Hydrogen fuel cell stack inspection wire harness winding device and working method thereof

By designing a hydrogen fuel cell stack inspection wire harness winding device that includes a tooling base plate, a wire harness winding module, and a motor control module, automated winding and cutting are achieved, solving the problems of complex structure and large size of existing devices, and improving the reliability and efficiency of inspection wire harnesses.

CN116986052BActive Publication Date: 2025-12-26WUHAN HYDRAV FUEL CELL TECH CO LTD
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Patent Information

Application Number
CN202310851492.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-12
Publication Date
2025-12-26
Estimated Expiration
2043-07-12

AI Technical Summary

Technical Problem

Existing hydrogen fuel cell stack inspection wiring harness winding devices are complex in structure and large in size. The manual winding process is prone to needle detachment and loose connection, resulting in low efficiency. Automated winding equipment requires complex robotic arms and control systems.

Method used

A wire harness winding device for inspecting hydrogen fuel cell stacks was designed, including a tooling base plate, a wire harness winding module, and a motor control module. It adopts a rotating mechanism, a cutting mechanism, and a sliding component module, which work together through the motor control module to achieve automated winding and cutting, simplifying the structure and reducing the size of the device.

Benefits of technology

It automates and simplifies wire harness winding, improves the integration and convenience of the device, ensures reliable connection of inspected wire harnesses, reduces failures, and improves efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of hydrogen fuel cell stack inspection wiring harness winding device, including tool base plate, wiring harness winding module and motor control module, wiring harness winding module is set on tool base plate, wiring harness winding module is electrically connected with motor control module, it is characterized in that, wiring harness winding module includes support plate, fixed plate, rotating mechanism, winding disc, adhesive tape fixed seat and cutting mechanism, support plate is horizontally placed, motor control module and vertical fixed plate are fixedly installed on support plate, rotating mechanism and winding disc are all set on fixed plate, adhesive tape fixed seat and cutting mechanism are all set on winding disc, by setting cutting mechanism on wiring harness winding module, cleverly set its structure and position, under the premise of not additional control mechanism, again utilize the reduction motor that drive adhesive tape does winding circumferential motion reverses, cutting mechanism can be automatically cut adhesive tape, further simplify the structure of hydrogen fuel cell stack inspection wiring harness winding device, make its small and exquisite.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fuel cell, in particular to a hydrogen fuel cell stack inspection harness winding device and working method thereof. BACKGROUND

[0002] The fuel cell stack is a device for converting the chemical energy of reactants into electrical energy, and the membrane electrode forms a single cell between two bipolar plates. Multiple single cells are connected in series to form the entire stack, and the single cell voltage signal is an important factor for detecting stack failure and consistency.

[0003] The fuel cell inspection device collects the voltage signals of each single cell of the stack. Since the fuel cell system needs to monitor the single cell voltage information of the stack in real time, the reliable connection between the inspection structure and the stack is crucial for voltage detection.

[0004] The voltage inspection harness is the main tool for connecting the stack and the inspection controller. When in use, the inspection plug-in of the voltage inspection device and the inspection harness need to be connected to the bipolar plate of each single cell of the stack to realize real-time monitoring of the stack voltage. In actual application, in order to facilitate the layout of the harness and resist the influence of EMC (electromagnetic compatibility), the inspection harness needs to be wound and bundled. Since the reliability of the inspection harness is poor, the manual winding process is easy to cause the inspection harness to be off the needle and virtually connected, which not only leads to failure but also is low in efficiency. The equipment capable of realizing automatic winding and bundling is often large in size, and the fixing, winding and bundling, and cutting structures are too complex, especially the automatic cutting mechanism in the equipment generally needs a separate mechanical hand to realize the control system.

[0005] Therefore, a hydrogen fuel cell stack inspection harness automatic winding device with simple structure and small size is urgently needed to be developed. SUMMARY

[0006] Therefore, the present application provides a hydrogen fuel cell stack inspection harness winding device, which aims to realize the winding and bundling of the inspection harness without adding too many control mechanisms by fully utilizing the structure of the device itself while ensuring that the device is small in size and simple in structure.

[0007] To achieve the above purpose, the present application adopts the following technical solutions:

[0008] The application discloses a kind of hydrogen fuel cell stack inspection wire harness winding device, including tool base plate, wire harness winding module and motor control module, wire harness winding module is arranged on tool base plate, wire harness winding module is electrically connected with motor control module, wire harness winding module includes support plate, fixed plate, rotating mechanism, winding disc, adhesive tape fixed seat and cutting mechanism, support plate is horizontally placed, motor control module and vertical fixed plate are fixedly installed on support plate, rotating mechanism and winding disc are all arranged on fixed plate, adhesive tape fixed seat and cutting mechanism are all arranged on winding disc, the cutting mechanism includes cutting fixed block, tool bit and spring, cutting fixed block is fixedly installed on winding disc, tool bit front end forms a bevel, cutting portion is arranged in the direction of bevel at the front end of bevel, the rear end of tool bit is movably connected with one end of cutting fixed block, the front end of tool bit is connected with the other end of cutting fixed block by spring.

[0009] Further, the fixed plate side is provided with a round hole, and a horizontal gap is provided to facilitate the inspection wire harness into the round hole, the winding disc is a circular ring, the circular ring winding disc is arranged concentrically with the round hole, and the circular ring winding disc is provided with a gap to facilitate the inspection wire harness to enter.

[0010] Further, the rotating mechanism includes a rotating drive portion and a rotating support portion, the winding disc is arranged on the rotating support portion, and the rotating drive portion drives the winding disc to rotate.

[0011] Further, the rotating drive portion includes a speed reducer, a first driving pulley, an idler, and a first synchronous toothed belt, the speed reducer mounted on the fixed plate drives the first driving pulley to rotate, at least two idlers are arranged along the circumference of one side of the outer ring of the winding disc, the inner surface of the first synchronous toothed belt is provided with a plurality of transmission teeth, the transmission teeth are engaged with the first driving pulley and the idlers, the outer surface of the first synchronous toothed belt is a rough surface, and part of the rough surface of the first synchronous toothed belt is in transmission cooperation with the side surface of the winding disc; the rotating support portion includes at least two support guide wheels, and the support guide wheels are arranged along the circumference of the other side of the outer ring of the winding disc.

[0012] Further, the adhesive tape fixed seat is arranged on the opposite side of the gap of the winding disc, and a cutting mechanism for cutting the adhesive tape is arranged beside the adhesive tape fixed seat, when the gap of the winding disc is in a horizontal state, the cutting mechanism is fixedly installed at a position right of the vertical direction of the adhesive tape fixed seat, and the angle of the angle formed by the bevel of the tool bit is at least 22.5°.

[0013] Further, it further includes a sliding assembly module, the sliding assembly module is arranged on the tool base plate, and is used for driving the wire harness winding module to reciprocate in the direction perpendicular to the fixed plate, and the sliding assembly module is electrically connected with the motor control module.

[0014] Further, the sliding assembly module includes a synchronous motor, a motor fixed, a second driving pulley, a driven pulley, a pulley fixed seat and a second synchronous toothed belt.

[0015] The motor fixing seat and the pulley fixing seat are arranged on the tool base plate, a synchronous motor is arranged on the motor fixing seat, the synchronous motor drives the second driving pulley to rotate, and the driven pulley is arranged on the pulley fixing seat.

[0016] Further, two linear guides are arranged on the two sides of the second synchronous toothed belt on the tool base plate, two linear guide sliders are arranged below the supporting plate correspondingly, and the two linear guide sliders are matched with the two linear guides respectively.

[0017] Further, two position sensors are arranged on the tool base plate along the length direction of the linear guide, and the two position sensors are a first position sensor and a second position sensor respectively, the positions of the two position sensors can be adjusted, and the two position sensors are electrically connected with the motor control module.

[0018] The application also provides a working method of the hydrogen fuel cell stack inspection wire harness winding device, and the working method comprises the following steps:

[0019] The inspection wire harness to be wound and bundled is passed into the inner ring of the winding disc through the gap, and the inspection wire harness is fixed, and the adhesive tape is manually adhered on the inspection wire harness;

[0020] The motor control module first controls the motor in the rotating mechanism to rotate forward, drives the adhesive tape fixing seat on the winding disc to move in a circle, winds the adhesive tape on the wire harness, at this time, the adhesive tape has a tension, the adhesive tape is closely attached to the oblique cutting surface at the front end of the cutter head, and the cutter head rotates counterclockwise under the action of the adhesive tape tension, so that the spring is compressed;

[0021] After the winding of the adhesive tape is completed, the motor control module controls the motor in the rotating mechanism to rotate reversely, the adhesive tape tension becomes smaller, the spring in the compressed state rebounds and presses downward, so that the cutter head rotates clockwise, the cutting part at the front end of the oblique cutting surface of the cutter head instantaneously contacts the adhesive tape, and the adhesive tape is cut off under the action of the elasticity.

[0022] Compared with the prior art, the application has the beneficial effects that:

[0023] (1) The winding of the wire harness in the circumferential direction and the winding of the wire harness in the length direction are integrated, the integration degree of the whole device is improved, the whole volume and mass are small, and the convenience and usability of the device are improved.

[0024] (2) through the motor control module according to the parameters of the synchronous motor and the reduction motor, such as rotation direction, rotation speed, rotation time, and further control the rotation speed of the winding disc and the horizontal moving speed of the wire harness winding module, the adhesive tape winding density of the patrol wire harness can be automatically controlled;By cooperating with two position sensors, the horizontal moving distance of the wire harness winding module can be controlled, that is, the adhesive tape winding length of the patrol wire harness can be automatically controlled, and automatic operation is realized.

[0025] (3) by setting a cutting mechanism on the wire harness winding module, the structure and position are ingeniously set, and the cutting mechanism can automatically cut the adhesive tape under the premise of not adding a control mechanism, further simplifying the structure of the hydrogen fuel cell stack patrol wire harness winding device, and making it small and compact.

[0026] (4) by changing the positions of the first position sensor and the second position sensor, the installation distance of the first position sensor and the second position sensor can be determined according to the winding length of the patrol wire harness, so as to adapt to the needs of different winding lengths of the patrol wire harness.

[0027] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the application. The objects and other advantages of the present application can be achieved and obtained by the structure indicated in the specification, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.

[0029] Figure 1 A first angle perspective structure schematic view of an embodiment of the present application is shown.

[0030] Figure 2 A second angle perspective structure schematic view of an embodiment of the present application is shown.

[0031] Figure 3 A top view of an embodiment of the present application is shown.

[0032] Figure 4 An enlarged schematic view of the cutting mechanism of an embodiment of the present application is shown.

[0033] Figure 5 An angle of inclination of the cutting surface of the cutting head in the cutting mechanism of an embodiment of the present application is shown.

[0034] Figure 6 The working principle diagram of the embodiment of the present application is shown.

[0035] In the figure: 1. a supporting plate, 2. a driven pulley, 3. a pulley fixing seat, 4. a linear guide rail slider, 5. a linear guide rail, 6. a tool base plate, 7. a synchronous motor, 8. a motor control module, 9. a speed reducer motor, 10. a fixing plate, 11. a winding disc, 12. a second synchronous toothed belt, 13. a motor fixing seat, 14. a second driving pulley, 15. a wire harness fixing mechanism, 16. a first sensor, 17. a second sensor, 18. a supporting guide wheel, 19. a rubber belt fixing seat, 20. a cutting mechanism, 20-1. a cutting fixing block, 20-2. a cutter head, 20-3. a spring, 21. an idler, 22. a first synchronous toothed belt, 23. a first driving pulley. DETAILED DESCRIPTION

[0036] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall into the protective scope of the present application.

[0037] As shown in Figures 1-5 the embodiment of the present application, a hydrogen fuel cell stack inspection wire winding device is provided, which comprises a tool base plate 6, a wire harness winding module and a motor control module 8. The wire harness winding module is arranged on the tool base plate 6, and the wire harness winding module is electrically connected with the motor control module 8.

[0038] The wire harness winding module is used to drive the rubber belt to rotate to complete the winding of the inspection wire.

[0039] The wire harness winding module comprises a supporting plate 1, a fixing plate 10, a rotating mechanism, a winding disc 11, a rubber belt fixing seat 19 and a cutting mechanism 20. The supporting plate 1 is horizontally placed, and the motor control module 8 and the vertical fixing plate 10 are fixedly installed on the supporting plate 1. The rotating mechanism and the winding disc 11 are both arranged on the fixing plate 10. The rubber belt fixing seat 19 and the cutting mechanism 20 are both arranged on the winding disc 11. The cutting mechanism 20 comprises a cutting fixing block 20-1, a cutter head 20-2 and a spring 20-3. The cutting fixing block 20-1 is fixedly installed on the winding disc 11. The cutter head 20-2 has an oblique cutting surface at the front end. A cutting part is arranged at the front end of the oblique cutting surface along the direction of the oblique cutting surface. The rear end of the cutter head 20-2 is movably connected with one end of the cutting fixing block 20-1. The front end of the cutter head 20-2 is connected with the other end of the cutting fixing block 20-1 through the spring 20-3.

[0040] The fixing plate 10 has a round hole on one side and a horizontal notch to facilitate the inspection of the wire harness entering the round hole. The winding disc 11 is annular and is arranged concentrically with the round hole. The annular winding disc 11 has a notch to facilitate the inspection of the wire harness entering.

[0041] The rotating mechanism includes a rotating drive unit and a rotating support unit. The winding disk 11 is disposed on the rotating support unit, and the rotating drive unit drives the winding disk 11 to rotate.

[0042] The rotary drive unit includes a geared motor 9, a first drive pulley 23, an idler pulley 21, and a first synchronous toothed belt 22. The geared motor 9, mounted on a fixed plate, drives the first drive pulley 23 to rotate. At least two idler pulleys 21 are arranged circumferentially along one side of the outer ring of the winding disc 11. The inner surface of the first synchronous toothed belt 22 is provided with several transmission teeth, which mesh with the first drive pulley 23 and the idler pulleys 21. When the geared motor 9 rotates forward, the first drive pulley 23 rotates, thereby driving the idler pulleys 21 to rotate. The outer surface of the first synchronous toothed belt 22 is rough, and part of the rough surface of the first synchronous toothed belt 22 engages with the side of the winding disc 11 through transmission. Friction forces drive the winding disc 11 to rotate, thereby causing the tape to rotate circumferentially and wrap the tape around the inspection wire harness.

[0043] The rotating support includes at least two support guide wheels 18, which are arranged along the circumference of the other side of the outer ring of the winding disc 11. The support guide wheels 18, in conjunction with the idler wheel 21, ensure the stable rotation of the winding disc 11.

[0044] A tape holder 19 is fixedly installed on the annular winding reel 11. The tape holder 19 is located on the opposite side of the notch of the winding reel 11, and the tape used for winding and bundling the inspection wire harness is installed on the tape holder 19. A cutting mechanism 20 for cutting the tape is provided next to the tape holder 19. When the notch of the winding reel 11 is in a horizontal state, the cutting mechanism 20 is fixedly installed on the tape holder 19 at a position slightly to the right in the vertical direction.

[0045] Specifically, the position of the cutting mechanism can be determined based on the diameter of the winding harness, the initial inner and outer diameters of the tape, and the center distance.

[0046] Preferably, when the notch of the winding disc 11 is in a horizontal state, the cutting mechanism 20 is fixedly installed at a position 10° to the right in the vertical direction of the tape fixing seat 19.

[0047] The blade 20-2 is generally rectangular, and the cutting part at the front end of the blade 20-2 is a row of serrations or blades.

[0048] like Figure 4 As shown, in order to avoid cutting the tape during the tape wrapping process, the angle formed by the beveled surface of the cutter head should not be too small. The minimum angle formed by the beveled surface of the cutter head is 22.5°, and the preferred angle is 25°.

[0049] When the reduction motor 9 rotates forward, the winding disc 11 drives the circumferential movement of the adhesive tape to wind the adhesive tape on the inspection harness, at this time the adhesive tape has tension, the adhesive tape is closely attached to the oblique cutting surface at the front end of the tool bit 20-2, under the action of the tension of the adhesive tape, the tool bit 20-2 rotates counterclockwise, so that the spring 20-3 is compressed; after winding is completed, the reduction motor 9 reverses, the tension of the adhesive tape becomes smaller, the spring 20-3 in the compressed state rebounds and presses downward, so that the tool bit 20-2 rotates clockwise, the sawtooth at the front end of the oblique cutting surface of the tool bit 20-2 instantaneously contacts the adhesive tape, and the adhesive tape is cut under the action of the elastic force.

[0050] By setting the cutting mechanism on the harness winding module, the structure and position are ingeniously set, and under the premise of not adding additional control mechanism, the reduction motor driving the circumferential movement of the adhesive tape is reversed, so that the cutting mechanism can automatically cut the adhesive tape, further simplifying the structure of the hydrogen fuel cell stack inspection harness winding device, and making it small and compact.

[0051] The hydrogen fuel cell stack inspection harness winding device further comprises a sliding assembly module, which is arranged on the tool base plate 6 and is used to drive the harness winding module to reciprocate in a direction perpendicular to the fixed plate 10, and the sliding assembly module is electrically connected with the motor control module 8.

[0052] The sliding assembly module comprises a synchronous motor 7, a motor fixing seat 13, a second driving pulley 14, a driven pulley 2, a pulley fixing seat 3 and a second synchronous toothed belt 12.

[0053] The motor fixing seat 13 and the pulley fixing seat 3 are arranged on the tool base plate 6, the synchronous motor 7 is installed on the motor fixing seat 13, the synchronous motor 7 drives the second driving pulley 14 to rotate, the driven pulley 2 is installed on the pulley fixing seat 3, and the second driving pulley 14 and the driven pulley 2 are connected through the second synchronous toothed belt 12.

[0054] The contact part of the supporting plate 1 below and the second synchronous toothed belt 12 is fixedly bonded, when the second synchronous toothed belt 12 rotates, the harness winding module can reciprocate in a direction perpendicular to the fixed plate 10 along with the second synchronous toothed belt 12.

[0055] The motor control module 8 comprises a motor controller, an inverter and a display unit. The rotation direction, rotation speed and rotation time of the synchronous motor 7 and the reduction motor 9 can be set through the motor control module 8, so as to control the winding density and length of the adhesive tape of the inspection harness.

[0056] Further, in order to make the movement of the harness winding module more stable, two straight guide rails 5 are arranged on both sides of the second synchronous toothed belt 12 on the tool base plate 6, and two straight guide rail sliders 4 are correspondingly arranged below the supporting plate 1, the two straight guide rail sliders 4 are matched with the two straight guide rails 5 respectively, so as to ensure the stable movement of the harness winding module.

[0057] In order to automatically identify the required winding length of the inspection wire harness, two position sensors, i.e., a first position sensor 16 and a second position sensor 17, are arranged on the tool base plate 6 along the length direction of the linear guide rail 5. The distance between the first position sensor 16 and the second position sensor 17 is the winding length of the inspection wire harness, and the first position sensor 16 and the second position sensor 17 are electrically connected with the motor control module 8.

[0058] Further, in order to adapt to the winding length requirements of different inspection wire harnesses, the positions of the first position sensor 16 and the second position sensor 17 can be adjusted, and the installation distance of the first position sensor 16 and the second position sensor 17 can be determined according to the winding length of the inspection wire harness. By adjusting the position of the position sensor, the running distance of the synchronous motor 7 is controlled to adapt to the winding length requirements of different inspection wire harnesses.

[0059] In order to ensure that the flatness of the inspection wire harness tape winding and bundling meets the requirements, the inspection wire harness needs to be in a fixed placement state during bundling and winding, and therefore a wire harness fixing mechanism 15 can be arranged on the tool base plate 6 to fix the inspection wire harness. The wire harness fixing mechanism 15 includes a support column and a clamping part, the clamping part is arranged at the top end of the support column, the clamping part includes two clamping plates, the two clamping plates are relatively moved by screw adjustment, and when the wire harness is placed between the two clamping plates, the wire harness is clamped by adjusting the distance between the two clamping plates.

[0060] It should be noted that although in the embodiment, the clamping part is two clamping plates, the two clamping plates are relatively moved by screw adjustment, but other clamping parts with clamping function, such as openable and closable clamps, can also be used as the clamping part applied to the present application without departing from the essential content of the present application.

[0061] During work, the inspection wire harness enters the inner ring of the winding disc 11 through the gap, one end of the inspection wire harness is connected to the bipolar plate of a single battery of the stack, and the other end of the inspection wire harness is fixed on the wire harness fixing mechanism 15.

[0062] As shown in FIG. 5, the working principle of the inspection wire harness winding device of the hydrogen fuel cell stack according to the embodiment of the present application is as follows: Figure 6

[0063] ​When the hydrogen fuel cell stack inspection wire harness winding device is connected to the external power supply, the motor control module 8 can control the reduction motor 9 to rotate forward, thereby controlling the first synchronous toothed belt 22 to drive the winding disc 11 to rotate, and winding and bundling the inspection wire harness; the motor control module 8 can also control the synchronous motor 7 to rotate, cooperating with the position sensor, to drive the wire harness winding module to move a proper distance, to realize winding and bundling of a certain length of the inspection wire harness; after the inspection wire harness is bundled, the motor control module 8 can control the reduction motor 9 to rotate reversely, thereby controlling the first synchronous toothed belt 22 to drive the winding disc 11 to rotate reversely, so that the cutting mechanism 20 cuts the adhesive tape.

[0064] The motor control module 8 controls the rotating speed of the winding disc 11 and the horizontal moving speed of the wire harness winding module according to the rotating direction, rotating speed and rotating time of the synchronous motor 7 and the reduction motor 9, that is, controls the adhesive tape winding density of the inspection wire harness; by cooperating with the two position sensors, the motor control module 8 controls the horizontal moving distance of the wire harness winding module, that is, controls the adhesive tape winding length of the inspection wire harness.

[0065] The specific working method of the hydrogen fuel cell stack inspection wire harness winding device is as follows:

[0066] The hydrogen fuel cell stack inspection wire harness winding device is connected to the external power supply;

[0067] The motor control module 8 is turned on, and the running parameters of the synchronous motor 7 and the reduction motor 9, mainly the rotating direction, rotating speed and rotating time, are set by the motor control module 8 according to the adhesive tape winding density and length of the inspection wire harness;

[0068] The positions of the first position sensor 16 and the second position sensor 17 are adjusted according to the required winding length of the inspection wire harness, so that the distance between the first position sensor 16 and the second position sensor 17 is equal to the required winding length of the inspection wire harness. Then the synchronous motor 7 is controlled to rotate, so that the wire harness winding module moves to the starting position, that is, the position when the fixed plate 10 and the first position sensor 16 are located in the same horizontal plane;

[0069] The inspection wire harness fixed on the bipolar plate of the stack is divided into multiple parts according to the number of connector pins, one part of the inspection wire harness to be wound and bundled is taken, the inspection wire harness is passed through the gap into the inner ring of the winding disc 11, the other end of the inspection wire harness is fixed on the wire harness fixing mechanism 15, and the adhesive tape is manually stuck on the inspection wire harness, so as to complete the preparation work;

[0070] The motor control module 8 first sends a command to the reduction motor 9, the reduction motor 9 starts to work, drives the first driving pulley 23 to rotate, thereby driving the adhesive tape on the winding disc 11 to move in a circle through the first synchronous toothed belt 22, and winding the adhesive tape on the wire harness;

[0071] After winding 2-3 turns, the motor control module 8 sends a command to the synchronous motor 7, the synchronous motor 7 drives the second driving pulley 14 to rotate, thereby driving the wire harness winding module to run from the first position sensor 16 to the second position sensor 17 through the second synchronous toothed belt 12;

[0072] The motor control module 8 controls the reverse rotation of the reduction motor 9, and the adhesive tape is cut off under the action of the cutting mechanism 20, the motor stops working, and the winding and bundling of the inspection wire harness are completed.

[0073] Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A hydrogen fuel cell stack inspection wire harness winding device, comprising a tool base plate (6), a wire harness winding module and a motor control module (8), the wire harness winding module is arranged on the tool base plate (6), the wire harness winding module is electrically connected with the motor control module (8), characterized in that, The wire harness winding module comprises a supporting plate (1), a fixed plate (10), a rotating mechanism, a winding disc (11), a tape fixing seat (19) and a cutting mechanism (20), the supporting plate (1) is horizontally placed, the motor control module (8) and the vertical fixed plate (10) are fixedly installed on the supporting plate (1), the rotating mechanism and the winding disc (11) are both arranged on the fixed plate (10), the tape fixing seat (19) and the cutting mechanism (20) are both arranged on the winding disc (11), the cutting mechanism (20) comprises a cutting fixing block (20-1), a cutter head (20-2) and a spring (20-3), the cutting fixing block (20-1) is fixedly installed on the winding disc (11), the cutter head (20-2) is provided with a cutting part at the front end of the oblique cutting surface, the rear end of the cutter head (20-2) is movably connected with one end of the cutting fixing block (20-1), and the front end of the cutter head (20-2) is connected with the other end of the cutting fixing block (20-1) through the spring (20-3); The fixed plate (10) is provided with a round hole on one side, and a horizontal notch is arranged to facilitate the wire harness to enter the round hole, and the winding disc (11) is a circular ring, the circular ring winding disc (11) is arranged concentrically with the round hole, and the circular ring winding disc (11) is provided with a notch to facilitate the wire harness to enter; The tape fixing seat (19) is arranged on the opposite side of the notch of the winding disc (11), a cutting mechanism (20) for cutting the tape is arranged beside the tape fixing seat (19), when the notch of the winding disc (11) is in a horizontal state, the cutting mechanism (20) is fixedly installed at a position right of the vertical direction of the tape fixing seat (19), and the angle of the angle formed by the oblique cutting surface of the cutter head (20-2) is at least 22.5°.

2. The hydrogen fuel cell stack walk-around wiring harness wrapping device of claim 1, wherein, The rotating mechanism comprises a rotating driving part and a rotating supporting part, the winding disc (11) is arranged on the rotating supporting part, and the rotating driving part drives the winding disc (11) to rotate.

3. The hydrogen fuel cell stack walk-around wiring harness wrapping device of claim 2, wherein, The rotating driving part comprises a speed reducer (9), a first driving pulley (23), an idler (21) and a first synchronous toothed belt (22), the speed reducer (9) installed on the fixed plate drives the first driving pulley (23) to rotate, at least two idlers (21) are arranged along the circumference of one side of the outer ring of the winding disc (11), the inner surface of the first synchronous toothed belt (22) is provided with a plurality of transmission teeth, the transmission teeth are meshed with the first driving pulley (23) and the idlers (21), the outer surface of the first synchronous toothed belt (22) is a rough surface, and part of the rough surface of the first synchronous toothed belt (22) is in transmission cooperation with the side surface of the winding disc (11); the rotating supporting part comprises at least two supporting guide wheels (18), and the supporting guide wheels (18) are arranged along the circumference of the other side of the outer ring of the winding disc (11).

4. The hydrogen fuel cell stack walk-around wiring harness wrapping device of any of claims 1-3, wherein, The sliding assembly module is arranged on the tool base plate (6) and is used for driving the wire harness winding module to reciprocate in the direction perpendicular to the fixed plate (10), and the sliding assembly module is electrically connected with the motor control module (8).

5. The hydrogen fuel cell stack walk-around wiring harness wrapping device of claim 4, wherein, The sliding assembly module comprises a synchronous motor (7), a motor fixing base (13), a second driving pulley (14), a driven pulley (2), a pulley fixing base (3) and a second synchronous toothed belt (12); The motor fixing base (13) and the pulley fixing base (3) are arranged on the tool bottom plate (6), the motor fixing base (13) is provided with the synchronous motor (7), the synchronous motor (7) drives the second driving pulley (14) to rotate, the driven pulley (2) is arranged on the pulley fixing base (3), and the second driving pulley (14) and the driven pulley (2) are in transmission connection through the second synchronous toothed belt (12).

6. The hydrogen fuel cell stack walk-around wiring harness wrapping device of claim 5, wherein, Two linear guides (5) are arranged on both sides of the second synchronous toothed belt (12) on the tool bottom plate (6), two linear guide sliding blocks (4) are correspondingly arranged below the supporting plate (1), and the two linear guide sliding blocks (4) are matched with the two linear guides (5) respectively.

7. The hydrogen fuel cell stack walk-around wiring harness wrapping device of claim 6, wherein, Two position sensors are arranged on the tool bottom plate (6) along the length direction of the linear guide (5), and are a first position sensor (16) and a second position sensor (17), the positions of the two position sensors can be adjusted, and the two position sensors are electrically connected with the motor control module (8).

8. A working method of the hydrogen fuel cell stack inspection wire bundle winding device according to any one of claims 1-7, characterized in that: The inspection wire bundle to be wound and bundled is made to pass through the gap into the inner ring of the winding disc (11), and the inspection wire bundle is fixed, and the adhesive tape is manually adhered to the inspection wire bundle; The motor control module (8) first controls the motor in the rotating mechanism to rotate forward, drives the adhesive tape fixing base (19) on the winding disc (11) to move in a circle, winds the adhesive tape on the wire bundle, at this time, the adhesive tape has a tension, the adhesive tape is closely attached to the front end inclined surface of the cutter head (20-2), the cutter head (20-2) rotates counterclockwise under the action of the adhesive tape tension, and the spring (20-3) is compressed; After the adhesive tape is wound, the motor control module (8) controls the motor in the rotating mechanism to rotate reversely, the adhesive tape tension becomes smaller, the spring (20-3) in the compressed state rebounds and presses downward, the cutter head (20-2) rotates clockwise, and the cutting part at the front end of the inclined surface of the cutter head (20-2) instantaneously contacts the adhesive tape, and the adhesive tape is cut off under the action of the elasticity.

Citation Information

Patent Citations

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