A fully automatic flanging device for glass fiber reinforced plastic composite pipes
By introducing a centering rotation, cleaning and heating mechanism into the fully automatic flange device of fiberglass composite pipe, combined with hydraulic system and elastic parts, the problem of adjusting the bending angle radius of pipes of different pipe diameters and wall thicknesses is solved, and the flange of pipes is realized Improved stability and strength during the process.
Patent Information
- Application Number
- CN202310861396.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2043-07-13
AI Technical Summary
The prior art cannot adjust the bending radius length according to the different pipe diameters and wall thickness of the fiberglass composite pipe, resulting in easy cracking and damage during the flange process.
A fully automatic flange device is designed, including a centering rotating mechanism, cleaning mechanism, heating mechanism and bending radius length adjustment mechanism. The bending radius length is automatically adjusted through hydraulic system and elastic parts to ensure that pipes of different thicknesses and diameters are in When flanking, the radius of the bend corner is appropriate to prevent cracking.
It effectively prevents the pipe from cracking and damage during the flange process, improves the reliability of the flange and the pressure and load-bearing capacity of the pipe.
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Figure CN116985392B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of glass fiber reinforced plastic composite pipe processing, and in particular relates to a fully automatic flanging device for a glass fiber reinforced plastic composite pipe. Background Art
[0002] The flanging of the FRP composite pipe is to fold the pipe wall outward to increase the strength and connectivity of the pipe end. The flanging of the FRP composite pipe should generally not exceed 90° to avoid excessive deformation or cracking of the pipe end face, which will affect the normal use of the pipe. The pipe end after flanging presents a funnel-like shape, which can improve the pressure and bearing capacity of the pipe.
[0003] FRP composite pipes are prone to cracking during the flanging process due to their poor plasticity. Sufficient length must be reserved at the pipe mouth so that it can withstand relatively large pressure during the flanging process. However, for pipes of the same diameter and larger thickness, the required bending radius length will be relatively long when flanging at the same angle. For pipes of the same thickness and larger diameter, the required bending radius length will also be relatively long when flanging at the same angle.
[0004] Therefore, different bend radius lengths need to be reserved during flanging according to different pipe diameters and wall thicknesses to prevent cracking, but the prior art cannot reserve different bend radius lengths during flanging of FRP composite pipes according to different pipe diameters and wall thicknesses. Summary of the invention
[0005] The purpose of the present invention is to provide a fully automatic flanging device for a FRP composite pipe to solve the defect in the background art that different bending radius lengths cannot be left during flanging of the FRP composite pipe according to different pipe diameters and wall thicknesses.
[0006] In order to achieve the above object, the technical solution provided by the present invention is:
[0007] A fully automatic flanging device for a glass fiber reinforced plastic composite pipe comprises a fixed bracket, a shell and a control terminal, wherein the fixed bracket is fixedly connected to an annular fixed bracket, the fixed bracket is fixedly connected to the shell, the shell is installed with a control terminal, a first fixed rod is fixedly connected inside the shell, the fixed bracket is fixedly connected to a rotating motor, the annular fixed bracket is rotatably connected to a centering rotating mechanism, the first fixed rod is provided with a cleaning mechanism, the first fixed rod is fixedly connected to a uniformly distributed first hydraulic rod, the control terminal is electrically connected to the first hydraulic rod, the first hydraulic rod is fixedly connected to a first limiting block, a rotating tube is rotatably connected to the first limiting block, and the first limiting block is connected to a rotating tube. A first elastic member is provided between the first hydraulic rods, the first limiting block is fixedly connected to the first sliding block, the first hydraulic rod is fixedly connected to the first limiting rod, the first limiting rod is slidably connected to the first moving rod, the first moving rod is connected to a bending radius length adjustment mechanism, the first moving rod is fixedly connected to a connecting member, the connecting member is rotatably connected to the second fixed rod, the second fixed rod is slidably connected to the first sleeve, the second fixed rod is installed with a heating mechanism, the second fixed rod is slidably connected to the sliding rod, the sliding rod is slidably connected to the pressing block, the outer shell is fixedly connected to the second hydraulic rod, and the pressing block is fixedly connected to the telescopic end of the second hydraulic rod.
[0008] Furthermore, the centering rotation mechanism includes a first gear ring, which is rotatably connected to the annular fixed frame, the first gear ring is fixedly connected to a rotating ring, the rotating ring is rotatably connected to a uniformly distributed bevel gear, a slider is provided on the inner ring of the bevel gear, the rotating ring is fixedly connected to a second gear ring, the bevel gear is slidably connected to a rotating screw, a sliding groove is provided on the rotating screw for cooperating with the slider on the bevel gear, the rotating screw is threadedly connected to the rotating ring, the rotating screw is fixedly connected to a fixed handle, and a symmetrical cylindrical block is fixedly connected to one end of the rotating screw.
[0009] Furthermore, the cleaning mechanism includes an electric fan, which is fixed to the outer shell, and is slidably connected to a second conduit, which is fixed to a fixing ring, a spring is arranged on the second conduit between the fixing ring and the electric fan, the fixing ring is fixed to a second limiting rod, the first fixing rod is fixed to a first shell, the front end of the second conduit is located inside the first shell, the front end of the second conduit is arranged to be conical, and an air outlet is opened on the side of the cone, a sealing member which is sealed with the front end of the second conduit is arranged on the rear side inside the first shell, an air jet hole is arranged on the first sliding block, and the first shell and the first sliding block are connected by a telescopic tube.
[0010] Furthermore, the first sliding block is triangular, and a side facing the opening of the housing is arc-shaped.
[0011] Furthermore, the electric fan is slidably connected to a first conduit, the first fixed rod is fixedly connected to a second shell, the front end of the first conduit is located inside the second shell, the front end of the first conduit is configured to be conical, and an air outlet is provided on the conical side, a sealing member that seals with the front end of the first conduit is provided on the front side of the interior of the second shell, and the second shell is fixedly connected to an airbag.
[0012] Furthermore, the outer side of the second shell is fixedly connected with uniformly distributed elastic telescopic rods, the ends of the elastic telescopic rods are fixedly connected with uniformly distributed support rods, and the support rods away from the airbag are rotatably connected with the second sleeve.
[0013] Furthermore, the heating mechanism includes a fixed block, which is fixedly connected to the second fixed rod, the fixed block is fixedly connected to the air outlet rod, the electric fan is fixedly connected to the third conduit, the third conduit is provided with an electric switch valve, and the third conduit is connected to the air outlet rod.
[0014] Furthermore, a row of evenly distributed small holes is provided on the air outlet rod, and the small holes are distributed in opposite directions.
[0015] Furthermore, the bending radius length adjustment mechanism includes a second limit block, which is fixedly connected to the first fixed rod, and the second limit block is provided with evenly distributed sliding grooves. The second limit block is slidably connected to the limit slider through the sliding groove. The limit slider is fixedly connected to the first hydraulic chamber, and the first hydraulic chamber is fixedly connected to the L-shaped conduit. The L-shaped conduit runs through the limit slider, the first fixed rod is fixedly connected to an annular hydraulic shell, and an annular piston is arranged in the annular hydraulic shell. The L-shaped conduit is fixedly connected to the annular piston in the annular hydraulic shell, and a circular hole is arranged at one end of the L-shaped conduit close to the annular piston. A second elastic member is slidably connected to a hydraulic conduit at one end of the annular hydraulic shell close to the limit slider, the outer shell is fixedly connected to an evenly distributed second hydraulic chamber, and the second hydraulic chamber is communicated with the hydraulic conduit on one side close to the outer shell, and an electric switch valve is arranged at the connection between the hydraulic conduit and the second hydraulic chamber, the second hydraulic chamber is slidably connected to the second moving rod, and the second moving rod is fixedly connected to the first limit block, and the first limit block is fixedly connected to the second sliding block, and the first limit block connected to the second sliding block is fixedly connected to the connecting member.
[0016] Furthermore, the diameter of the first hydraulic chamber is smaller than the diameter of the second hydraulic chamber.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The present invention uses a cleaning mechanism to blow out impurities in the pipeline when the pipeline enters, thereby preventing impurities from damaging the pipeline during flanging; a heating mechanism is used to soften the pipeline during flanging to prevent the pipeline from cracking during flanging; gas enters the shell through the circular holes on the gas outlet rod, the gas is sucked in through the suction port of the electric fan inside the shell, the gas is sprayed into the shell through the gas outlet rod, and is sucked in through the electric fan under the obstruction of the air bag to form a circulation, thereby reducing heat dissipation; when the pipeline is flanging, the first limiting rod is fixed so that the volume of hydraulic oil in the first hydraulic cavity remains unchanged; the second fixing rod is fixed to prevent the second fixing rod from shaking during flanging; and the gas is discharged through the first limiting rod to prevent the second fixing rod from shaking during flanging. The hydraulic pressures of the first hydraulic chamber, the second hydraulic chamber and the annular hydraulic shell change, so that when folding pipes of different thicknesses, the thicker the pipe, the longer the bending radius. The diameter of the second hydraulic chamber is larger than the diameter of the first hydraulic chamber. When the pipe thickness is the same and the diameter increases, the second hydraulic chamber and the first hydraulic chamber move outward by the same distance, the hydraulic oil in the annular hydraulic shell increases, the annular seal in the annular hydraulic shell moves, driving the second fixed rod to move inward, and the bending radius increases. The bending radius is automatically adjusted by transferring the hydraulic oil in the first hydraulic chamber, the annular hydraulic shell and the second hydraulic chamber to prevent breakage and damage during folding. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0021] Figure 2 It is a three-dimensional structural schematic diagram of the centering and rotating mechanism of the present invention;
[0022] Figure 3 It is a three-dimensional structural schematic diagram of the bevel gear, the rotating screw and the cylindrical block of the present invention;
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure inside the housing of the present invention;
[0024] Figure 5 It is a three-dimensional structural schematic diagram of the electric fan and the first hydraulic rod and other parts of the present invention;
[0025] Figure 6 It is a three-dimensional structural schematic diagram of the supporting rod, the second sleeve and other parts of the present invention;
[0026] Figure 7 It is a three-dimensional structural schematic diagram of the first hydraulic rod and the first limit block and other parts of the present invention;
[0027] Figure 8 It is a schematic cross-sectional structure diagram of the cleaning mechanism of the present invention;
[0028] Fig. 9 It is a three-dimensional structural schematic diagram of the heating mechanism of the present invention;
[0029] Fig.10 It is a three-dimensional structural schematic diagram of the bending radius length adjustment mechanism of the present invention;
[0030] Fig.11 It is a schematic cross-sectional structure diagram of the first hydraulic chamber and the annular hydraulic shell and other parts of the present invention;
[0031] Fig.12 It is an exploded view of the first limit block, the sliding rod and other parts of the present invention.
[0032] In the figure: 1, fixed bracket; 101, annular fixed frame; 102, housing; 103, control terminal; 104, first fixed rod; 2, rotating motor; 201, first gear ring; 202, rotating ring; 203, bevel gear; 204, rotating screw; 2041, cylindrical block; 205, fixed handle; 206, second gear ring; 3, first hydraulic rod; 301, first limit block; 3011, rotating tube; 302, first elastic member; 303, first limit rod; 304, first moving rod; 305, connecting member; 3051, second fixed rod; 3052, first sleeve; 306, slide rod; 307, pressing block; 4, second hydraulic rod; 5, second limit Position block; 501, limiting slider; 502, first hydraulic chamber; 503, L-shaped conduit; 504, annular hydraulic shell; 5041, second elastic member; 505, hydraulic conduit; 506, second hydraulic chamber; 507, second moving rod; 6, electric fan; 601, first conduit; 602, second conduit; 603, spring; 604, fixing ring; 605, second limiting rod; 606, first shell; 6061, first sliding block; 6062, second sliding block; 607, second shell; 608, air bag; 609, elastic telescopic rod; 610, support rod; 611, second sleeve; 7, fixing block; 701, air outlet rod; 702, third conduit. DETAILED DESCRIPTION
[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0034] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0035] It should be understood that the orientation or position relationship indicated by terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0037] The preferred technical solutions of the present invention are described in detail below with reference to the accompanying drawings.
[0038] Embodiment 1: Figure 1 , Figure 4 , Figure 5 , Figure 7 and Fig.12As shown, a fully automatic flanging device for a glass fiber reinforced plastic composite pipe comprises a fixed bracket 1, the fixed bracket 1 is fixedly connected to an annular fixed bracket 101, the fixed bracket 1 is fixedly connected to an outer shell 102, a control terminal 103 is installed on the outer side of the outer shell 102, a first fixed rod 104 is fixedly connected to the center position inside the outer shell 102, the fixed bracket 1 is fixedly connected to a rotating motor 2, the annular fixed bracket 101 is rotatably connected to a centering rotating mechanism for fixing the pipeline and driving the pipeline to rotate, the first fixed rod 104 is provided with a cleaning mechanism for cleaning impurities in the pipeline, the first fixed rod 104 is fixedly connected to a first hydraulic rod 3 electrically connected to the control terminal 103, the first hydraulic rod 3 is evenly distributed on the first fixed rod 104, a first limit block 301 is fixedly connected to the output end of the first hydraulic rod 3, a rotating tube 3011 is rotatably connected to the first limit block 301, a first elastic member 302 is provided between the first limit block 301 and the first hydraulic rod 3, a first sliding block 6061 is fixedly connected to the front end of the first limit block 301, and a first elastic member 302 is provided between the first limit block 301 and the first hydraulic rod 3. A first limiting rod 303 is fixedly connected to one end of a hydraulic rod 3 close to the first limiting block 301, and the first limiting rod 303 is slidably connected to a first moving rod 304, and the first moving rod 304 is connected to a bending radius length adjustment mechanism for adjusting the bending radius length of pipes with different diameters and thicknesses. A connecting piece 305 is fixedly connected to the output end of the first moving rod 304, and the connecting piece 305 is spherical. The connecting piece 305 is rotatably connected to a second fixed rod 3051, and the second fixed rod 3051 slides. A first sleeve 3052 is connected, and a second fixed rod 3051 is used for flanging the pipe. The second fixed rod 3051 is installed with a heating mechanism for heating the pipe during flanging. The second fixed rod 3051 is slidably connected to the sliding rod 306. The rear end of the sliding rod 306 is slidably connected to a pressing block 307 through the sliding rod 306. The pressing block 307 is fixedly connected to the second hydraulic rod 4. The telescopic end of the second hydraulic rod 4 is fixedly connected to the pressing block 307, and the other end of the second hydraulic rod 4 is fixedly connected to the outer shell 102.
[0039] like Figure 5 , Figure 7 and Figure 8As shown, the cleaning mechanism includes an electric fan 6, which is fixed to the housing 102. The electric fan 6 is a hot air blower. The electric fan 6 is slidably connected to a second conduit 602 that is symmetrically distributed in the center. A fixing ring 604 is fixed to the outside of the second conduit 602. A spring 603 is arranged on the second conduit 602 between the fixing ring 604 and the electric fan 6. The spring 603 is used to reset the second conduit 602. The fixing ring 604 is fixed to a second limiting rod 605. The first fixing rod 104 is fixed to a first shell 606. The first shell 606 has a rear end. A sealing member is provided on the side, the front end of the second conduit 602 is located inside the first shell 606, the front end of the second conduit 602 is set to be conical, and an air outlet is opened on the conical side, the front end of the second conduit 602 cooperates with the sealing member of the first shell 606, the first sliding block 6061 is triangular, and the side facing the opening of the shell 102 is arc-shaped, and an air jet hole is provided on the arc surface of the first sliding block 6061, the first shell 606 is connected to the first sliding block 6061 by a telescopic tube, and the first sliding block 6061 blows out impurities in the pipeline feed pipeline through the air jet hole.
[0040] like Figure 2 and Figure 3 As shown, the centering rotation mechanism includes a first gear ring 201, which is rotatably connected to the annular fixing frame 101, a rotating ring 202 is fixedly connected to the rear side of the first gear ring 201, the rotating ring 202 is rotatably connected to a uniformly distributed bevel gear 203, a slider is provided on the inner ring of the bevel gear 203, a second gear ring 206 is fixedly connected to the rear side of the rotating ring 202, the bevel gear 203 is slidably connected to a rotating screw 204, a sliding groove is provided on the rotating screw 204 for cooperating with the slider on the bevel gear 203, the rotating screw 204 is used to fix the pipeline, the rotating screw 204 is threadedly connected to the rotating ring 202, a symmetrical cylindrical block 2041 is fixedly connected to the end of the rotating screw 204 close to the inside, the cylindrical block 2041 is used to fix the pipeline, and a fixed handle 205 is fixedly connected to the end of the rotating screw 204 away from the inside.
[0041] When the present invention is used to flanging the glass fiber reinforced plastic composite pipe, the electric fan 6 is started, and then the pipe is moved toward the interior of the present invention. During the movement, the gas blown out by the electric fan 6 moves forward through the second conduit 602. The front end of the second conduit 602 is in contact with the front side of the first shell 606 under the action of the spring 603 at the initial position. At this time, the gas enters the first shell 606 through the second conduit 602. The gas enters the first sliding block 6061 through the telescopic pipe in the first shell 606. The first sliding block 6061 sprays gas to blow out impurities in the pipe to prevent the impurities from damaging the pipe during flanging. In the process of the pipe entering the interior of the present invention, the pipe squeezes the first The sliding block 6061 and the second sliding block 6062 move, and the first sliding block 6061 drives the first limit block 301 to move, so that the first limit block 301 fits with the pipe, and continues to move when the edge of the pipe contacts the second limit rod 605, and the pipe drives the second limit rod 605 to move backward, and the second limit rod 605 drives the second conduit 602 to move backward. At this time, the conical air outlet at the front end of the second conduit 602 cooperates with the sealing block in the first shell 606 to seal the front end of the second conduit 602 and turn off the electric fan 6. At this time, the pipe reaches the flange position and stops moving. When the pipe is successfully moved out, the fixing ring 604 and the second limit rod 605 rebound under the action of the spring 603, and the cleaning mechanism is reset.
[0042] After the pipeline reaches the flanging position, the fixed handle 205 is rotated, and the fixed handle 205 drives the rotating screw 204 to rotate, and the rotating screw 204 drives the bevel gear 203 to rotate on the rotating ring 202, and the bevel gear 203 drives the second gear ring 206 to rotate, and the thread on the rotating screw 204 cooperates with the thread groove on the rotating ring 202 to make the rotating screw 204 move inward, and the rotating screw 204 drives the cylindrical block 2041 to move inward, and the cylindrical block 2041 stops after being tightly fitted with the pipeline, so that the pipeline is fixed to the middle position of the annular fixing frame 101. At this time, the first hydraulic rod 3 is fixed through the control terminal 103. The first hydraulic rod 3 is fixed so that the position of the first limit rod 303 is fixed, and the rotating motor 2 is turned on. The rotating motor 2 drives the first gear ring 201 to rotate, the first gear ring 201 drives the rotating ring 202 to rotate, and the rotating ring 202 drives the rotating screw 204 and the cylindrical block 2041 to rotate. The rotation of the cylindrical block 2041 drives the pipeline to rotate, and then the second The hydraulic rod 4 and the output end of the second hydraulic rod 4 drive the pressing block 307 to move slowly, and the pressing block 307 drives the sliding rod 306 to move. The sliding rod 306 slides in the second fixed rod 3051 to prevent the pressing block 307 from getting stuck when moving. The sliding rod 306 drives the second fixed rod 3051 to rotate around the connecting piece 305, and the second fixed rod 3051 rotates to extrude the pipe. The pipe rotates under the action of the directional rotation mechanism, so that the pipe is evenly flanging. The second fixed rod 3051 drives the first sleeve 3052 to move. In order to prevent the second fixed rod 3051 from rubbing against the inner wall of the pipe during flanging and causing damage to the pipe, the first sleeve 3052 turns off the rotating motor 2 after the flanging is completed. After the rotating motor 2 is turned off, the rotating ring 202 stops rotating. At this time, the pipe is unlocked by rotating the fixed handle 205. After the pipe is unlocked, the pipe is moved out. In the process of the pipe moving forward, the bent edge of the pipe will press the first limit block 301 on the outside, so that the pipe is smoothly moved out to complete the flanging.
[0043] Embodiment 2: Figure 5-Figure 8 As shown, on the basis of the first embodiment, the electric fan 6 is slidably connected to a first conduit 601 that is symmetrically distributed in the center, the first fixing rod 104 is fixedly connected to a second shell 607, a sealing member is provided on the front side of the interior of the second shell 607, the second shell 607 is located in front of the first shell 606, the front end of the first conduit 601 is located inside the second shell 607, the front end of the first conduit 601 is set to be conical, and an air outlet is opened on the side of the cone, the air outlet on the first conduit 601 cooperates with the sealing member of the first conduit 601, the second shell 607 is fixedly connected to an air bag 608, the air bag 608 is used to hinder the flow of gas in the pipeline, the outer side of the second shell 607 is fixedly connected to uniformly distributed elastic telescopic rods 609, the end of the elastic telescopic rod 609 is fixedly connected to a support rod 610 that is uniformly distributed in the center, the support rod 610 away from the air bag 608 is rotatably connected to a second sleeve 611, and the support rod 610 is used to prevent the air bag 608 from contacting the pipeline.
[0044] like Figure 7 and Fig. 9 As shown, the heating mechanism includes a fixed block 7, the lower end of the fixed block 7 is fixedly connected to the second fixed rod 3051, the upper end of the fixed block 7 is fixedly connected to the air outlet rod 701, the electric fan 6 is fixedly connected to the third duct 702, the third duct 702 is connected to the air outlet rod 701, the third duct 702 is provided with an electric switch valve, and the air outlet rod 701 is provided with a row of evenly distributed small holes, and the small holes are distributed in opposite directions.
[0045] like Fig.10 and Fig.11 As shown, the bending radius length adjustment mechanism includes a second limit block 5, which is fixed to the first fixed rod 104, and the second limit block 5 is provided with a sliding groove evenly distributed in the circumferential direction. The second limit block 5 is slidably connected to the limit slider 501 through the sliding groove. The outer side of the limit slider 501 is fixedly connected to the first hydraulic chamber 502, and the first hydraulic chamber 502 is fixedly connected to the L-shaped conduit 503. The L-shaped conduit 503 runs through the limit slider 501. The first fixed rod 104 is fixedly connected to an annular hydraulic shell 504, and an annular piston is arranged in the annular hydraulic shell 504. The end of the L-shaped conduit 503 close to the annular piston is provided with a circular hole and is fixed to the annular piston. The rear side of the annular hydraulic shell 504 is slidably connected to a second elastic member 5041. The annular hydraulic shell 504 is A hydraulic conduit 505 is fixedly connected to the front end of 504, and a second hydraulic chamber 506 evenly distributed in the circumferential direction is fixedly connected inside the shell 102. The diameter of the first hydraulic chamber 502 is smaller than that of the second hydraulic chamber 506. The second hydraulic chamber 506 is connected to the hydraulic conduit 505 on the side close to the shell 102. An electric switch valve is provided at the connection between the hydraulic conduit 505 and the second hydraulic chamber 506, which is used to fix the second moving rod 507 during flanging. The second hydraulic chamber 506 is slidably connected to the second moving rod 507, and the second moving rod 507 is fixedly connected to the first limit block 301. The front end of this first limit block 301 is fixedly connected to the second sliding block 6062, and the first limit block 301 connected to the second sliding block 6062 is fixedly connected to the connecting piece 305.
[0046] After the pipeline enters the interior of the present invention and presses the fixing ring 604, the fixing ring 604 drives the first conduit 601 to move backward. In the initial position, the front end of the first conduit 601 is located inside the second shell 607, and the sealing member on the second shell 607 seals the front end of the first conduit 601. After the fixing ring 604 is pressed, the front end of the first conduit 601 is separated from the sealing member of the second shell 607. After the pipeline is clamped under the action of the rotating screw 204, the electric fan 6 is started, and the gas moves to the inside of the second shell 607 through the first conduit 601. The gas inside the second shell 607 enters the airbag 608 through the circular hole, and the airbag 608 expands and becomes The large support rod 610 moves outward, the support rod 610 drives the elastic telescopic rod 609 to extend outward, the support rod 610 drives the second sleeve 611 to move outward, the airbag 608 expands to make the second sleeve 611 contact with the inner wall of the pipe and then stops, at this time the airbag 608 is closed, the airbag 608 is limited by the support rod 610 close to the airbag 608, the second sleeve 611 contacts with the rotating pipe, and the gap between the support rod 610 close to the airbag 608 and the second sleeve 611 prevents the airbag 608 from directly contacting the pipe, thereby protecting the airbag 608, and the airbag 608 opens to block the pipe, thereby hindering the gas circulation inside the pipe.
[0047] Open the switch valve on the third duct 702, and the electric fan 6 starts to blow out hot air after the air bag 608 expands. The hot air enters the air outlet rod 701 through the third duct 702, and the hot air is discharged from the round hole on the air outlet rod 701 and sprayed onto the pipe. The hot air softens the pipe to prevent the pipe from cracking during the flanging process. The gas enters the outer shell 102 through the round hole on the air outlet rod 701, and the gas is sucked into the outer shell 102 through the air suction port of the electric fan 6. The air bag 608 opens to block the pipe, and the gas is sprayed into the outer shell 102 through the air outlet rod 701. It is sucked into the outer shell 102 by the electric fan 6 under the obstruction of the air bag 608 to form a circulation, thereby reducing heat dissipation.
[0048] After the pipeline enters the interior of the present invention, the first hydraulic rod 3 is compressed, and the first hydraulic rod 3 drives the first moving rod 304 to move through the first limiting rod 303. The first moving rod 304 compresses the hydraulic oil in the first hydraulic chamber 502 inwardly, and the hydraulic oil in the first hydraulic chamber 502 moves to the inside of the annular hydraulic shell 504 through the L-shaped conduit 503. The second elastic member 5041 presses the annular seal inside the annular hydraulic shell 504 outwardly, and the hydraulic oil in the annular hydraulic shell 504 is moved to the inside of the second hydraulic chamber 506 through the hydraulic conduit 505 through the second elastic member 5041. The increase of hydraulic oil in the second hydraulic chamber 506 presses the second moving rod 507 to slide inwardly, so that the first limiting block 301 fixed to the second moving rod 507 is aligned with the outside of the pipeline. Wall contact, in the initial state, the hydraulic oil inside the first hydraulic chamber 502 and the annular hydraulic shell 504 and the second hydraulic chamber 506 is constant. In the initial state, the second elastic member 5041 presses the annular hydraulic shell 504, and the liquid in the annular hydraulic shell 504 enters the first hydraulic chamber 502 and the second hydraulic chamber 506. The increase of liquid in the first hydraulic chamber 502 and the second hydraulic chamber 506 drives the first moving rod 304 and the second moving rod 507 to move. The first moving rod 304 drives the first limiting rod 303 to make the two corresponding first limiting blocks 301 inside and outside contact. At this time, the limiting slider 501 contacts the front side of the sliding groove of the second limiting block 5. When a pipeline enters, the first limiting block 301 moves to make the first limiting rod 303 and the pressing block 307 move. A limiting rod 303 drives the first moving rod 304 to move. At this time, the total amount of hydraulic oil in the first hydraulic chamber 502 and the second hydraulic chamber 506 decreases, and the hydraulic oil in the annular hydraulic shell 504 increases. The annular seal in the annular hydraulic shell 504 moves backward and drives the L-shaped guide tube 503 to move backward. The L-shaped guide tube 503 drives the limiting slider 501 to slide backward in the slide groove of the second limiting block 5. The limiting slider 501 drives the first hydraulic chamber 502 to move. The first hydraulic chamber 502 drives the first moving rod 304 to move. The first moving rod 304 slides on the first limiting rod 303 and drives the connecting member 305 to move inward. The connecting member 305 drives the second fixed rod 3051 to move inward, and the connecting member 305 is separated from the first limiting block 301 on the inner side. , the length of the pipe bending radius is extended, the oil inlet hole of the second hydraulic chamber 506 is closed, and when the pipe is flanging, the first limiting rod 303 is fixed so that the volume of the hydraulic oil in the first hydraulic chamber 502 remains unchanged, the volume of the hydraulic oil in the annular hydraulic shell 504 remains unchanged, and the front and rear positions of the first moving rod 304 remain unchanged, so as to prevent the second fixed rod 3051 from shaking during flanging, so that when folding pipes of different thicknesses, the thicker the pipe, the longer the bending radius length, the diameter of the second hydraulic chamber 506 is greater than the diameter of the first hydraulic chamber 502, and when the pipe thickness is the same and the diameter increases, the second hydraulic chamber 506 and the first hydraulic chamber 502 move outward by the same distance, the total amount of hydraulic oil in the second hydraulic chamber 506 and the first hydraulic chamber 502 decreases, and the hydraulic oil in the annular hydraulic shell 504 increases,The movement of the annular seal in the annular hydraulic housing 504 drives the second fixing rod 3051 to move inward, and the length of the bend radius increases. The length of the bend radius is automatically adjusted through the transfer of hydraulic oil in the first hydraulic chamber 502, the annular hydraulic housing 504, and the second hydraulic chamber 506, to prevent breakage and damage when the pipeline is folded.
[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fully automatic flanging device for glass fiber reinforced plastic composite pipe, characterized in that: The invention comprises a fixed support (1), wherein the fixed support (1) is fixedly connected to an annular fixed support (101), the fixed support (1) is fixedly connected to an outer shell (102), a control terminal (103) is installed on the outer shell (102), a first fixed rod (104) is fixedly connected inside the outer shell (102), the fixed support (1) is fixedly connected to a rotating motor (2), the annular fixed support (101) is rotatably connected to a centering rotating mechanism, the first fixed rod (104) is provided with a cleaning mechanism, the first fixed rod (104) is fixedly connected to evenly distributed first hydraulic rods (3), the control terminal (103) is electrically connected to the first hydraulic rod (3), the first hydraulic rod (3) is fixedly connected to a first limiting block (301), a rotating tube (3011) is rotatably connected to the first limiting block (301), and a first elastic member (302) is provided between the first limiting block (301) and the first hydraulic rod (3). The first limit block (301) is fixedly connected to the first sliding block (6061); the first hydraulic rod (3) is fixedly connected to the first limit rod (303); the first limit rod (303) is slidably connected to the first moving rod (304); the first moving rod (304) is connected to a bending radius length adjustment mechanism; the first moving rod (304) is fixedly connected to a connecting piece (305); the connecting piece (305) is rotatably connected to a second fixed rod (3051); the second fixed rod (3051) is slidably connected to a first sleeve (3052); the second fixed rod (3051) is provided with a heating mechanism; the second fixed rod (3051) is slidably connected to a sliding rod (306); the sliding rod (306) is slidably connected to a pressing block (307); the housing (102) is fixedly connected to a second hydraulic rod (4); and the pressing block (307) is fixedly connected to the telescopic end of the second hydraulic rod (4); The centering rotation mechanism comprises a first gear ring (201), the first gear ring (201) is rotatably connected to the annular fixing frame (101), the first gear ring (201) is fixedly connected to a rotating ring (202), the rotating ring (202) is rotatably connected to evenly distributed bevel gears (203), the inner ring of the bevel gear (203) is provided with a slider, the rotating ring (202) is fixedly connected to a second gear ring (206), the bevel gear (203) is slidably connected to a rotating screw (204), the rotating screw (204) is provided with a sliding groove that cooperates with the slider on the bevel gear (203), the rotating screw (204) is threadedly connected to the rotating ring (202), the rotating screw (204) is fixedly connected to a fixed handle (205), and one end of the rotating screw (204) is fixedly connected to a symmetrical cylindrical block (2041); The cleaning mechanism comprises an electric fan (6), the electric fan (6) being fixedly connected to the housing (102), the electric fan (6) being slidably connected to a second conduit (602), the second conduit (602) being fixedly connected to a fixing ring (604), a spring (603) being arranged on the second conduit (602) between the fixing ring (604) and the electric fan (6), the fixing ring (604) being fixedly connected to a second limiting rod (605), the first fixing rod (104) being fixedly connected to a first shell (606), the front end of the second conduit (602) being located inside the first shell (606), the front end of the second conduit (602) being arranged in a cone shape, and an air outlet hole being arranged on a side surface of the cone, a sealing member being arranged on the rear side inside the first shell (606) and being in sealing cooperation with the front end of the second conduit (602), an air jet hole being arranged on the first sliding block (6061), and the first shell (606) and the first sliding block (6061) being connected via a telescopic tube; The bending radius length adjustment mechanism comprises a second limit block (5), the second limit block (5) is fixedly connected to the first fixed rod (104), the second limit block (5) is provided with evenly distributed sliding grooves, the second limit block (5) is slidably connected to the limit slider (501) through the sliding grooves, the limit slider (501) is fixedly connected to the first hydraulic chamber (502), the first hydraulic chamber (502) is fixedly connected to the L-shaped conduit (503), the L-shaped conduit (503) passes through the limit slider (501), the first fixed rod (104) is fixedly connected to an annular hydraulic shell (504), an annular piston is provided in the annular hydraulic shell (504), the L-shaped conduit (503) is fixedly connected to the annular piston in the annular hydraulic shell (504), a circular hole is provided at one end of the L-shaped conduit (503) close to the annular piston, and a circular hole is provided in the annular hydraulic shell (504) away from the L-shaped conduit. A second elastic member (5041) is slidably connected to one side of the tube (503); a hydraulic conduit (505) is fixedly connected to one end of the annular hydraulic shell (504) close to the limit slider (501); the outer shell (102) is fixedly connected to uniformly distributed second hydraulic chambers (506); a side of the second hydraulic chamber (506) close to the outer shell (102) is in communication with the hydraulic conduit (505); an electric switch valve is provided at the connection between the hydraulic conduit (505) and the second hydraulic chamber (506); the second hydraulic chamber (506) is slidably connected to a second moving rod (507); the second moving rod (507) is fixedly connected to a first limit block (301); the first limit block (301) is fixedly connected to a second sliding block (6062); the first limit block (301) connected to the second sliding block (6062) is fixedly connected to the connecting member (305).
2. The fully automatic flanging device for glass fiber reinforced plastic composite pipe according to claim 1 is characterized in that: The first sliding block (6061) is triangular in shape, and a side facing the opening of the housing (102) is arc-shaped.
3. The fully automatic flanging device for glass fiber reinforced plastic composite pipe according to claim 1 is characterized in that: The electric fan (6) is slidably connected to a first conduit (601), the first fixing rod (104) is fixedly connected to a second shell (607), the front end of the first conduit (601) is located inside the second shell (607), the front end of the first conduit (601) is arranged in a cone shape, and an air outlet hole is provided on the side of the cone, a sealing member that seals with the front end of the first conduit (601) is provided on the front side of the interior of the second shell (607), and the second shell (607) is fixedly connected to an air bag (608).
4. The fully automatic flanging device for glass fiber reinforced plastic composite pipe according to claim 3 is characterized in that: The outer side of the second shell (607) is fixedly connected to uniformly distributed elastic telescopic rods (609), the ends of the elastic telescopic rods (609) are fixedly connected to uniformly distributed support rods (610), and the support rods (610) away from the airbag (608) are rotatably connected to the second sleeve (611).
5. The fully automatic flanging device for glass fiber reinforced plastic composite pipe according to claim 1 is characterized in that: The heating mechanism comprises a fixed block (7), the fixed block (7) is fixedly connected to the second fixed rod (3051), the fixed block (7) is fixedly connected to the air outlet rod (701), the electric fan (6) is fixedly connected to the third conduit (702), the third conduit (702) is provided with an electric switch valve, and the third conduit (702) is connected to the air outlet rod (701).
6. The fully automatic flanging device for glass fiber reinforced plastic composite pipe according to claim 5 is characterized in that: The air outlet rod (701) is provided with a row of evenly distributed small holes, and the small holes are distributed in opposite directions.
7. The fully automatic flanging device for glass fiber reinforced plastic composite pipe according to claim 6 is characterized in that: The diameter of the first hydraulic chamber (502) is smaller than the diameter of the second hydraulic chamber (506).
Citation Information
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