A segmented profile framing apparatus

By designing a segmented profile framing equipment, lifting baffles are used to divide rollers into forward and reverse rotation spaces, enabling segmented framing of profiles. This solves the problems of insufficient space utilization and inconsistent specifications in existing equipment, and improves production efficiency and resource utilization.

CN116946680BActive Publication Date: 2026-03-24GUANGDONG SAIFU INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-27
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The framing equipment of existing aluminum profile manufacturers suffers from problems such as insufficient space utilization, inconsistent specifications, serious waste of management and material resources, which affect production efficiency and energy waste.

Method used

Design a segmented profile framing equipment, which uses lifting baffles to separate rollers to form forward and reverse rotation spaces. The segmented framing of profiles is achieved through reverse rolling and forward conveying. Two sets of profiles are loaded into one frame, reducing the size of the frame and the material cost.

Benefits of technology

It improved production efficiency, reduced material frame size and material waste, lowered usage costs, fostered a virtuous cycle, and enhanced production efficiency and resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a segmented profile frame mounting equipment, which comprises a conveying mechanism and a segmentation device; the conveying mechanism is sequentially provided with an inlet position, a segmentation position and a frame mounting position along the conveying direction of the profile; the segmentation device is arranged at the segmentation position; the segmentation device comprises a roller group and a lifting baffle; the lifting baffle is assembled on the roller group and can move up and down relative to the roller group; the lifting baffle divides the roller group into a forward rotation space and a reverse rotation space; control motors are arranged on the forward rotation space and the reverse rotation space respectively. The application solves the problem of wasted frame space of the traditional frame mounting equipment and has the advantages of replacing part of manual labor and high production efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation production, in particular to a sectional profile frame equipment. BACKGROUND

[0002] In domestic aluminum profile production enterprises, basically 99% of enterprises adopt manual personnel to carry and frame after the completion of the extrusion process, only a few enterprises have frame equipment, but all are semi-automatic frame equipment.

[0003] And the existing frame equipment has the following shortcomings: (1) short frame for short material, special short frame for short material, frame size, cannot unify the frame size, waste of management and material resources; (2) long frame for short material, automatic frame loading can only load one section of short material, waste space, during aging of aluminum profile in the next process, energy waste is caused by space waste, energy saving management is not formed; (3) because automatic frame loading can only load one section of short material, waste space, so manual two-section short material frame is used, which also causes production cannot form intelligent manufacturing, and affects production efficiency. SUMMARY

[0004] Therefore, in order to solve the problem that the traditional frame equipment cannot fully utilize the space when the profile is finally framed, the present application provides a sectional profile frame equipment, and the specific technical scheme is as follows:

[0005] A sectional profile frame equipment, comprising a conveying mechanism and a segmentation device; the conveying mechanism is sequentially provided with a feeding position, a segmentation position and a frame position along the transportation direction of the profile; the segmentation device is arranged at the segmentation position, and the segmentation device comprises a roller group and a lifting baffle, the lifting baffle is assembled on the roller group and can move up and down relative to the roller group, the lifting baffle divides the roller group into a forward rotation space and a reverse rotation space, and a control motor is arranged on each of the forward rotation space and the reverse rotation space.

[0006] The sectional profile frame equipment has the following advantages: one frame can load two different profiles, the size of the frame is reduced, the waste of management and material cost is avoided, the production efficiency is improved, the maintenance cost is reduced, and the use cost is reduced.

[0007] Further, a sizing table is installed at the feeding position, one end of the sizing table is provided with a feeding port, and the other end of the sizing table is connected with the roller group.

[0008] Further, the sectional profile frame mounting device further comprises a sizing device located at one side of the conveying mechanism, the sizing device comprises a material blocking plate, a photoelectric detector, and a lifting driving element for controlling the lifting movement of the material blocking plate, the material blocking plate is arranged above the sizing table and at the sizing position.

[0009] Further, the roller group comprises a forward rotation chain, a reverse rotation chain, a mounting seat, and a plurality of rollers, the forward rotation chain is installed on the conveying mechanism and located in the forward rotation space, the reverse rotation chain is installed on the conveying mechanism and located in the reverse rotation space, the mounting seat is arranged between the forward rotation space and the reverse rotation space, the lifting blocking plate is movably assembled on the mounting seat and used for abutting and limiting the profile, and a plurality of the rollers are rotatably and spacedly arranged above the forward rotation chain and above the reverse rotation chain; the forward rotation chain and the reverse rotation chain are respectively controlled by two different control motors.

[0010] Further, the mounting seat comprises a first lifting element and a second lifting element, the lifting blocking plate comprises a first blocking block and a second blocking block; the first lifting element is installed on the conveying mechanism and located in the forward rotation space, the first blocking block is movably inserted into the first lifting element; the second lifting element is installed on the conveying mechanism and located in the reverse rotation space, the second blocking block is movably inserted into the second lifting element; the lifting movement of the first blocking block and the second blocking block is controlled by the driving motor.

[0011] Further, the first transportation position, the second transportation position, and the third transportation position are each provided with a conveying belt group, the conveying belt group comprises a first conveying belt and a second conveying belt, the first conveying belt is located at the profile transportation lower station of the forward rotation space, and the second conveying belt is located at the profile transportation lower station of the reverse rotation space.

[0012] Further, a frame for collecting and placing the profile is installed at the frame mounting position, and the frame is located below the conveying belt group of the third transportation position.

[0013] Further, the frame is a material frame. BRIEF DESCRIPTION OF DRAWINGS

[0014] The application can be further understood from the following description in conjunction with the drawings. The components in the drawings are not necessarily drawn to scale, but emphasis is instead placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0015] Figure 1 is a structural schematic diagram of a segmented profile frame assembling equipment according to an embodiment of the present application;

[0016] Figure 2 is a structural schematic diagram of a segmented profile frame assembling equipment according to an embodiment of the present application; Figure 1 is a partial structural schematic diagram of A in

[0017] Figure 3 is a structural schematic diagram of a segmented profile frame assembling equipment according to an embodiment of the present application.

[0018] BRIEF DESCRIPTION OF DRAWINGS

[0019] 1, feeding position; 11, sizing table; 12, feeding port; 2, sizing device; 21, material blocking plate; 22, photoelectric detector; 23, lifting driving part; 3, segmentation device; 31, roller group; 311, forward rotation chain; 312, reverse rotation chain; 313, mounting seat; 3131, first lifting part; 3132, second lifting part; 32, lifting blocking plate; 321, first blocking block; 322, second blocking block; 4, first conveying position; 5, second conveying position; 6, third conveying position; 7, frame; 8, conveyor belt group; 81, first conveyor belt; 82, second conveyor belt; 9, profile. DETAILED DESCRIPTION

[0020] In order to make the objectives, technical solutions and advantages of the present application clearer and more comprehensible, the present application will be further described in detail below in conjunction with its embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the protection scope of the present application.

[0021] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration and are not intended to be the only implementation.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0023] The terms "first", "second", etc. used in the present application do not represent specific quantities and sequences, but are only used for distinguishing names.

[0024] AsFigure 1 and Figure 2 As shown, a segmented profile framing device according to an embodiment of the present invention includes a conveying mechanism and a segmenting device 3; the conveying mechanism is provided with a feeding position 1, a segmenting position and a framing position in sequence along the transport direction of the profile 9; the segmenting device 3 is provided at the segmenting position, and the segmenting device 3 includes a roller group 31 and a lifting baffle 32. The lifting baffle 32 is mounted on the roller group 31 and can move up and down relative to the roller group 31. The lifting baffle 32 divides the roller group 31 into two parts: a forward rotation space and a reverse rotation space. Control motors are respectively provided in the forward rotation space and the reverse rotation space.

[0025] The aforementioned segmented profile framing equipment, by incorporating a segmentation device 3 and adding a lifting baffle 32 to the roller assembly 31, allows the first set of profiles 9 to reach a set position in the reversing space. Reverse rolling causes one end face of the profile 9 to contact the lifting baffle 32. Meanwhile, the second set of profiles 9 is conveyed forward in the forward rotating space until one end face contacts the lifting baffle 32. At this point, both the first and second sets of profiles 9 are in their set positions, allowing them to be transferred to the material frame for collection and placement. This solves the problem of traditional framing equipment failing to fully utilize space during final profile framing. The advantages of the segmentation device include: one material frame can hold two different sets of profiles 9, reducing the number of frame sizes, avoiding waste in management and material costs, improving production efficiency, achieving a positive balance in maintenance costs, and reducing operating costs.

[0026] In one embodiment, a length-fixing platform 11 is installed at the feeding position 1. One end of the length-fixing platform 11 is provided with a feeding port 12, and the other end of the length-fixing platform 11 is connected to the roller assembly 31. The length-fixing platform is prior art and will not be described in detail here.

[0027] like Figure 1 and Figure 2 As shown, in one embodiment, the segmented profile framing equipment further includes a length-fixing device 2 located on one side of the conveying mechanism. The length-fixing device 2 includes a baffle plate 21, a photoelectric detector 22, and a lifting drive component 23 for controlling the lifting and lowering movement of the baffle plate 21. The baffle plate 21 is disposed above the length-fixing platform 11 and located at the length-fixing position. Thus, by providing the photoelectric detector 22, a photoelectric detection instrument is installed above the baffle plate 21. When the profile 9 is detected to be close to the baffle plate 21, the photoelectric detector 22 detects the optical signal of the profile 9 and converts it into an electrical signal, which is sent to the control motor of the length-fixing inlet 12. This causes the profile 9 to decelerate in advance at the length-fixing position, and finally, when the profile 9 passes the baffle plate 21, the impact on the baffle plate 21 is greatly reduced. The aforementioned photoelectric detector 22 is prior art and will not be described in detail here.

[0028] like Figure 1 and Figure 2As shown in the drawings, in one of the embodiments, the roller group 31 comprises a forward rotation chain 311, a reverse rotation chain 312, a mounting base 313, and a plurality of rollers, the forward rotation chain 311 is mounted on the conveying mechanism and located in the forward rotation space, the reverse rotation chain 312 is mounted on the conveying mechanism and located in the reverse rotation space, the mounting base 313 is arranged between the forward rotation space and the reverse rotation space, the lifting baffle 32 is movably assembled on the mounting base 313 and used for abutting against the limiting profile 9, and the plurality of rollers are movably arranged above the forward rotation chain 311 and above the reverse rotation chain 312; the forward rotation chain 311 and the reverse rotation chain 312 are respectively controlled by two different control motors. In this way, the forward rotation chain 311 and the reverse rotation chain 312 are separately controlled by the two different control motors, and under the cooperation of the lifting baffle 32, two different profiles 9 can be timely placed in sections, thereby improving the production and transportation efficiency.

[0029] As shown in the drawings, Figure 1 and Figure 2 As shown in the drawings, in one of the embodiments, the mounting base 313 comprises a first lifting piece 3131 and a second lifting piece 3132, and the lifting baffle 32 comprises a first baffle block 321 and a second baffle block 322; the first lifting piece 3131 is mounted on the conveying mechanism and located in the forward rotation space, and the first baffle block 321 is movably inserted into the first lifting piece 3131; the second lifting piece 3132 is mounted on the conveying mechanism and located in the reverse rotation space, and the second baffle block 322 is movably inserted into the second lifting piece 3132; the lifting movement of the first baffle block 321 and the second baffle block 322 is controlled by a driving motor. In this way, through the lifting movement of the first baffle block 321 and the second baffle block 322, the first baffle block 321 and the second baffle block 322 can both reciprocate away from and abut against the profile 9, thereby achieving the segmentation of the two groups of profiles 9; when the first group of short profiles 9 reaches the set position on the reverse rotation space, the position of the lifting baffle is lifted, then the profile 9 is made to contact the first baffle block 321 through reverse rolling, while the second group of short profiles 9 is forwardly conveyed on the forward rotation space to contact the second baffle block 322, at this time, the two short profiles 9 can be transported to the material frame for collection after reaching the set position.

[0030] Preferably, the first baffle block 321 and the second baffle block 322 are silica gel gaskets.

[0031] As shown in the drawings, Figure 1 and Figure 2As shown, in one of the embodiments, the first conveying position 4, the second conveying position 5 and the third conveying position 6 are all provided with a conveying belt set 8, which comprises a first conveying belt 81 and a second conveying belt 82, the first conveying belt 81 is located at the profile 9 conveying lower position of the positive rotation space, and the second conveying belt 82 is located at the profile 9 conveying lower position of the reverse rotation space. In this way, by providing the conveying belt set 8, mainly the function of supporting the profile 9 and realizing the transfer of the profile 9 is achieved, and the conveying belt has the advantages of low noise and small friction.

[0032] As shown in Figure 1 and Figure 2 As shown, in one of the embodiments, the frame 7 for collecting and placing the profile 9 is installed at the frame mounting position, and the frame 7 is located below the conveying belt set 8 of the third conveying position 6. In this way, by providing the frame 7, the collection and placement of the profile 9 after the segmented transfer are facilitated, and the subsequent processing of the profile 9 by the workers is facilitated.

[0033] In one of the embodiments, the frame is a material frame.

[0034] Work flow: After the profile 9 is initially sized and separated from the sizing device, it is transferred to the lower position along the roller set 31. When the first group of profiles 9 reaches the set position on the reverse rotation space, the profile 9 is contacted by the lifting baffle 32 through reverse rolling, while the second group of profiles 9 is positively conveyed on the positive rotation space to contact the lifting baffle 32. At this time, the first group of profiles 9 and the second group of profiles 9 can be transferred to the first conveying position 4 after being set at the set position, and then successively pass through the second conveying position 5 and the third conveying position 6. Through the first conveying belt and the second conveying belt provided on the first conveying position 4, the second conveying position 5 and the third conveying position 6, the two different groups of profiles 9 can be smoothly conveyed in turn, and finally the profiles 9 are transferred to the frame for collection and placement.

[0035] The technical features of the above-mentioned embodiments can be combined in any way. In order to make the description simple, not all possible combinations of the technical features in the above-mentioned embodiments are described, but as long as the combinations of the technical features do not exist, they should be considered as the scope of the present application.

[0036] The above-mentioned embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the patent. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A segmented profile framing device, characterized in that, include: The conveying mechanism is provided with a feeding position, a segmentation position and a frame loading position in sequence along the transport direction of the profile; The segmentation device is located at the segmentation position. The segmentation device includes a roller group and a lifting baffle. The lifting baffle is mounted on the roller group and can move up and down relative to the roller group. The lifting baffle divides the roller group into two parts: a forward rotation space and a reverse rotation space. Control motors are respectively provided in the forward rotation space and the reverse rotation space. A length-fixing position is also provided between the feeding position and the segmentation position; a first transport position, a second transport position, and a third transport position are also provided sequentially between the segmentation position and the frame assembly position; a length-fixing platform is installed at the feeding position, one end of the length-fixing platform is provided with a feeding port, and the other end of the length-fixing platform is connected to the roller assembly; a length-fixing device is also included, which includes a baffle plate, a photoelectric detector, and a lifting drive for controlling the lifting and lowering movement of the baffle plate, the baffle plate being disposed above the length-fixing platform and located at the length-fixing position.

2. The segmented profile framing equipment according to claim 1, characterized in that, The roller assembly includes a forward rotating chain, a reverse rotating chain, a mounting base, and multiple rollers. The forward rotating chain is mounted on the conveying mechanism and located within the forward rotating space. The reverse rotating chain is mounted on the conveying mechanism and located within the reverse rotating space. The mounting base is disposed between the forward rotating space and the reverse rotating space. The lifting baffle is movably mounted on the mounting base and used to abut against the limiting profile. The multiple rollers are rotatably spaced above the forward rotating chain and above the reverse rotating chain. The forward rotating chain and the reverse rotating chain are controlled by two different control motors.

3. The segmented profile framing equipment according to claim 2, characterized in that, The mounting base includes a first lifting component and a second lifting component, and the lifting baffle includes a first stop block and a second stop block; the first lifting component is mounted on the conveying mechanism and located in the forward rotation space, and the first stop block is movably inserted into the first lifting component; the second lifting component is mounted on the conveying mechanism and located in the reverse rotation space, and the second stop block is movably inserted into the second lifting component; the lifting movements of the first stop block and the second stop block are both controlled by a drive motor.

4. The segmented profile framing equipment according to claim 1, characterized in that, Conveyor belt sets are provided at the first transport position, the second transport position and the third transport position. The conveyor belt sets include a first conveyor belt and a second conveyor belt. The first conveyor belt is located at the profile transport lower station in the forward rotation space and the second conveyor belt is located at the profile transport lower station in the reverse rotation space.

5. The segmented profile framing equipment according to claim 1, characterized in that, A frame for collecting and placing profiles is installed at the loading position, and the frame is located below the conveyor belt assembly of the third transport position.

6. The segmented profile framing equipment according to claim 5, characterized in that, The frame is a material frame.

Citation Information

Patent Citations

  • Multi-channel welded pipe high-speed packing and discharging system

    CN104276305A