A graphite door core plate

Abstract

The application provides a graphite door core plate, which comprises a graphite homogeneous plate and a framework, the graphite homogeneous plate is a rectangular plate, the framework is embedded in the inside of the graphite homogeneous plate along a diagonal line, and the framework is communicated with the side surface of the graphite homogeneous plate near the four corners of the graphite homogeneous plate. The graphite homogeneous plate is embedded with the framework, so that the overall strength of the graphite homogeneous plate is improved, the foaming rate requirement of the graphite homogeneous plate is reduced, meanwhile, the exposed surface of the framework provides a mounting site for connecting the door core plate with a door frame and a decorative door plate, and the defect that the graphite homogeneous plate is difficult to be structurally assembled is overcome.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of door structure, and particularly relates to a graphite door core plate. BACKGROUND

[0002] An indoor door comprises a door frame, a door core and a door panel, wherein the door core serves as a main functional component and bears the functions and effects of structural strength, fireproofness, moisture resistance, sound insulation and warmth retention of the door body, and most of the door cores on the market adopt a bridge-hole type wood plate structure, which can reduce the material usage and improve the thermal insulation performance, and the wood core plate has good processing performance.

[0003] In order to pursue better quality, graphite homogeneous plates commonly used for external wall thermal insulation are gradually applied to the door core, the graphite homogeneous plate has good thermal insulation, moisture resistance, sound insulation and fire resistance, and the graphite homogeneous plate is more environmentally friendly than wood, and is considered to be a high-quality alternative material to the wood bridge-hole plate. However, the graphite homogeneous plate with high strength has a larger density than wood, and if the foaming rate is increased, the strength of the graphite homogeneous plate will be greatly reduced, and the graphite homogeneous plate has poor processing performance and cannot be connected with the door frame and the door panel through bolts and other connecting pieces.

[0004] Therefore, how to provide a graphite door core plate that is easy to assemble has become a technical problem to be solved at present. SUMMARY

[0005] Therefore, the present application provides a graphite door core plate, which aims to improve the assembly convenience between the graphite door core plate and the door frame and the door panel without affecting the thermal insulation, moisture resistance and sound insulation performance brought by the graphite homogeneous plate.

[0006] The technical scheme of the present application is as follows: the present application provides a graphite door core plate, which can provide a connection site compared with a conventional graphite door core plate, so as to better fix and connect the door frame and the panel, specifically, the graphite door core plate comprises a graphite homogeneous plate and a framework, the graphite homogeneous plate is a rectangular plate, the framework is embedded on the inner side of the graphite homogeneous plate along the diagonal line, and the framework is in communication with the side surface of the graphite homogeneous plate near the four corners of the graphite homogeneous plate.

[0007] In some embodiments, the framework comprises two fixed rods, a tenon groove is formed in the middle of one of the fixed rods in the radial direction, and a tenon is formed on the middle of the other fixed rod and protrudes outward in the radial direction, the tenon is embedded in the tenon groove, and the two fixed rods are tightly connected.

[0008] In some embodiments, the middle part of each of the two fixing rods is provided with a groove, and the mortise and the tenon are arranged in the groove. When the two fixing rods are fastened, the two grooves are embedded with each other. By arranging the groove, the overall thickness of the embedded position of the two fixing rods can be consistent with the thickness of the fixing rod, thereby reducing the overall thickness of the two fixing rods after connection.

[0009] In some embodiments, a rib plate is further included, and at least one rib plate is arranged on the surface of each fixing rod in a protruding manner. The plane of the rib plate is perpendicular to the straight line direction of the fixing rod on which the rib plate is installed.

[0010] The rib plate can increase the contact area between the fixing rod and the graphite homogeneous plate, thereby improving the connection strength therebetween.

[0011] In some embodiments, at least one clamping groove is arranged on the surface of the fixing rod along the length direction, and the rib plate is arranged in the clamping groove in an embedded manner.

[0012] By clamping, the installation position and the number of the rib plate can be changed to adapt to different door plate installation requirements.

[0013] In some embodiments, a fixing wire is further included, and the end part of the fixing rod provided with the mortise is fastened with the end part of the fixing rod provided with the tenon through the fixing wire.

[0014] In the above embodiments, since the two fixing rods are connected through the middle part, when the end part of the fixing rod is stressed, the torque generated under the action of the lever is relatively large on the action force of the connection position of the middle part of the fixing rod, and the connection structure of the middle part is easily damaged. Therefore, the end part of the cross-connected fixing rod is sequentially connected through the fixing wire, so as to reduce the action force conducted to the connection point of the middle part of the fixing rod, bear part of the action force through the fixing wire, thereby improving the structural stability of the fixing rod.

[0015] In some embodiments, the fixing wire can be a chemical fiber wire, a carbon fiber, a glass fiber or a metal wire.

[0016] In some embodiments, a limiting sleeve is further included, and the limiting sleeve is sleeved outside the mortise joint of the two fixing rods.

[0017] The limiting sleeve can be a metal piece or a high polymer structural piece. By coating the outside of the mortise joint of the fixing rod, the structural strength is provided, and the limiting sleeve also has a certain shaping effect. During the installation of the fixing wire, the end part of the fixing rod is prevented from being deformed, so as to affect the structural cooperation of the graphite homogeneous plate in the later period and the normal use of the door plate.

[0018] In some embodiments, a first connecting protrusion and a second connecting protrusion are arranged on the side surface of the fixing rod in a protruding manner, and the side surface of the fixing rod away from the first connecting protrusion and the side surface of the fixing rod away from the second connecting protrusion are respectively communicated with the two side surfaces of the graphite homogeneous plate.

[0019] In some embodiments, the end of the fixed rod is in communication with two adjacent side surfaces of the graphite homogeneous plate.

[0020] The surface where the end of the fixed rod is in communication with the side surface of the graphite homogeneous plate is used to provide a fixed connection point of the door frame, for example, a bolt hole is formed on the surface where the fixed rod is in communication with the side surface of the graphite homogeneous plate, or the door frame and the fixed rod are directly connected through a fastening connector, for example, a nail is used for connection.

[0021] The graphite door core plate of the present application has the following beneficial effects compared with the prior art:

[0022] The present application provides a graphite door core plate, which can use a graphite homogeneous plate with a higher foaming rate compared with a conventional integrated graphite homogeneous plate, and the door core plate has high structural strength under the support of the skeleton structure. In addition, the skeleton structure provides connection sites, which can overcome the problem that the conventional graphite homogeneous plate can only be connected with the door plate and the frame through an adhesive, and the door plate and the frame can be connected through a connector such as a bolt or a nail provided on the connection sites, thereby improving the assembly performance and the stability of the connection of the graphite door core plate with the door plate and the frame, avoiding the use of a large amount of glue, and improving the environmental protection performance. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0024] Figure 1 is an axonometric view of the graphite door core plate of the present application;

[0025] Figure 2 is an exploded view of the graphite door core plate of the present application;

[0026] Figure 3 is an axonometric view of the skeleton part in the graphite door core plate of the present application;

[0027] Figure 4 is an exploded view of Figure 3 ;

[0028] Figure 5 is a front view of the graphite door core plate of the present application;

[0029] In the figure: 1-graphite homogeneous plate, 2-skeleton, 21-fixed rod, 211-mortise, 212-mortise, 3-rib plate, 213-clamping slot, 4-fixed line, 5-limiting sleeve, 214-first connecting protrusion, 215-second connecting protrusion. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described in combination with the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] It should be noted that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or indirectly connected to the other element.

[0032] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0033] In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the embodiments of the present application belong. If the definitions set forth in this section are contrary to or otherwise inconsistent with the definitions set forth in the patents, patent applications, published patent applications, and other publications that are incorporated by reference herein, the definitions set forth in this section are preferred.

[0035] As Figure 1 shown, in combination with Figures 2-5The graphite door core plate of the present application comprises: a graphite homogeneous plate 1 and a framework 2, the graphite homogeneous plate 1 is a rectangular plate structure comprising two opposite surfaces and four sides, the framework 2 is embedded in the inner side of the graphite homogeneous plate 1 along the diagonal line of the graphite homogeneous plate 1, and the framework 2 is in communication with the side of the graphite homogeneous plate near the four corners of the graphite homogeneous plate 1.

[0036] In the above embodiment, the framework 2 is in communication with the two sides of each corner of the graphite homogeneous plate 1, the framework 2 is integrally formed in the inner side of the graphite homogeneous plate 1 in a pre-embedded manner, and after the integral forming, a certain surface polishing is performed to form a rectangular door core plate, the framework 2 adopts a high-strength structure, which can improve the structural strength of the graphite homogeneous plate 1 on the one hand, and the position where the framework 2 is in communication with the side of the graphite homogeneous plate 1 can provide a mounting surface, through which the setting and installation of the connecting structure can be performed, such as opening bolt holes, providing riveting points of nails, etc., thereby overcoming the problem that the graphite homogeneous plate 1 cannot be directly installed with a fixed structure on the surface, and at the same time, under the strengthening action of the framework 2, the graphite homogeneous plate 1 can adopt a graphite homogeneous plate with a higher foaming rate, which is beneficial to reducing the weight of the door plate on the one hand, and further improving the heat preservation performance, heat insulation performance, etc. on the other hand.

[0037] In the above embodiment, the pre-embedding manner of the framework 2 comprises pre-assembling the framework 2 into a shape, then erecting it in a pouring mold, pouring the forming slurry of the graphite door homogeneous plate 1 into the inner side of the mold, and then obtaining the graphite homogeneous plate 1 comprising the framework 2 after foaming and solidification.

[0038] In some embodiments, the framework 2 comprises two fixed rods 21, a tenon groove 211 is formed in the middle of one of the fixed rods 21 along the radial direction, and a tenon 212 is protrusively arranged on the middle of the other fixed rod 21 along the radial direction, and the two fixed rods 21 are fastened and connected by embedding the tenon 212 into the tenon groove 211 to form the framework 2.

[0039] As preferred, the fixed rod 21 can adopt a square rod, a round rod or other columnar rod, and the material of the fixed rod 21 can include wood, plastic or metal profile.

[0040] In some embodiments, a groove is formed in the fixed rod 21 at the position where the tenon 212 or the tenon groove 211 is arranged, and the grooves of the two fixed rods 21 can be embedded into each other, which can limit the connection direction of the two fixed rods 21 on the one hand, and on the other hand, the groove can make the thickness of the two fixed rods 21 at the tenon position thinner after embedding and tenoning.

[0041] In some embodiments, a rib plate 3 is further included, at least one rib plate 3 is protrusively arranged on the surface of each fixed rod 21, and the plane where the rib plate 3 is arranged is perpendicular to the straight line direction of the fixed rod 21 where the rib plate 3 is arranged.

[0042] In the above embodiment, the rib plate 3 is used to increase the surface area of the fixing rod 21, and the larger surface area can increase the contact area between the fixing rod 21 and the graphite homogeneous plate 1, and improve the stability of the composite structure of the two.

[0043] In some embodiments, at least one clamping groove 213 is formed on the surface of the fixing rod 21 along the length direction, and the rib plate 3 is embedded in the clamping groove 213.

[0044] In the above embodiment, the rib plate 3 is clamped by the clamping groove 213, and the installation position and number of the rib plate 3 can be adjusted according to different connection requirements, so as to achieve different connection effects.

[0045] In some embodiments, a fixing wire 4 is further included, and the end of the fixing rod 21 provided with the tenon groove 211 is fastened and connected with the end of the fixing rod 21 provided with the tenon 212 through the fixing wire 4.

[0046] In the above embodiment, the two fixing rods 21 are cross arranged, the fixing wire 4 sequentially connects the ends of the adjacent fixing rods 21, and encloses to form a closed quadrilateral, which is preferably a rectangle. Optionally, the position where the fixing wire 4 is connected with the fixing rod 21 can be the end of the fixing rod 21 or a position close to the end, or a position other than the midpoint of the surface of the fixing rod 21.

[0047] In some embodiments, a wire groove is arranged at the position where the surface of the fixing rod 21 is connected with the fixing wire 4, and the fixing wire 4 is embedded in the wire groove, so that the position where the fixing wire 4 is connected with the fixing rod 21 is stably riveted to avoid slipping.

[0048] In some embodiments, a limiting sleeve 5 is further included, and the limiting sleeve 5 is sleeved outside the tenon connection position of the two fixing rods 21.

[0049] In the above embodiment, the limiting sleeve 5 is attached to the surface of the tenon connection position of the fixing rod 21, and is used to reinforce the tenon connection position. Preferably, the limiting sleeve 5 includes an upper shell and a lower shell, and the upper shell and the lower shell are detachably connected. The connection position of the fixing rod 21 after tenon connection is clamped and fixed by the upper shell and the lower shell.

[0050] In some embodiments, a first connecting protrusion 214 and a second connecting protrusion 215 are protruded on the side surface of the fixing rod 21, and the side away from the fixing rod of the first connecting protrusion 214 and the side away from the fixing rod of the second connecting protrusion 215 are respectively communicated with the two side surfaces of the graphite homogeneous plate 1.

[0051] In the above embodiment, the first connecting protrusion 214 and the second connecting protrusion 215 serve as the connecting points of the panel, and can provide a connection mode similar to bolt connection or rivet connection, thereby overcoming the problem that the conventional graphite homogeneous plate needs to be connected with the door panel by adhesion.

[0052] In some embodiments, the end of the fixed rod 21 is in communication with two adjacent side surfaces of the graphite homogeneous plate 1 at the same time.

[0053] In the above embodiments, the position where the fixed rod 21 is in communication with the side surface of the graphite homogeneous plate 1 can be used as a connection site for bolt connection or rivet connection between the graphite homogeneous plate 1 and the door frame, thereby improving the connection stability between the graphite homogeneous plate 1 and the door frame.

[0054] The above merely describes the preferred embodiments of the present application and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A graphite door core panel, characterized by, The graphite homogeneous plate is a rectangular plate, and the framework is embedded inside the graphite homogeneous plate along the diagonal line, and the framework is communicated with the side surface of the graphite homogeneous plate near the four corners of the graphite homogeneous plate.

2. The graphite door core panel of claim 1, wherein The surface of the fixed rod is provided with at least one clamping groove along the length direction, and the rib plate is embedded in the clamping groove.

3. The graphite door core panel of claim 1, wherein The end of the fixed rod provided with the tenon groove is fastened and connected with the end of the fixed rod provided with the tenon through the fixing wire.

4. The graphite door core of claim 1 wherein, The surface of the fixed rod is provided with a first connecting protrusion and a second connecting protrusion, and the side surface of the fixed rod is communicated with the two side surfaces of the graphite homogeneous plate. The surface of the fixed rod is provided with at least one clamping groove along the length direction, and the rib plate is embedded in the clamping groove. The end of the fixed rod provided with the tenon groove is fastened and connected with the end of the fixed rod provided with the tenon through the fixing wire. The surface of the fixed rod is provided with a first connecting protrusion and a second connecting protrusion, and the side surface of the fixed rod is communicated with the two side surfaces of the graphite homogeneous plate.

Images