A foaming device for foamed asphalt

By designing guide pipes and water outlets in the foamed asphalt foaming equipment, and combining them with the use of mixing blades, the problem of uneven mixing of water and asphalt was solved, achieving a highly efficient foaming effect and improving the quality of foamed asphalt.

CN117026725BActive Publication Date: 2026-05-01ZHONGYIFENG (SUZHOU) MATERIALS TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHONGYIFENG (SUZHOU) MATERIALS TECH CO LTD
Filing Date
2023-08-15
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing foamed asphalt foaming devices, the uneven mixing of water and asphalt results in poor foaming effect, which affects the subsequent use.

Method used

A foamed asphalt foaming device was designed, including a mixing furnace, a connecting cylinder, a feeding hopper, a water inlet pipe, and a mixing blade. The device ensures that water and asphalt are in full contact through the guide pipe and the water outlet, and uses the mixing blade to stir and ensure uniform mixing.

Benefits of technology

This process ensures full contact and mixing between water and asphalt, improves the foaming effect, and guarantees the quality and performance of the foamed asphalt.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a foaming device for foamed asphalt, which comprises a mixing furnace, a connecting cylinder arranged on the top of the mixing furnace, and a feeding hopper arranged above the connecting cylinder; a limiting installation groove is formed in the top of the mixing furnace, lugs are arranged on the side of the connecting cylinder, the bottom of the connecting cylinder is inserted into the limiting installation groove, and the lugs are fixedly connected through bolts; the mixing furnace and the connecting cylinder are arranged in communication; asphalt can enter the mixing furnace from the connecting cylinder; a plurality of flow guide pipes are symmetrically and fixedly arranged on the top of the side of the connecting cylinder in communication; and a plurality of discharge ports are formed in the bottom of the feeding hopper in communication. According to the scheme, high-temperature asphalt is added into the feeding hopper, the asphalt flows into the connecting cylinder through the flow guide pipes, water is introduced into the vertical pipe through a joint connected with a water source, the water outlet hole is aligned with the asphalt flowing down along the flow guide pipe, the contact area of the water and the asphalt can be increased, the column is arranged in the vertical pipe, the space in the vertical pipe can be reduced, and the water outlet pressure at the water outlet hole is improved.
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Description

Technical Field

[0001] This invention relates to a foaming device for foamed asphalt, belonging to the technical field of asphalt processing equipment. Background Technology

[0002] Foamed asphalt refers to asphalt produced by adding a certain amount of cold water to high-temperature asphalt. When the water is heated, it rapidly vaporizes and mixes with the asphalt, forming explosive foam. This causes the surface area of ​​the asphalt to increase significantly, its volume to expand several times to tens of times, and its viscosity to decrease. The asphalt foam bursts, leaving only a small number of microbubbles. This type of asphalt that expands into foam is called foamed asphalt.

[0003] After asphalt is foamed by a foaming device, the device is equipped with a stirring structure to mix water and asphalt. However, during the mixing process, the timing of adding water and asphalt is often incorrect, resulting in uneven mixing and insufficient contact between water and asphalt. Water and asphalt cannot be added simultaneously, leading to poor foaming effect and affecting subsequent use. Therefore, it is necessary to design a foaming device for foamed asphalt to solve the above problems. Summary of the Invention

[0004] To address the aforementioned technical problems, the objective of this invention is to provide a foaming device for foamed asphalt.

[0005] The technical solution of this invention is implemented as follows: A foaming device for foamed asphalt includes a mixing furnace. A connecting cylinder is provided on the top of the mixing furnace, and a feed hopper is provided directly above the connecting cylinder. A limiting installation groove is formed on the top of the mixing furnace, and lugs are provided on the side of the connecting cylinder. The bottom of the connecting cylinder is inserted into the limiting installation groove, and the lugs are fixedly connected by bolts. The mixing furnace and the connecting cylinder are connected internally, allowing asphalt to enter the mixing furnace from the connecting cylinder. Multiple guide pipes are symmetrically and fixedly installed through the top of the side of the connecting cylinder, and the bottom of the feed hopper is connected through... The device has multiple discharge ports, and the tops of multiple guide pipes are fixedly connected to the discharge ports via flanges, allowing for disassembly and assembly for convenient periodic cleaning of each part. The top of the connecting cylinder is fitted with a cover plate, which is fixedly connected to the connecting cylinder with bolts. A water inlet pipe is vertically inserted into the center of the cover plate, and the top of the water inlet pipe is connected to a water pump and water source via a connector, which can guide water into the connecting cylinder. A vertical pipe is fixedly installed through the bottom of the water inlet pipe, and the top of the vertical pipe is fixedly connected to the cover plate with bolts. The vertical pipe has multiple water outlet holes, which can discharge water into the connecting cylinder.

[0006] Preferably, a threaded block is installed at the bottom of the vertical pipe by threads, and a post is fixedly installed at the top center of the threaded block. The post is located inside the vertical pipe, which can reduce the internal space of the vertical pipe and increase the pressure at the water outlet. A rotating block is fixedly installed at the bottom of the threaded block, and the rotating block is provided with anti-slip texture to facilitate the rotation of the threaded block for disassembly and cleaning of the inside of the vertical pipe.

[0007] Preferably, the bottom of the feed hopper is configured with a raised structure, which is a cone shape, so asphalt will not accumulate and can be discharged from the feed hopper.

[0008] Preferably, the water outlet is configured in several rows, and the several rows of water outlets are respectively corresponding to the guide pipe, so that they can contact the asphalt flowing out of the guide pipe and the contact is relatively sufficient.

[0009] Preferably, the cover plate has multiple air outlets arranged in a ring array to discharge the high-temperature water vapor generated by the contact between water and high-temperature asphalt, thereby reducing the internal pressure and ensuring smooth operation.

[0010] Preferably, the mixing furnace has multiple side holes, and two annular sleeves are fixedly fitted on the outer side of the mixing furnace, with the two annular sleeves located above and below the side holes respectively, which can protect the side holes.

[0011] Preferably, multiple vertical rods are fixedly installed between the two annular sleeve plates, and the multiple vertical rods are arranged in a circular array. Protective mesh is fixedly wrapped around the periphery of the multiple vertical rods to prevent foreign objects from entering.

[0012] Preferably, the bottom of the mixing furnace is provided with multiple discharge ports, and discharge components are fixedly installed at the bottom of the multiple discharge ports to control the discharge.

[0013] Preferably, the discharge assembly includes a discharge frame, which is fixedly installed on the lower surface of the mixing furnace. A baffle is horizontally inserted into the discharge frame, and two horizontal guide frames are symmetrically fixedly installed on one side of the discharge frame. One end of the horizontal guide frame extends into the interior of the discharge frame. The baffle is disposed between the two horizontal guide frames. A pull bracket is fixedly installed on one side of the baffle. One end of the pull bracket is ring-shaped and can be pushed and pulled to move the baffle laterally. This controls the discharge and the discharge speed, as well as the discharge position, and facilitates receiving.

[0014] Preferably, the bottom inner wall of the mixing furnace is configured as an upwardly convex frustum structure to reduce the accumulation of foamed asphalt. A motor is fixedly installed at the bottom of the mixing furnace, the output shaft of the motor extends into the mixing furnace, and multiple stirring blades are fixedly installed on the side of the output shaft to ensure that water and asphalt are fully mixed.

[0015] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:

[0016] ① Add high-temperature asphalt into the feed hopper. The asphalt flows into the connecting cylinder through the guide pipe. The water inlet pipe is connected to the water source through the connector to guide water into the vertical pipe. The water outlet can be aligned with the asphalt flowing down the guide pipe to increase the contact area between water and asphalt. The insertion column is located inside the vertical pipe, which can reduce the space inside the vertical pipe and increase the water pressure at the water outlet.

[0017] ② The function of the air outlet and side holes is to reduce pressure and facilitate the discharge of water vapor generated at high temperature. The protective mesh surrounding the vertical rod can prevent foreign objects from entering. Starting the motor can drive the mixing blades to rotate and mix, making the contact more thorough and facilitating asphalt foaming. After foaming, the foamed asphalt can flow down along the discharge port. The baffle can move laterally under the limiting action of the horizontal guide frame. The discharge frame can be opened and closed, and the entry and exit of foamed asphalt can be easily controlled by pushing and pulling the frame. The discharge position can be selected. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of the present invention and these drawings without creative effort.

[0019] Appendix Figure 1 This is a schematic diagram of the overall structure of the foaming equipment for foamed asphalt in an embodiment of the present invention;

[0020] Appendix Figure 2 This is a schematic diagram of the vertical pipe structure of the foaming equipment for foamed asphalt in an embodiment of the present invention;

[0021] Appendix Figure 3 This is a schematic diagram of the mixing furnace structure of the foaming equipment for foamed asphalt in an embodiment of the present invention;

[0022] Appendix Figure 4 This is a schematic diagram of the disassembled structure of the mixing furnace of the foaming equipment for foamed asphalt in an embodiment of the present invention;

[0023] Appendix Figure 5 This is a schematic diagram of the discharge component structure of the foaming device for foamed asphalt in an embodiment of the present invention;

[0024] Appendix Figure 6 This is a schematic diagram of the feeding hopper structure of the foaming equipment for foamed asphalt in an embodiment of the present invention.

[0025] Explanation of reference numerals in the attached drawings: 1. Mixing furnace; 2. Connecting cylinder; 3. Discharge assembly; 4. Feed hopper; 5. Cover plate; 6. Motor; 11. Annular sleeve plate; 12. Protective mesh; 13. Limiting mounting groove; 14. Side hole; 15. Vertical rod; 16. Discharge port; 21. Guide pipe; 31. Discharge frame; 32. Horizontal guide frame; 33. Baffle; 34. Pull frame; 41. Protruding structure; 42. Discharge port; 51. Vertical pipe; 52. Water outlet; 53. Threaded block; 54. Rotating block; 55. Insert column; 56. Air outlet; 57. Water inlet pipe; 61. Stirring blade. Detailed Implementation

[0026] To make the technical problems solved by the present invention, the technical solutions adopted, and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "straight," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.

[0028] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art can understand the specific meaning of these terms in this invention based on the specific circumstances.

[0029] As attached Figure 1-3As shown, the foaming equipment for foamed asphalt according to the present invention includes a mixing furnace 1, a connecting cylinder 2 at the top of the mixing furnace 1, and a feeding hopper 4 directly above the connecting cylinder 2; a limiting installation groove 13 is formed at the top of the mixing furnace 1, and lugs are provided on the side of the connecting cylinder 2. The bottom of the connecting cylinder 2 is inserted into the limiting installation groove 13, and the lugs are fixedly connected by bolts. The mixing furnace 1 and the connecting cylinder 2 are connected internally, and asphalt can enter the mixing furnace 1 from the connecting cylinder 2. Multiple guide pipes 21 are symmetrically and fixedly installed through the top of the side of the connecting cylinder 2. Multiple discharge ports 42 are formed through the bottom of the feeding hopper 4. The tops of the multiple guide pipes 21 are all fixedly connected to the discharge ports 42 through flanges, which can be disassembled and installed to facilitate regular cleaning of each part.

[0030] The top of the connecting cylinder 2 is fitted with a cover plate 5, which is fixedly connected to the connecting cylinder 2 by bolts. A water inlet pipe 57 is vertically inserted into the center of the cover plate 5. The top of the water inlet pipe 57 is connected to a water pump and a water source through a connector, which can guide water into the connecting cylinder 2. A vertical pipe 51 is fixedly installed through the bottom of the water inlet pipe 57. The top of the vertical pipe 51 is fixedly connected to the cover plate 5 by bolts. Multiple water outlet holes 52 are opened on the vertical pipe 51, which can discharge water into the connecting cylinder 2.

[0031] refer to Figure 2 The bottom of the vertical pipe 51 is threaded with a threaded block 53, and a post 55 is fixedly installed at the top center of the threaded block 53. The post 55 is located inside the vertical pipe 51, which can reduce the internal space of the vertical pipe 51 and increase the pressure at the water outlet 52. A rotating block 54 is fixedly installed at the bottom of the threaded block 53. The rotating block 54 is provided with anti-slip texture, which makes it easy to rotate the threaded block 53 for disassembly and cleaning of the inside of the vertical pipe 51.

[0032] The water outlet 52 is arranged in several rows, and the several rows of water outlet 52 are respectively corresponding to the guide pipe 21, so that they can contact the asphalt flowing out of the guide pipe 21 and the contact is relatively sufficient; the cover plate 5 is provided with multiple air outlets 56, and the multiple air outlets 56 are arranged in a ring array, which can discharge the high temperature water vapor generated by the contact between water and high temperature asphalt, reduce the internal pressure, and make the operation smooth.

[0033] The bottom of the feed hopper 4 is provided with a raised structure 41, which is a cone shape. This structure prevents asphalt accumulation and allows asphalt to be discharged from the feed hopper 4. For details, please refer to [reference needed]. Figure 6 .

[0034] refer to Figure 3 , 4The mixing furnace 1 has multiple side holes 14. Two annular sleeve plates 11 are fixedly sleeved on the outside of the mixing furnace 1, and the two annular sleeve plates 11 are respectively located above and below the side holes 14, which can protect the side holes 14. Multiple vertical rods 15 are fixedly installed between the two annular sleeve plates 11, and the multiple vertical rods 15 are arranged in a ring array. Protective mesh 12 is fixedly wrapped around the periphery of the multiple vertical rods 15 to prevent foreign objects from entering.

[0035] refer to Figure 4 The bottom of the mixing furnace 1 is provided with multiple discharge ports 16, and discharge components 3 are fixedly installed at the bottom of the multiple discharge ports 16 to control the discharge. The bottom inner wall of the mixing furnace 1 is set as an upwardly convex frustum structure to reduce the accumulation of foamed asphalt. A motor 6 is fixedly installed at the bottom of the mixing furnace 1. The output shaft of the motor 6 extends into the mixing furnace 1, and multiple stirring blades 61 are fixedly installed on the side of the output shaft to ensure that water and asphalt are fully mixed.

[0036] refer to Figure 5 The discharge assembly 3 includes a discharge frame 31, which is fixedly installed on the lower surface of the mixing furnace 1. A baffle 33 is horizontally inserted into the discharge frame 31. Two horizontal guide frames 32 are also symmetrically fixedly installed on one side of the discharge frame 31. One end of the horizontal guide frame 32 extends into the interior of the discharge frame 31. The baffle 33 is located between the two horizontal guide frames 32. A pull frame 34 is also fixedly installed on one side of the baffle 33. One end of the pull frame 34 is ring-shaped. The pull frame 34 can be pushed and pulled to move the baffle 33 laterally, which can control the discharge and the discharge speed, as well as the discharge position, and facilitates receiving.

[0037] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0038] The operating principle of the foaming equipment for foamed asphalt in this embodiment is as follows:

[0039] High-temperature asphalt can be added into the feed hopper 4. The discharge port 42 is located at the lowest position, allowing the asphalt to leak down through the discharge port 42 and flow into the connecting cylinder 2 through the guide pipe 21. The connecting cylinder 2 and the cover plate 5 are fixedly connected. The vertical pipe 51 is fixedly connected to the cover plate 5. The water inlet pipe 57 is connected to a water source through a connector to guide water into the vertical pipe 51. The water outlet 52 can be aligned with the asphalt flowing down the guide pipe 21 to increase the contact area between water and asphalt. The threaded block 53 is threadedly connected to the vertical pipe 51 and can be disassembled to facilitate subsequent cleaning after the asphalt enters the vertical pipe 51. The insertion post 55 is located inside the vertical pipe 51, which can reduce the space inside the vertical pipe 51. The pressure of water at the outlet 52 is increased. The function of the air outlet 56 and the side hole 14 is to reduce the pressure and facilitate the discharge of water vapor generated at high temperature. The protective mesh 12 surrounds the outside of the vertical rod 15 to prevent foreign objects from entering. Starting the motor 6 can drive the stirring blade 61 to rotate and stir, so that the contact is more sufficient and it is convenient for asphalt foaming. After foaming, the foamed asphalt can flow down along the discharge port 16. The baffle 33 can move laterally under the limiting action of the horizontal guide frame 32, and the discharge frame 31 can be opened and closed. The entry and exit of foamed asphalt can be easily controlled by pushing and pulling the pull frame 34. Multiple discharge components 3 are provided, which can be selectively opened.

[0040] The above embodiments are only for illustrating the technical concept and features of the present invention. Their purpose is to enable those skilled in the art to understand the content of the present invention and implement it. They should not be used to limit the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A foaming device for foamed asphalt, comprising a mixing furnace (1), characterized in that: The top of the mixing furnace (1) is provided with a connecting cylinder (2), and a feeding hopper (4) is provided directly above the connecting cylinder (2); a limiting installation groove (13) is provided on the top of the mixing furnace (1), and the bottom of the connecting cylinder (2) is inserted into the limiting installation groove (13) and fixedly connected by bolts; The mixing furnace (1) and the connecting cylinder (2) are connected internally. Multiple guide pipes (21) are symmetrically and fixedly installed on the top side of the connecting cylinder (2). Multiple discharge ports (42) are opened through the bottom of the feeding hopper (4). The top of the multiple guide pipes (21) are all connected to the discharge ports (42) through flanges. The top of the connecting cylinder (2) is fitted with a cover plate (5), which is fixedly connected to the connecting cylinder (2). A water inlet pipe (57) is vertically inserted into the center of the cover plate (5), and a vertical pipe (51) is fixedly installed through the bottom of the water inlet pipe (57). The top of the vertical pipe (51) is fixedly connected to the cover plate (5), and multiple water outlet holes (52) are opened on the vertical pipe (51). The bottom of the vertical tube (51) is threaded with a threaded block (53), and a post (55) is fixedly installed at the top center of the threaded block (53). The post (55) is located inside the vertical tube (51). A rotating block (54) is fixedly installed at the bottom of the threaded block (53), and anti-slip texture is provided on the rotating block (54). The mixing furnace (1) has multiple side holes (14), and two annular sleeve plates (11) are fixedly sleeved on the outside of the mixing furnace (1), with the two annular sleeve plates (11) located above and below the side holes (14) respectively; multiple vertical rods (15) are fixedly installed between the two annular sleeve plates (11), and the multiple vertical rods (15) are arranged in a ring array, with protective mesh (12) fixedly wrapped around the periphery of the multiple vertical rods (15). The bottom of the mixing furnace (1) is provided with multiple discharge ports (16), and discharge components (3) are fixedly installed at the bottom of the multiple discharge ports (16); the discharge components (3) include a discharge frame (31), the discharge frame (31) is fixedly installed on the lower surface of the mixing furnace (1), a baffle (33) is horizontally inserted on the discharge frame (31), and two horizontal guide frames (32) are symmetrically fixedly installed on one side of the discharge frame (31). One end of the horizontal guide frame (32) extends into the interior of the discharge frame (31), the baffle (33) is set between the two horizontal guide frames (32), and a pull frame (34) is fixedly installed on one side of the baffle (33). One end of the pull frame (34) is set as a ring.

2. The foaming equipment for foamed asphalt according to claim 1, characterized in that: The bottom of the feed hopper (4) is configured with a raised structure (41), which is a cone.

3. The foaming equipment for foamed asphalt according to claim 1, characterized in that: The water outlet (52) is arranged in several rows, and the outlet position of each guide pipe (21) is matched with a row of water outlets (52).

4. The foaming equipment for foamed asphalt according to claim 1, characterized in that: The cover plate (5) has multiple air outlets (56), and the multiple air outlets (56) are arranged in a ring array.

5. The foaming equipment for foamed asphalt according to claim 1, characterized in that: The bottom inner wall of the mixing furnace (1) is configured as an upwardly protruding frustum structure. A motor (6) is fixedly installed at the bottom of the mixing furnace (1). The output shaft of the motor (6) extends into the mixing furnace (1), and multiple stirring blades (61) are fixedly installed on the output shaft.

Citation Information

Patent Citations

  • Method of producing bituminous paving mixes using foamed asphalt

    CA2684443A1

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    CN213995624U