agent, thereby improving the ultrasonic cleaning efficiency of the object;

[0055] The filter plate 43 moves horizontally to filter large impurities from the cleaning liquid in the ultrasonic cleaning device 1, and isolates and filters the large impurities in the cleaning liquid on one side of the filter plate 43, thereby filtering the large impurities from the cleaning liquid in the ultrasonic cleaning device 1;

[0056] The partition frame 42 and the filter plate 43 move horizontally, driving the filter bottom plate 45 to move horizontally until the filter bottom plate 45 contacts the inner wall of one side of the ultrasonic cleaning device 1, filtering and isolating large impurities between the filter plate 43 and the inner wall of one side of the ultrasonic cleaning device 1, and located above the filter bottom plate 45, and controlling the second motor 47 to drive the second screw 46 to rotate, and using the second pulley transmission group 461 to drive another second screw 46 to rotate synchronously, thereby driving the third slide 44 and the filter bottom plate 45 to move upward, and moving the large impurities to the upper side, so as to facilitate the cleaning of the large impurities;

[0057] Subsequently, the ultrasonically cleaned product is subjected to distillation treatment;

[0058] Finally, a powder coating device is used in conjunction with a mixing mechanism 3 to automatically stir and mix the cleaning liquid and powdered water-based cleaning agent in the ultrasonic cleaning device 1, and powder is coated on the degreased product. The powder can be evenly attached to the surface of the product after the degreased product.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic cleaning powder coating device, comprising an ultrasonic cleaning device (1), Features: A powder loading mechanism (2) is fixedly mounted on the top of the ultrasonic cleaning device (1), a powder storage cylinder (6) is fixedly mounted on the powder loading mechanism (2), a mixing mechanism (3) is fixedly mounted on the inner bottom of the ultrasonic cleaning device (1), a filter assembly (4) is provided between the powder loading mechanism (2) and the mixing mechanism (3), and a liquid discharge port (5) is fixedly mounted on the bottom of the ultrasonic cleaning device (1); The powder loading mechanism (2) comprises two groups of symmetrically distributed mounting frames (21), each group of the mounting frames (21) being fixedly mounted on both sides of the top of the ultrasonic cleaning device (1), a first sliding frame (22) being fixedly mounted between each group of the mounting frames (21), a second sliding frame (23) being fixedly mounted at the bottom of each of the first sliding frames (22), a first sliding seat (24) being slidably mounted on opposite sides of the two second sliding frames (23), and a first screw (24) being rotatably mounted in each of the second sliding frames (23). 41), the first screw rod (241) is threadedly penetrated through the middle part of the first slide seat (24), the middle parts of the opposite sides of the two first slide seats (24) are rotatably mounted with a first mounting shaft seat (25), a first fixed shaft rod (26) is fixedly mounted between the two first mounting shaft seats (25) by bolts, the opposite ends of the two first fixed shaft rods (26) are fixedly mounted with longitudinal side plates (261), and the opposite bottom sides of the two longitudinal side plates (261) are fixedly mounted with an arc-shaped baffle plate (262).

2. The ultrasonic cleaning powder coating device according to claim 1, Features: The outer fixed sleeve of the first mounting shaft seat (25) is provided with a first gear (27), and the opposite ends of the first sliding frame (22) are fixedly mounted with first racks (271), and the first racks (271) are meshingly connected with the corresponding first gear (27).

3. The ultrasonic cleaning powder coating device according to claim 2, Features: One end of the two first screw rods (241) extends out of the mounting frame (21), and one end of the two first screw rods (241) is fixedly sleeved with a first pulley transmission group (242), the first pulley transmission group (242) includes two pulleys and a transmission belt movably sleeved on the outside of the two pulleys, and the two pulleys are fixedly sleeved on one end of the corresponding first screw rod (241).

4. The ultrasonic cleaning and powdering equipment according to claim 3, Features: A first motor (243) is fixedly mounted on one side of one of the mounting frames (21) away from the first pulley transmission group (242), and a driving end of the first motor (243) and an end portion of a corresponding first screw rod (241) are coaxially fixedly mounted.

5. The ultrasonic cleaning and powdering equipment according to claim 4, Features: The bottom of the powder storage barrel (6) is movably clamped in the arc-shaped baffle (262), the outer wall of the powder storage barrel (6) is in contact with the inner wall of the arc-shaped baffle (262), and the bottom of the powder storage barrel (6) is provided with a plurality of evenly distributed powder leakage grooves (601), and an L-shaped fixing frame (7) is fixedly installed on the top of the side end of the powder storage barrel (6), and the L-shaped fixing frame (7) is slidably clamped on the corresponding first sliding frame (22), and the bottom end of the L-shaped fixing frame (7) is fixedly installed on the top end of the corresponding first sliding seat (24).

6. The ultrasonic cleaning and powdering equipment according to claim 5, Features: The mixing mechanism (3) comprises two symmetrically distributed third sliding frames (31), the bottom ends of the third sliding frames (31) are fixedly mounted with fourth sliding frames (311), the third sliding frames (31) and the fourth sliding frames (311) are fixedly mounted on the inner bottom of the ultrasonic cleaning device (1), a second sliding seat (32) is slidably mounted in the third sliding frame (31), second mounting shaft seats (33) are rotatably mounted at the middle of the opposite sides of the two second mounting shaft seats (32), a stirring shaft rod (34) is fixedly mounted between the two second mounting shaft seats (33) by bolts, and a uniformly distributed stirring frame (37) is fixedly sleeved on the outer side of the stirring shaft rod (34).

7. The ultrasonic cleaning and powder coating equipment according to claim 6, Features: The outer fixed sleeve of the second mounting shaft seat (33) is provided with a second gear (35), and the opposite ends of the fourth sliding frame (311) are fixedly mounted with second racks (36), and the second racks (36) are meshingly connected with the corresponding second gears (35).

8. The ultrasonic cleaning and powder coating equipment according to claim 7, Features: The filter assembly (4) comprises two symmetrically distributed connecting longitudinal frames (41), the connecting longitudinal frames (41) being slidably clamped between the first sliding frame (22) and the fourth sliding frame (311), a connecting top rod (411) being fixedly installed on the top of the connecting longitudinal frame (41), a connecting middle rod (412) being fixedly installed on the middle of the connecting longitudinal frame (41), the connecting top rod (411) being fixedly installed with the corresponding first sliding seat (24), the connecting middle rod (412) being fixedly installed with the corresponding second sliding seat (32), a partition frame (42) being fixedly installed on the side of the connecting longitudinal frame (41) away from the connecting top rod (411) by screws, the outer side of the partition frame (42) being in contact with the inner wall of the ultrasonic cleaning device (1), a filter plate (43) being fixedly clamped on the middle of the partition frame (42), a third sliding seat (44) being slidably clamped on both ends of the side of the partition frame (42) away from the connecting longitudinal frame (41), and the two A filtering base plate (45) is fixedly mounted on the end of the third slide (44), and the side end of the filtering base plate (45) contacts the outer wall of the partition frame (42). The partition frame (42) is rotatably mounted with a second screw rod (46) at both ends of a side away from the connecting longitudinal frame (41). The second screw rod (46) is threadedly penetrated through the middle of the corresponding third slide (44). The tops of the two second screw rods (46) extend out of the top of the partition frame (42). The tops of the two second screw rods (46) are fixedly sleeved with a second pulley transmission group (461). The second pulley transmission group (461) includes two pulleys and a transmission belt movably sleeved on the outer sides of the two pulleys. The two pulleys are fixedly sleeved on the tops of the corresponding second screw rods (46). A second motor (47) is fixedly mounted on one side of the top of the partition frame (42). The driving end of the second motor (47) and the top of the corresponding second screw rod (46) are coaxially fixedly mounted.

9. Using the ultrasonic cleaning powder coating process described in claim 8, Features: The following steps are involved: Step 1: Use an ultrasonic cleaning device (1) to perform ultrasonic cleaning on the product to remove oil stains. During the cleaning process, use a powder loading mechanism (2) in conjunction with a powder storage cylinder (6) to perform indirect, uniform and quantitative discharge of a powdered water-based cleaning agent. At the same time, use a filter assembly (4) in conjunction with the ultrasonic cleaning device (1) to filter out large impurities from the cleaning liquid, and isolate and filter the large impurities in the cleaning liquid on one side of a filter plate (43); Step 2, distilling the product after ultrasonic cleaning; Step 3: Use a powdering device in conjunction with a mixing mechanism (3) to automatically stir and mix the cleaning liquid and the powdered water-based cleaning agent in the ultrasonic cleaning device (1) to apply powder to the degreased product. The powder can be evenly attached to the surface of the product after the degreased product is removed.

Citation Information

Patent Citations

  • Cleaning apparatus equipped with cleaning powder addition stirring device

    CN107233815A