A three-dimensional drying room without circulation bracket
By designing a three-dimensional drying room without circulation brackets, the feeding device, discharge device and lifting system are used to realize the circulating continuous operation of the integrated board, the heating and drying system and the air convection device improve thermal efficiency, solving the problems of long drying time and heat loss after spraying in the existing technology of integrated boards, and achieving an efficient and automated painting and drying process.
Patent Information
- Application Number
- CN202211103012.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-09
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2042-09-09
AI Technical Summary
In the prior art, the integrated board is naturally dried for a long time after spraying, which is prone to stick to dust, and the heat loss of the drying device is severe, and the continuous cycle operation cannot be achieved, and the operation is complicated and the efficiency is low.
A three-dimensional drying room without circulation bracket is designed, and the feeding device, discharge device and lifting system are used to realize the circulating and continuous operation of the integrated board. The heating and drying system forms hot air through the combustion chamber, heat conduction pipe and axial fan, and combines the air convection device to improve thermal efficiency. The lifting system synchronizes the bracket through the reducer and the transmission shaft to realize automatic loading and unloading.
It improves the uniformity and efficiency of spray paint drying, reduces manual strength, realizes continuous cycle operations, and improves production efficiency and economic benefits.
Smart Images

Figure CN116804511B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a three-dimensional drying room without a circulation bracket. Background Art
[0002] After the batch processing of the integrated panels is completed, the outer surface of the integrated panels needs to be painted to improve the aesthetics and surface quality of the integrated panels. The integrated panels need to be left for a period of time after painting, and the subsequent processing steps can only be carried out on the integrated panels after the paint is completely dry. However, most of the existing integrated panels are dried naturally or by a drying device. The disadvantages of using the naturally dried integrated panels are: 1. The drying time is long, which makes the production and processing efficiency of the integrated panels low; 2. The painted integrated panels dried under natural conditions will be adhered to the integrated panels after painting due to the influence of the working environment, which is not conducive to the aesthetics of the integrated panels; the disadvantages of using a drying device to dry the integrated panels are: 1. Heat is easily lost, and a large amount of hot air will surge out, which is easy to cause damage to external equipment and human body; 2. The structure of the existing drying device is not compact, and the drying process cannot achieve continuous cycle operation, resulting in low thermal efficiency and low drying efficiency; 3. In actual use, the existing drying device needs to dry one side of the integrated panel first, and then turn the integrated panel over to dry the other side after the drying is completed. This method is relatively complicated to operate and has a large workload.
[0003] Chinese patent document number CN211989371U disclosed in 2020 a mechanical paint spraying device with fast drying. The specific disclosed type includes a bottom plate, a box body is fixed on the top of the bottom plate by supporting legs, and the interior of the box body is divided into a spraying chamber, a first drying chamber, and a second drying chamber from right to left by partitions; the top of the box body is penetrated by an injection pipe extending into the interior of the spraying chamber, and the injection pipe is located inside the spraying chamber. One end of the injection pipe is connected to the spraying structure. Through the combined use of the spraying chamber, the first drying chamber, the second drying chamber, the injection pipe, and the spraying structure, it is possible to dry the paint in time after spraying. However, this structure still has the problem of easy heat loss and the inability to dry the other side of the wooden board at the same time.
[0004] Therefore, further improvements are necessary. Summary of the Invention
[0005] The purpose of the present invention is to provide a three-dimensional drying room without a circulation bracket to overcome the shortcomings of the prior art. It has high thermal efficiency, high drying efficiency, automatic loading and unloading, reduced labor intensity and can realize continuous circulation operation.
[0006] A three-dimensional drying room without a circulating bracket designed for this purpose includes a frame, on which a feeding device is provided, the feeding device is used to place the integrated board to be dried and transport the integrated board to a material removal position;
[0007] A discharging device, the discharging device is used to receive the dried integrated board and output the integrated board;
[0008] a lifting system, the lifting system being movably disposed on the frame, and the lifting system being capable of transporting the integrated plate from the feeding device to the discharging device;
[0009] Heating and drying system; the heating and drying system heats the external air to form hot air, and the hot air heats and dries the paint on the integrated board.
[0010] The heating and drying system includes a combustion chamber, which is provided with a partition, a heat pipe, an axial flow fan and a first drive motor that drives the axial flow fan to rotate. The internal space of the combustion chamber is divided into a connected heat exchange chamber and a heat dissipation chamber by the partition. The heat pipe is arranged in the heat exchange chamber, and the axial flow fan is arranged in the heat dissipation chamber. The air in the heat exchange chamber is heated by the heat pipe to form hot air. When the axial flow fan rotates, it can drive the hot air in the heat exchange chamber into the heat dissipation chamber.
[0011] The heating and drying system also includes an air inlet assembly connected to the heat exchange chamber and an air outlet assembly connected to the heat dissipation chamber. The air inlet assembly includes a main return air duct pipe, two groups of first air guide channels and air inlet masks that are connected to each other. The two groups of the first air guide channels and the air inlet masks are respectively arranged on the opposite sides of the main return air duct pipe; the air outlet assembly includes two groups of second air guide channels and air outlet masks that are connected to each other. The two groups of the second air guide channels and the air outlet masks are respectively arranged on the opposite sides of the heat dissipation chamber.
[0012] The heating and drying system also includes an air convection device, which includes a first exhaust fan and a second exhaust fan. There are at least two groups of the first exhaust fan and the second exhaust fan, and the at least two groups of the first exhaust fan and the second exhaust fan are respectively arranged on one side of the frame, and the first exhaust fan corresponds to the air inlet mask, and the second exhaust fan corresponds to the air outlet mask. The outside air enters the air inlet mask and the first air guide channel under the action of the first exhaust fan and is diverted into the heat exchange chamber through the main return air duct. The hot air in the heat dissipation chamber is diverted into the second air guide channel under the action of the axial flow fan and is discharged from the air outlet mask through the second exhaust fan.
[0013] The air convection device also includes a third exhaust fan, and the third exhaust fan is provided with at least two groups. The at least two groups of the third exhaust fans are respectively arranged at intervals on the other side of the rack. The hot air discharged by the air outlet cover passes through the third exhaust fan to form convection in the rack to heat and dry the paint on the integrated panel.
[0014] The heating and drying system further includes a regulating mechanism, which is disposed outside the combustion chamber and connected to one end of the heat pipe, and is used to regulate the heating temperature of the heat pipe.
[0015] The lifting system includes a bracket, a lifting drive assembly, a first lifting transmission assembly and a second lifting transmission assembly. The lifting drive assembly includes a lifting drive member, a reduction gear box and a third transmission shaft. The lifting drive member is connected to the first connecting end of the reduction gear box, the second connecting end of the reduction gear box is connected to the first lifting transmission assembly, and the third connecting end of the reduction gear box is connected to the second lifting transmission assembly. There are at least two reduction gear boxes, and at least two reduction gear boxes are connected by the third transmission shaft. When the lifting drive member is driven, it drives one of the reduction gear boxes to rotate, and one of the reduction gear boxes drives the other reduction gear box to rotate through the third transmission shaft, so that at least two reduction gear boxes rotate synchronously, and then the first lifting transmission assembly and the second lifting transmission assembly rotate to realize the lifting and lowering movement of the bracket.
[0016] The bracket includes a first bracket and a second bracket, the first lifting transmission assembly includes a first transmission shaft, a first sprocket, a second sprocket and a transmission gear, the first transmission shaft is connected to the second connecting end of the reduction gear box, the first sprocket and the transmission gear are respectively arranged on the first transmission shaft, the second sprocket is arranged at the bottom of the frame, the first sprocket and the second sprocket are connected by chain meshing transmission, the first bracket is fixedly connected to the chain, the second lifting transmission assembly includes a second transmission shaft, a third sprocket, a fourth sprocket and a driven gear, the second transmission shaft is connected to the third connecting end of the reduction gear box, the driven gear is arranged on the second transmission shaft and meshes with the transmission gear, the third sprocket is arranged on the second transmission shaft, the fourth sprocket is arranged at the bottom of the frame, the third sprocket and the fourth sprocket are connected by chain meshing transmission, the second bracket is fixedly connected to the chain, when the lifting drive member drives the reduction gear box to rotate, the first transmission shaft rotates along the first rotation direction, the transmission gear drives the driven gear to rotate, and then the second transmission shaft rotates along the second rotation direction, so as to realize the first bracket rising and the second bracket falling.
[0017] The lifting system also includes a pushing device, the top of the frame is provided with a first travel switch, the first travel switch is used to obtain a first movement signal of the integrated plate moving to the top of the frame through the lifting system, the pushing device includes a second driving motor, an active sprocket shaft and a driven sprocket shaft, the driving sprocket shaft is provided with a first driven sprocket, the driven sprocket shaft is provided with a first driven sprocket, the first driving sprocket and the first driven sprocket are connected by a chain meshing transmission, the chain is provided with a fixed seat, and the fixed seat is provided with a pushing block. When the integrated plate contacts the first travel switch, the second driving motor drives the active sprocket shaft to rotate, and the active sprocket shaft drives the driven sprocket shaft to rotate through the chain, and the pushing block moves with the chain to push the integrated plate to move to the unloading position of the lifting system.
[0018] The transmission gear of claim 1, wherein the second transmission gear is a chain which is fixed to the conveyor belt support and the transmission gear is a chain which is fixed to the conveyor belt support.
[0019] The three-dimensional drying room without a circulation bracket in the above embodiment has the following advantages compared with the prior art:
[0020] 1. The integrated board realizes continuous circulation through the feeding device, discharging device and lifting system, which can reduce labor costs, improve the degree of automation, and improve production efficiency and company economic benefits;
[0021] 2. The integrated panel can ensure the uniformity of paint drying through the heating and drying system, and on the other hand, it will greatly improve the efficiency of paint drying;
[0022] 3. The lifting system only needs one lifting drive component to synchronously drive the first lifting transmission component to lift the integrated panel and the second lifting transmission component to lower the integrated panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 This is a structural schematic diagram of an integrated plate placed in a feeding device in one embodiment of the present invention.
[0026] Figure 2 This is a structural schematic diagram of an integrated panel rising through a lifting system in one embodiment of the present invention.
[0027] Figure 3 This is a structural schematic diagram of an embodiment of the present invention in which an integrated panel is pushed to a material unloading position by a pushing device.
[0028] Figure 4 This is a structural schematic diagram of an embodiment of the present invention in which an integrated panel is lowered to a discharge device via a lifting system.
[0029] Figure 5-Figure 8 They are respectively structural schematic diagrams of a heating and drying system in one embodiment of the present invention.
[0030] Figure 9-10 They are schematic diagrams of the assembly structures of the combustion chamber, air inlet assembly, air outlet assembly, air convection device and adjustment mechanism in one embodiment of the present invention.
[0031] Figure 11 It is a cross-sectional view of the assembly structure of the combustion chamber, air inlet assembly, air outlet assembly, air convection device and adjustment mechanism in one embodiment of the present invention.
[0032] Figure 12 This is a schematic diagram of the exploded structure of the combustion chamber, air inlet assembly, air outlet assembly, air convection device and adjustment mechanism in one embodiment of the present invention.
[0033] Figure 13 Schematic diagram of the structure of a combustion chamber in one embodiment of the present invention.
[0034] Figure 14 for Figure 3Enlarged schematic diagram of point F in the middle.
[0035] Figure 15 Schematic diagram of the assembly structure of a lifting system in one embodiment of the present invention.
[0036] Figure 16 for Figure 15 Enlarged schematic diagram of point I in the middle.
[0037] Figure 17 FIG. 1 is a top view of a lifting system according to an embodiment of the present invention.
[0038] Figure 18 for Figure 15 Enlarged schematic diagram of point H in the middle.
[0039] Figure 19 for Figure 17 Enlarged schematic diagram of point J in the middle.
[0040] Figure 20 Schematic diagram of the structure of the feeding device and the discharging device in one embodiment of the present invention.
[0041] Figure 21 for Figure 20 Enlarged schematic diagram of point K in the middle.
[0042] Figure 22 It is a side view of a feeding device and a discharging device in one embodiment of the present invention.
[0043] Figure 23 for Figure 5 Enlarged schematic diagram of point G in the middle. DETAILED DESCRIPTION
[0044] To make the above-mentioned objects, features, and advantages of the present invention more readily apparent, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. The following description sets forth numerous specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0045] like Figure 1-Figure 4 As shown, in one embodiment, a three-dimensional drying room without a circulating bracket is provided, comprising a frame A, on which a feeding device B is provided, the feeding device B being used to place the integrated board 1 to be dried and transport the integrated board 1 to a material taking position A1;
[0046] The discharging device C is used to receive the dried integrated board 1 and output the integrated board 1;
[0047] Lifting system D, which is movably disposed on the frame A and is capable of transporting the integrated panel 1 from the feeding device B to the discharging device C;
[0048] Heating and drying system E: The heating and drying system E heats the outside air to form hot air, and the hot air heats and dries the paint on the integrated panel 1.
[0049] Specifically, the integrated panel 1 realizes continuous circulation of the integrated panel through the feeding device B, the discharging device C and the lifting system, which can reduce labor costs, improve the degree of automation, and improve production efficiency and the company's economic benefits; the integrated panel 1 can ensure the uniformity of paint drying through the heating and drying system on the one hand, and on the other hand, it will greatly improve the efficiency of paint drying.
[0050] like Figure 5-Figure 8 As shown, the heating and drying system E includes a combustion chamber E1, which is provided with a partition E2, a heat pipe E3, an axial flow fan E4 and a first drive motor E5 for driving the axial flow fan E4 to rotate. The internal space of the combustion chamber E1 is divided by the partition E2 into a connected heat exchange chamber E101 and a heat dissipation chamber E102. The heat pipe E3 is arranged in the heat exchange chamber E101, and the axial flow fan E4 is arranged in the heat dissipation chamber E102. The air in the heat exchange chamber E101 is heated by the heat pipe E3 to form hot air. When the axial flow fan E4 rotates, it can drive the hot air in the heat exchange chamber E101 into the heat dissipation chamber E102.
[0051] like Figures 9-13 As shown, the heating and drying system E also includes an air inlet component E6 connected to the heat exchange chamber E101 and an air outlet component E7 connected to the heat dissipation chamber E102. The air inlet component E6 includes a main return air duct E601, two groups of first air guide channels E602 and an air inlet mask E603 that are interconnected. The two groups of first air guide channels E602 and the air inlet mask E603 are respectively arranged on the opposite sides of the main return air duct E601; the air outlet component E7 includes two groups of second air guide channels E701 and air outlet masks E702 that are interconnected. The two groups of second air guide channels E701 and the air outlet mask E702 are respectively arranged on the opposite sides of the heat dissipation chamber E102.
[0052] like Figure 7As shown, the heating and drying system E also includes an air convection device E8, which includes a first exhaust fan E801 and a second exhaust fan E802. There are at least two groups of the first exhaust fan E801 and the second exhaust fan E802. The at least two groups of first exhaust fans E801 and second exhaust fans E802 are respectively arranged on one side of the rack A, and the first exhaust fan E801 corresponds to the air inlet mask E603, and the second exhaust fan E802 corresponds to the air outlet mask E702. The outside air enters the air inlet mask E603 and the first air guide channel E602 under the action of the first exhaust fan E801 and is diverted into the heat exchange chamber E101 through the main return air duct E601. The hot air in the heat dissipation chamber E102 is diverted into the second air guide channel E701 under the action of the axial flow fan E4 and is discharged from the air outlet mask E702 through the second exhaust fan E802.
[0053] like Figure 7 As shown, the air convection device E8 also includes a third exhaust fan E803. There are at least two groups of third exhaust fans E803. The at least two groups of third exhaust fans E803 are respectively arranged on the other side of the rack A at intervals. The hot air discharged from the air outlet cover E702 forms convection in the rack A through the third exhaust fan E803 to heat and dry the paint on the integrated board.
[0054] like Figures 9-11 As shown, the heating and drying system E further includes an adjusting mechanism E9, which is disposed outside the combustion chamber E1 and connected to one end of the heat pipe E3. The adjusting mechanism E9 is used to adjust the heating temperature of the heat pipe E3.
[0055] like Figure 15-17 As shown, the lifting system D includes a bracket D1, a lifting drive assembly D2, a first lifting transmission assembly D3 and a second lifting transmission assembly D4. The lifting drive assembly D2 includes a lifting drive member D201, a reduction box D202 and a third transmission shaft D203. The lifting drive member D201 is connected to a first connection end D2021 of the reduction box D202, a second connection end D2022 of the reduction box D202 is connected to the first lifting transmission assembly D3, and a third connection end D2023 of the reduction box D202 is connected to the second lifting transmission assembly D3. The lowering transmission assembly D4 is connected, and there are at least two reduction gearboxes D202. The at least two reduction gearboxes D202 are connected by a third transmission shaft D203. When the lifting drive member D201 is driven, it drives one reduction gearbox D202 to rotate, and one reduction gearbox D202 drives the other reduction gearbox D202 to rotate through the third transmission shaft D203, so that at least two reduction gearboxes D202 rotate synchronously, and then the first lifting transmission assembly D3 and the second lifting transmission assembly D4 rotate, thereby realizing the rising and falling movement of the bracket D1.
[0056] like Figure 15-17As shown, the bracket D1 includes a first bracket D101 and a second bracket D102, the first lifting transmission assembly D3 includes a first transmission shaft D301, a first sprocket D302, a second sprocket D303 and a transmission gear D304, the first transmission shaft D301 is connected to the second connection end D2022 of the reduction box D202, the first sprocket D302 and the transmission gear D304 are respectively arranged on the first transmission shaft D301, the second sprocket D303 is arranged at the bottom of the frame A, the first sprocket D302 and the second sprocket D303 are connected by meshing transmission through the chain 2, the first bracket D101 is fixedly connected to the chain 2, the second lifting transmission assembly D4 includes a second transmission shaft D401, a third sprocket D402, a fourth sprocket D403 and a driven gear D404, the second The transmission shaft D401 is connected to the third connection end D2023 of the reduction gear D202, the driven gear D404 is arranged on the second transmission shaft D401 and meshes with the transmission gear D304, the third sprocket D402 is arranged on the second transmission shaft D401, and the fourth sprocket D403 is arranged at the bottom of the frame A. The third sprocket D402 and the fourth sprocket D403 are meshed and transmitted through the chain 2, and the second bracket D102 is fixedly connected to the chain 2. When the lifting drive member D201 drives the reduction gear D202 to rotate, the first transmission shaft D301 rotates along the first rotation direction, the transmission gear D304 drives the driven gear D404 to rotate, and then the second transmission shaft D401 rotates along the second rotation direction, so as to realize the rising of the first bracket D101 and the lowering of the second bracket D102.
[0057] like Figure 17-Figure 19 As shown, the lifting system D also includes a pushing device D5. A first travel switch A2 is provided on the top of the frame A. The first travel switch A2 is used to obtain a first motion signal when the integrated panel 1 moves to the top of the frame A through the lifting system D. The pushing device D5 includes a second driving motor D501, a driving sprocket shaft D502 and a driven sprocket shaft D503. The second driving motor D501 is connected to the driving sprocket shaft D502. The driving sprocket shaft D502 is provided with a first driving sprocket D5021. The driven sprocket shaft D503 is provided with a first driven sprocket D 5031, the first driving sprocket D5021 and the first driven sprocket D5031 are connected by the meshing transmission of the chain 2, the chain 2 is provided with a fixed seat D504, and the fixed seat D504 is provided with a push block D5041. When the integrated plate 1 contacts the first travel switch A2, the second drive motor D501 drives the driving sprocket shaft D502 to rotate, and the driving sprocket shaft D502 drives the driven sprocket shaft D503 to rotate through the chain 2, and the push block D5041 moves with the chain 2 to push the integrated plate 1 to the unloading position D6 of the lifting system D.
[0058] like Figure 20-23As shown, a material stop frame A3 is provided on the frame A, and the material stop frame A3 is located between the feeding device B and the discharging device C. The feeding device B and the discharging device C respectively include a conveying frame 3, a conveying roller 4, a third drive motor 5, a second driving sprocket 6, a second driven sprocket 7, a transmission belt 8 and a fourth transmission shaft 9. A plurality of conveying rollers 4 are provided and rotatably mounted on the conveying frame 3. The conveying rollers 4 are connected to the fourth transmission shaft 9 in an 8-shape through the transmission belt 8. The second driven sprocket 7 is fixedly mounted on the fourth transmission shaft 9. The third drive motor 5 is fixedly mounted on the conveying frame 3. A second driving sprocket 6 is fixedly connected to the output shaft of the third driving motor 5, and the second driving sprocket 6 and the second driven sprocket 7 are meshed and connected through a chain 2. When the third driving motor 5 rotates, it drives the second driving sprocket 6 on the output shaft to rotate, and the second driven sprocket 7 drives the fourth transmission shaft 9 to rotate. The fourth transmission shaft 9 drives the conveying roller 4 to rotate on the frame 3 through the transmission belt 8; a second travel switch 301 is provided on the conveying frame 3, and the second travel switch 301 is used to obtain a second motion signal that the integrated panel 1 moves to the bottom end of the conveying frame 3 through the lifting system D.
[0059] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0060] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0061] In the present invention, unless otherwise specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0062] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0063] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0064] It should also be understood that when explaining the connection relationship or positional relationship of elements, even if not explicitly described, the connection relationship and positional relationship should be interpreted as including a range of error, which should be within the acceptable deviation range of the specific value determined by those skilled in the art. For example, "approximately," "approximately," or "substantially" can mean within one or more standard deviations, which is not limited here.
[0065] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0066] The above embodiments merely illustrate several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.
Claims
1. A three-dimensional drying room without a circulating bracket, comprising a frame (A), characterized in that: The frame (A) is provided with a feeding device (B), and the feeding device (B) is used to place the integrated board (1) to be dried and transport the integrated board (1) to a material taking position (A1); a discharging device (C), the discharging device (C) being used to receive the dried integrated board (1) and output the integrated board (1); a lifting system (D), the lifting system (D) being movably arranged on the frame (A), and the lifting system (D) being capable of transporting the integrated plate (1) from the feeding device (B) to the discharging device (C); Heating and drying system (E); the heating and drying system (E) heats the external air to form hot air, and the hot air heats and dries the coating on the integrated plate (1); The lifting system (D) includes a bracket (D1), a lifting drive assembly (D2), a first lifting transmission assembly (D3) and a second lifting transmission assembly (D4); the lifting drive assembly (D2) includes a lifting drive member (D201), a reduction gear box (D202) and a third transmission shaft (D203); the lifting drive member (D201) is connected to a first connecting end (D2021) of the reduction gear box (D202); the second connecting end (D2022) of the reduction gear box (D202) is connected to the first lifting transmission assembly (D3); the third connecting end (D2023) of the reduction gear box (D202) is connected to the second lifting transmission assembly (D4); The lifting drive component (D201) is connected to the first lifting drive component (D4), at least two reduction gearboxes (D202) are provided, and at least two reduction gearboxes (D202) are connected via the third transmission shaft (D203). When the lifting drive component (D201) is driven, it drives one of the reduction gearboxes (D202) to rotate, and one of the reduction gearboxes (D202) drives the other reduction gearbox (D202) to rotate via the third transmission shaft (D203), so that at least two reduction gearboxes (D202) rotate synchronously, and then the first lifting transmission component (D3) and the second lifting transmission component (D4) rotate, thereby realizing the upward and downward movement of the bracket (D1); The bracket (D1) includes a first bracket (D101) and a second bracket (D102); the first lifting transmission assembly (D3) includes a first transmission shaft (D301), a first sprocket (D302), a second sprocket (D303) and a transmission gear (D304); the first transmission shaft (D301) is connected to the second connecting end (D2022) of the reduction box (D202); the first sprocket (D302) and the transmission gear (D304) are respectively arranged on the first On the transmission shaft (D301), the second sprocket (D303) is arranged at the bottom of the frame (A), the first sprocket (D302) and the second sprocket (D303) are connected by a chain (2) in meshing transmission, the first bracket (D101) is fixedly connected to the chain (2), the second lifting transmission assembly (D4) includes a second transmission shaft (D401), a third sprocket (D402), a fourth sprocket (D403) and a driven gear (D404), the second transmission shaft (D401) is connected to the third connecting end (D2023) of the reduction box (D202), the driven gear (D404) is arranged on the second transmission shaft (D401) and meshes with the transmission gear (D304), the third sprocket (D402) is arranged on the second transmission shaft (D401), the fourth sprocket (D403) is arranged at the bottom of the frame (A), and the third sprocket (D402) and the fourth sprocket (D403) are meshed and driven by the chain (2). The second bracket (D102) is fixedly connected to the chain (2), and when the lifting drive member (D201) drives the reduction box (D202) to rotate, the first transmission shaft (D301) rotates along the first rotation direction, and the transmission gear (D304) drives the driven gear (D404) to rotate, and then the second transmission shaft (D401) rotates along the second rotation direction, so as to realize the first bracket (D101) rising and the second bracket (D102) descending.
2. The three-dimensional drying room without a circulation bracket according to claim 1 is characterized in that: The heating and drying system (E) includes a combustion chamber (E1), wherein a partition (E2), a heat conducting pipe (E3), an axial flow fan (E4), and a first drive motor (E5) for driving the axial flow fan (E4) to rotate are provided in the combustion chamber (E1), the internal space of the combustion chamber (E1) is divided by the partition (E2) into a heat exchange chamber (E101) and a heat dissipation chamber (E102) that are connected, the heat conducting pipe (E3) is arranged in the heat exchange chamber (E101), and the axial flow fan (E4) is arranged in the heat dissipation chamber (E102), the air in the heat exchange chamber (E101) is heated by the heat conducting pipe (E3) to form hot air, and when the axial flow fan (E4) rotates, it can drive the hot air in the heat exchange chamber (E101) into the heat dissipation chamber (E102).
3. The three-dimensional drying room without circulation bracket according to claim 2, characterized in that: The heating and drying system (E) also includes an air inlet assembly (E6) connected to the heat exchange chamber (E101) and an air outlet assembly (E7) connected to the heat dissipation chamber (E102), wherein the air inlet assembly (E6) includes a main return air duct (E601) connected to each other, two groups of first air guide channels (E602) and an air inlet mask (E603), and the two groups of the first air guide channels (E602) and the air inlet mask (E603) are respectively arranged on opposite sides of the main return air duct (E601); the air outlet assembly (E7) includes two groups of second air guide channels (E701) and air outlet masks (E702) connected to each other, and the two groups of the second air guide channels (E701) and the air outlet mask (E702) are respectively arranged on opposite sides of the heat dissipation chamber (E102).
4. The three-dimensional drying room without a circulation bracket according to claim 3 is characterized in that: The heating and drying system (E) further includes an air convection device (E8), the air convection device (E8) including a first exhaust fan (E801) and a second exhaust fan (E802), the first exhaust fan (E801) and the second exhaust fan (E802) are provided in at least two groups, the at least two groups of the first exhaust fan (E801) and the second exhaust fan (E802) are respectively provided on one side of the rack (A), and the first exhaust fan (E801) corresponds to the air inlet cover (E603), and the second exhaust fan (E802) is provided in a plurality of groups. 802) corresponds to the air outlet cover (E702), and the outside air enters the air inlet cover (E603) and the first air guide channel (E602) under the action of the first exhaust fan (E801) and is diverted into the heat exchange chamber (E101) through the main return air duct (E601). The hot air in the heat dissipation chamber (E102) is diverted into the second air guide channel (E701) under the action of the axial flow fan (E4) and is discharged from the air outlet cover (E702) through the second exhaust fan (E802).
5. The three-dimensional drying room without circulation bracket according to claim 4 is characterized in that: The air convection device (E8) further includes a third exhaust fan (E803), and at least two groups of the third exhaust fans (E803) are provided. The at least two groups of the third exhaust fans (E803) are respectively arranged at intervals on the other side of the frame (A). The hot air discharged from the air outlet cover (E702) passes through the third exhaust fans (E803) to form convection in the frame (A), so as to heat and dry the paint on the integrated board.
6. The three-dimensional drying room without circulation bracket according to claim 2, characterized in that: The heating and drying system (E) further comprises an adjusting mechanism (E9), which is arranged outside the combustion chamber (E1) and connected to one end of the heat conducting pipe (E3), and is used to adjust the heating temperature of the heat conducting pipe (E3).
7. The three-dimensional drying room without a circulation bracket according to claim 1, characterized in that: The lifting system (D) also includes a pushing device (D5), a first travel switch (A2) is provided on the top of the frame (A), and the first travel switch (A2) is used to obtain a first motion signal when the integrated plate (1) moves to the top of the frame (A) through the lifting system (D). The pushing device (D5) includes a second driving motor (D501), a driving sprocket shaft (D502) and a driven sprocket shaft (D503), the second driving motor (D501) is connected to the driving sprocket shaft (D502), the driving sprocket shaft (D502) is provided with a first driving sprocket (D5021), the driven sprocket shaft (D503) is provided with a first driven sprocket (D5031), and the The first driving sprocket (D5021) and the first driven sprocket (D5031) are connected by meshing transmission via a chain (2); a fixed seat (D504) is provided on the chain (2); and a push block (D5041) is provided on the fixed seat (D504); when the integrated plate (1) contacts the first travel switch (A2), the second drive motor (D501) drives the driving sprocket shaft (D502) to rotate, and the driving sprocket shaft (D502) drives the driven sprocket shaft (D503) to rotate via the chain (2); and the push block (D5041) moves with the chain (2) to push the integrated plate (1) toward the unloading position (D6) of the lifting system (D).
8. The three-dimensional drying room without circulation bracket according to claim 1, characterized in that: The frame (A) is provided with a material stop frame (A3), and the material stop frame (A3) is located between the feeding device (B) and the discharging device (C). The feeding device (B) and the discharging device (C) respectively include a conveying frame (3), a conveying roller (4), a third driving motor (5), a second driving sprocket (6), a second driven sprocket (7), a transmission belt (8) and a fourth transmission shaft (9). The conveying roller (4) is provided with a plurality of conveying rollers and is rotatably mounted on the conveying frame (3). The conveying roller (4) is connected to the fourth transmission shaft (9) in an 8-shaped manner through the transmission belt (8). The second driven sprocket (7) is fixedly mounted on the fourth transmission shaft (9). The third driving motor (5) is fixedly mounted on the conveying frame (3). The output shaft of the third drive motor (5) is fixedly connected to the second driving sprocket (6), and the second driving sprocket (6) and the second driven sprocket (7) are connected by a chain (2) in meshing transmission. When the third drive motor (5) rotates, the second driving sprocket (6) on the output shaft is driven to rotate, and the second driven sprocket (7) drives the fourth transmission shaft (9) to rotate. The fourth transmission shaft (9) drives the conveying roller (4) to rotate on the conveying frame (3) through the transmission belt (8); the conveying frame (3) is provided with a second travel switch (301), and the second travel switch (301) is used to obtain a second motion signal when the integrated plate (1) moves to the bottom end of the conveying frame (3) through the lifting system (D).
Citation Information
Patent Citations
Mechanical paint spraying device with rapid drying function
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