A transfer device for transporting scrap aluminium

Abstract

The application discloses a kind of waste aluminium transport transfer equipment of waste aluminium processing technical field, including base, the two sides of the base are equipped with walking drive component, for driving base to move, the front of the base is equipped with controller component, for receiving external remote control signal and control transfer equipment mobile walking, the top of base is equipped with guide drive component, the top of the base is welded with positioning support frame and booster frame, the top of booster frame is fixed with crossbeam, the top of the positioning support frame is penetrated with round bar, the surface of round bar is connected with several rotating plates by multiple torsional springs, the top of several rotating plates is welded with transfer groove assembly.The application can classify, store and place waste aluminium material by setting several transfer groove assemblies, and can sequentially transport classified waste aluminium material by cooperating with conveyor belt, greatly improving the transportation and transfer efficiency of waste aluminium material and saving the sorting and induction time of waste aluminium material.

Description

Technical Field

[0001] This invention relates to the field of waste aluminum processing technology, specifically a transfer device for transporting waste aluminum. Background Technology

[0002] Aluminum is a common name for recycled aluminum. After pretreatment, some recycled aluminum undergoes cold processing to turn it into powder, while the rest is recycled using methods such as heavy media separation and parabolic ore separation. Scrap aluminum can be divided into three main categories: raw scrap aluminum, refined scrap aluminum, and scrap alloy aluminum. During the recycling process, transportation equipment is needed to move different types of scrap aluminum to different locations to facilitate subsequent processing. However, existing scrap aluminum transportation and transfer equipment has certain shortcomings.

[0003] Existing scrap aluminum transportation and transfer equipment only has one hopper. This leads to the stacking of various types of scrap aluminum in one hopper during transfer, resulting in unclear classification boundaries. Consequently, multiple teams of workers are required to manually and quickly identify and classify the scrap aluminum along the conveyor belt. This is prone to errors by workers, or slow classification speeds, causing scrap aluminum to be conveyed to the back of the equipment, thus hindering subsequent operations and reducing the efficiency of scrap aluminum transfer. Furthermore, when the hopper is collecting scrap aluminum, workers need to constantly monitor it to quickly stop the machine when it is full, preventing excessive scrap aluminum from overflowing. Therefore, multiple teams of workers are needed to monitor and operate the equipment, resulting in high labor costs. Based on this, the present invention designs a scrap aluminum transportation and transfer device to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a transfer device for transporting waste aluminum, in order to solve the problem mentioned above that the existing waste aluminum transport transfer device only has one hopper, and when other transfer machinery is used for transfer, the workers need to re-sort and store the waste aluminum, which consumes a lot of manpower.

[0005] This embodiment:

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A transfer device for transporting scrap aluminum includes a base. Walking drive components are installed on both sides of the base to drive its movement. A controller is installed on the front of the base to receive external remote control signals and control the movement of the transfer device. A guide drive component is installed on the top of the base to guide and drive the movement of hydraulic support components. A positioning support frame and an assist frame are welded to the top of the base. A crossbeam is fixed to the top of the assist frame. A round rod passes through the top of the positioning support frame. Several rotating plates are connected to the surface of the round rod by multiple torsion springs. Transfer trough components are welded to the top of the rotating plates for classifying and accommodating scrap aluminum. The transfer trough components include several troughs. A clamping plate is fixed to one bottom end of the transfer trough components, and the clamping plate is adapted to engage with the crossbeam. A conveyor belt is installed on the top of the base via a conveyor frame. In use, the controller receives external remote control signals. The signal activates the walking drive assembly, which moves the transfer equipment to the waste aluminum transfer point. Several transfer trough assemblies collect the waste aluminum in categories. When the amount of waste aluminum in a transfer trough assembly reaches its maximum or when unloading is required, hydraulic support components apply an upward support force to the bottom of the transfer trough assembly. This support force counteracts the torsional force of the torsion spring, causing the transfer trough assembly to rotate around a rod. As the transfer trough assembly rotates, the clamping plate separates from the top of the crossbeam, and the transfer trough assembly pours the collected waste aluminum onto the surface of the conveyor belt, which then transports the waste aluminum sequentially. This device, by setting up several transfer trough assemblies, can classify and store waste aluminum. Simultaneously, by cooperating with the conveyor belt, it can sequentially transport the classified waste aluminum, greatly improving the efficiency of waste aluminum transportation and saving time spent on sorting and organizing the waste aluminum.

[0008] Furthermore, the walking drive assembly includes a rear drive roller, a front drive roller, and a tensioning wheel that are symmetrical about two equal sides of the base. Tracks are mounted on the surfaces of the rear drive roller, the front drive roller, and the tensioning wheel. The rear drive roller and the front drive roller are used to drive the track to move, and the tensioning wheel is used to assist in tensioning the track. The number of tensioning wheels is set to several.

[0009] Furthermore, the controller component includes a control box installed at one end of the base. The surface of the control box is equipped with a display screen, a signal transceiver, a power switch, and signal indicator lights. The display screen is used to display the working status of the transfer equipment, the signal transceiver is used to receive and send transfer signals, the power switch is used to switch the transfer equipment on and off from the external power supply, and the signal indicator lights are used to indicate the working status of the transfer equipment.

[0010] Furthermore, the guide drive assembly includes a slide rail, with a drive shaft and a limiting rod connected to the inner wall bearing of the slide rail. A traction platform is threaded onto the surface of the drive shaft, and a hydraulic cylinder is mounted on the top of the traction platform. A telescopic rod passes through the top of the hydraulic cylinder. When unloading is required from one of the tanks included in the transfer trough assembly, the drive shaft is activated. The drive shaft, in conjunction with the limiting rod, drives the traction platform to move along the edge of the slide rail via the thread, thereby moving the hydraulic cylinder to the bottom of the corresponding tank. The telescopic rod at the top of the hydraulic cylinder applies a supporting force to the bottom plate of the tank. The bottom plate uses the supporting force to counteract the torsional force of the torsion spring and causes the transfer trough assembly to rotate around the round rod as an axis. As the transfer trough assembly rotates, the clamping plate separates from the top of the crossbeam, and the transfer trough assembly dumps the waste aluminum material collected inside onto the surface of the conveyor belt, which then sequentially transports the waste aluminum material.

[0011] Furthermore, the drive shaft is a threaded shaft, with one end connected to the output end of a motor. The drive shaft rotates in the vertical direction to achieve threaded transmission.

[0012] Furthermore, the limiting rods are symmetrically arranged, and there are three hydraulic cylinders. The line connecting the centers of the cross-sections of the three hydraulic cylinders and the corresponding telescopic rods forms an isosceles triangle, which improves the stability of the support for the base plate.

[0013] Furthermore, baffles are welded to both sides of the conveyor belt, and the baffles are perpendicular to the top surface of the conveyor belt. The baffles are used to prevent the waste aluminum material from sliding off the conveyor belt.

[0014] Furthermore, the rotating plate consists of a horizontal plate and perforated plates integrally formed with both ends of the horizontal plate. The two perforations are respectively connected to a torsion spring that passes through a round rod. When the waste aluminum material in the trough is poured onto the surface of the conveyor belt, the torsion spring restores the trough by restoring the elastic potential energy of the deformation, and drives the clamping plate to fit and engage with the crossbeam.

[0015] Furthermore, the transfer trough assembly includes a base plate, and four surrounding plates are welded to the top of the base plate. The four surrounding plates are open and funnel-shaped to facilitate tilting.

[0016] Furthermore, several load-bearing frames are welded at equal intervals to the bottom of the round rod and the crossbeam, and X-shaped reinforcing ribs are fixed to the sides of the load-bearing frames to enhance the supporting force on the round rod and the crossbeam.

[0017] Furthermore, the inner walls on both sides of the enclosure are provided with sliding grooves, and a receiving plate is slidably disposed inside the sliding grooves. The receiving plate and the enclosure are fixedly connected by a spring.

[0018] Furthermore, a control button is fixedly installed on the inner wall of the bottom end of the enclosure, and a spring is used to fix the enclosure and the control button. The control button is electrically connected to the drive device of the transfer groove assembly.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. This invention, by setting up several transfer trough components, can classify and store waste aluminum materials, thereby facilitating the separate transfer of different types of waste aluminum. At the same time, by cooperating with the conveyor belt, the classified waste aluminum materials can be transported sequentially, which greatly improves the transportation and transfer efficiency of waste aluminum materials and saves the time of sorting and organizing waste aluminum materials.

[0021] 2. This invention improves the carrying capacity and strengthens the transfer of waste aluminum by setting a tracked walking drive component. By setting the line connecting the center of the cross-section of the hydraulic cylinder and the telescopic rod to form an isosceles triangle, the stability of the support for the base plate is improved.

[0022] 3. This invention uses a receiving plate movable inside the enclosure to support the scrap aluminum. The weight of the collected scrap aluminum triggers a control button, which in turn starts the drive shaft to tilt the enclosure and dump the scrap, achieving automated dumping. This eliminates the need for workers to constantly monitor the amount of scrap aluminum inside the enclosure, using machinery to replace manual labor and achieve mechanized production. After the scrap aluminum in the tank is dumped onto the surface of the conveyor belt, the torsion spring restores the tank's elastic potential energy and drives the clamping plate to engage with the crossbeam. The four open, trumpet-shaped enclosure plates welded to the top of the base plate further enhance the convenience of dumping scrap aluminum. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0024] Figure 2 This is a schematic diagram of the transfer groove assembly structure of the present invention;

[0025] Figure 3 For the present invention Figure 2 Enlarged view of A in the middle;

[0026] Figure 4 For the present invention Figure 2 Enlarged view of B in the middle;

[0027] Figure 5 This is a schematic diagram of the connection structure of the assist frame of the present invention;

[0028] Figure 6 For the present invention Figure 5 Enlarged view of D;

[0029] Figure 7 For the present invention Figure 5 Enlarged view of C;

[0030] Figure 8 This is a schematic diagram of the front view of the enclosure panel in this invention.

[0031] In the diagram: 1. Base; 2. Rear drive roller; 3. Front drive roller; 4. Tensioner wheel; 5. Track; 6. Control box; 7. Display screen; 8. Signal transceiver; 9. Power switch; 10. Slide rail; 11. Drive shaft; 12. Limit rod; 13. Traction platform; 14. Hydraulic cylinder; 15. Telescopic rod; 16. Positioning support frame; 17. Torsion spring; 18. Rotating plate; 19. Base plate; 20. Enclosure; 21. Round rod; 22. Assist frame; 23. Crossbeam; 24. Clamping plate; 25. Conveyor frame; 26. Conveyor belt; 27. Baffle section; 28. Load-bearing frame. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] This embodiment;

[0034] Please see Figures 1-8 In this embodiment of the invention, a transfer device for transporting waste aluminum includes a base 1, and walking drive components are installed on both sides of the base 1. The walking drive components are used to drive the base 1 to move.

[0035] The walking drive assembly includes a rear drive roller 2, a front drive roller 3, and a tensioning wheel 4 that are symmetrical about two equal sides of the base 1. Tracks 5 are mounted on the surfaces of the rear drive roller 2, the front drive roller 3, and the tensioning wheel 4. The rear drive roller 2 and the front drive roller 3 are used to drive the track 5 to walk, and the tensioning wheel 4 is used to assist in tensioning the track 5. The number of tensioning wheels 4 is set to several.

[0036] The front of the base 1 is equipped with a controller component, which is used to receive external remote control signals and control the movement of the transfer equipment.

[0037] The controller components include a control box 6 mounted at one end of the base 1. The surface of the control box 6 is equipped with a display screen 7, a signal transceiver 8, a power switch 9, and signal indicator lights. The display screen 7 communicates with the signal transceiver 8 and the signal indicator lights. The display screen 7 displays the operating status of the transfer equipment, the signal transceiver 8 receives and sends transfer signals, and the power switch 9 switches the transfer equipment on and off. The signal indicator lights indicate the operating status of the transfer equipment. A guide drive assembly is mounted on the top of the base 1 to guide and drive the movement of the hydraulic support components.

[0038] Specifically, the display screen 7 is connected to the signal transceiver 8 and the signal indicator light. The power switch 9 is used to power the display screen 7. The guide drive assembly includes a slide rail 10. The inner wall bearing of the slide rail 10 is connected to the drive shaft 11 and the limit rod 12. The drive shaft 11 is a threaded shaft. One end of the drive shaft 11 is connected to the output end of the motor so that the motor drives the drive shaft 11 to rotate in the vertical direction to realize threaded transmission.

[0039] The drive shaft 11 is threadedly connected to a traction table 13 so that the drive shaft 11 drives the traction table 13 to rotate. A hydraulic cylinder 14 is installed on the top of the traction table 13. A telescopic rod 15 passes through the top of the hydraulic cylinder 14. Several rotating plates 18 are connected to the surface of the round rod 21 through multiple torsion springs 17. A transfer trough assembly is welded to the top of the rotating plates 18. The transfer trough assembly is used to classify and contain waste aluminum materials. The transfer trough assembly includes several troughs.

[0040] The transfer trough assembly includes a base plate 19, with four side plates 20 welded to the top of the base plate 19. Preferably, the four side plates 20 are open-mouthed and funnel-shaped to facilitate the dumping of scrap aluminum. Slide grooves are provided on the inner walls of both sides of the side plates 20, and receiving plates are slidably installed inside the slide grooves. The receiving plates and side plates 20 are fixedly connected by springs. When there is no scrap aluminum on the surface of the receiving plates inside the side plates 20, the springs' restoring action and elasticity can push the receiving plates back to their original position, thereby blocking the slide grooves on the sides of the side plates 20. A control button is fixedly installed on the inner wall of the bottom end of the side plates 20, and a spring is fixedly connected between the side plates 20 and the control button. The control button is electrically connected to the drive device of the transfer trough assembly. The weight of the scrap aluminum inside the side plates 20 pushes the receiving plates to descend, thus directly triggering the control button through the receiving plates based on the weight of the scrap aluminum, thereby starting the drive device of the transfer trough assembly. This achieves mechanized production, eliminating the need for workers to constantly monitor the transport hopper of the device, reducing the workload of the workers.

[0041] A clamping plate 24 is fixed to one end of the bottom of the transfer trough assembly. The clamping plate 24 is adapted to engage with the crossbeam 23. A conveyor belt 26 is installed on the top of the base 1 via a conveyor frame 25. When it is necessary to unload one of the troughs included in the transfer trough assembly, the drive shaft 11 is activated. The drive shaft 11, in conjunction with the limit rod 12, drives the traction table 13 to move along the edge of the slide rail 10 via a threaded drive, thereby driving the hydraulic cylinder 14 to move to the bottom of the corresponding trough. The telescopic rod 15 at the top of the hydraulic cylinder 14 applies a supporting force to the bottom plate 19 at the bottom of the trough. The bottom plate 19 uses the supporting force to counteract the torsional force of the torsion spring 17 and causes the transfer trough assembly to rotate about the round rod 21 as an axis. As the transfer trough assembly rotates, the card plate 24 separates from the top of the crossbeam 23. The transfer trough assembly pours the waste aluminum material inside onto the surface of the conveyor belt 26, which then sequentially transports the waste aluminum material. The top of the base 1 is welded with a positioning support frame 16 and an assist frame 22. The top of the assist frame 22 is fixed with a crossbeam 23, and a round rod 21 passes through the top of the positioning support frame 16. During use, the controller receives an external remote control signal and starts the walking drive assembly. The walking drive assembly drives the transfer equipment to move to the waste aluminum transfer point. When the amount of waste aluminum material in the transfer trough assembly reaches its maximum value or when the waste aluminum material needs to be unloaded, the hydraulic support component applies an upward support force to the bottom of the transfer trough assembly. The support force at the bottom of the transfer trough assembly is used to counteract the torsional force of the torsion spring 17 and make the transfer trough assembly rotate around the round rod 21. As the transfer trough assembly rotates, the card plate 24 separates from the top of the crossbeam 23. The transfer trough assembly pours the waste aluminum material inside onto the surface of the conveyor belt 26, which then sequentially transports the waste aluminum material.

[0042] Preferably, the limiting rods 12 are symmetrically arranged, and there are three hydraulic cylinders 14. The line connecting the centers of the cross-sections of the three hydraulic cylinders 14 and the corresponding telescopic rods 15 forms an isosceles triangle, which improves the stability of the support for the base plate 19.

[0043] Preferably, baffle portions 27 are welded to both sides of the conveyor belt 26. The baffle portions 27 are perpendicular to the top surface of the conveyor belt 26 and are used to prevent waste aluminum from sliding off the conveyor belt 26.

[0044] Preferably, the rotating plate 18 consists of a horizontal plate and perforated plates integrally formed with both ends of the horizontal plate. The two perforations are respectively connected to a torsion spring 17 that passes through the round rod 21. When the waste aluminum material in the tank is poured onto the surface of the conveyor belt 26, the torsion spring 17 restores the tank by restoring the elastic potential energy of the deformation, and drives the clamping plate 24 to fit and engage with the crossbeam 23, so that the tank is reset.

[0045] Preferably, the bottom of the round rod 21 and the crossbeam 23 are respectively welded with a number of equally spaced load-bearing frames 28, and the sides of the load-bearing frames 28 are fixed with X-shaped reinforcing ribs to enhance the supporting force on the round rod 21 and the crossbeam 23.

[0046] The working principle of this invention is as follows: When in use, the motor is started, and the drive shaft 11 is driven to rotate through the output end of the motor. The drive shaft 11, together with the limit rod 12, drives the traction table 13 to move along the edge of the slide 10 through the thread, thereby driving the hydraulic cylinder 14 to move to the bottom of the corresponding trough. The telescopic rod 15 at the top of the hydraulic cylinder 14 applies a supporting force to the bottom plate 19 at the bottom of the trough. The bottom plate 19 uses the supporting force to counteract the torsional force of the torsion spring 17 and make the transfer trough assembly rotate about the round rod 21 as the axis. While the transfer trough assembly rotates, the clamping plate 24 separates from the top of the crossbeam 23.

[0047] When scrap aluminum is fed onto the surface of the receiving plate inside the enclosure 20, the receiving plate will descend under the weight of the scrap aluminum. When the weight of the scrap aluminum reaches a certain level, the receiving plate will descend to its lowest point, triggering the control button. The control button will then activate the drive device, which will push the transfer trough assembly and dump the scrap aluminum it contains onto the surface of the conveyor belt 26. The conveyor belt 26 will then transport the scrap aluminum sequentially. After the scrap aluminum in the trough is dumped onto the surface of the conveyor belt 26, the torsion spring 17 will restore the trough to its original position using the elastic potential energy of its deformation, and will also cause the clamping plate 24 to engage with the crossbeam 23. By setting up several transfer trough assemblies, scrap aluminum can be classified and stored. At the same time, by cooperating with the conveyor belt 26, the classified scrap aluminum can be transported sequentially, which greatly improves the transportation and transfer efficiency of scrap aluminum and saves the time of sorting and organizing scrap aluminum.

[0048] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A transfer device for transporting scrap aluminum, characterized in that: Includes a base (1), with walking drive components installed on both sides of the base (1) for driving the base (1) to move. A controller component is installed on the front of the base (1) for receiving external remote control signals and controlling the movement of the transfer equipment. A guide drive component is installed on the top of the base (1) for guiding and driving the movement of the hydraulic support components. A positioning support frame (16) and an assist frame (22) are welded to the top of the base (1). A crossbeam (23) is fixed to the top of the assist frame (22). A round rod (21) passes through the top of the positioning support frame (16). The surface of the round rod (21) is open. Several rotating plates (18) are connected by multiple torsion springs (17). The top of the rotating plates (18) is welded with a transfer trough assembly for sorting and accommodating waste aluminum. A card plate (24) is fixed at one end of the bottom of the transfer trough assembly. The card plate (24) is adapted to and engaged with the crossbeam (23). A conveyor belt (26) is installed on the top of the base (1) through a transfer frame (25). The guide drive assembly includes a slide (10). The inner wall of the slide (10) is connected to a drive shaft (11) and a limit rod (12). The surface of the drive shaft (11) is threadedly connected to a traction table (13). A hydraulic cylinder (14) is installed on the top of the traction platform (13), and a telescopic rod (15) passes through the top of the hydraulic cylinder (14). The transfer trough assembly includes a base plate (19), and four side plates (20) are welded to the top of the base plate (19). The four side plates (20) are open-mouthed and trumpet-shaped. Slide grooves are provided on the inner walls of both sides of the side plates (20), and a receiving plate is slidably arranged inside the slide groove. The receiving plate and the side plates (20) are fixedly connected by a spring. A control button is fixedly arranged on the inner wall of the bottom end of the side plates (20), and there is a connection between the side plates (20) and the control button. The spring is fixedly connected, and the control button and the guide drive assembly of the transfer trough assembly are electrically connected. When the scrap aluminum is fed to the surface of the receiving plate inside the enclosure (20), the receiving plate will move downward when it is subjected to the weight of the scrap aluminum. When the weight of the scrap aluminum reaches a certain level, the receiving plate will descend to the lowest point, thereby triggering the control button. The control button will then start the guide drive assembly, which will cause the guide drive assembly to push the transfer trough assembly and pour the scrap aluminum material inside it onto the surface of the conveyor belt (26). The conveyor belt (26) will then transport the scrap aluminum material sequentially.

2. The transfer equipment for transporting waste aluminum according to claim 1, characterized in that: The walking drive assembly includes a rear drive roller (2), a front drive roller (3), and a tension wheel (4) that are symmetrical about two equal sides of the base (1), and tracks (5) are mounted on the surfaces of the rear drive roller (2), the front drive roller (3), and the tension wheel (4).

3. The transfer equipment for transporting waste aluminum according to claim 1, characterized in that: The controller component includes a control box (6) installed at one end of the base (1), and the surface of the control box (6) is equipped with a display screen (7), a signal transceiver (8), a power switch (9) and signal indicator lights.

4. The transfer equipment for transporting waste aluminum according to claim 1, characterized in that: The drive shaft (11) is a threaded shaft, and one end of the drive shaft (11) is connected to the output end of the motor.

5. The transfer equipment for transporting waste aluminum according to claim 1, characterized in that: The limiting rod (12) is symmetrically arranged, and there are three hydraulic cylinders (14). The line connecting the centers of the cross-sections of the three hydraulic cylinders (14) and the corresponding telescopic rods (15) forms an isosceles triangle.

6. The transfer equipment for transporting waste aluminum according to claim 1, characterized in that: The conveyor belt (26) has baffles (27) welded on both sides, and the baffles (27) are perpendicular to the top surface of the conveyor belt (26).

7. The transfer equipment for transporting waste aluminum according to claim 1, characterized in that: The rotating plate (18) consists of a horizontal plate and perforated plates integrally formed with both ends of the horizontal plate. The two perforations are respectively connected to a torsion spring (17) that passes through a round rod (21).

8. The transfer equipment for transporting waste aluminum according to claim 7, characterized in that: The bottom of the round rod (21) and the crossbeam (23) are respectively welded with several load-bearing frames (28) distributed at equal intervals, and the sides of the load-bearing frames (28) are fixed with X-shaped reinforcing ribs.

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