A coating method, system and medium based on a coating device
By acquiring the deflection angle of the workpiece in the coating device and calculating the compensation time, the trigger signal is sent with a delay, which solves the problem of workpiece position deviation in the coating device and realizes synchronous trigger signal output of the workpiece at the same angle, thus meeting the process requirements.
Patent Information
- Application Number
- CN202210450111.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-26
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2042-04-26
AI Technical Summary
In the existing coating equipment, due to errors in parts processing and assembly, the positions of different workpieces relative to the origin sensor deviate, making it impossible to output synchronous trigger signals at the same angle, thus failing to meet process requirements.
By obtaining the deflection angle of the workpiece when it is at the origin position, calculating the compensation time, and delaying the sending of the trigger signal to control the discharge of the target power supply, it is ensured that each workpiece outputs a synchronous trigger signal at the same angle.
This solves the problem of workpiece position deviation caused by part processing and assembly errors, and realizes synchronous trigger signal output of each workpiece at the same angle, thus meeting the process requirements.
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Figure CN116988033B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of vacuum coating, in particular to a coating method, system and medium based on a coating device. BACKGROUND
[0002] Due to process requirements, the coating material (such as glass) placed on the workpiece rotates during the film forming process, and the processor outputs a trigger signal when each workpiece rotates to the same angle (such as the surface of the glass being horizontal).
[0003] Ideally, the rotation angle of each workpiece relative to the origin sensor is consistent, which can meet the process requirements. However, the actual coating device cannot guarantee that each workpiece outputs a trigger signal at the same angle. SUMMARY
[0004] The embodiments of the present application provide a coating method, system and medium based on a coating device to ensure that each workpiece outputs a trigger signal at the same angle and meets the process requirements.
[0005] In a first aspect, the embodiments of the present application provide a coating method based on a coating device, the coating device comprising a driving module for driving a plurality of workpieces to rotate simultaneously; the coating method comprising: obtaining a deflection angle of a workpiece when it is at an origin position; obtaining a compensation time of the workpiece according to the deflection angle; and sending a trigger signal for controlling the discharge of a target material power supply according to the compensation time.
[0006] Further, obtaining the deflection angle of the workpiece when it is at the origin position comprises: controlling the driving module to rotate and sequentially obtaining the deflection angle of each workpiece when it is at its corresponding origin position.
[0007] Further, the deflection angle is denoted as A, the rotation speed of the workpiece is denoted as B, and the compensation time is denoted as C, which satisfies: C = A * 1000 / (6 * B);
[0008] Wherein, the unit of the deflection angle is degree, the unit of the rotation speed is r / min, and the unit of the compensation time is ms.
[0009] Further, before obtaining the deflection angle of the workpiece when it is at the origin position, the method further comprises:
[0010] determining one of the plurality of stations as a reference station; adjusting the position of the workpiece disc in the reference station so that the workpiece disc is at the center position of the reference station; wherein the workpiece disc is used to carry the workpiece and revolves around the revolution axis to each of the stations.
[0011] Further, the trigger signal for controlling discharging of the target material power supply is sent according to the compensation time, and the deflection angle of the workpiece when the trigger signal is sent is obtained.
[0012] In a second aspect, the embodiments of the present application further provide a coating system, comprising at least one coating device and a processing device; the processing device is connected with the at least one coating device, and the processing device comprises one or more processors, a memory for storing one or more programs, and when the one or more programs are executed by the one or more processors, the one or more processors implement the coating method of any of the first aspect for each coating device.
[0013] Further, the coating device comprises a plurality of workpiece discs and a plurality of workstations, the workpiece disc is used to carry the workpiece and revolves around the revolution axis to each of the workstations; a driving module is used to drive a plurality of the workpieces to simultaneously rotate; a plurality of target material power supplies are fixed to the workstations and used to discharge when receiving the trigger signal; further comprising an angle detection sensor fixed to the workpiece and used to detect the deflection angle of the workpiece; the angle detection sensor comprises a wireless communication module, and the deflection angle is transmitted to the processor through the wireless communication module.
[0014] Further, the deflection angle is denoted as A, the rotation speed of the workpiece is denoted as B, and the compensation time is denoted as C, and the following formula is satisfied: C = A * 1000 / (6 * B);
[0015] Wherein, the unit of the deflection angle is degree, the unit of the rotation speed is r / min, and the unit of the compensation time is ms.
[0016] Further, the coating device further comprises a plurality of origin sensors, and the origin sensor is used to determine the origin position.
[0017] In a third aspect, the embodiments of the present application further provide a computer readable storage medium, which stores a computer program, and the program is executed by a processor to implement the coating method of the first aspect.
[0018] The coating method, system and medium based on the coating device provided by the embodiments of the present application solve the problem that the actual part machining and assembly errors cause different workpieces to have a deviation relative to the position of the origin sensor, and the synchronous trigger signal cannot be output at the same angle, by obtaining the deflection angle of the workpiece when the workpiece is at the origin position, obtaining the compensation time of the workpiece according to the deflection angle, and delaying the sending of the trigger signal for controlling the discharging of the target material power supply, thereby ensuring that each workpiece can output the synchronous trigger signal at the same angle and meet the process requirements. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of a coating apparatus provided in an embodiment of the present invention;
[0020] Figure 2 for Figure 1 A partial structural schematic diagram of the coating device shown in the figure;
[0021] Figure 3 This is a schematic diagram showing the workpiece disk in an ideal position according to an embodiment of the present invention;
[0022] Figure 4 for Figure 3 The diagram shows the detection optical path of the origin sensor when the workpiece disk is in an ideal position.
[0023] Figure 5 This is a schematic diagram of a workpiece disk in a non-ideal position according to an embodiment of the present invention;
[0024] Figure 6 for Figure 5 The diagram shows the detection optical path of the origin sensor when the workpiece disk is in a non-ideal position.
[0025] Figure 7 This is a flowchart of a coating method based on a coating apparatus according to Embodiment 1 of the present invention;
[0026] Figure 8 This is a flowchart of a coating method based on a coating apparatus according to Embodiment 2 of the present invention;
[0027] Figure 9 This is a schematic diagram of a processing device provided in Embodiment 3 of the present invention. Detailed Implementation
[0028] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, and not all of the structures.
[0029] Before introducing the various embodiments of the present invention, the ideal and actual situations in the coating process of the present invention will be described first. Based on this, the process of discovering the technical problem in this application will be described, as well as the objective difficulties in discovering the technical problem. Figure 1 This is a schematic diagram of a coating apparatus provided in an embodiment of the present invention, with reference to... Figure 1The coating apparatus includes multiple workstations 10, multiple workpieces 20, and multiple workpiece disks 30 for supporting the multiple workpieces 20. During the coating process, the revolution and rotation of the workpieces 20 do not occur simultaneously. The multiple workpiece disks 30 first revolve around a revolution axis 41, causing the multiple workpieces 20 they support to rotate around the revolution axis 41 (e.g., along...). Figure 1 (The rotation occurs in the direction of the middle arrow). After rotating to the next station 10, the multiple workpieces 20 stop revolving. The drive module simultaneously drives the multiple workpieces 20 to rotate around the rotation axis 42. The drive module may include, for example, a rotation motor.
[0030] Figure 2 for Figure 1 The diagram shows a partial structural schematic of the coating apparatus. To better illustrate the detection method of the origin sensor 50, its position is shown outside station 10, on the side of the workpiece disk 30. In reality, as... Figure 1 As shown, the origin sensor 50 can be located within the workstation 10 and below the workpiece disk 30. The origin sensor 50 emits a detection beam along a vertical or approximately vertical direction. The vertical direction is perpendicular to the plane of the workpiece disk 30, and the angle between the approximately vertical direction and the vertical direction is less than a preset value, that is, the approximately vertical direction is close to the vertical direction.
[0031] After the workpiece 20 rotates one or more times, the position of the workpiece 20 when the maximum light intensity detected by the origin sensor 50 is taken as the origin position of the workpiece 20.
[0032] Figure 3 This is a schematic diagram showing the workpiece disk in an ideal position according to an embodiment of the present invention. Figure 4 for Figure 3 The diagram shows the detection optical path of the origin sensor when the workpiece disk is in an ideal position. Figure 2 , Figure 3 and Figure 4 As shown, after workpiece 20 revolves to the next station 10, the workpiece disk 30 carrying workpiece 20 is located at the middle position of the corresponding station 10, that is, the distances of the left spacing L1 and the right spacing L2 are equal, and workpiece 20 is located at the middle position of workpiece disk 30 (D1 = D2). Workpiece 20 rotates around its rotation axis 42 (e.g., along...). Figure 2 When the workpiece 20 rotates (as indicated by the arrow in the middle), the via 200 on the workpiece 20 rotates along with the workpiece 20. When the via 200 is directly above the center of the origin sensor 50, and the extension direction of the via 200 is consistent with the light emission direction of the origin sensor 50, the origin sensor 50 can detect the maximum light intensity. In some embodiments, the via 200 can be a blind hole; in other embodiments, the via 200 can be a through hole.
[0033] Figure 5 A schematic view of a workpiece disc in a non-ideal position is provided for the embodiments of the present application, Figure 6 Figure 5 A schematic view of the detection light path of the origin sensor when the workpiece disc is in a non-ideal position is shown in FIG. 4, and reference is made to Figure 2 Figure 5 Figure 6 Due to machining or assembly errors, the relative positions of each workpiece disc 30 corresponding to the work station 10 and each workpiece 20 corresponding to the workpiece disc 30 are different (L1≠L2, D1≠D2). When the workpiece 20 rotates, the via 200 on the workpiece 20 rotates with the workpiece 20. The center of the workpiece 20 deviates from the center position of the origin sensor 50 and is no longer located directly above the center position of the origin sensor 50. When the extension direction of the via 200 is consistent with the light emission direction of the origin sensor 50 (for example, the vertical direction), the maximum light intensity detected by the origin sensor 50 is not the maximum. The light emission direction of the origin sensor 50 (for example, the vertical direction) does not pass through the center position of the workpiece 20. When the extension direction of the via 200 has a certain angle with the light emission direction of the origin sensor 50 (for example, Figure 6 When the extension direction of the via 200 slightly deflects), the light emitted by the origin sensor 50 reaches the via 200 and detects the maximum light intensity.
[0034] Based on the above analysis, due to part machining and assembly errors, the positions of the workpieces 20 carried in different workpiece discs 30 relative to the origin sensor 50 have deviations, and it is impossible to ensure that each workpiece 20 outputs a trigger signal at the same angle, so the process requirements cannot be met. Next, based on the above introduction, a coating method, system and medium based on a coating device according to an embodiment of the present application will be described in detail.
[0035] Embodiment one
[0036] Figure 4 A flowchart of a coating method based on a coating device according to an embodiment of the present application is shown in FIG. 5. The embodiment can be applied to a case where due to part machining and assembly errors, the positions of different workpieces relative to the origin sensor have deviations, and it is impossible to ensure that each workpiece outputs a synchronous trigger signal at the same angle. The method can be executed by a processing device in a coating system according to an embodiment of the present application. The processing device can be realized in the form of software and / or hardware. As shown in FIG. 5, the method specifically includes the following steps: Figure 4
[0037] S110, obtaining the deflection angle when the workpiece is in the origin position.
[0038] The origin position can be a position of the workpiece 20 detected by the origin sensor 50 when the workpiece 20 is at a light intensity maximum point in the self-rotation process. The position of the workpiece 20 includes a self-rotation angle of the workpiece 20.
[0039] Exemplarily, in an ideal case, the coating material on the workpiece 20 can be located on a horizontal plane when the workpiece 20 is at a light intensity maximum point in the self-rotation process detected by the origin sensor 50 located on the work station 10. However, in an actual case, due to part processing and assembly errors, the coating material on the workpiece 20 rotates when the workpiece 20 is at a light intensity maximum point detected by the origin sensor 50 on each work station 10, and is located on a deviation plane deviating from the horizontal plane. The angle between the deviation plane and the horizontal plane is a deflection angle of the workpiece 20 at the origin position. Specifically, the deflection angle can be automatically collected by an angle detection sensor, which can be a gyroscope. A plurality of angle detection sensors can be respectively fixed on the corresponding workpieces 20, and when the workpiece 20 is self-rotated to the origin position, the angle detection sensor can transmit the deflection angle to a PLC (Programmable Logic Controller) through wireless communication technology. In an ideal case, the deflection angles of all workpieces 20 are 0°. However, in an actual case, the deflection angles of the workpieces can be different angles, which can be 0° or some angles close to 0°.
[0040] Specifically, when the workpiece 20 is self-rotated, the angle detection sensor transmits data to the PLC through wireless communication technology, and the PLC controls different workpieces 20 to perform a back-to-origin action in different work stations 10 through logic programming. It should be noted that the back-to-origin action of the workpiece 20 refers to that, after the workpiece 20 is rotated for one or more than one revolution in a self-rotation manner, the light intensity maximum value can be detected by the origin sensor 50, and after the detection is completed, the workpiece 20 is controlled to return to the position where the light intensity maximum value is detected by the origin sensor 50, i.e., the workpiece 20 is self-rotated to the origin position. At this time, the deflection angle of the workpiece at the origin position is detected by the angle detection sensor.
[0041] S120, acquiring a compensation time of the workpiece according to the deflection angle.
[0042] Specifically, the angle detection sensor transmits the deflection angle to the PLC, and the PLC saves the deflection angle in its memory and converts the collected compensation angle into a corresponding time according to the current rotation speed through algorithm processing (time = stroke / speed). The conversion relationship can satisfy C = A * 1000 / (6 * B), where the deflection angle is denoted as A, the self-rotation speed of the workpiece is denoted as B, and the compensation time is denoted as C. The compensation time conversion relationship of different self-rotation speeds is shown in Table 1.
[0043] Table 1 compensation time conversion relationship of different self-rotation speeds
[0044]
[0045]
[0046] The compensation time is calculated to obtain the time for the workpiece to rotate from the original position to the horizontal position.
[0047] S130, according to the compensation time, sending a trigger signal for controlling the discharge of the target material power supply.
[0048] Each station is provided with a corresponding target material power supply for receiving the trigger signal and discharging according to the trigger signal to start the film coating operation. Specifically, the PLC delays sending a trigger signal for controlling the discharge of the target material power supply according to the compensation time.
[0049] The deflection angle of a workpiece when it is at the original position is often not equal to the deflection angle of another workpiece when it is at the original position.
[0050] Reference Figure 1 For ease of description, four stations 10, four workpiece discs 30 and four workpieces 20 are taken as examples. The four stations 10 are respectively referred to as a first station 11, a second station 12, a third station 13 and a fourth station 14. The four workpiece discs 30 are respectively referred to as a first workpiece disc 31, a second workpiece disc 32, a third workpiece disc 33 and a fourth workpiece disc 34. The four workpieces 20 are respectively referred to as a first workpiece 21, a second workpiece 22, a third workpiece 23 and a fourth workpiece 24. When the first workpiece disc 31 is at the center position of the first station 11, due to errors in processing, assembly, etc., the second workpiece disc 32 is not at the center position of the second station 12, the third workpiece disc 33 is not at the center position of the third station 13, and the fourth workpiece disc 34 is not at the center position of the fourth station 14. Thus, after the first workpiece 21 performs the back-to-origin action, the target material power supply immediately discharges, and the deflection angle of the corresponding first workpiece 21 is 0°. After the second workpiece 22 performs the back-to-origin action, the target material power supply immediately discharges, and the deflection angle of the corresponding second workpiece 22 is not 0°. Similarly, after the third workpiece 23 performs the back-to-origin action, the target material power supply immediately discharges, and the deflection angle of the corresponding third workpiece 23 is not 0°. After the fourth workpiece 24 performs the back-to-origin action, the target material power supply immediately discharges, and the deflection angle of the corresponding fourth workpiece 24 is not 0°. This results in the situation that it is impossible to guarantee that each workpiece outputs a trigger signal at the same angle, and the target material power supply discharges according to the trigger signal.
[0051] Thus, for the second workpiece 22, the third workpiece 23 and the fourth workpiece 24 whose deflection angles are not 0°, it is necessary to continue to rotate them until their deflection angles are 0°, and then let the corresponding target material power supply discharge.
[0052] The PLC calculates the time delay of each workpiece, and then sends the trigger signal for discharging the target material power supply of the corresponding work station in time delay, so that each workpiece can output the trigger signal at the same angle.
[0053] The coating method based on the coating device provided in the embodiment of the application solves the problem that different workpieces have deviation from the position of the original point sensor due to actual part machining and assembly errors, and cannot output the synchronous trigger signal at the same angle, and further ensures that each workpiece can output the synchronous trigger signal at the same angle, thereby meeting the process requirement.
[0054] Embodiment Two
[0055] Figure 8 A flowchart of the coating method based on the coating device in the embodiment Two of the application is shown in Figure 8 The method comprises the following steps:
[0056] S210, one of the plurality of work stations is determined as a reference work station; the position of the workpiece disc in the reference work station is adjusted, so that the workpiece disc is at the center position of the reference work station.
[0057] The reference work station can be the adjusted position of the workpiece disc. Specifically, due to factors such as revolution error, part machining and assembly error, the workpiece disc deviates from the center position after stopping revolution, and further affects the film forming process, resulting in low product quality. Therefore, in the embodiment of the application, one of the plurality of work stations is determined as a reference work station, and after the workpiece revolves to the reference work station and stops, the workpiece disc carrying the workpiece is adjusted to the position of the reference work station, so that the workpiece disc is located at the center position of the reference work station, thereby avoiding affecting the film forming process and improving the product quality.
[0058] In addition, it should be noted that the reference work station can be one, and each workpiece disc revolves to the reference work station in turn for reference. Only after the last workpiece disc is referenced and each workpiece obtains the compensation time by self-rotation and outputs the trigger signal at the same angle, the next workpiece disc can revolve to the reference work station for reference.
[0059] S220, the driving module is controlled to rotate, and the deflection angle of each workpiece at its corresponding original position is obtained in turn.
[0060] Specifically, since the driving module is used to drive each workpiece to self-rotate at the same time, in actual situations, each workpiece cannot achieve the same angle at the same time, that is, the deflection angles of each workpiece are different.
[0061] Exemplarily, reference is made to Figure 1, the deflection angle of the fourth workpiece 24 at the first work station 11, the deflection angle of the first workpiece 21 at the second work station 12, the deflection angle of the second workpiece 22 at the third work station 13, and the deflection angle of the third workpiece 23 at the fourth work station 14; the deflection angle of the third workpiece 23 at the first work station 11, the deflection angle of the fourth workpiece 24 at the second work station 12, the deflection angle of the first workpiece 21 at the third work station 13, and the deflection angle of the second workpiece 22 at the fourth work station 14; and the deflection angle of the second workpiece 22 at the first work station 11, the deflection angle of the third workpiece 23 at the second work station 12, the deflection angle of the fourth workpiece 24 at the third work station 13, and the deflection angle of the first workpiece 21 at the fourth work station 14.
[0062] S230, obtaining the compensation time of the workpiece according to the deflection angle.
[0063] S240, sending a trigger signal for controlling the discharge of the target material power supply according to the compensation time, and obtaining the deflection angle of the workpiece when the trigger signal is sent.
[0064] Exemplarily, the comparison of the angles of different workpieces before and after compensation at the same work station is shown in Table 2.
[0065] Table 2 Comparison of angles of different workpieces before and after compensation at the same work station
[0066] Workpiece Deflection angle before compensation Deflection angle after compensation 1 0.72 0 2 2.78 0.07 3 1.17 0.13 4 2.78 0.07
[0067] Specifically, in actual measurement, due to the existence of angle measurement error and PLC operation scanning period restriction, the deflection angle after compensation is not 0°, but it has met the 0.5° error range allowed by the device process, and the effect of outputting the synchronous trigger signal at the same angle for each workpiece is achieved.
[0068] In the embodiment of the application, the position of the workpiece disc is adjusted by the reference work station, and the deflection angle of each workpiece at the corresponding original position is obtained by rotating the control driving module, the compensation time of each workpiece is obtained according to each deflection angle, and then the trigger signal for controlling the discharge of the target material power supply of each work station is sent through the total delay time of each workpiece, thereby solving the problem that the deviation exists between different workpieces relative to the original position of the sensor due to the actual part machining and assembly error, and the synchronous trigger signal cannot be output at the same angle, thereby ensuring that each workpiece can output the synchronous trigger signal at the same angle and meeting the process requirement.
[0069] Embodiment three
[0070] Figure 9A structural schematic diagram of a processing device is provided for the third embodiment of the present application. The coating system comprises at least one coating device and a processing device 60. The processing device 60 is connected with each coating device. Figure 9 A block diagram of an exemplary processing device 60 suitable for implementing an embodiment of the present application is shown. Figure 9 The processing device 60 shown is but one example and should not be taken as limiting the scope of functionality or use of embodiments of the present application. As Figure 9 The processing device 60 is shown in the form of a general-purpose computing device. The components of the processing device 60 can include, but are not limited to, one or more processors 601, system memory 602, and a bus 603 that couples various system components including system memory 602 to the processor 601.
[0071] The bus 603 represents one or more of several types of bus structures, including a memory bus or memory controller, a peripheral bus, a graphics bus (e.g., AGP, PCI-Express bus), and a local bus using any of a variety of bus architectures. By way of example, these architectures include Industry Standard Architecture (ISA) bus, Micro Channel Architecture (MCA) bus, Enhanced ISA bus, Video Electronics Standards Association (VESA) local bus, and Peripheral Component Interconnect (PCI) bus.
[0072] The processing device 60 typically includes a variety of computer system readable media. Such media can be any available media that is accessible by the processing device 60 and includes both volatile and non- volatile media, removable and non-removable media.
[0073] The system memory 602 can include computer system readable media in the form of volatile memory, such as random access memory (RAM) 604 and / or cache memory 605. The processing device 60 can further include other removable / non-removable, volatile / non-volatile computer system storage media. By way of example only, a storage system 606 can be provided for reading from and writing to non-removable, non-volatile magnetic media (e.g., a "hard drive"). Figure 9 not shown, a magnetic hard disk drive for reading from and writing to non-removable, non-volatile magnetic media (e.g., a "hard drive"). Although not specifically shown, such can Figure 9 In alternative embodiments, a magnetic hard disk drive (not shown) can be provided for reading from and writing to a removable, non-volatile magnetic medium (e.g., a "floppy disk"), and an optical disk drive can be provided for reading from and writing to a removable, non-volatile optical disk (e.g., a CD-ROM, DVD-ROM, or other optical media). In these instances, each drive can be connected to the bus 603 by one or more data media interfaces. The system memory 602 can include at least one program product having a set (e.g., at least one) of program modules that are configured to carry out the functions of embodiments of the present application.
[0074] Program / utility 608 having a set (at least one) of program modules 607 can be stored in system memory 602 by way of example, such program modules 607 include an operating system, one or more application programs, other program modules, and program data, each or some combination thereof, and possibly the implementation of the network environment. Program modules 607 generally carry out the functions and / or methodologies of embodiments of the application as described herein.
[0075] Processing device 60 can also communicate with one or more external devices 609 such as a keyboard, a pointing device, a display 610, etc.; one or more devices that enable a user to interact with device 60; and / or one or more devices that enable device 60 to communicate with one or more other computing devices. Such communication can occur via input / output (I / O) interfaces 611. Still yet, processing device 60 can communicate with one or more networks such as a local area network (LAN), a general wide area network (WAN), and / or a public network (e.g., the Internet) via network adapter 612. As Figure 9 illustrated, network adapter 612 communicates with the other components of processing device 60 via bus 603. It should be appreciated that although not shown, other hardware and / or software modules could be used in conjunction with processing device 60. Examples, include, but are not limited to, microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives, and data archival storage systems, etc.
[0076] Processor 601 performs a variety of functions as a result of executing software instructions 605, 606, 607, 608 stored in system memory 602, including the implementation of the coating method based on coating device according to embodiments of the present application for each coating device.
[0077] Optionally, referring to Figure 1 , the coating device includes a plurality of workpiece disks 30 and a plurality of stations 10, the workpiece disks 30 are used to carry workpieces 20 and rotate around a revolution axis 41 to each station. The coating device further includes a driving module (not shown in the figure), there is only one driving module in one coating device, which is used to drive the plurality of workpieces 20 to simultaneously rotate. In addition, there are a plurality of target material power supplies (not shown in the figure), the target material power supplies are fixed on the stations 10, and each station 10 is fixed with a corresponding target material power supply, and the target material power supply is used to discharge when receiving a trigger signal. An angle detection sensor (not shown in the figure) is fixed on the workpiece 20, which is used to detect the deflection angle of the workpiece 20 when the workpiece 20 is located at the origin position. The angle detection sensor further includes a wireless communication module, which transmits the deflection angle to the processor 601 through the wireless communication module after the angle detection sensor detects the deflection angle. The coating device further includes a plurality of origin sensors 50, which are located on the stations, and are used to detect the origin position of the workpiece.
[0078] Optionally, the deflection angle is denoted as A, the self-rotation speed of the workpiece is denoted as B, and the compensation time is denoted as C, and the following relationship is satisfied: C = A * 10 / 6 / B * 10. The processor 601 can convert the deflection angle into the compensation time through the conversion relationship, and then delay sending the trigger signal for controlling the discharge of the target material power supply according to the compensation time.
[0079] Optionally, the processing device 60 can be a PLC (programmable logic controller).
[0080] Embodiment four
[0081] The embodiment four of the present application also provides a computer readable storage medium, which stores a computer program, and the computer program is executed by a processor to implement the film coating method based on the film coating device.
[0082] The computer storage medium of the embodiment of the present application can adopt any combination of one or more computer readable media. The computer readable medium can be a computer readable signal medium or a computer readable storage medium. The computer readable storage medium may, for example, but is not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or component, or any combination thereof. More specific examples (non-exhaustive list) of the computer readable storage medium include an electrical connection having one or more wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination thereof. In this document, the computer readable storage medium can be any tangible medium that contains or stores a program that can be used by or in conjunction with an instruction execution system, device or component.
[0083] The computer readable signal medium can include a data signal propagated in a baseband or as a part of a carrier wave, in which a computer readable program code is borne. Such a propagated data signal can take on multiple forms, including but not limited to an electromagnetic signal, an optical signal, or any suitable combination thereof. The computer readable signal medium can also be any computer readable medium that is not a computer readable storage medium and that can transmit, propagate or transport a program for use by or in connection with an instruction execution system, device or component.
[0084] The program code contained in the computer readable medium can be transmitted by any suitable medium, including but not limited to wireless, wire, optical cable, RF, etc., or any suitable combination thereof.
[0085] Computer program code for carrying out operations of the present application can be written in any combination of one or more programming languages, including an object oriented programming language such as Java, Smalltalk, C++ or the like, and conventional procedural programming languages, such as the "C" programming language or similar programming languages. The program code can execute entirely on the user's computer, partly on the user's computer, as a stand-alone software package, partly on the user's computer and partly on a remote computer or entirely on the remote computer or server. In the latter scenario, the remote computer can be connected to the user's computer through any type of network, including a local area network (LAN) or a wide area network (WAN), or the connection can be made to an external computer (for example, through the Internet using an Internet Service Provider).
[0086] The above-mentioned embodiment numbers are only for description, and do not represent the advantages and disadvantages of the embodiments.
[0087] Those skilled in the art should understand that each module or operation of the above-mentioned embodiments of the present application can be realized by a general computing device, which can be concentrated on a single computing device or distributed on a network composed of multiple computing devices. Alternatively, they can be realized by computer device executable program code, which can be stored in a storage device and executed by a computing device, or they can be respectively manufactured into each integrated circuit module, or a plurality of modules or operations among them can be manufactured into a single integrated circuit module to realize. Thus, the present application is not limited to any specific combination of hardware and software.
[0088] Alternatively, the computer readable storage medium can include a U disk, an optical disk, an SD card and the like.
[0089] Each embodiment in the specification is described in a progressive manner, and each embodiment focuses on the difference from other embodiments. The same or similar parts between each embodiment can be referred to each other.
[0090] Note that the above are only preferred embodiments of the present application and the technical principles applied. Those skilled in the art will understand that the present application is not limited to the specific embodiments described herein, and those skilled in the art can make various obvious changes, re-adjustments, mutual combinations and substitutions without departing from the scope of the present application. Therefore, although the present application has been described in detail through the above embodiments, the present application is not limited to the above embodiments, and can include more other equivalent embodiments without departing from the concept of the present application, and the scope of the present application is determined by the scope of the appended claims.
Claims
1. A coating method based on a coating device, characterized by, The coating device comprises a driving module for driving multiple workpieces to rotate simultaneously; The coating method comprises: obtaining a deflection angle of the workpiece when the workpiece is at an original position; obtaining a compensation time of the workpiece according to the deflection angle; sending a trigger signal for controlling discharge of a target material power supply according to the compensation time.
2. The coating method according to claim 1, wherein The deflection angle of the workpiece when the workpiece is at an original position comprises: controlling the driving module to rotate and sequentially obtaining the deflection angle of each workpiece when the workpiece is at a corresponding original position.
3. The coating method according to claim 1, wherein The deflection angle is denoted as A, the rotation speed of the workpiece is denoted as B, and the compensation time is denoted as C, satisfying: C = A * 1000 / (6 * B); wherein the unit of the deflection angle is degree, the unit of the rotation speed is r / min, and the unit of the compensation time is ms.
4. The coating method according to claim 1, wherein Before obtaining the deflection angle of the workpiece when the workpiece is at an original position, the method further comprises: determining one of the multiple workstations as a reference workstation; adjusting the position of the workpiece disc in the reference workstation so that the workpiece disc is at the center position of the reference workstation; wherein the workpiece disc is used to carry the workpiece and revolves around a revolution axis to each workstation.
5. The coating method according to claim 1, wherein According to the compensation time, the trigger signal for controlling discharge of the target material power supply is sent, and the deflection angle of the workpiece when the trigger signal is sent is obtained. The coating device comprises at least one coating device and a processing device; the processing device is connected with the at least one coating device, and the processing device comprises:
6. A coating system, characterized by one or more processors; a memory for storing one or more programs; when the one or more programs are executed by the one or more processors, the one or more processors implement the coating method of any one of claims 1-5 for each coating device. The coating device comprises multiple workpiece discs and multiple workstations; the workpiece disc is used to carry the workpiece and revolves around a revolution axis to each workstation; 7. The coating system of claim 6, wherein, a driving module for driving multiple workpieces to rotate simultaneously; multiple target material power supplies fixed to the workstations for discharging when receiving a trigger signal; further comprising an angle detection sensor fixed to the workpiece for detecting the deflection angle of the workpiece; the angle detection sensor comprises a wireless communication module, and the deflection angle is transmitted to the processor through the wireless communication module. The deflection angle is denoted as A, the rotation speed of the workpiece is denoted as B, and the compensation time is denoted as C, satisfying:
8. The coating system of claim 7, wherein, C = A * 1000 / (6 * B); wherein the unit of the deflection angle is degree, the unit of the rotation speed is r / min, and the unit of the compensation time is ms. The coating device further comprises multiple original position sensors for determining the original position.
9. The coating system of claim 7, wherein, The program is executed by the processor to implement the coating method of any one of claims 1-5.
10. A computer-readable storage medium having stored thereon a computer program, characterized in that,
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