Reliable Clutch Brake Winch
By introducing clutch drive module and brake assembly into the winch, stable switching of clutch state is achieved, solving the problem of unstable engagement of existing winch, improving safety and reducing costs.
Patent Information
- Application Number
- CN202311101210.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-29
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2043-08-29
AI Technical Summary
The existing winch is prone to inadequate engagement or incomplete disengagement when switching the clutch state, resulting in unstable use of the winch and insufficient safety or cost of the existing brake device.
A reliable clutch brake winch is designed. The clutch drive module drives the clutch lock module to move axially, so that the outer spline and the inner spline are interlocked or disengaged, and the stable clutch state switching is achieved in combination with the brake assembly. The motor drive and elastic parts are used to control the engagement and disengagement of the clutch assembly.
The stable and reliable engagement and disengagement of the clutch assembly is achieved, which improves the safety and reliability of the winch and reduces the complexity and cost of the brake device.
Smart Images

Figure CN116902843B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of winches, and in particular relates to a reliable clutch brake winch. Background Art
[0002] In existing winches, the principle of power connection or clutch achieved by the reduction assembly and the intermediate transmission shaft in the winch is: clutching is achieved by changing the meshing relationship between the sun gear and the planetary carrier or using a locating pin to fix the planetary gear ring. When switching from the disengaged state to the engaged state, the sun gear and the planetary carrier tooth side surfaces may contact and fail to engage or the locating pin may not enter the pin hole. In this case, the drum needs to be manually rotated and rotated to a certain angle to enter the meshing or positioning state, and a compression spring clutch state is used. When the elastic recovery force of the compression spring becomes smaller after long-term use, the sun gear and the planetary carrier may not be fully engaged, and the locating pin may not fully enter the pin hole, resulting in an incomplete clutch state or even disengagement. If this state is used for a long time, the meshing teeth or locating pins will inevitably be damaged, resulting in the winch being unable to be used normally. There are many types of brake devices for winches at present, including mechanical handbrake, hydraulic brake, electromagnetic brake, mechanical automatic brake, etc. The mechanical handbrake is not safe enough and is prone to accidents, while the hydraulic and electromagnetic brakes are expensive. The mechanical automatic brake is divided into spring type, star wheel needle roller type, cam type, and spring type mechanical automatic brake. The bearing capacity is not high, while the star wheel needle roller type and cam type mechanical automatic brake are not only complex in structure, but also unreliable. Therefore, it is necessary to design a reliable clutch brake winch to overcome the above difficulties. Summary of the Invention
[0003] In response to the problems in the prior art, the present invention designs a reliable clutch brake winch. The present invention drives the clutch lock module to move axially through the clutch drive module, facilitating the mutual engagement of the external spline and the second internal spline on the clutch lock module, thereby enabling the automatic control deceleration component of the clutch assembly to be connected or disconnected from the drive shaft. The clutch assembly control process is reliable and the clutch state is stable.
[0004] The invention object of the present invention is achieved through the following technical solutions: a reliable clutch brake winch, comprising a shell, a motor and a reducer assembly are respectively provided on both sides of the shell, a drum body is provided in the middle of the shell, a brake assembly is provided in the drum body, a transmission shaft is provided between the brake assembly and the reducer assembly, the reducer assembly and the drum body are meshed with each other, and when the motor drives the transmission shaft to rotate, the reducer assembly drives the drum body to rotate; a clutch assembly is provided on the side of the reducer assembly, an end cover is provided on the side of the shell, a first internal spline is provided on the end cover, and the end cover is provided with a first internal spline. A gear ring connecting plate is provided inside the cover, and a second internal spline is provided inside the gear ring connecting plate; the clutch assembly includes a clutch drive module and a clutch lock module, the clutch drive module includes a clutch drive motor, and the clutch lock module includes a clutch connecting sleeve, an external spline is provided at the end of the clutch connecting sleeve, and a clutch latch that can be radially extended and retracted relative to the clutch connecting sleeve is provided inside the clutch connecting sleeve, and the clutch latch includes latch teeth with an inclined surface; when the clutch drive motor is working, it drives the clutch connecting sleeve to move axially along the transmission shaft, and when the clutch connecting sleeve moves, the external spline and the second internal spline engage or disengage with each other.
[0005] Preferably, the clutch assembly is mounted on the end cover, and the clutch assembly also includes a clutch housing and a ring gear connecting plate. When the clutch drive motor in the clutch drive module is working, it drives the clutch lock module to move axially along the transmission shaft; the reducer assembly includes a first-stage ring gear, and the ring gear connecting plate is fixedly connected to the first-stage ring gear; a second internal spline is provided in the ring gear connecting plate, and the first internal spline and the second internal spline have the same shape and can both engage with the external spline; a bevel is provided on the side of the second internal spline close to the external spline; an annular limit groove is provided in the ring gear connecting plate, which is adjacent to the second internal spline, and the annular limit groove is provided with the back facing the external spline.
[0006] When the clutch drive motor is in operation, it drives the clutch lock module along the axial direction of the drive shaft toward the ring gear connecting plate. This causes the external splines on the clutch lock module to mesh with the second internal splines on the ring gear connecting plate, allowing the reducer assembly to drive the drum body to rotate. At the same time, the latch teeth are locked in the annular retaining groove, ensuring that the clutch assembly remains stably engaged. When the external splines and the second internal splines disengage, the clutch assembly automatically disengages.
[0007] Preferably, the clutch drive module also includes a clutch drive driving wheel, a clutch drive driven wheel, a motor mounting seat, an elastic member and a clutch drive pin; the clutch drive motor is fixed to the side of the end cover through the motor mounting seat, the output shaft of the clutch drive motor is transmission-connected to the clutch drive driving wheel, the clutch drive driving wheel and the clutch drive driven wheel are engaged with each other; the clutch housing is connected to the end cover, a boss is provided in the clutch housing, a first bearing is sleeved on the boss, and the clutch drive driven wheel is rotationally connected to the clutch housing through the first bearing.
[0008] When the clutch drive motor is working, it drives the clutch drive driving wheel to rotate. When the clutch drive driving wheel rotates, it drives the clutch drive driven wheel to engage and rotate. When the clutch drive driven wheel rotates, it drives the clutch lock module to move along the axial direction of the transmission shaft.
[0009] Preferably, the clutch lock module also includes a clutch center shaft, a clutch cam, a latch fixing sleeve, a clutch lock spring, a center bearing and a bearing retaining ring; the clutch latch and the clutch lock spring are arranged in pairs on both sides of the clutch cam, the two clutch latches are symmetrically arranged up and down, and the two clutch lock springs are symmetrically arranged up and down; the clutch center shaft is installed in the clutch connecting sleeve through the center bearing, the latch fixing sleeve is installed in the clutch connecting sleeve, a clutch cam is provided in the latch fixing sleeve, the clutch cam sleeve is installed on the clutch center shaft, and the clutch lock spring sleeve is installed on the clutch latch; when the clutch cam rotates, it drives the clutch latch to move radially along the clutch connecting sleeve.
[0010] When the clutch center shaft rotates, it drives the clutch cam to rotate. When the clutch cam rotates, it drives the clutch latch to move along the radial direction of the clutch connecting sleeve. The two clutch latches approach each other. At this time, the clutch lock spring is in a compressed state; when the clutch center shaft disengages from the inner wall of the clutch drive driven wheel, the clutch lock spring automatically resets, so that the clutch latches move away from each other.
[0011] Preferably, the end of the clutch connecting sleeve facing the ring gear connecting plate is provided with an external spline, and a first cylindrical cylinder and a second cylindrical cylinder are respectively provided on both sides of the external spline of the clutch connecting sleeve; a spiral groove is provided on the outer layer of the first cylindrical cylinder, and the spiral groove includes a slope section and a flat slope section, and the flat slope section is arranged away from the external spline; a limit strip is provided on the inner wall of the first cylindrical cylinder along the axial direction of the clutch connecting sleeve, and the limit strip is close to the end face of the first cylindrical cylinder; a latch guide hole for inserting the clutch latch is provided on the second cylindrical cylinder, and the latch guide holes are arranged in pairs and correspond one to one with the clutch latch; a latch limiting column is provided in the second cylindrical cylinder extending axially therefrom, and the latch fixing sleeve is installed on the latch limiting column; a ratchet is provided at the end of the clutch center shaft, and the ratchet is connected to the inner wall of the clutch drive driven wheel by an elastic member.
[0012] When the clutch drive pin on the clutch drive driven wheel is within the flat slope section, the ratchet is connected to the clutch drive driven wheel via the elastic member, preventing the clutch connecting sleeve from moving axially. At this point, the external spline and the first internal spline engage with each other, preventing the clutch connecting sleeve from rotating. Because the ratchet is connected to the clutch drive driven wheel, the clutch center shaft rotates, the latch teeth disengage the annular limit groove, and the clutch lock spring is compressed. The clutch drive driven wheel continues to rotate, and the clutch drive pin slides within the slope section, driving the clutch connecting sleeve toward the ring gear connecting plate. The clutch lock module then moves as a whole toward the ring gear connecting plate, causing the ratchet to disengage from the elastic member. Under the action of the clutch spring lock force, the two clutch latches automatically reset. When the clutch drive pin reaches the end of the slope section, the external spline on the clutch connecting sleeve disengages from the second internal spline on the ring gear connecting plate, disengaging the clutch assembly.
[0013] Preferably, the clutch central shaft is provided with a ratchet, a limit plate, a first slot and a driving end in sequence along its axial direction; the clutch cam is provided with a first cam, a second cam and an intermediate cam arranged in pairs, the first cam and the second cam being arranged on both sides of the intermediate cam; the two intermediate cams are symmetrically arranged and both are arranged on the same axis, the first cam and the second cam are set at a distance and are respectively set at the same angle as the intermediate cam; a first latch limit groove is provided between the first cam and the intermediate cam, and a second latch limit groove is provided between the second cam and the intermediate cam; a polygonal through hole for inserting the driving end is provided on the central axis of the clutch cam; two central bearings arranged side by side are provided on the clutch central shaft, and the first slot is provided with a bearing retaining ring for limiting the axial movement of the central bearing; the clutch central shaft is installed in the clutch connecting sleeve through the central bearing and is coaxially arranged therewith; the limit plate is disc-shaped and has a fan-shaped notch on the limit plate. When the clutch central shaft drives the limit plate to rotate, the fan-shaped notch on the limit plate rotates relative to the limit bar in the clutch connecting sleeve; the clutch cam sleeve is mounted on the driving end.
[0014] When the clutch center shaft rotates, it drives the clutch cam. Clutch latches are located in both the first and second latch-limiting grooves of the clutch cam, and clutch lock springs are mounted on the clutch latches. When the clutch cam rotates, the intermediate cam and the first cam drive one clutch latch to move radially along the clutch connecting sleeve. When the clutch cam rotates, the intermediate cam and the second cam drive the other clutch latch to move radially along the clutch connecting sleeve. This facilitates the clutch cam's control of the clutch latch's relative movement to the clutch connecting sleeve, allowing the clutch latch to disengage from the annular limit groove. The sector-shaped notch on the limit plate interacts with the limit bar, limiting the clutch center shaft's rotation around its axis to within a certain angular range.
[0015] As preferably, the clutch cam is provided with a pair of clutch latches, the clutch latch comprising latch teeth, latch limit blocks, latch plates and latch protrusions, the clutch latch being mounted on the latch fixing sleeve, and baffles being provided at both ends of the latch fixing sleeve; each of the latch teeth passes through the latch guide hole and is located on the outside of the second cylindrical cylinder, the end face of the latch tooth facing the ratchet wheel is in contact with the side face of the external spline, and the side of the latch tooth away from the external spline is an inclined surface; a clutch lock spring is sleeved on the outer side of the latch plate, and the clutch lock spring is a compression spring; one end of the clutch lock spring abuts against the baffle plate, and the other end abuts against the latch limit block; each When the latch limit block and the inner wall of the clutch connecting sleeve are in contact with each other, the top of the latch tooth is higher than the external spline setting; the clutch cam is installed in the latch fixing sleeve, and the latch plate passes through the baffle so that the latch protrusion is in the latch fixing sleeve; the latch plate close to the end cover is clamped in the first latch limit groove, and one of the intermediate cam and the first cam simultaneously cooperates with the latch protrusion close to the end cover; the latch plate away from the end cover is clamped in the second latch limit groove, and the other intermediate cam and the second cam simultaneously cooperate with the latch protrusion away from the end cover; when the clutch center shaft drives the clutch cam to rotate, each of the clutch latches synchronously moves closer to each other along the radial direction of the clutch connecting sleeve.
[0016] The first latch plate is retained within the first latch stop groove, and the first latch protrusion engages with the intermediate protrusion and the first cam. Rotation of the clutch cam drives the first clutch latch radially along the clutch sleeve. Similarly, the second latch plate is retained within the second latch stop groove, and the second latch protrusion engages with the intermediate protrusion and the second cam. Rotation of the clutch cam drives the second clutch latch radially along the clutch sleeve. Initially, the clutch spring is compressed, and the latch stop engages the inner wall of the clutch sleeve, causing the highest point of the latch teeth to be higher than the external spline arrangement. When the external spline engages the second internal spline, the latch teeth automatically engage within the annular stop groove. When the clutch center shaft drives the clutch cam to rotate, the clutch cam simultaneously drives the two clutch latches radially toward each other, causing the latch teeth to be lower than the external spline arrangement on the clutch sleeve, facilitating automatic disengagement of the clutch assembly.
[0017] Preferably, the clutch drive driven wheel is coaxially sleeved on the clutch connecting sleeve and arranged close to the first cylindrical tube, and the hollow cylinder of the clutch drive driven wheel is provided with clutch drive pins arranged in pairs; the clutch drive pins are arranged higher than the outer wall of the hollow cylinder of the clutch drive driven wheel, and are symmetrically distributed on the hollow cylinder of the clutch drive driven wheel; the clutch drive pins are clearance-matched with the spiral groove, and the clutch drive pins slide along the spiral groove when the clutch drive driven wheel rotates; one end of the elastic member is fixedly mounted on the inner wall of the clutch drive driven wheel, and the other end of the elastic member is stuck on the contact surface of the ratchet when the clutch connecting sleeve is close to the clutch drive driven wheel; the end face of the elastic member facing away from the ratchet is set to an inclined arc surface, and the elastic members are arranged in pairs and are symmetrical relative to the center of the clutch drive driven wheel.
[0018] When the clutch driven wheel rotates, it drives the clutch drive pin to slide within the spiral groove, thereby pushing the clutch coupling sleeve to move axially. An elastic member is fixedly mounted on the inner wall of the clutch driven wheel. When the clutch coupling sleeve and clutch driven wheel are positioned adjacent to each other, the clutch drive pin is stuck in the flat slope of the spiral groove, and the elastic member contacts the surface of the ratchet wheel. When the clutch drive pin is in the slope of the spiral groove, the elastic member disengages from the surface of the ratchet wheel.
[0019] Preferably, the reducer assembly includes a first-stage planetary reduction mechanism consisting of a first-stage sun gear, a first-stage ring gear, a first-stage planetary gear and a first-stage planetary carrier, and also includes a second-stage planetary reduction mechanism consisting of a second-stage sun gear, a second-stage ring gear, a second-stage planetary gear, a second-stage planetary carrier and a reduction output gear; the first-stage sun gear is located at the end of the transmission shaft away from the motor, the second-stage sun gear and the second-stage planetary carrier are sleeved on the transmission shaft and can rotate relative to the transmission shaft; the first-stage planetary carrier is transmission-connected to the second-stage sun gear, the second-stage planetary carrier is fixedly connected to the reducer output gear, the side of the drum body is provided with drum internal teeth, the reducer output gear is transmission-connected to the drum internal teeth, and the second-stage ring gear is fixedly connected to the outer casing.
[0020] When the motor is working, it drives the transmission shaft to rotate, and the transmission shaft is respectively connected to the first-stage planetary reduction mechanism and the second-stage planetary reduction mechanism, thereby facilitating the conversion of the motor's rotation ratio and making the rotation speed of the drum body more stable and reliable.
[0021] Preferably, the brake assembly includes a brake seat, a locking bolt, a main brake disc, a secondary brake disc, a main brake sleeve, a secondary brake sleeve, a brake shaft, a coupling and brake pads arranged in pairs; the output shaft of the motor is connected to the brake shaft by a coupling, the delivery shaft of the motor is splined to one end of the coupling, and the other end of the coupling is splined to one end of the brake shaft; the other end of the brake shaft is connected to the main brake sleeve, and the main brake sleeve is provided with an external thread; the inner wall of one end of the main brake disc close to the main brake sleeve is provided with an internal thread that engages with the external thread on the main brake sleeve, and the main brake sleeve is threadedly connected to the main brake disc; a brake seat and brake pads arranged in pairs are provided on the cylinder of the main brake disc, and the brake seat is provided between the two brake pads, and a locking bolt is provided to fix the two between the brake seat and the drum body; an internal thread is also provided on the inner wall of one end of the main brake disc close to the secondary brake disc, and the thread specifications of the internal threads at both ends of the main brake disc are the same and the thread directions are opposite; the outer wall of the secondary brake sleeve is provided with an internal thread that engages with the internal thread on the main brake disc The auxiliary brake sleeve is threadedly connected to the main brake disc, and the through hole in the center of the auxiliary brake sleeve is a regular inner hexagon; a first step is provided in the center of the auxiliary brake disc, one end of the auxiliary brake disc is sleeved on the outer layer of the main brake disc, and the other end is sleeved on the outer layer of the auxiliary brake sleeve. When the end of the main brake disc is on the first step, the end of the main brake disc is clamped between the auxiliary brake disc and the auxiliary brake sleeve; a connecting portion is provided at the end of the transmission shaft away from the primary sun gear, and the connecting portion is a regular hexagonal column, and the connecting portion cooperates with the through hole in the center of the auxiliary brake sleeve, and the auxiliary brake sleeve is sleeved and installed on the outer layer of the connecting portion; two second clamping grooves arranged side by side are provided on the transmission shaft, and the transmission shaft is installed in the drum body through the second bearing; a first retaining ring is provided in the second clamping groove to limit the axial movement of the second bearing, and the first retaining ring is arranged on the side of the second bearing; a step for installing the second bearing is provided in the drum body, and the side of the second bearing is in contact with the step; a third clamping groove is also provided in the drum body, and a second retaining ring is provided in the third clamping groove to limit the movement of the second bearing relative to the drum body.
[0022] When the winch needs to stop working and the motor stops rotating or the winch stops rotating due to an abnormal situation, the winch rope drives the drum to rotate in the opposite direction under stress. The power is transmitted in the opposite direction, the drive shaft reverses, and drives the auxiliary brake sleeve to rotate in the opposite direction, thereby tightening the thread, so that the main brake disc and the auxiliary brake disc approach the brake seat at the same time, clamping the brake pads and the brake seat to generate friction. The greater the traction load, the tighter the thread and the greater the friction, thus achieving anti-retraction braking. Using double brake pads to clamp the brake seat from both sides at the same time can respond to braking faster and further increase the braking friction to achieve better braking effect.
[0023] Compared with the prior art, the present invention has the following beneficial effects: the present invention is respectively provided with a motor and a reducer assembly at both ends of the shell, the reducer assembly is engaged and rotated with the drum body, a brake assembly is provided in the drum body, a transmission shaft is provided between the brake assembly and the reducer assembly, and a clutch assembly is provided on the side of the reducer assembly; the clutch assembly includes a clutch drive module and a clutch lock module, the clutch lock module includes a clutch connecting sleeve, the clutch connecting sleeve is provided with an external spline, and the clutch connecting sleeve is also provided with a clutch latch that can radially retract relative to it, the clutch latch includes latch teeth with an inclined surface; when the clutch drive module drives the clutch connecting sleeve to move axially, the latch teeth with the inclined surface first engage with the second internal spline, and then the external spline will automatically engage with the second internal spline, the engaged state of the clutch assembly is more stable and reliable, and the clutch state of the electric switching clutch assembly is realized; at the same time, the clutch assembly is more stable when in the engaged state, and the latch teeth are not easy to disengage from the ring gear connecting plate. When the clutch assembly needs to be disengaged, the drive motor is rotated in the reverse direction, so that the outer spline automatically disengages from the second inner spline. The disengagement process is fast and reliable. Secondly, the brake assembly makes the braking state of the winch more stable and reliable, making the user safer when using the winch. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A perspective view of the present invention;
[0025] Figure 2 It is the internal structure diagram of the present invention;
[0026] Figure 3 This is an exploded view of the reducer assembly;
[0027] Figure 4 The figure is the internal structure diagram of the clutch assembly;
[0028] Figure 5 The exploded view of the clutch assembly;
[0029] Figure 6 This is an exploded view of the clutch lock module and the clutch drive module;
[0030] Figure 7 It is a three-dimensional diagram of the clutch connecting sleeve;
[0031] Figure 8 It is a side view of the clutch connecting sleeve;
[0032] Figure 9 for Figure 8 The cross-sectional view taken from AA in the figure;
[0033] Figure 10 It is the main view of the clutch connecting sleeve;
[0034] Figure 11 It is a top view of the clutch connecting sleeve;
[0035] Figure 12 This is an exploded view of the clutch lock module;
[0036] Figure 13 It is a side view of the clutch lock module;
[0037] Figure 14 for Figure 13 Cross-sectional view taken at the middle BB;
[0038] Figure 15 for Figure 14 Cross-sectional view taken at CC;
[0039] Figure 16 is a three-dimensional diagram of the clutch lock module;
[0040] Figure 17 Assembly diagram for hiding the clutch connection sleeve for the clutch lock module;
[0041] Figure 18 This is a three-dimensional diagram of the clutch lock module and the clutch drive module after assembly;
[0042] Figure 19 A perspective view of a clutch driven wheel;
[0043] Figure 20 This is the main view of the clutch lock module and the clutch drive module after assembly;
[0044] Figure 21 is a three-dimensional diagram of an elastic member;
[0045] Figure 22 Schematic diagram of the clutch assembly spline engagement state;
[0046] Figure 23 This is an exploded view of the brake assembly;
[0047] Figure 24 This is a diagram of the internal structure of the brake assembly;
[0048] Figure 25 is a schematic diagram of the clutch assembly in an engaged state;
[0049] Figure 26 A schematic diagram of the clutch assembly in a disengaged state;
[0050] Figure 27 Schematic diagram of the clutch assembly switching from a disengaged state to an engaged state.
[0051] Markings in the figure: 1. Housing; 11. End cover; 111. First internal spline; 2. Motor; 3. Drum body; 31. Drum internal gear; 32. Third slot; 4. Reducer assembly; 41. Primary ring gear; 42. Primary planetary gear; 43. Primary planetary carrier; 44. Secondary sun gear; 45. Secondary ring gear; 46. Secondary planetary gear; 47. Secondary planetary carrier; 48. Reducer output gear; 5. Clutch assembly; 51. Clutch housing; 511. Boss; 52. Ring gear connecting plate; 521. Second internal spline ; 522, annular limit groove; 53, first bearing; 6, brake assembly; 61, brake seat; 611, locking bolt; 62, brake pad; 63, main brake disc; 64, auxiliary brake disc; 65, main brake sleeve; 66, auxiliary brake sleeve; 67, brake shaft; 68, coupling; 69, second bearing; 610, first step; 7, transmission shaft; 71, primary sun gear; 72, second slot; 73, connecting part; 74, first retaining ring; 75, second retaining ring; 8, clutch drive module; 81, clutch drive motor 82. Clutch drive driving wheel; 83. Clutch drive driven wheel; 84. Motor mounting seat; 85. Elastic member; 851. Inclined arc surface; 86. Clutch drive pin; 9. Clutch lock module; 91. Clutch center shaft; 911. Ratchet; 912. Limiting plate; 913. First slot; 914. Driving end; 92. Clutch connecting sleeve; 921. External spline; 922. Spiral groove; 9221. Slope section; 9222. Flat slope section; 923. Latch guide hole; 924. First cylindrical barrel; 925. Limit Positioning strip; 926, latch limiting column; 927, second cylindrical tube; 93, clutch cam; 931, first cam; 932, intermediate cam; 933, second cam; 934, first latch limiting groove; 935, second latch limiting groove; 936, polygonal through hole; 94, latch fixing sleeve; 941, baffle; 95, clutch latch; 951, latch tooth; 952, latch limiting block; 953, latch plate; 954, latch protrusion; 96 clutch lock spring; 97, center bearing; 98, bearing retaining ring. DETAILED DESCRIPTION
[0052] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings:
[0053] like Figures 1 to 27As shown, the present invention discloses a reliable clutch brake winch, including a shell 1, a motor 2 and a reducer assembly 4 are respectively provided on both sides of the shell 1, a drum body 3 is provided in the middle of the shell 1, a brake assembly 6 is provided in the drum body 3, a transmission shaft 7 is provided between the brake assembly 6 and the reducer assembly 4, the reducer assembly 4 and the drum body 3 are meshed with each other, and when the motor 2 drives the transmission shaft 7 to rotate, the reducer assembly 4 drives the drum body 3 to rotate; a clutch assembly 5 is provided on the side of the reducer assembly 4, an end cover 11 is provided on the side of the shell 1, a first internal spline 111 is provided on the end cover 11, and a gear ring connecting plate 52 is provided in the end cover 11. A second internal spline 521 is provided in the ring gear connecting plate 52; the clutch assembly 5 includes a clutch drive module 8 and a clutch lock module 9, the clutch drive module 8 includes a clutch drive motor 81, the clutch lock module 9 includes a clutch connecting sleeve 92, the end of the clutch connecting sleeve 92 is provided with an external spline 921, and the clutch connecting sleeve 92 is provided with a clutch latch 95 that can be radially extended and retracted relative to the clutch, and the clutch latch 95 includes a latch tooth 951 with an inclined surface; when the clutch drive motor 81 is working, it drives the clutch connecting sleeve 92 to move axially along the transmission shaft 7, and when the clutch connecting sleeve 92 moves, the external spline 921 engages or disengages with the second internal spline 521.
[0054] The clutch assembly 5 is mounted on the end cover 11, and the clutch assembly 5 also includes a clutch housing 51 and a ring gear connecting plate 52. When the clutch drive motor 81 in the clutch drive module 8 is working, it drives the clutch lock module 9 to move axially along the transmission shaft 7; the reducer assembly 4 includes a first-stage ring gear 41, and the ring gear connecting plate 52 is fixedly connected to the first-stage ring gear 41; a second internal spline 521 is provided in the ring gear connecting plate 52, and the first internal spline 111 and the second internal spline 521 have the same shape and can both engage with the external spline 921; a bevel is provided on the side of the second internal spline 521 close to the external spline 921; an annular limit groove 522 is provided in the ring gear connecting plate 52, which is adjacent to the second internal spline 521, and the annular limit groove 522 is provided with the back facing the external spline 921.
[0055] The clutch drive module 8 also includes a clutch drive driving wheel 82, a clutch drive driven wheel 83, a motor mounting seat 84, an elastic member 85 and a clutch drive pin 86; the clutch drive motor 81 is fixed to the side of the end cover 11 through the motor mounting seat 84, and the output shaft of the clutch drive motor 81 is transmission-connected to the clutch drive driving wheel 82, and the clutch drive driving wheel 82 and the clutch drive driven wheel 83 are engaged with each other; the clutch housing 51 is connected to the end cover 11, and a boss 511 is provided in the clutch housing 51, and a first bearing 53 is mounted on the boss 511, and the clutch drive driven wheel 83 is rotationally connected to the clutch housing 51 through the first bearing 53.
[0056] The clutch lock module 9 also includes a clutch center shaft 91, a clutch cam 93, a latch fixing sleeve 94, a clutch lock spring 96, a center bearing 97 and a bearing retaining ring 98; the clutch latch 95 and the clutch lock spring 96 are arranged in pairs on both sides of the clutch cam 93, the two clutch latches 95 are symmetrically arranged up and down, and the two clutch lock springs 96 are symmetrically arranged up and down; the clutch center shaft 91 is installed in the clutch connecting sleeve 92 through the center bearing 97, the latch fixing sleeve 94 is installed in the clutch connecting sleeve 92, and a clutch cam 93 is provided in the latch fixing sleeve 94, the clutch cam 93 is sleeved on the clutch center shaft 91, and the clutch lock spring 96 is sleeved on the clutch latch 95; when the clutch cam 93 rotates, it drives the clutch latch 95 to move radially along the clutch connecting sleeve 92.
[0057] The end of the clutch connecting sleeve 92 facing the gear ring connecting plate 52 is provided with an external spline 921, and both sides of the external spline 921 of the clutch connecting sleeve 92 are respectively provided with a first cylindrical tube 924 and a second cylindrical tube 927; the outer layer of the first cylindrical tube 924 is provided with a spiral groove 922, and the spiral groove 922 includes a slope section 9221 and a flat slope section 9222, and the flat slope section 9222 is arranged away from the external spline 921; the inner wall of the first cylindrical tube 924 is provided with a limit strip 925 arranged along the axial direction of the clutch connecting sleeve 92, and the limit strip 925 is provided on the inner wall of the first cylindrical tube 924. The positioning bar 925 is located near the end surface of the first cylindrical tube 924. The second cylindrical tube 927 is provided with latch guide holes 923 for inserting the clutch latches 95. These latch guide holes 923 are arranged in pairs and correspond one to one with the clutch latches 95. The second cylindrical tube 927 is provided with latch stop posts 926 extending axially therefrom. The latch fixing sleeve 94 is mounted on the latch stop posts 926. The end of the clutch central shaft 91 is provided with a ratchet 911, which is connected to the inner wall of the clutch drive driven wheel 83 via an elastic member 85. There are eight external splines 921 and two spiral grooves 922. There are also two latch stop posts 926.
[0058] The clutch center shaft 91 is provided with a ratchet 911, a limiting plate 912, a first slot 913 and a driving end 914 in sequence along its axial direction; the clutch cam 93 is provided with a first cam 931, a second cam 933 and an intermediate cam 932 arranged in pairs, and the first cam 931 and the second cam 933 are arranged on both sides of the intermediate cam 932; the two intermediate cams 932 are symmetrically arranged and both are arranged on the same axis, the first cam 931 and the second cam 933 are arranged 180 degrees apart and are respectively arranged at the same angle as the intermediate cam 932; a first latch limiting slot 934 is provided between the first cam 931 and the intermediate cam 932, and a first latch limiting slot 934 is provided between the second cam 933 and the intermediate cam 932 A second latch retaining groove 935 is provided; a polygonal through-hole 936 for inserting the driving end 914 is provided on the central axis of the clutch cam 93; two center bearings 97 are mounted side by side on the clutch center shaft 91, and the first retaining groove 913 is provided with a bearing retaining ring 98 to limit the axial movement of the center bearing 97; the clutch center shaft 91 is mounted within the clutch connecting sleeve 92 via the center bearing 97 and is coaxially arranged therewith; the limiting plate 912 is disc-shaped and has a fan-shaped notch. When the clutch center shaft 91 drives the limiting plate 912 to rotate, the fan-shaped notch on the limiting plate 912 rotates relative to the limiting bar 925 in the clutch connecting sleeve 92; the clutch cam 93 is sleeved and mounted on the driving end 914. Here, there are four first retaining grooves 913, the driving end 914 is a regular quadrilateral column, and the polygonal through-hole 936 is a regular quadrilateral through-hole.
[0059] The clutch cam 93 is provided with a pair of clutch latches 95, and the clutch latch 95 includes a latch tooth 951, a latch limit block 952, a latch plate 953 and a latch protrusion 954. The clutch latch 95 is installed on the latch fixing sleeve 94, and the two ends of the latch fixing sleeve 94 are respectively provided with a baffle 941; each latch tooth 951 passes through the latch guide hole 923 and is located on the outside of the second cylindrical cylinder 927, and the end surface of the latch tooth 951 facing the ratchet 911 is in contact with the side surface of the external spline 921, and the side of the latch tooth 951 away from the external spline 921 is an inclined surface; the clutch lock spring 96 is sleeved on the outer side of the latch plate 953, and the clutch lock spring 96 is a compression spring; one end of the clutch lock spring 96 abuts on the baffle 941 and the other end abuts on the latch limit block 952; each latch limit block When 952 and the inner wall of the clutch connecting sleeve 92 are in contact with each other, the top of the latch tooth 951 is higher than the external spline 921; the clutch cam 93 is installed in the latch fixing sleeve 94, and the latch plate 953 passes through the baffle 941 so that the latch protrusion 954 is in the latch fixing sleeve 94; the latch plate 953 close to the end cover 11 is stuck in the first latch limiting groove 934, and one of the intermediate cams 932 and the first cam 931 simultaneously cooperates with the latch protrusion 954 close to the end cover 11; the latch plate 953 away from the end cover 11 is stuck in the second latch limiting groove 935, and the other intermediate cam 932 and the second cam 933 simultaneously cooperate with the latch protrusion 954 away from the end cover 11; when the clutch center shaft 91 drives the clutch cam 93 to rotate, each of the clutch latches 95 synchronously moves closer to each other along the radial direction of the clutch connecting sleeve 92.
[0060] The clutch drive driven wheel 83 is coaxially sleeved on the clutch connecting sleeve 92 and is arranged close to the first cylindrical tube 924. The hollow cylinder of the clutch drive driven wheel 83 is provided with a pair of clutch drive pins 86; the clutch drive pins 86 are arranged higher than the outer wall of the hollow cylinder of the clutch drive driven wheel 83 and are symmetrically distributed on the hollow cylinder of the clutch drive driven wheel 83; the clutch drive pins 86 are clearance-fitted with the spiral groove 922, and the clutch drive pins 86 slide along the spiral groove 922 when the clutch drive driven wheel 83 rotates; one end of the elastic member 85 is fixedly mounted on the inner wall of the clutch drive driven wheel 83, and the other end of the elastic member 85 is stuck on the contact surface of the ratchet 911 when the clutch connecting sleeve 92 is close to the clutch drive driven wheel 83; the end face of the elastic member 85 facing away from the ratchet 911 is set as an inclined arc surface 851, and the elastic members 85 are arranged in pairs and are symmetrical relative to the center of the clutch drive driven wheel 83.
[0061] The reducer assembly 4 includes a first-stage planetary reduction mechanism consisting of a first-stage sun gear 71, a first-stage ring gear 41, first-stage planetary gears 42, and a first-stage planetary carrier 43; and a second-stage planetary reduction mechanism consisting of a second-stage sun gear 44, a second-stage ring gear 45, second-stage planetary gears 46, a second-stage planetary carrier 47, and a reduction output gear. The first-stage sun gear 71 is located at the end of the transmission shaft 7 away from the motor 2. The second-stage sun gear 44 and the second-stage planetary carrier 47 are sleeved on the transmission shaft 7 and can rotate relative to the transmission shaft 7. The first-stage planetary carrier 43 is drivingly connected to the second-stage sun gear 44, and the second-stage planetary carrier 47 is fixedly connected to the reducer output gear 48. The side of the drum body 3 is provided with drum internal teeth 31, and the reducer output gear 48 is drivingly connected to the drum internal teeth 31. The second-stage ring gear 45 is fixedly connected to the housing 1. There are three first-stage planetary gears 42 and four second-stage planetary gears 46.
[0062] The brake assembly 6 includes a brake seat 61, a locking bolt 611, a main brake disc 63, an auxiliary brake disc 64, a main brake sleeve 65, an auxiliary brake sleeve 66, a brake shaft 67, a coupling 68 and brake pads 62 arranged in pairs; the output shaft of the motor 2 is connected to the brake shaft 67 via a coupling 68, the delivery shaft of the motor 2 is spline-connected to one end of the coupling 68, and the other end of the coupling 68 is spline-connected to one end of the brake shaft 67; the other end of the brake shaft 67 is connected to the main brake sleeve 65, and the main brake sleeve 65 is sleeved and installed on the brake shaft 67, and the main brake sleeve 65 is provided with an external thread; the main brake disc 63 is close to the main brake sleeve The inner wall of one end of 65 is provided with an internal thread that meshes with the external thread on the main brake sleeve 65, and the main brake sleeve 65 is threadedly connected to the main brake disc 63; a brake seat 61 and a brake pad 62 arranged in pairs are provided on the cylindrical body of the main brake disc 63, and the brake seat 61 is arranged between the two brake pads 62, and a locking bolt 611 is provided between the brake seat 61 and the drum body 3 to fix the two; an internal thread is also provided on the inner wall of one end of the main brake disc 63 close to the auxiliary brake disc 64, and the thread specifications of the internal threads at both ends of the main brake disc 63 are the same and the thread directions are opposite; the outer wall of the auxiliary brake sleeve 66 is provided with a thread that meshes with the internal thread on the main brake disc 63 The auxiliary brake sleeve 66 is threadedly connected to the main brake disc 63 by means of mutually meshing external threads. The through hole in the center of the auxiliary brake sleeve 66 is a regular inner hexagon. The center of the auxiliary brake disc 64 is provided with a first step 610. One end of the auxiliary brake disc 64 is sleeved on the outer layer of the main brake disc 63, and the other end is sleeved on the outer layer of the auxiliary brake sleeve 66. When the end of the main brake disc 63 is on the first step 610, the end of the main brake disc 63 is clamped between the auxiliary brake disc 64 and the auxiliary brake sleeve 66. The end of the transmission shaft 7 away from the primary sun gear 71 is provided with a connecting portion 73. The connecting portion 73 is in the shape of a regular hexagonal column. The connecting portion 73 is connected to the through hole in the center of the auxiliary brake sleeve 66. The holes cooperate with each other, and the auxiliary brake sleeve 66 is sleeved and installed on the outer layer of the connecting part 73; two second card grooves 72 arranged side by side are provided on the transmission shaft 7, and the transmission shaft 7 is installed in the drum body 3 through the second bearing 69; the second card groove 72 is provided with a first retaining ring 74 for limiting the axial movement of the second bearing 69, and the first retaining ring 74 is arranged on the side of the second bearing 69; a step for installing the second bearing 69 is provided in the drum body 3, and the side of the second bearing 69 is in contact with the step; a third card groove 32 is also provided in the drum body 3, and a second retaining ring 75 for limiting the movement of the second bearing 69 relative to the drum body 3 is provided in the third card groove 32.
[0063] The specific operation process of this embodiment is as follows: when the winch clutch is in the engaged state, Figure 25As shown, the clutch connecting sleeve 92 is farthest from the clutch driven wheel 83, and the external spline 921 of the clutch connecting sleeve 92 is engaged with the second internal spline 521 on the ring gear connecting plate 52 and the first internal spline 111 on the end cover 11 at the same time. The ring gear connecting plate 52 is stuck by the external spline 921 on the clutch connecting sleeve 92 and cannot rotate. Since the first-stage ring gear 41 is fixedly connected to the ring gear connecting plate 52, the first-stage ring gear 41 cannot rotate either. The first-stage planetary reduction mechanism and the second-stage planetary reduction mechanism on the reducer assembly 4 can realize power transmission; the top of the latch tooth 951 is located in the annular limit groove 522, so that the clutch lock module 9 is stuck to form a stop effect to prevent the clutch from disengaging.
[0064] When the rope needs to be released manually, the clutch drive motor 81 is started, and the clutch drive active wheel 82 drives the clutch drive driven wheel 83 to rotate, and the clutch drive pin 86 begins to slide in the spiral groove 922; the clutch drive pin 86 first slides in the flat slope section 9222, at which time the clutch drive driven wheel 83 will not drive the clutch connecting sleeve 92 to move axially; because the outer spline 921 of the clutch connecting sleeve 92 is engaged with the second inner spline 521, the clutch connecting sleeve 92 will not rotate either; at this time, the elastic member 85 drives the ratchet 911 on the clutch center shaft 91 to rotate, and the clutch center shaft 91 rotates relative to the clutch connecting sleeve 92, then the clutch cam 93 will drive the two clutch latches 95 to approach each other along the radial direction of the clutch connecting sleeve 92, then the latch teeth 951 will disengage from the annular limit groove 522, and the clutch lock spring 97 will be further compressed. Figure 26 As shown, the clutch drive driven wheel 83 continues to rotate, and the clutch drive pin 86 will slide in the slope section 9221, thereby driving the clutch connecting sleeve 92 to move axially toward the clutch drive driven wheel 83. Then the clutch lock module 9 as a whole moves axially toward the clutch drive driven wheel 83, and the ratchet 911 disengages from the elastic member 85. After the ratchet 911 loses the limit of the elastic member 85, under the elastic force of the clutch lock spring 97, the two clutch latches 95 move away from each other and automatically reset; when the clutch latch 95 automatically resets, it will drive the clutch cam 93 and the clutch center shaft 91 to reverse synchronously; when the clutch drive pin 86 reaches the end of the ramp section 9221, the outer spline 921 of the clutch connecting sleeve 92 is disengaged from the second inner spline 521 of the ring gear connecting plate 52, and the two latch teeth 951 will contact each other with the bottom of the first inner spline 111; at this time, the ring gear connecting plate 52 and the first-stage ring gear 41 can rotate freely around the axis, and power transmission cannot be performed. The drum body 3 can be manually rotated to release the rope.
[0065] like Figure 27As shown, when it is necessary to rewind the rope or pull the load, the clutch drive motor 81 is started, the clutch drive motor 81 is reversed, and the clutch drive driven wheel 82 drives the clutch drive driven wheel 83 to rotate in the opposite direction. The clutch drive pin 86 first slides on the slope section 9221, driving the clutch connecting sleeve 92 to move axially, and the clutch lock module 9 as a whole moves axially toward the ring gear connecting plate 52. Because the surfaces opposite to the second internal spline 521 of the latch tooth 951 are both inclined surfaces, no matter what angle the ring gear connecting plate 52 rotates to, the guiding effect of the inclined surface will automatically align the external spline 921 with the second internal spline to complete the engagement, and there is no need to manually rotate the drum body 3 to adjust the angle; during the axial movement of the clutch lock module 9, the clutch drive driven wheel 83 drives the elastic member 85 to rotate in the opposite direction relative to the ratchet 911, so the clutch center shaft 91 will not rotate relative to the clutch connecting sleeve 92. 1. The elastic member 85 and the ratchet 911 are more likely to return to the transmission contact state; when the clutch driving pin 86 reaches the flat slope section 9222, the clutch lock module 9 ends axial movement, and the top of the latch tooth 951 is automatically inserted into the annular limit groove 522 to lock the clutch lock module 9. The clutch drives the driven wheel 83 to continue rotating until the clutch driving pin 86 reaches the end of the flat slope section 9222, at which time it returns to the engaged state of the clutch assembly 5; start the motor 2, and drive the main brake sleeve 65 to rotate through the coupling 68 and the brake shaft 67. The main brake sleeve 65 drives the main brake disc 63 away from the brake seat 61 through the thread and then starts to rotate. Since the threads connecting the other end of the main brake disc 63 to the auxiliary brake sleeve 66 are in opposite directions, the main brake disc 63 drives the auxiliary brake sleeve 66 away from the brake seat 61 when it rotates. The main brake disc 63 and the auxiliary brake disc 64 release the brake pad 62, and the auxiliary brake sleeve 66 drives the transmission shaft 7 to rotate, and drives the drum body 3 to rotate through the reducer assembly 4.
[0066] When the winch needs to stop working and the motor 2 stops rotating or the winch stops rotating due to an abnormal situation, the rope drives the drum body 3 to rotate in the opposite direction under the stress state, and the power is transmitted in the opposite direction, the transmission shaft 7 reverses, and drives the auxiliary brake sleeve 66 to rotate in the opposite direction, thereby tightening the thread, so that the main brake disc 63 and the auxiliary brake disc 64 approach the brake seat 61 at the same time, clamping the brake pad 62 and the brake seat 61, generating friction. The greater the traction load and the tighter the thread, the greater the friction, thereby achieving anti-retraction braking. Using double brake pads 62 to clamp the brake seat 61 from both sides at the same time can respond to braking faster and further increase the braking friction to achieve better braking effect.
[0067] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope of the appended claims.
Claims
1. A reliable clutch brake winch, comprising a housing (1), with a motor (2) and a reducer assembly (4) provided on both sides of the housing (1), characterized in that: The reducer assembly (4) includes a first-stage planetary reduction mechanism consisting of a first-stage sun gear (71), a first-stage ring gear (41), a first-stage planetary gear (42) and a first-stage planetary carrier (43); a roller body (3) is provided in the middle of the housing (1), and a brake assembly (6) is provided in the roller body (3), and the brake assembly (6) includes a brake seat (61), a locking bolt (611), a main brake disc (63), an auxiliary brake disc (64), a main brake sleeve (65), an auxiliary brake sleeve (66), a brake shaft (67), a coupling (68) and a brake pad (62) arranged in pairs; the output shaft of the motor (2) is connected to the brake shaft (67) through a coupling (68), and the conveying shaft of the motor (2) is connected to the coupling (6 8), one end of the coupling (68) is spline-connected, and the other end of the coupling (68) is spline-connected to one end of the brake shaft (67); the other end of the brake shaft (67) is connected to the main brake sleeve (65), and the main brake sleeve (65) is sleeve-mounted on the brake shaft (67), and the main brake sleeve (65) is provided with an external thread; the inner wall of one end of the main brake disc (63) close to the main brake sleeve (65) is provided with an internal thread that meshes with the external thread on the main brake sleeve (65), and the main brake sleeve (65) is threadedly connected to the main brake disc (63); a brake seat (61) and a brake pad (62) arranged in pairs are provided on the cylinder of the main brake disc (63), and the brake seat (61) is arranged between the two brake pads (62), and the brake seat (61) is connected to the roller A locking bolt (611) is provided between the cylinder body (3) to fix the two; an internal thread is also provided on the inner wall of one end of the main brake disc (63) close to the auxiliary brake disc (64), and the thread specifications of the internal threads at both ends of the main brake disc (63) are the same and the thread directions are opposite; an external thread is provided on the outer wall of the auxiliary brake sleeve (66) that meshes with the internal thread on the main brake disc (63), and the auxiliary brake sleeve (66) is threadedly connected to the main brake disc (63), and the through hole in the center of the auxiliary brake sleeve (66) is a regular inner hexagon; a first step (610) is provided in the center of the auxiliary brake disc (64), one end of the auxiliary brake disc (64) is sleeved on the outer layer of the main brake disc (63), and the other end is sleeved on the outer layer of the auxiliary brake sleeve (66), and the main brake When the end of the disc (63) is on the first step (610), the end of the main brake disc (63) is clamped between the auxiliary brake disc (64) and the auxiliary brake sleeve (66); the end of the transmission shaft (7) away from the primary sun gear (71) is provided with a connecting portion (73), the connecting portion (73) is in the shape of a regular hexagonal column, the connecting portion (73) and the through hole in the center of the auxiliary brake sleeve (66) are matched with each other, and the auxiliary brake sleeve (66) is sleeved and installed on the outer layer of the connecting portion (73); a transmission shaft (7) is provided between the brake assembly (6) and the reducer assembly (4), the reducer assembly (4) and the roller body (3) are meshed with each other, and when the motor (2) drives the transmission shaft (7) to rotate, the reducer assembly (4) drives the roller body (3) to rotate;A clutch assembly (5) is provided on the side of the reducer assembly (4); an end cover (11) is provided on the side of the housing (1); a first internal spline (111) is provided on the end cover (11); a ring gear connecting plate (52) is provided inside the end cover (11); a second internal spline (521) is provided inside the ring gear connecting plate (52); the clutch assembly (5) includes a clutch drive module (8) and a clutch lock module (9); the clutch drive module (8) includes a clutch drive motor (81); the clutch lock module (9) includes A clutch connecting sleeve (92), an outer spline (921) is provided at the end of the clutch connecting sleeve (92), a clutch latch (95) is provided in the clutch connecting sleeve (92) and can be radially extended relative to the clutch connecting sleeve (92), and the clutch latch (95) includes a latch tooth (951) provided with an inclined surface; when the clutch drive motor (81) is in operation, the clutch connecting sleeve (92) is driven to move along the axial direction of the transmission shaft (7), and when the clutch connecting sleeve (92) moves, the outer spline (921) and the second inner spline (521) are engaged with or disengaged from each other.
2. The reliable clutch brake winch according to claim 1, characterized in that: The clutch assembly (5) is mounted on the end cover (11), and the clutch assembly (5) further comprises a clutch housing (51) and a gear ring connecting plate (52). When the clutch drive motor (81) in the clutch drive module (8) is in operation, the clutch lock module (9) is driven to move axially along the transmission shaft (7); the reducer assembly (4) comprises a primary gear ring (41), and the gear ring connecting plate (52) is fixedly connected to the primary gear ring (41); a second internal spline (521) is provided in the gear ring connecting plate (52), the first internal spline (111) and the second internal spline (521) have the same shape and can both mesh with the external spline (921); a bevel is provided on the side of the second internal spline (521) close to the external spline (921); an annular limiting groove (522) is provided in the gear ring connecting plate (52) and is arranged adjacent to the second internal spline (521), and the annular limiting groove (522) is arranged opposite to the external spline (921).
3. The reliable clutch brake winch according to claim 2, characterized in that: The clutch drive module (8) further comprises a clutch drive driving wheel (82), a clutch drive driven wheel (83), a motor mounting seat (84), an elastic member (85) and a clutch drive pin (86); the clutch drive motor (81) is fixed to the side of the end cover (11) via the motor mounting seat (84); the output shaft of the clutch drive motor (81) is transmission-connected to the clutch drive driving wheel (82); the clutch drive driving wheel (82) and the clutch drive driven wheel (83) are meshed with each other; the clutch housing (51) is connected to the end cover (11); a boss (511) is provided in the clutch housing (51); a first bearing (53) is sleeved and mounted on the boss (511); and the clutch drive driven wheel (83) is rotationally connected to the clutch housing (51) via the first bearing (53).
4. The reliable clutch brake winch according to claim 2, characterized in that: The clutch lock module (9) further comprises a clutch center shaft (91), a clutch cam (93), a latch fixing sleeve (94), a clutch lock spring (96), a center bearing (97) and a bearing retaining ring (98); the clutch latch (95) and the clutch lock spring (96) are arranged in pairs on both sides of the clutch cam (93), the two clutch latches (95) are arranged symmetrically up and down, and the two clutch lock springs (96) are arranged symmetrically up and down; the clutch center shaft (91) is connected to the clutch cam (93) by the clutch latch (95). The center bearing (97) is installed in the clutch connecting sleeve (92), the latch fixing sleeve (94) is installed in the clutch connecting sleeve (92), a clutch cam (93) is provided in the latch fixing sleeve (94), the clutch cam (93) is sleeved on the clutch center shaft (91), and the clutch lock spring (96) is sleeved on the clutch latch (95); when the clutch cam (93) rotates, it drives the clutch latch (95) to move along the radial direction of the clutch connecting sleeve (92).
5. The reliable clutch brake winch according to claim 4, characterized in that: The clutch connecting sleeve (92) is provided with an external spline (921) at the end facing the gear ring connecting plate (52), and a first cylindrical tube (924) and a second cylindrical tube (927) are provided on both sides of the external spline (921) of the clutch connecting sleeve (92); the outer layer of the first cylindrical tube (924) is provided with a spiral groove (922), and the spiral groove (922) includes a slope section (9221) and a flat slope section (9222), and the flat slope section (9222) is arranged away from the external spline (921); the inner wall of the first cylindrical tube (924) is provided with a limit strip (925) arranged along the axial direction of the clutch connecting sleeve (92), and the The limiting strip (925) is close to the end face of the first cylindrical tube (924); the second cylindrical tube (927) is provided with a latch guide hole (923) for inserting the clutch latch (95), and the latch guide holes (923) are arranged in pairs and correspond one to one with the clutch latch (95); the second cylindrical tube (927) is provided with a latch limiting column (926) extending axially therefrom, and the latch fixing sleeve (94) is installed on the latch limiting column (926); the end of the clutch central shaft (91) is provided with a ratchet (911), and the ratchet (911) is connected to the inner wall of the clutch drive driven wheel (83) through an elastic member (85).
6. The reliable clutch brake winch according to claim 5, characterized in that: The clutch center shaft (91) is provided with a ratchet (911), a limiting plate (912), a first clamping slot (913) and a driving end (914) in sequence along its axial direction; the clutch cam (93) is provided with a first cam (931), a second cam (933) and an intermediate cam (932) arranged in pairs, the first cam (931) and the second cam (933) being arranged on both sides of the intermediate cam (932); the two intermediate cams (932) are symmetrically arranged and both are arranged on the same axis; the first cam (931) and the second cam (933) are arranged 180 degrees apart and are respectively arranged at the same angle as the intermediate cam (932); a first latch limiting slot (934) is provided between the first cam (931) and the intermediate cam (932); a first latch limiting slot (934) is provided between the second cam (933) and the intermediate cam (932); A second latch limiting groove (935) is provided; a polygonal through hole (936) for inserting the driving end (914) is provided on the central axis of the clutch cam (93); two center bearings (97) arranged side by side are provided on the clutch center shaft (91), and the first clamping groove (913) is provided with a bearing retaining ring (98) for limiting the axial movement of the center bearing (97); the clutch center shaft (91) is installed in the clutch connecting sleeve (92) through the center bearing (97) and is coaxially arranged therewith; the limiting disk (912) is disc-shaped and is provided with a fan-shaped notch on the limiting disk (912); when the clutch center shaft (91) drives the limiting disk (912) to rotate, the fan-shaped notch on the limiting disk (912) rotates relative to the limiting bar (925) in the clutch connecting sleeve (92); the clutch cam (93) is sleeved and installed on the driving end (914).
7. The reliable clutch brake winch according to claim 6, characterized in that: The clutch cam (93) is provided with a pair of clutch latches (95), the clutch latches (95) including latch teeth (951), latch limit blocks (952), latch plates (953) and latch protrusions (954). The clutch latches (95) are mounted on a latch fixing sleeve (94), and baffles (941) are provided at both ends of the latch fixing sleeve (94). Each of the latch teeth (951) passes through the latch guide hole (923) and is located outside the second cylindrical tube (927). On the side, the end surface of the latch tooth (951) facing the ratchet (911) is in contact with the side surface of the external spline (921), and the side of the latch tooth (951) away from the external spline (921) is an inclined surface; a clutch lock spring (96) is sleeved and installed on the outer side of the latch plate (953), and the clutch lock spring (96) is a compression spring; one end of the clutch lock spring (96) abuts against the baffle (941), and the other end abuts against the latch limit block (952); each of the latch limit blocks (95 2) When the top of the latch teeth (951) is in contact with the inner wall of the clutch connecting sleeve (92), it is arranged higher than the outer spline (921); the clutch cam (93) is installed in the latch fixing sleeve (94), and the latch plate (953) passes through the baffle (941) so that the latch protrusion (954) is located in the latch fixing sleeve (94); the latch plate (953) close to the end cover (11) is stuck in the first latch limiting groove (934), and one of the intermediate cams (932) and the first cam (931 ) and simultaneously cooperate with the latch protrusion (954) close to the end cover (11); the latch plate (953) away from the end cover (11) is stuck in the second latch limiting groove (935), and the other intermediate cam (932) and the second cam (933) simultaneously cooperate with the latch protrusion (954) away from the end cover (11); when the clutch center shaft (91) drives the clutch cam (93) to rotate, each of the clutch latches (95) synchronously moves closer to each other along the radial direction of the clutch connecting sleeve (92).
8. The reliable clutch brake winch according to claim 5, characterized in that: The clutch driven wheel (83) is coaxially sleeved on the clutch connecting sleeve (92) and is arranged close to the first cylindrical barrel (924). The clutch driven wheel (83) is provided with a pair of clutch driving pins (86) on the hollow cylinder. The clutch driving pins (86) are arranged higher than the outer wall of the hollow cylinder of the clutch driven wheel (83) and are symmetrically distributed on the hollow cylinder of the clutch driven wheel (83). The clutch driving pins (86) are clearance-matched with the spiral groove (922). The clutch driven wheel (83) During rotation, the clutch drive pin (86) slides along the spiral groove (922); one end of the elastic member (85) is fixedly mounted on the inner wall of the clutch drive driven wheel (83); when the clutch connecting sleeve (92) approaches the clutch drive driven wheel (83), the other end of the elastic member (85) is clamped on the contact surface of the ratchet (911); the end surface of the elastic member (85) facing away from the ratchet (911) is set as an inclined arc surface (851), and the elastic members (85) are arranged in pairs and are symmetrical relative to the center of the clutch drive driven wheel (83).
9. The reliable clutch brake winch according to claim 1, characterized in that: The reducer assembly (4) further comprises a second-stage planetary reduction mechanism consisting of a secondary sun gear (44), a secondary ring gear (45), a secondary planet gear (46), a secondary planet carrier (47) and a reduction output wheel; the first-stage sun gear (71) is located at the end of the transmission shaft (7) away from the motor (2); the second-stage sun gear (44) and the second-stage planet carrier (47) are sleeved on the transmission shaft (7) and can rotate relative to the transmission shaft (7); the first-stage planet carrier (43) is transmission-connected to the second-stage sun gear (44); the second-stage planet carrier (47) is fixedly connected to the reducer output wheel (48); the side surface of the roller body (3) is provided with roller internal teeth (31); the reducer output wheel (48) is transmission-connected to the roller internal teeth (31); and the second-stage ring gear (45) is fixedly connected to the housing (1).
10. The reliable clutch brake winch according to claim 1, characterized in that: The transmission shaft (7) is provided with two second slots (72) arranged side by side, and the transmission shaft (7) is installed in the drum body (3) through the second bearing (69); the second slot (72) is provided with a first retaining ring (74) for limiting the axial movement of the second bearing (69), and the first retaining ring (74) is arranged on the side of the second bearing (69); the drum body (3) is provided with a step for installing the second bearing (69), and the side of the second bearing (69) is in contact with the step; the drum body (3) is further provided with a third slot (32), and the third slot (32) is provided with a second retaining ring (75) for limiting the movement of the second bearing (69) relative to the drum body (3).
Citation Information
Patent Citations
Planetary differential velocity modulating winch
CN101734567A
Electric double-speed winch and work method thereof
CN106006420A